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15 14

CONN 4
K K V
LEFT TA PU-18 614-PU C 617-BR
STOP/TAIL/ S OR-18 604-OR A 604-OR
PARK/TURN G BK-18 K B 200-BK-14
LAMP K V
4Y-3460 TU YL-18 606-GY 1 605-YL-14
I G BK-18 K 2 200-BK-14

K K V
BR-18 612-GY 1 612-GY
BACKUP LAMP BK-18 200-BK 2
126-9288 K

130-RD
JAPAN V
BACKUP 30 85 975-WH

87A
LAMP V
RELAY 87 86 321-BR-18
4Y-6135 V 612-GY

LICENSE V
YL 614-PU-14
PLATE
LAMP
5A-3808 CONN 1
K K V
RIGHT TA PU-18 614-PU C 614-PU-14
STOP/TAIL/ S OR-18 604-OR A 604-OR
PARK/TURN G BK-18 K B 200-BK-14
LAMP V
4Y-3264 K
TU YL-18 606-GY 1 606-GY-14
G BK-18 K 2 200-BK-14

K K V
BACKUP LAMP BR-18 612-GY 1 612-GY
126-9288 BK-18 200-BK 2
K

H LIGHTING GP-JAPANESE ROADING

WIRES THAT HAVE BATTERY VO


WHEN THE KEY SWITCH IS OFF

WIRES THAT HAVE BATTERY VO


WHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.

CATERPILLAR MONITORING SY
CIRCUIT.
PANEL LAMP CIRCUIT.

WASHER/WIPER CIRCUIT.

HEATER AND AIR CONDITIONER

GROUND CIRCUIT.
G
ENGINE CONTROL CIRCUIT.

TURN SIGNAL CIRCUIT.

WLPCS ECM CIRCUIT.

START AID CIRCUIT.

POWERTRAIN CONTROL CIRCU

ALL DASHED LINES ARE ATTACHMENTS.

FLOOD V
200-BK-14
LAMP 608-GN-14 RD-00 RD-00
9X-1439 V
V JJ AA AA BB
G485-BU-18

N939-GN-18

H714-OR-18
E922-GN-18
C530-BU-18

619-GN-14
107-RD-14

614-PU-14
299-BK-18

606-GY-14
200-BK-14
200-BK-14
200-BK-14

611-PU-14

E919-YL-18
605-YL-14

S RD-18 A 604-OR NEG POS NEG POS


975-WH

306-GN

146-GY

322-GY
114-RD

617-BR
200-BK

762-YL

T WH-18 C 617-BR-14
326-RD
761-GY
310-PU

G BK-18 B 200-BK-14
BK-00

12V BATTERY 12V BATTERY


STOP/TAIL/PARK LAMP 115-2422 GP31 115-2422 GP31
107-4401
CONN 4
V
L106

RD-18 1 605-YL-14
BK-18 2 200-BK-14
608-GN-14
617-BR-14
200-BK-14
605-YL-14

LEFT TURN LAMP 200-BK-14


604-OR

116-9624 200-BK-14
FRONT
200-BK
200-BK-14
200-BK-14 1
V 200-BK-14 RELAY PANEL
BK-OO 200-BK
FF 200-BK-14
200-BK-14
200-BK-14
RIGHT FRAME 200-BK-14
GROUND BOSS 200-BK-14
200-BK-14
200-BK-14

447-PK-18
E 200-BK-14
605-YL-14
617-BR
13 12 11 1

L103 L103
OPERATOR STATION

ENGINE SPEED RETURN


SEC STER INTER RELAY
SW & SENSOR RETURN

SEC STER PR SW (N/C)


PRIM STER PR SW N/O
PRIM STER PR SW N/C

PARK BRAKE SW (N/O)

PARK BRAKE SW (N/C)


SEC STER PR SW N/O

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2
AIR INLET HTR RELAY

DOWNSHIFT SW (N/O)
KEY START SW TO B+
DOWNSHIFT SW (N/C)
SENSOR SUPPLY +8V

CLUTCH 2 SOL (FWD)


OUTPUT SPD TRAIL +

RIDE CONTROL SW 2
RIDE CONTROL SW 1
CLUTCH 1 SOL (REV)
OUTPUT SPD TRAIL -

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)

DUAL HP SOL (960G)

AUTO/MAN SW (N/O)
SEC STER TEST SW

AUTO/MAN SW (N/C)
TRANS OUT SPD (+)
SOLENOID RETURN

SOLENOID RETURN
TRANS OUT SPD (-)
INTER SPD TRAIL +

INTER SPD LEAD +


INTER SPD TRAIL -

AIR INLET HTR SW


NEUTRALIZER SW

INTER SPD LEAD -

TRANS OIL TEMP

CAT DATA LINK +


BACKUP ALARM

CAT DATA LINK -


INPUT SPEED +
ENGINE SPEED

INPUT SPEED -

FORWARD SW
REVERSE SW
START RELAY

NEUTRAL SW
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
3RD GEAR

2ND GEAR
4TH GEAR

1ST GEAR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
CONN
J2

39
40
34
33
32

22
334-BU-18 19
321-BR-18 37
450-YL-18 38

E909-WH-18 23
E904-BR-18 36
E903-YL-18 35
E907-GY-18 31

K977-PK-18 18

21

36

P910-BR-18 37

20
G767-WH-18 22
G766-GN-18 21
973-BR-18 29
977-YL-18 31
307-OR-18 40
F784-YL-18 25
F781-BR-18 26

202-BK-18 16
G939-PK-18 15
G764-PK-18 27
18
N939-GN-18 12
G762-BR 23
32
G768-GN 33
G760-WH 19
G750-BU 30
G755-GY 14
G763-PU 13

