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4.

Polymer Nanocomposite

Polymer Materials Lab. SNU Chem. Eng.


 Introduction

 Nanocomposites
Heterogeneous materials in which the characteristic length scale of the
filler material is in the nanometer range
• Efficiency increase by its large surface-area-to-volume ratios
• Certain properties can be modified due to the small size of the
filler, while not affecting other properties
• Dynamic response to external stimuli

 Polymer-matrix nanocomposites
• Enhancement of mechanical, optical, thermal, fire-retardant, ablative
properties, gas-transport properties
• Precise control of the dispersed inclusions is necessary
block copolymers(BCPs) as scaffolds materials

Polymer Materials Lab. SNU Chem. Eng.


 Characteristic differences between nanometer-sized
and traditional filler composites

(1) Ultra-low percolation thresholds(~1 vol%)


(2) particle-particle correlation arising at low concentrations(<0.1vol%)
(3) Large particle-number densities of up to ~1020 cm-3
(4) Extensive interfacial area per volume of particles(~107cm2cm-3)
(5) Short particle-particle distances
(6) Comparable length scales between the particle sizes,
the distances between the particles,
the typical relaxation volume of a polymer chain.

Polymer Materials Lab. SNU Chem. Eng.


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Polymer Materials Lab. SNU Chem. Eng.
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Polymer Materials Lab. SNU Chem. Eng.
 Block Copolymer-based Nanocomposite Materials

 Types of BCP depending on the dimensionality of the inclusion


Zero-dimensional (0D ; dot)
One-dimensional (1D ; tube)
Two-dimensional (2D ; sheet)

 Synthetic approaches
• The particles are synthesized in situ within the fixed BCP matrix
; depending on the reaction and diffusion kinetics of the growing
crystals
• The nanocomposite is fabricated by co-assembly of the BCP and
nanoparticles that is synthesized ex situ.
; depending on the equilibrium thermodynamics

Polymer Materials Lab. SNU Chem. Eng.


 BCP-based nanocomposite materials 40/93

 Symmetry considerations
• Surface modification to
stabilize nanoparticles against
aggregation
• The particle has to fit into the
space provided by the favorable
block domains
• (+) ; compatibility of a particle’s
point symmetry group within the
minority component of a
respective BCP,
(-) ; incompatibility
• L=lamella, DG=double gyroid,
C=cylindrical, S=spherical

Polymer Materials Lab. SNU Chem. Eng.


 In-situ synthesis

“nanoreactor scheme”
• 2D hexagonal patterns of metal particles in a BCP matrix
• Infilterating the hydrophilic domains of spherical PS-b-PAA copolymer
with a silver salt that was reduced

Y. Boontongkong, R.E.Cohen, Macromolecules, 2002, 35,3647

Polymer Materials Lab. SNU Chem. Eng.


 In-situ synthesis

reaction-diffusion controlled nucleation and growth process


• synthesis of cobalt oxide nanoclusters stabilized by PMMA chains
• initiated by the formation of small clusters that act as nucleation sites,
and deplete reactant from the surrounding polymer matrix
• the aggregation and stabilizations occur only after the metallomers
have reached a critical size and a distinct surface structure

S. King, K. Hyunh, R. Tannenbaum, J. Phys. Chem. B 2003, 107, 12097.

Polymer Materials Lab. SNU Chem. Eng.


 Ex-situ synthesis

 Control of the length scale and the spatial organization of


block copolymer morphologies
Control of the location of nanoscopic inclusion using entropic effects
• Gold nanocrystals(d=3.5 nm) are found to segregate
between the PS and PEP domains.

• The larger silica nanocrystals(d=21.5 nm) are mostly


located ar the center of the PEP domains
In ternary systems consisting of block copolymer and
two different-sized nanocrystal, the distinct
morphological types are conserved, resulting in
autonomous separation and organization

M. R. Bockstaller, Y. Lapetnikov, S. Margel, E. L. Thomas, JACS, 2003, 125, 5276.

Polymer Materials Lab. SNU Chem. Eng.


 Ex-situ synthesis

 Control of the length scale and the spatial organization of


block copolymer morphologies

For large particles, the decrease


in conformational entropy of the
respective polymer subchains
upon particle sequestration
is dominant,
whereas for smaller particles,
the decrease in entropy is
outweighed by the particle’s
translational entropy
d/L=0.06 for gold
d/L=0.26 for silica
d: particle
L: domain dimension
M. R. Bockstaller, Y. Lapetnikov, S. Margel, E. L. Thomas, JACS, 2003, 125, 5276.

