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CIGRÉ SC B3 Substations PS1 - 111 Integrating Non-Conventional Instrument Transformer
CIGRÉ SC B3 Substations PS1 - 111 Integrating Non-Conventional Instrument Transformer
Z. QASTALANE
RTE-France
France
SUMMARY
Prior to the decision for the application of the new transformer technology in their substations
the interested utility companies have to deal with procedures for product testing and
qualification, some of them different to those applied since decades for conventional CT and
VT technology. Large utilities dispose their own technical expertise with knowledge and
experience of existing technologies. They are able to specify qualification tests and
procedures necessary for the release of the new technology for own projects.
The aim of tests for utilities is to check the industrial maturity of equipment and its
performances before taking the decision to move to an industrial deployment.
This paper provides an overview on customer process for technical qualification of combined
(ECT and EVT) three-phase NCIT 145 kV product for high-voltage GIS applications. The
experimentation project jointly performed between well-known operator of high voltage grid
in France and German NCIT manufacturer is described.
In scope of the NCIT experimentation project a specification with required type tests for
electronic current transformer and voltage transformer was defined by the customer.
wojciech.olszewski@siemens.com
The specification has become to a leading document for customer qualification process of
NCIT product.
The defined tests and test level cover the fulfillment of all required dielectric, mechanic and
functional features necessary for the safe and reliable operation of the product in customer
substation.
The key challenge for the manufacturer of NCITs is the proof of accuracy class of electronic
voltage and current transformers required in common system with the Merging Unit.
Accuracy class will be determined at the digital output from the Merging Unit.
Also for the customer the results of basic accuracy tests for metering and protection and
accuracy tests vs. temperature changes are the most important acceptance criteria.
This paper focuses on individual stages of accuracy type tests for combined three phase non-
conventional instrument transformer. It describes chosen test equipment and auxiliary devices
for supply and measurement of test voltage or current.
In addition to classical accuracy requirements, the three-phase combined measuring system
had to deal also with the influence of measured current or voltage between the tree phases.
Also the mutual influence from the sensor for current measurement to the sensor for voltage
measurement had to be evaluated. Applied numerical compensation of influence by the
crosstalk or by the influence of temperature will be introduced.
For both last aspects no requirements or limits are specified in the valid standards.
Recommendation for future additions or extensions in the relevant standards is provided
together by the customer and NCIT manufacturer.
KEYWORDS
wojciech.olszewski@siemens.com
INTRODUCTION
Non-Conventional (also common called Low-Power) Instrument Transformers (NCIT or
LPIT) for protection and measurement applications are offered today by various European
and Asian vendors in high voltage projects for GIS and AIS. Several trail projects with NCIT
in customer networks were established. Experience with solutions for AIS or for GIS in
different voltage levels exists.
The development and testing of NCIT technology at the manufacturers have been performed
according to the qualification requirements for “type tests”, “routine tests”, or “special tests”
which are defined either in older IEC standards 60044-8 for ECT (electronic Current
Transformer) and 60044-7 for EVT (electronic Voltage Transformer), or in corresponding
latest series of IEC 61869-x standards. Depending on chosen design and specific technology
of NCIT some further “manufacturer-internal development tests” could be necessary to verify
the functionality and quality of the product.
Picture 1: System with 3-phase combined NCIT-Sensor (integrated in cast resin partition) and Merging Unit
Both non-conventional sensors are integrated in the same cast resin partition of the 145 kV
GIS. The partition is equipped with one passive sensor-connection box for each phase. In this
box the overvoltage protection and the EMC measures are realized. There is no active
preprocessing of signals in the connection box. The ECT and EVT sensors are connected by
network cables with the Merging Unit which provides the numerical calculation of measured
values and transmits the data according to IEC61850-9-2-LE protocol to connected protection
and measurement/metering devices.
