PREFACE Workshop Instructions

These Workshop Instructions for the CC 501 Vi-

bratory Roller show the hydraulic components,
hosing and hydraulic circuit diagrams for the four
different systems; traction, vibration, steering and
CC 501
Hydraulic Circuit Diagrams
brakes.
The opening and working pressures of the W2-10244-1 En, September 1991
various systems are also stated (however the
working pressures may vary depending of working
conditions), together with simple definitions of the
hydraulic symbols.

Valid for S/N *610*001* - *610*098* &

*609*10502* -

Dynapac Heavy Equipment AB

We reserve the right to change specifications without notice Box 504 • S-371 23 KARLSKRONA • Sweden
Printed in Sweden Tel. +46 455 229 30 • Telex 43041 dynkar
Telefax +46 455 295 39
 CONTENTS

Pressure settings ........................................................ 3

Conversion MPa/bar/psi & litre/gallons ....................... 3
Graphic symbols for fluid power diagram .................... 4
Traction system ........................................................... 6
Vibration system .......................................................... 8
Steering system ........................................................ 10
Brake system ............................................................ 12

WARNING

WARNING - Personal safety may be involved.

Except for the standard hydraulic filters, there are

special cleaning filters (6 µm absolute) with two differ-
ent contamination capacities P/N 92 99 27 (8H, large)
and 92 99 28 (4H, small) to be used for a limited period
of time only. See also document T-10228-2.

2 CC 501: Hydraulic circuit diagrams, W2-10244-1 En

 PRESSURE SETTINGS
WARNING
DO NOT CHANGE ANY PRESSURE SETTING IN
THE HYDRAULIC SYSTEMS.
TO AVOID PERSONAL INJURIES, ALL PRES-
SURE SETTINGS MUST FOLLOW DYNAPAC
SPECIFICATION. ALL ADJUSTMENTS MUST BE
CARRIED OUT BY QUALIFIED PERSONNEL ONLY.

Pressure settings, new components, all values ±10%

at operating temperature and higher than 1500 rpm:

Traction System Charge relief

with forward & reverse lever in neutral ........ 2.0 MPa
• S/N *610*001* - *610*044* ....................... 2.6 MPa
with forward & reverse lever in stroke ......... 1.9 MPa
• S/N *610*001* - *610*044* ....................... 2.4 MPa

Forward & reverse relief

(above charge pressure) .............................. 35 MPa

Normal working pressure

(depending on rolling resistance) ............ 10-20 MPa

Vibration system Relief pressure

(to be measured during the first
second after vibration is switched on) .......... 14 MPa

Normal working pressure

(depending on working condition) ............. 8-12 MPa

Steering system Relief pressure

(to be measured in the excess
end stroke) ................................................... 14 MPa

Normal working pressure

(depending on working condition) ............. 8-12 MPa

Brake system Release pressure

(fully released)............................................. 1.5 MPa
• S/N *610*001* - *610*044* ....................... 2.0 MPa

Hydraulic tank volume: 340 litre.

Conversion values Convert from into Multiply by

MPa bar 10
MPa psi 145.04
litre gal 0.264

CC 501: Hydraulic circuit diagrams, W2-10244-1 En 3

 GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM

Enclosure for functions or comp. assembled in one unit

Line connection

Restriction

Flexible pipe, hose

Regulation, variability

Rotating shaft

General control symbol

Manual control: Lever

Mechanical control: Spring

Electrical control: Solenoid, one winding

Pressure control: Indirect, pilot actuated

Non-return valve

Plugged take-off

Filter or strainer

Cooler

4 CC 501: Hydraulic circuit diagrams, W2-10244-1 En

 GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM, contd.

Pressure switch

Cylinder

Reservoir: Open to atmosphere

Hydraulic pump

Hydraulic motor

Valves

Flow paths

Cumbustion engine

Transmission

Brake and gearbox

Steering wheel

L T

Steering valve
R P

CC 501: Hydraulic circuit diagrams, W2-10244-1 En 5

 Animation HIDE NAMES

Servo control valve

Flushing valve Test point Brake valve

Propulsion motor
Towing valve

Charge relief valve

Check valves

Main pump

2nd charge relief valve Main relief valves

Charge pump Propulsion motor
Test point
Hydraulic filter
 HIDE NAMES

Secondary charge relief valve

Flushing valve

Oil cooler

Amplitude selection valve

Vibration motors

Test points

Pressure divider valve

Main pump

System relief valves

Charge relief valve
Drum selection valves
 HIDE NAMES

Steering wheel

Test point

Steering cylinders

Chock valves
Priority valve

Steering orbitrol
Steering pressure relief valve
Steering/charge pump
 HIDE NAMES

Servo control valve

Propulsion motors

Test point

Brake valve

Hydraulic filter

Priority valve Charge relief valve

Steering/charge pump

Steering pressure relief valve Main pump