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EuroVan Wiring diagram No.

53/1

Air-Conditioning,
from May1996

2.4 L-Diesel Engine/57 kW, code AAB,


with manual transmission

Deviate relay location and fuseplacements as well as the locations of multiple connectors-
see section ”component locations”.

1 - A/C Relay (140)

1 2 3 4 5 6

7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Note:
10A

10A

10A

15A

15A

30A

10A

10A

20A

15A

10A

10A

10A

10A

10A

15A

10A

20A

30A

10A

15A

10A

Number in parentheses indicates production


control number stamped on relay housing.
97--11716

Fuse colors

30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7,5 A - brown
5A - beige
3A - violet

Edition 12/96
USA.5272.08.21
No. 53/2 Wiring diagram EuroVan
30 30
15 15
X X
31 31

S6
30A

Q/1 U1/14 R/4 P/7 Q/6 D/12 P/9 Q/2

2,5 0,35 0,5 0,5 0,5 4,0


br ws gr/bl gr/bl gr/bl sw/ge

A28 A61 a
L10 E20 L39
0,5 2,5 1,0 1,0 1,0
gr/bl sw/ge sw/ge sw/ge sw

56 83 77

58
T2/1 T6b/2

L16
T2/2
31
T6b/1
E9 T6b/3 T6b/4 T6b/5

0,5 2,5 1,5 1,5 1,0 0,5


br ro/sw ge ge/sw ws ws

T8f/6 T8f/5 T8f/4 T8f/3 T6/5


2,5
ro/sw

L5
17
2,5
ro

T4a/1 T4a/4 T4a/2 T4a/3


í
M V2 N24
ws = white
sw = black
2,5
ro = red br
br = brown
gn = green T8f/7
bl = blue
gr = grey
li = violet 162 162 33
ge = yellow
1 2 3 4 5 6 7 8 9 10 11 12 13 14

97-- 14609

E9 - Fresh Air Blower Switch 33 - Ground connection, behind instrument panel,


E20 - Instrument Panel Light Dimmer Switch right
L10 - Instrument Cluster Light 162 - Ground connection, in blower motor wiring
L16 - Fresh Air Control Lever Light harness
L39 - Rear Window Defogger Switch Light A28 - Plus connection (58b), in fresh air blower
N24 - Fresh Air Blower Series Resistance with Fuse Wiring harness
T2 - Double Connector, on Fresh Air Blower Switch A61 - Plus Connection (X), in Instrument cluster
T4a - 4-Pin Connector, on Resistance Wiring harness
T6 - 6-Pin Connector, behind instrument panel, center L5 - Wire connection -1-, in evaporator housing
T6b - 6-Pin Connector wiring harness
T8f - 8-Pin Connector, behind instrument panel, right
V2 - Fresh Air Blower

Fresh air blower Edition 12/96


USA.5272.08.21
EuroVan Wiring diagram No. 53/3
30 30
15 15
X X
31 31

N/6

0,5
sw/ge

a A61

1,0
sw/ge

12
T6/2 63

0,5 1,0 1,0 1,5


ws sw/gn sw/gn ws/ge
T6c/1 T6c/4 T6c/5 4 2

E35 E159 J353


6 5
T6c/2 T6c/3
L43 T6c/6

0,5 0,5 1,0 1,0 1,0


bl br sw/ro br ws

T1a T6/4 T6/3 T6/1 T2a/2 T2f/2


0,5 0,5 1,0
bl/ro bl/sw sw/ro

T8f/2 T2i/2
1,0
bl/sw
1 2
í
E33 N63 N45
ws = white
2 1
sw = black
1,0 0,5 1,0
bl br br ro = red
br = brown
T8f/1 gn = green
bl = blue
gr = grey
50
162 162 30 79 li = violet
ge = yellow
15 16 17 18 19 20 21 22 23 24 25 26 27 28

97-- 14802

E33 - A/C Evaporator Temperature Switch T6c - 6-Pin Connector


E35 - A/C Switch T8f - 8-Pin Connector, behind instrument panel, right
E159 - Fresh Air/Recirculating Flap Switch
J353 - Relay for Fresh-air and recirculating air flap rear, 30 - Ground connection, -1-, next to fuse/relay panel
control number (94), behind instrument panel,
center 79 - Ground connection, near D-pillar, lower part
L43 - A/C Switch Illumination Light
N45 - Two-way valve for Fresh-and recirculation air 162 - Ground connection, in blower motor wiring
flap-rear harness
N63 - Fresh Air/Recirculating Flap Two-Way Valve A61 - Plus Connection (X), in Instrument cluster
T1a - Single Connector, behind fuse/relay panel, wiring harness
(”Stand by”)-signal
T2a - Double Connector, behind fuse/relay panel
T2f - Double Connector
T2i - Double Connector
T6 - 6-Pin Connector, behind instrument panel, center