Polymer Materials Lab. SNU Chem. Eng.


Mesoporous carbons and their derivatives

Polymer Materials Lab. SNU Chem. Eng.


Brief introduction

 Mesoporous carbons

Adv. Mater. 2006, 18, 2073..

 Mesoporous carbon are considered to have a pore in the range of 2 and 50


nm, and a fascinating properties including chemical inertness, mechanical
stability, uniform pore size, high surface area, and large pore volume.

 The synthetic route for mesoporous carbon largely depends on hard


template method.

 For the improved performance, chemical modification should be introduced


into mesoporous carbon with low activity.

Polymer Materials Lab. SNU Chem. Eng.


Experimental

 Schematic diagram

Polymer Materials Lab. SNU Chem. Eng.


Silica-FeCl3 and Silica-PPy

 TEM images
Silica-FeCl3 nanocomposite Silica-PPy nanocomposite

 Densely filled structure of silica-PPy nanocomposite implied that VDP


of pyrrole monomer successfully took place.

Polymer Materials Lab. SNU Chem. Eng.


N-doped MC

 TEM images
N-doped MC22 N-doped MC12 N-doped MC7

 Colloidal template method provided a 3-dimensionally interconnected and


disordered pore structure.
 The controlled pore diameter was achieved by suggested method.

Polymer Materials Lab. SNU Chem. Eng.


N-doped MC 50/93

 Pore characteristics
Nitrogen adsorption Pore size distribution

Type IV
hysteresis

 The N-doped MCs exhibited type IV hysteresis behavior and tunable pore
diameter in BET analysis, which was same with TEM result.

Polymer Materials Lab. SNU Chem. Eng.


N-doped MC

 Nitrogen characteristics
XPS C1s XPS N1s

C-N/C-O bond C-C bond


(285.8 eV) (284.5 eV)

Pyrrolic-N
Pyridinic-N (398.6 eV)
(400.3 eV)

 The N-doped MC showed the increased ratio C-N and C-C and large
nitrogen species with pyridinic and pyrrolic-nitrogen.

 The high nitrogen amount (8.4 wt.%) was confirmed by XPS analysis.

Polymer Materials Lab. SNU Chem. Eng.


N-doped MC

 Carbonaceous characteristics
Raman spectroscopy HR-TEM image

IG/Id = 1.23

IG/Id = 1.11

IG/Id = 0.96 10 nm

Graphitic layer

 Under low carbonization temperature, N-doped MC showed the


semicrystalline graphitic structure due to iron complexes doped in PPy.

Polymer Materials Lab. SNU Chem. Eng.


N-doped MC

 Electrochemical application (EDLC electrode)

CS= 153.2 F g-1 CS= 175.8 F g-1

CS= 102.4 F g-1 CS= 162.7 F g-1

 Heteroatom of N-doped MC endowed the improved wettability with


electrolyte and pseudo-capacitance.

 Large surface area of N-doped MC increased the specific capacitance (CS),


which was accordance with general explanation.
Polymer Materials Lab. SNU Chem. Eng.
MC-PPy nanocomposite

 Schematic diagram

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite

 Pore characteristics
Nitrogen adsorption Pore size distribution

 The textual property (type IV hysteresis) was retained after impregnation of


polypyrrole.
 The pore size systematically decreased with increasing PPy loading: 20.3 (31
wt. %), 17.3 nm (43 wt. %), and 15.5 nm (55.5 wt. %).
Polymer Materials Lab. SNU Chem. Eng.
MC-PPy nanocomposite

 TEM images
Pristine MC MC-PPy1
 The gradual increment in pore
wall thickness proved the
successful impregnation of
polypyrrole layer onto the pore
surface of mesoporous carbon.

MC-PPy2 MC-PPy3

 The tailored amount of PPy


was introduced into MC
without blockage even at high
PPy loading.

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite

 MC12-PPy nanocomposite
TEM image Pore size distribution

9.1 nm

 The impregnation of polymer layer was successfully applied to MC with


small pore diameter as shown in TEM and BET analysis.

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite

 MC7-PPy nanocomposite
TEM image Pore size distribution

5.6 nm

 The MC7-PPy nanocomposite clearly exhibited the PPy layer on pore


surface and resulting decrement of pore size from 7 to 5.6 nm.