The integration of NCIT-sensors inside of cast resin ensures high reliability and long term
functionality, because the casted parts cannot be influenced either by the vibration, high
temperature or by SF6 insulation gas. The sensors are not directly affected by high current or
high voltage; they are sensitive to the surrounding magnetic or electric field. The entire sensor
system is full maintenance-free and after completed one-time calibration during the routine
testing in the GIS factory or on site there is neither need for further calibration nor for
adjustment of sensors (exception: Merging Unit or passive printed board in the sensor-
connection box may have to be replaced once or twice in the life time of the switchgear,
similar to the replacement of electronic protection or bay controller devices).
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UTILITY COMPANY VIEW
Prior to the decision for the application of the new transformer technology in their substations
the interested utility companies have to deal with procedures for product testing and
qualification, some of them different to those applied since decades for conventional CT and
VT technology. Large utilities dispose their own technical expertise with knowledge and
experience based around the technologies that have been used long time and their
participation in the elaboration of LPITs standards. They are able to specify qualification tests
and procedures necessary for the release of the new sensor technology for own projects.
In the regulated utility sector however there may exist motivation to drive improvement in
service continuity to customers and achieve greater efficiencies through enhanced information
gathering and data analysis.
Smaller commercial users who may rely on external service providers for routine tasks of
operation and maintenance of their GIS would typically be less constrained in accepting
NCIT’s. The technical knowledge and experience required is typically outsourced to these
external service providers who may be independent or may be the local service department of
the NCIT manufacturer.
These technical criteria as well as many corresponding economic and safety criteria were of
big interest for large French utility company- provider of high voltage grid and operator of
some hundreds AIS and GIS substations from 63 kV to 400 kV in France. To obtain full
technical and economic benefits from NCIT and to ensure necessary safety requirements the
utility company’s department for R&D and Innovation specified a number of necessary
qualification tests for NCIT-Merging Unit technology [2].
This specification has become to a leading document for customer qualification process of
NCIT product. End of 2012 the agreement about jointly development and qualification
process was signed between German GIS manufacturer and French customer. NCIT
experimentation project was launched. The aim of the project is the qualification of NCIT-
MU technology and finally the pilot installation of the solution for a three-phase 63 kV GIS
project in utility company’s network.
4
Tests listed in the tables below cover the fulfillment of required dielectric, mechanic and
functional features necessary for the ensuring the safe and reliable operation of the product in
customer GIS substation. Some of the tests have to be performed with the Merging Unit.
For most of test the future (not valid up to Feb 2016) IEC 61869-6 standard is referred.
Standard Clause
Type tests
reference reference
Short time current test (dynamic and thermal) IEC 60044-8 8.1
Temperature-rise test IEC 60044-8 8.2
IEC 61869-6 7.2.2.
Lightning-impulse test IEC 60044-8 8.3.2
IEC 61869-6 7.2.3
Switching impulse test IEC 60044-8 8.3.3.
Wet test for outdoor type electronic current transformers not required not required
EMC tests IEC 60044-8 8.8 & 8.5
IEC 61869-6 7.2.5.
Low-voltage components voltage withstand test IEC 60044-8 8.7
IEC 61869-6 7.2.601.
Basic accuracy test IEC 60044-8 8.9.2 and 8.10
For measuring and protective electronic current IEC 61869-6 7.2.6.602
Temperature cycle accuracy test IEC 60044-8 8.9.3.
IEC 61869-6 7.2.6.603
Test for accuracy vs. frequency IEC 60044-8 8.9.4.
IEC 61869-6 7.2.6.604
Accuracy test in relation to variations in the gas density ----- -----
Test for accuracy in relation to replacement of components IEC 60044-8 8.9.5.
IEC 61869-6 7.2.6.605
Verification of the IP coding not required not required
Vibration tests IEC 60044-8 8.13
IEC 61869-6 7.2.602.
Routine tests
Power-frequency test IEC 60044-8 9.2.1.
IEC 61869-6 7.3.1.
Partial discharge measurement IEC 60044-8 9.2.2.