Edition 12/96 Control for recirculating flap front and rear


USA.5272.08.21
No. 53/4 Wiring diagram EuroVan
30 30
15 15
X X
31 31
c

4 4/8 7/1 6/4

S18 12 J32 S19


20A 1 10A
6 3/3 8/6 5/7 1/2 2/5

G2/8 M/2 Z/1 30B 30 G2/9 N/1 N/4 N/5 G1/8 N/2 A1/5

0,5 10,0 2,5 1,5 1,0 0,5 1,0


ro/ws ro ro/ws gn gn/ge sw/ro ro/bl

TV2 T6a/4
Q6 V51
2,5 1,0
ro sw/ro

S97 T3a/2 K26 d


30A
0,5
gn
2,5
6 8 ro

J143 A32 T3a/3


2 1,0 1,0
bl/ro gn
0,5
sw/gn
T1b T6a/3 T1l
0,5
gn

T1m T6a/6 53

T2g/1

N177 N25
ws = white
2
sw = black
ro = red 0,5
br = brown br

gn = green T2g/2
bl = blue 1,5
br
gr = grey
li = violet 193 194
ge = yellow
29 30 31 32 33 34 35 36 37 38 39 40 41 42

97-- 14494

J32 - A/C Relay, control number (140), switch 193 - Ground connection -1-, in coolant fan wiring
deceleration time 1/2 second harness
J143 - Idle Air Control (IAC) Control Module, control 194 - Ground connection -2-, in coolant fan wiring
number (153), above fuse/relay panel harness
N25 - A/C Clutch A32 - Plus connection (30), in instrument panel
N117 - Throttle Position (TP) Actuator Breather Valve wiring harness
Q6 - Spark plugs (engine) K26 - Wire connection -5-, in coolant fan wiring
S97 - Fresh Air Blower Fuse 1, below fuse/relay panel harness
T1b - Single Connector, behind fuse/relay panel
T1l - Single Connecto, behind fuse/relay panel
T1m - Single Connector, behind instrument panel, left
T2g - Double Connector, near compressor
T3a - 3-Pin Connector, behind fuse/relay panel
T6a - 6-Pin Connector, behind instrument panel, left
TV2 - Terminal 30 (B+) Wire Connector
V51 - After-Run Coolant Pump

Magnetic clutch, idle air control (IAC) Edition 12/96


USA.5272.08.21
EuroVan Wiring diagram No. 53/5
30 30
15 15
X X
31 31
c c

A/+ A/+
6,0 ro 6,0 ro
2 F18 F129 4 2
í í í í
S42 1,0
ro
S42 F165
50A 50A
1 3 3 4 2 1 F163 1 3
1,0 1,0 1,0 1,0 1,0 1,0 6,0 1,0 0,5 1,0
sw/ro ro/ws sw/ro ro/ws bl bl/ge ro/sw bl/ro sw/ws sw/ge
d K26 T6a/2 37 T6a/5

17 10

K25

6,0 0,5 0,5


ro sw/ro ro/ws
T4b/4 T4d/1 T4d/2 T4c/4 T4d/4

J26
T4d/3 T4b/1 T4b/3 T4b/2 T4c/2 T4c/3 T4c/1
6,0 6,0
ro ro/sw

K21 K22

0,5
br
T4h/1 4,0
ro
4,0
ro/ws
2,5
sw/ro
2,5
sw/ro
4,0
ro/ws
4,0
ro/sw
T4i/1
+ 3 1 2 2 1 3 +

V7 M N39 N39 M V35


ws = white
- - sw = black
6,0 6,0
br br
ro = red
br = brown
T4h/4 A/-- A/-- T4i/4 gn = green
6,0 6,0
bl = blue
br br gr = grey
193 193 193 194 194 li = violet
ge = yellow
43 44 45 46 47 48 49 50 51 52 53 54 55 56

97-- 13502

A - Battery V7 - Coolant Fan (450 W)