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite

 Electrochemical application (EDLC electrode)

 It was clear that specific capacitance (CS) of MC-PPy nanocomposite


increased with increasing PPy amount and deviated rectangular
morphology was shown.

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite 60/93

 Relation between PPy and capacitance


Function of PPy amount on CS Mechanism

Carbon
PPy layer Electron
Electron Acceptor
CS = 233.6 F g-1
donor

1) Charge-transfer complex
2) Pseudo-capacitance
3) Surface area

 While the added PPy layer enhanced capacitance due to charge-transfer


complex and pseudo-capacitance, the decreased surface area provided the
saturated value.
Polymer Materials Lab. SNU Chem. Eng.
MC-PPy nanocomposite

 Electrochemical application (EDLC electrode)

CS = 274.5 F g-1

CS = 238.9 F g-1

 It was demonstrated that introduction of PPy layer enhanced the performance


of EDLC electrode and MC-PPy nanocomposite could be applied as electrode
materials.

Polymer Materials Lab. SNU Chem. Eng.


MC-PPy nanocomposite

 Removal of Heavy metal ions


Hg2+ adsorption Filter application

Tetraphenylporohinesulfonate (TPPS)

 The mercury ion-adsorptive performance of MC-PPy was four times


compared to pristine carbon materials and was checked by using mercury
ion detective molecule (TPPS).
Polymer Materials Lab. SNU Chem. Eng.
MC-PPy nanocomposite

 Removal of Heavy metal ions


Pb2+ adsorption Ag+ adsorption

 MC-PPy nanocomposites exhibited superior metal ion uptake toward lead and
silver ion and the nitrogen of PPy layer played a crucial role in improved
performance.

Polymer Materials Lab. SNU Chem. Eng.


MC-PT nanocomposite

 MC-PT nanocomposite
TEM image Pore size distribution

16.2 nm

 In additional to PPy, polythiophene (PT) was impregnated onto pore


surface and selected for investigation of preferential adsorption behavior.

Polymer Materials Lab. SNU Chem. Eng.


MC-Polymer nanocomposites

 Selective adsorption behavior


Metal uptake Mechanism

Hard metal

Soft metal

 The selective adsorption behavior was ascribed to different atoms:


nitrogen and sulfur of PPy and PT, respectively.

Polymer Materials Lab. SNU Chem. Eng.


85/102

Silica-titania hollow nanoparticles and


the electrorheological properties
of their suspensions

Polymer Materials Lab. SNU Chem. Eng.


Brief introduction

 Hollow nanoparticles

Science 1998, 282, 1111. Langmuir 2008, 24, 12134.

 The void space of hollow nanostructures have led to modulate index, lower
density, increase active area for catalysis, and expand the field of imaging
markers.

 The spontaneous reactions (Ostwald ripening, Kirkendall effect, and reversible


sol-gel reaction) have emerged as a novel route for hollow nanoparticles.

Polymer Materials Lab. SNU Chem. Eng.


Brief introduction

 Electrorheological fluids (ER fluids)

Soft Matter 2009, 5,1562.

 ER fluids consisted of electrically polarizable particles dispersed in insulating


oils and showed field-induced rheological property.

 The reversible ER activity has been applied into engineering application such as
torque transducers, vibration attenuations, control systems.

 In spite of the broad interest, applications have been hampered by the


weakness of the ER effect.

Polymer Materials Lab. SNU Chem. Eng.


Silica-titania core-shell NPs

 Schematic diagram

?
Sonication

 The increased diameter confirmed the introduction of titania shell layer


onto the surface of silica colloidal nanoparticle.

Polymer Materials Lab. SNU Chem. Eng.


CSNPs and HNPs 70/93

 TEM images
CSNP20H CSNP45H CSNP90H CSNP95L

HNP25H HNP50H HNP100H HNP100L

** CSNPa-b and HNPa-b represent silica/titania core/shell nanoparticles and silica-titania based hollow nanoparticles with
different diameter (a) and titania amount (b).

Polymer Materials Lab. SNU Chem. Eng.


CSNPs and HNPs

 Atomic distribution (EDX and EELS mapping)


CSNP45H HNP50H

 In the case of CSNP, the


distinct two areas (silica and
titania) and core-shell
structure were observed

 HNP showed the silica and


titania coexistence and valley
like structure and implied the
silica-titania mixed shell
layer.

Polymer Materials Lab. SNU Chem. Eng.


