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BarChip - TN - Durability and Long Term Performance of FRC - 2018 - Sec
BarChip - TN - Durability and Long Term Performance of FRC - 2018 - Sec
www.barchip.com
Introduction
1 With the introduction of steel fibres At the same time, research published
1970’s: Researchers identify that
in the 1970’s a considerable amount in the early 1970’s showed that the
cracking in concrete leads to rapid of research was conducted on its performance of steel fibre reinforced
corrosion of steel reinforcement. durability and resistance to corrosion. concrete (SFRC) was significantly
Like conventional steel reinforcement, affected by corrosion (Aufmuth et al.
it was shown that in uncracked concrete 1974, Morse and Williamson 1977).
steel fibre reinforcement showed little Further to these reports, Halvorsen et
deterioration. Fibres embedded within al. (1976) reported that crack widths
the first few millimetres of the surface as small as 0.05mm in steel fibre
paste were corroded, leaving extensive reinforced concrete are susceptible to
surface rust marks, however volume corrosion, and concluded that there was
expansion was not sufficient to cause no maximum allowable crack width at
cracking and the structural integrity which corrosion of steel fibre reinforced
would be maintained. concrete does not occur.
In the 2000’s research was undertaken This localized corrosion at cracks was 4
to test the durability of FRC in real noticed to greatly reduce the post crack
world service environments. Nordström performance of the fibre reinforced 2000’s: Nordström confirms previous
(2000, 2001) conducted exposure tests shotcrete. laboratory research in a real world
of steel fibre reinforced shotcrete (SFRS) setting and shows that loss of fibre
specimens in actual road tunnels subject The same author recently published section is directly related to crack
to splashing water from traffic. an evaluation of cracked steel fibre width.
reinforced shotcrete after 17 years with 2016: Concludes that SFRC cannot
Nordström confirmed previous research field exposures (Nordström 2016). The retain load bearing capacity in
that corrosion of steel fibres resulted in report concludes that it is not realistic aggressive environments.
a decrease in fibre diameter at the crack to expect a service life of 100 years
opening and that corrosion increased as with a retained load-bearing capacity
crack width increased. particularly in aggressive environments
with steel fibres.
Image 2: Loss of fibre diameter as a result of corrosion at the cracks (Nordström, 2001)
brittle failure...”
BarChip Inc. 2018 Durability of FRC 7
Embrittlement
Research recently published by Figure 7: Residual strength results at different ages up to three years for ASTM C 1609 beams
Bernard (2014 and 2015a) shows that reinforced with 40kg/m3 Dramix RC-65/60-BN (left) and 8kg/m3 BarChip 54 (right) (Bernard,
embrittlement will occur in nominal 2015b)
concrete strengths as low as 40 MPa and
indicates that high carbon steel fibre is
not immune to it. It has been confirmed a minimum of 90 days of age, to better the combined effect of embrittlement
that the behaviour of hooked-end steel understand the long-term performance and corrosion. In contrast, the results
fibres commonly used in FRC intended of the fibre reinforced concrete. indicate that cracks of up to 0.30 mm
for tunnel structures can change with maximum width can exist in macro
Further research by Bernard (2015b) synthetic FRC members without any
time from a high-energy pull-out
examined how embrittlement and detrimental effect on post-crack
mode to a low-energy rupture mode
corrosion may combine to degrade structural performance (Figure 7).
(Bernard 2014). The change to a rupture-
the performance of steel FRC over
based post-crack mode of behaviour
time. The tests revealed that crack Neither corrosion nor embrittlement
is associated with a substantial fall in
widths as small as 0.10 mm resulted occur in high quality macro synthetic
residual strength at maximum crack
in corrosion of the steel fibres, which fibre reinforced concrete, so the long-
widths exceeding about 2.0 mm in
again raises the question of acceptable term performance remains close to
an ASTM C 1609 beam test, yielding
crack width limits for SFRC. or better than the 28 day measured
residual performance loss of up to 50%.
performance, even for crack widths up
Crack widths of just 0.30 mm resulted to 0.30 mm in aggressive environments.
It is thus advisable that designers
in a performance loss of 60% over a
also request testing at later age, e.g.
period of three years of exposure due to