Power-frequency voltage withstand test for low-voltage components IEC 60044-8 9.3
IEC 61869-6 7.3.601.
Accuracy tests IEC 60044-8 9.4
IEC 61869-6 7.3.5.
Special tests
Chopped lightening-impulse test on primary terminals IEC 60044-8 10.1
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QUALIFICATION TESTS SPECIFIED for ELECTRONIC VOLTAGE TRANSFORMER
Standard Clause
Type tests
reference reference
Lightning-impulse test IEC 60044-7 8.1.2.
Switching-impulse test IEC 60044-7 8.1.3.
Wet test for outdoor type electronic voltage transformers not required not required
Basic accuracy tests for measuring LPIT IEC 61869-6 7.2.6.602.1
Basic accuracy test for the protective LPIT IEC 61869-6 7.2.6.602.2
Response test under transient voltage operating conditions -- --
Temperature cycle accuracy test IEC 61869-6 7.2.6.603
Test for accuracy versus frequency IEC 60044-7 8.3.3.
Test for accuracy in relation to replacement of components IEC 61869-6 7.2.6.605
Accuracy test in relation to variations in the gas density --- ---
Secondary short circuit withstand test n.a. n.a.
Temperature rise test
Transmitted overvoltage test n.a. n.a.
Radioelectric interference tests not required not required
Electromagnetic compatibility tests IEC 61869-6 7.2.5.
Low-voltage components voltage withstand test IEC 61869-6 7.2.601.
Routine tests
Power-frequency withstand tests on primary voltage terminals and IEC 60044-7 9.2
Partial discharge measurement
Power-frequency voltage withstand test for low-voltage components IEC 60044-7 9.3
Tests for accuracy IEC 61869-6 7.2.6.
Special tests
Chopped lightning impulse test IEC 61869-1 7.4.1.
Tests for multiple chopped lightening impulses --- ---
Measurement of capacitance and dielectric dissipation factor --- ---
Mechanical tests Not required Not required
Climatic ageing test for synthetic insulators. n.a. n.a.
In case of combined solution with ECT and EVT in one common component, some tests (e.g.
lightning-impulse test) can be done in one test session. The results are valid for both sensors.
6
Basic accuracy type test for the combined NCIT sensor consists of four parts. The accuracy
for measuring and for protective sensor will be determined separately for the voltage and for
current sensor respectively.
Following table illustrates the detailed requirements for performing the basic accuracy test.
Nr
Test Required by
Tests Comments
object standard
1 IEC 60044-8
Basic accuracy
8.9.2 and 8.10 Accuracy must be determined
test
ECT on the output from the Merging Unit.
Measurement
IEC 61869-6
and Protection
7.2.6.602
2 For measurement, the rated frequency is
IEC 60044-8
Accuracy test between 49.5 Hz and 50.5 Hz
8.9.4.
ECT in relation to
IEC 61869-6
the frequency For protection, the rated frequency is
7.2.6.604
between 48 Hz and 51 Hz
3 Accuracy must be measured on the output from the MU.
The test must be performed
Basic accuracy
IEC 61869-6 at 80%, 100% and 120% of the rated voltage
EVT test
7.2.6.602.1 in the normal reference frequency range for the
Measurement
measurement (49.5 Hz – 50.5 Hz)
and at the ambient temperature.
4 Accuracy must be measured on the output from the MU.
The test must be performed
at 2%, 5% of the rated voltage,
and at the rated voltage multiplied by Fv=1,9 (30s),
Basic accuracy IEC 61869-6
EVT at the rated frequency
test Protection 7.2.6.602.2
and at the two extreme values of the normal reference
frequency range for protection purposes (48 Hz–51 Hz)
and for the extended frequency range (46 Hz-53 Hz)
For the basic accuracy test of measuring ECT the primary test current was injected to one
phase of test object (cast resin partition with integrated NCIT-sensors). The other two phases
remained not connected. All measurements were done at the ambient temperature. They were
then repeated for the two remaining phases.