HNPs

 Plausible mechanism

 Evolution of hollow structure was


due to sonication-induced sever
reaction condition, reversible sol-
gel reaction and different etching
reactivity.

 Under sonication, high intensity


energy droved in cavity between
silica and titania of partially silica
etched CSNPs.

Polymer Materials Lab. SNU Chem. Eng.


HNPs

 Porous structure
Nitrogen adsorption

Vtot = 1.05 cm3 g-1 Vtot = 0.94 cm3 g-1

Vtot = 0.32cm3 g-1 Vtot = 1.17 cm3 g-1

 HNPs had the obvious hysteresis loop and increased pore volume,
suggesting the void of hollow structure.

Polymer Materials Lab. SNU Chem. Eng.


HNPs

 The interface between silica and titania


XPS O1S IR spectroscopy

Macrocyclic
siloxane
(1100 cm-1)

Si-O-Ti
Si-O-Si
(531.8 eV) Si-O-Ti
Ti-O-Ti Linear
(530.2 eV) siloxane
(1020 cm-1)

 The formation of linear siloxane and decrement of macrocyclic siloxane


implied that microstructure of silica regions were highly confined into
titania shell layer.
Polymer Materials Lab. SNU Chem. Eng.
HNPs

 Anti-pairing and polarization

 The suggested microstructure of HNPs showed the increased interface


between silica and titania.
 Especially, increased interface decreased the anti-pairing which might be
negative factor for ER activity. The interface and anti-pairing played a key
factor in high ER performance of HNP.

Polymer Materials Lab. SNU Chem. Eng.


CSNP & HNP-based suspensions

 Yield stress & applied electrical field


CSNP-based suspensions HNP-based suspensions

102 kPa 300 kPa

 All suspensions had a linear tendency of applied electrical field, which was
governed by saturation polarization model.

 The size and structure-dependent yield stress was observed.


Polymer Materials Lab. SNU Chem. Eng.
CSNP & HNP-based suspensions

 Formation of fibril structure


Optical images TEM image

 In a few seconds, the randomly dispersed ER materials transformed into


net-like and dense fibril structure.

 The resulting fibril structure provided high viscosity and yield stress of
suspensions under applied electrical field.
Polymer Materials Lab. SNU Chem. Eng.
CSNP & HNP-based suspensions

 ER behavior
CSNP25H-suspensions HNP25H-suspensions

Bingham fluid

Bingham fluid

Newtonian fluid Newtonian fluid

 Electrostatic interaction between ER materials and hydrodynamic force


from shear flow continuously competed and induced the alternation of
Bingham fluid and Newtonian fluid.
Polymer Materials Lab. SNU Chem. Eng.
CSNP & HNP-based suspensions

 ER behavior
Reversibility Volume fraction

 Yield stress increased and decreased with electrical on and off and this
reversibility suggested the possibility for practical use.
 More particles easily formed the dense fibril structure, high electrical
interaction, and yield stress.
Polymer Materials Lab. SNU Chem. Eng.
HNP/SDBS-based suspensions

 Wettability

NP filled
tube

Oil

 The HNP/SDBS suspensions exhibited large slope and increased wettability due
to oleophilic part of surfactant, SDBS on the surface of HNPs.

Polymer Materials Lab. SNU Chem. Eng.


HNP/SDBS-based suspensions

 Relation of SDBS and yield stress


Electrical field SDBS amount

489 kPa

 The added SDBS prevented highly aggregated nanostructure and provided


molecular dipole between oil and nanoparticles.
 Excess amount of SDBS increased the gap width, resulting in drop of
electrostatic interaction.
Polymer Materials Lab. SNU Chem. Eng.
HNP/SDBS-based suspensions

 ER behavior
Shear stress Volumetric variation
Bingham fluid

Newtonian fluid

 HNP/SDBS-based suspensions showed the general characteristics as shown in


the case of CSNP and HNP: Alternation of Bingham fluid and Newtonian fluid,
and volumetric dependency.

Polymer Materials Lab. SNU Chem. Eng.


HNP/SDBS-based suspensions

 Sedimentation

Oil a

ER
Fluid b Sedimentation ratio =
(b/(a+b))

 In the case of modified HNPs, enhanced antisedimentation (94 % after 30


days) was observed owing to oleophilicity from SDBS and low density from
hollow nanostructure.
Polymer Materials Lab. SNU Chem. Eng.

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