F18 - Coolant Fan Control (FC) Thermal Switch V35 - Right Coolant Fan (450 W)
F129 - A/C Pressure Switch
F163 - A/C Cut-Out Thermal Switch 193 - Ground connection -1-, in coolant fan wiring
F165 - Third Speed Coolant Fan Control (FC) harness
Thermal Switch 194 - Ground connection -2-, in coolant fan wiring
J26 - Coolant Fan control (FC) Relay, in engine harness
compartment, left front K21 - wire connection -1-, in coolant fan wiring
N39 - Coolant Fan Control (FC) Series Resistance harness
S42 - Coolant Fan Fuse, in engine compartment, left K22 - Wire connection -2-, in coolant fan wiring
front harness
T4b - 4-Pin Connector K25 - Wire connection -4-, in coolant fan wiring
T4c - 4-Pin Connector harness
T4d - 4-Pin Connector K26 - Wire connection -5-, in coolant fan wiring
T4h - 4-Pin Connector harness
T4i - 4-Pin Connector
T6a - 6-Pin Connector, behind instrument panel, left

Edition 05/96 Coolant fan control, A/C pressure switch


USA.5272.07.21
No. 53/6 Wiring diagram EuroVan
30 30
15 15
X X
31 31
c

N/3

2,5
sw/ge

T2a/1

T4e/1

E179 T4e/4 T4e/3 T4e/2


2,5 1,5 1,5
ws/sw ws/ro ws/ge

T2b/2 T2b/1 T2f/1


4,0 2,5 1,5
sw ws/ro ws/ge

T2e/2 T2e/1 T2i/1 26

4,0
sw

T2c/1 L54

T4f/1 T4f/4 T4f/2


í
M V80 N10
ws = white
sw = black
ro = red
br = brown
gn = green T2c/2
bl = blue 4,0
br
gr = grey
li = violet 79
ge = yellow
57 58 59 60 61 62 63 64 65 66 67 68 69 70

97-- 13461

E179 - Switch for Freshair blower-rear 79 - Ground connection, near D-pillar, lower part
N10 - Series Resistance for fresh air blower-rear
T2a - Double Connector, L54 - Plus connector (Blower stage 3) in wiring
T2b - Double Connector, behind instrument panel, harness
right
T2c - Double Connector, behind trim D-pillar right,
lower
T2e - Double Connector, behind trim D-pillar right,
lower
T2f - Double Connector
T2i - Double Connector
T4e - 4-Pin Connector
T4f - 4-Pin Connector
V80 - Fresh air blower rear

Fresh air blower rear Edition 05/96


USA.5272.07.21
EuroVan Wiring diagram No. 53/7
30 30
15 15
X X
31 31

Y2

2,5
ro

E100 T4g/1

S51
30A
T4g/2 T4g/3 T4g/4 T3/1 T3/3 12

1,5 1,5 2,5 0,5 0,5 2,5 1,0


ws ge/sw ge sw/bl sw/gn sw sw/ge

0,5
2 9 7 5 12
br/ro
T3c/1 T3c/2 T3c/3 T2d/2 J162 J14
14 8 17 10

2,5 1,0
sw br
W3 T2h/2
1,5 2,5 0,5 1,0 0,5 0,5
ge ge sw sw sw br

T3a/2 T3a/1 T3a/3 1 2

M V47 14
T2d/1
ws = white
N72 2 N82 1
sw = black
2,5 0,5
br sw/ws
ro = red
br = brown
T2h/1 gn = green
bl = blue
gr = grey
30 162 li = violet
ge = yellow
71 72 73 74 75 76 77 78 79 80 81 82 83 84

97-- 13462

E100 - Warm Air Blower Switch 30 - Ground connection, -1-, next to fuse/relay
J14 - Heater Air Blower Relay, control number (53), panel
behind instrument panel, center 162 - Ground connection, in blower motor wiring
J162 - Heater Control Module, control number (152), harness
behind instrument panel, center W3 - Wire connection, in rear wiring harness
N72 - Heater Blower Series Resistance
N82 - Coolant Cut-off Valve
S51 - Fuse for 2. heater core, below fuse/relay panel
T2d - Double Connector, behind instrument panel, left
T2h - Double Connector, in engine compartment, left
front
T3 - 3-Pin Connector
T3a - 3-Pin Connector
T3c - 3-Pin Connector, behind fuse/relay panel
T4g - 4-Pin Connector
V47 - Rear Warm Air Fan

Edition 05/96 Auxiliary heater core


USA.5272.07.21

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