7
For determination of amplitude error and phase-shift error the digital measuring bridge
WM3000I from Zera was applied. The bridge was connected to the secondary output signal
from conventional reference CT and on the other side
to the digital output from the Merging Unit (see
picture with principle of test setup below). Digital
bridge had to be time- synchronized with the Merging
Unit.
For parallel monitoring of the mutual influence of current measurements on the voltage
sensor, the second digital measuring bridge WM3000U was connected.
According to the customer requirements separate test protocols were created for the
customer’s range of rated current (2.500 A) and for the manufacturer’s range of rated current
(3.150 A). The source of injected primary current provided test current in range from 1% to
200% of rated current (absolute values 25 A to 6.300 A). The frequency of primary test
current could be adjusted from 49.5 Hz to 50.5 Hz according to test specification.
Picture 3: Principle of test circuit for basic accuracy type test of ECT
Before the accuracy test the calibration documents of all relevant test devices were checked
and confirmed.
For achieving of the required accuracy the precise one-time calibration of current sensors
(Rogowski Coil) with the given test configuration is important. The procedure was done for
current sensors in each phase individually before the type test. Evaluated main-ratio
parameters were than transmitted to the Merging Unit and used for numerical calculation of
measured values.
8
In addition the crosstalk parameters for each phase were evaluated. They are used in the
Merging Unit for numerical compensation of current crosstalk effects in 3-phase
measurement system.
Following pictures illustrate the test setup used for the basic accuracy test of measuring ECT.
Picture 4: Test setup for accuracy test Picture 5: Digital measurement bridges and Merging Units
of current sensor (Rogowski Coil)
Similar test principle and test setup was applied for accuracy measurements with electronic
voltage transformer EVT. The picture below shows the principle of test circuit for basic
accuracy type test of EVT.
Picture 6: Principle of test circuit for basic accuracy type test of EVT
For parallel monitoring of the mutual influence of voltage measurements on the current
sensor, the second digital measuring bridge WM3000I was connected.
According to the customer’s requirements separate test protocols were created for the
customer’s range of rated voltage of 63 kV / 3 and for the manufacturer’s range of rated
voltage of 145 kV / 3.
The source of injected primary test voltage provided voltage in range from 2% to 190% of
145 kV / 3 rated voltage (absolute values 0.7 kV to 160 kV). The frequency of primary test
voltage varied from 46 Hz to 53 Hz.
9
Also for this test the calibration documents of all relevant test devices were checked and
confirmed. Digital bridge was time- synchronized with the Merging Unit. One-time
calibration of voltage sensors was performed before the test.
Picture 7: Test setup for accuracy test of voltage sensor (Electric Field
probe)
NCIT
Picture 8: Test laboratory with NCIT test setup for ECT in climatic chambers
In the test two different temperature classes were applied at the same time:
for NCIT sensor in GIS test setup in first climatic chamber: -30…+40ºC
for Merging Unit in a separate climatic chamber: -10…+55ºC
During the test the NCIT-Sensor and the Merging Unit achieved their maximum or minimum
temperature respective at the same time.
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Test was conducted at rated frequency (50 Hz), rated burden (merging unit), and with
continuously injected primary test current (same current in all 3 phases) of 3.150 A.
Picture 9: Principle of test circuit for ECT accuracy measurement with temperature cycles
The rate of temperature change was 10 K/h. Measurement of accuracy during temperature
cycle was done at 11 temperature points. Determination of accuracy of voltage and current
sensor(s) with witnessing by KEMA expert was agreed in two, separate cycles.
Picture 10: Applied temperature change cycle according IEC 61869-6 and IEC 60044-8
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TEMPERATURE CYCLE ACCURACY TEST – EVT
For the next part of accuracy test for electronic voltage sensor with temperature cycles and
high voltage special personal safety protection measures around the climatic chambers had to
be taken. Specification for NCIT-sensor required the injection of primary test voltage of 145
kV / 3 (rated voltage for manufacturer’s GIS 145 kV). The challenge was to inject the high
voltage via HV-cable to the GIS test setup inside of climatic chamber.
Picture 11: Test laboratory with NCIT test setup for EVT in climatic chambers
Primary test voltage was generated in a voltage transformer, measured by the conventional
reference VT and then transmitted via HV cable to the NCIT-test setup inside of the climatic
chamber. For the test all three phases were connected to the same voltage potential.
Picture 12: Principle of test circuit for EVT accuracy measurement with temperature cycles
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The same rate of temperature change with 10 K/h was applied. Measurement of accuracy
during temperature cycle was done at 11 temperature points.
Picture 13: Applied temperature change cycle according IEC 61869-6 and IEC 60044-8
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BASIC ACCURACY TESTS – EXAMPLE of RESULTS
During the accuracy tests lot of measured data with different levels of injected voltage /
current and for different frequencies was collected.
One example with diagram for determined voltage amplitude errors and phase errors is
presented below. Required step of product qualification was the basic accuracy test for
measuring voltage transformer. Resulting accuracy curves are placed in relation to the limits
specified for the required accuracy class.
Determination of amplitude and phase error for Measuring Electronic Voltage Transformer (EVT) Tests witnessed by KEMA and by RTE-France
04. Nov 15
EVT Phase A Rated voltage Upr 100% = 63kV / 3 (RTE voltage range) single phase injection of primary voltage
measurement at ambient temperature
Results
Amplitude error Phase error
at percentage of rated voltage Upr 80% Upr 100% Upr 120% Upr at percentage of rated voltage Upr 80% Upr 100% Upr 120% Upr
at 50.0 Hz -0,012 -0,006 -0,022 at 50.0 Hz -2,735 -2,748 -2,682
Amplitude Error Phase Error
[%]
at 49.5 Hz -0,012 -0,021 -0,022
[minutes]
at 49.5 Hz -0,895 -1,521 -1,512
at 50.5 Hz -0,008 -0,018 -0,041 at 50.5 Hz -4,044 -4,000 -3,980
Limits of amplitude error 0,10 0,10 0,10 Limits of phase error 5,0 5,0 5,0
for accuracy class 0.1 [%] -0,10 -0,10 -0,10 for accuracy class 0.1 [minutes] -5,0 -5,0 -5,0
Amplitude error for EVT in phase A of NCIT-MU system Phase error for EVT in phase A of NCIT-MU system
within limits of error for measuring EVT in accuracy class 0.1 within limits of error for measuring EVT in accuracy class 0.1
for required frequency values for required frequency values
80% Upr 100% Upr 120% Upr 80% Upr 100% Upr 120% Upr
0,20 7,0
6,0
0,15 Max. Limit
5,0
Max. Limit 4,0
0,10
Phase error [minutes]
3,0
50 Hz
Amplitude error [%]
-0,10 -3,0
Min. Limit -4,0
-0,15 -5,0
Min. Limit
-6,0
-0,20 -7,0
Percentage of rated voltage Upr Percentage of rated voltage Upr
CONCLUSION
Cooperation of NCIT manufacturer and customer with focus on common definition and
performance of qualification tests brings benefits for both parties. Utility company is forced to
organize the expertise, to rethink and to agree internally on necessary specification for the
tests. The experience and understanding for new technology will grow. Precautions for the
operation of the new technology in own network can be decided, risk-minimizing measures
can be taken.
For the NCIT manufacturer the cooperation with customer during the development and
qualification process leads to customer oriented solution. It motivates also to improve own
test strategies and analyses the achieved results. Drawbacks can be solved with solutions from
the customer’s view.
BIBLIOGRAPHY
[1] Siemens AG; Presser / Olszewski: 2014-08: B3 PS1 contribution for CIGRE 2014 “Rollout of
Digital Substations Challenges and Requirements”
[2] RTE-France 2012-10: Technical Specifications for a digital interface combined measurement
process with GIS with a voltage level of 72.5 kV or higher
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