24
453-PK-18 38
35
6
10
4

15

17
16
13
26

28
27

E908-BR-18 29

E905-BU-18 30
E902-PU-18 24
E906-OR-18 25

709-OR-18 12

E900-WH-18 20

E901-GN-18 14
11

7
1
8
2

751-GN-18 17

795-YL-18 10
306-GN 8

1
6
A273-BK 2
A273-BK 5
752-YL-18 11
975-WH 7

728-BU-18 4
C

901-WH-18
755-OR-18
416-OR-18

944-OR-18
754-BU-18

900-PU-18
720-PU-18
417-GY-18

945-BR-18

G761-YL
976-OR
484-YL-18

419-YL-18
373-GN
975-WH

126-PK
126-PK
P910-BR-18 C
G767-WH-18 L16
L69
G766-GN-18
944-OR-18 L74
945-BR-18 945-BR-18

L84
L73
973-BR-18 944-OR-18
L103
977-YL-18
L74
L103 L74

L64
L77
608-GN-14

A219-BK-18
200-BK-14
200-BK-14
L77
251-BK-18 G764-PK-18
L77

945-BR-18
944-OR-18
728-BU-18 976-OR
614-PU L72 G939-PK-18
614-PU N939-GN-18

334-BU-18
321-BR-18

453-PK-18
450-YL-18
202-BK-18

975-WH
F784-YL-18
F781-BR-18

L71
L73

L70
608-GN-14

608-GN-14
200-BK-14

728-BU-18
200-BK-14

L70 L85
L84 L84
L69 945-BR-18
L69
VVV 944-OR-18
L85 L85

L16
201-BK-18
L73
L72 L73
VVV
LEFT
REAR
CAB
FLOOD L94
LAMP
9X-4381 L71
L71
BLOWER UNIT

MTR+
WATER VALVE BLEND DOOR

MTR-
ACTUATOR ACTUATOR
126-5610 126-5611

BU-18
PK-18
251-BK-18

WH-18
OR-18
BU-18
PK-18

YL-18
HAVE BATTERY VOLTAGE L79 L79
L85

L84
L94
L64

L69

L71
L70

EY SWITCH IS OFF.
RESISTOR

1
2
H 516-GN-14
H 9G-1950

1
2
3
4
5
6
HAVE BATTERY VOLTAGE
H
A527-BU-18
EY SWITCH IS ON. A526-PK-18 517-BU-14 515-GY-14

A594-WH-18
H H

A593-OR-18

A595-GN-18
A592-BU-18

A596-YL-18
RCUIT.
124-GN
R MONITORING SYSTEM A525-GN
WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR
CONTROL ASSEMBLY H H L79 A523-PU
CIRCUIT. 126-6010 H THERMOSTAT 517-BU
RIGHT WATER VALVE MTR (A) 12 A526-PK-18 3E-5464 516-GN
ER CIRCUIT. REAR WATER VALVE MTR (B) 10 A527-BU-18 T° 515-GY
608-GN-14
200-BK-14

CAB BLEND DOOR MTR (A) 11 A592-BU-18 200-BK


AIR CONDITIONER CIRCUIT. FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH
LAMP BLEND DOOR POS (+) 5 A594-WH-18
9X-4381 BLEND DOOR POS (SIG) 8 A595-GN-18 BLOWER
CUIT. 3E-6392
BLEND DOOR POS (-) 3 A596-YL-18 H
VVV
TROL CIRCUIT. POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14
CIRCUIT. VVV POTENTIOMETER (COM) 4 A523-PU-18
+24V 1 124-GN-14
CIRCUIT. GROUND 2 200-BK-14
YYY
RCUIT. STRAP AS. 8X-5804
L84 L84
YYY
L71

L71
CONTROL CIRCUIT. FRAME CAB
GROUND GND L94 202-BK-18
L94

CHMENTS. L64 L70


L70

L69
L69
L64

L64
A525-GN-18 L80
A524-BR-18
L85 L85
40 A523-PU-18
39 CONN 8
38 516-GN-14
37 515-GY-14
727-GN-18 12 961-BR 124-GN-14
36 146-GY 517-BU-14
26 761-GY-18 761-GY-18 504-YL 4 GN
28 964-BU 416-OR-18 299-BK-18 1
27 484-YL-18 200-BK 2 BK
18 795-YL-18 417-GY-18 L67 L67 118-GY 6 GY
L69
L69

C529-GY-18 3 795-YL-18 503-BR 3 BR


35 306-GN 505-BU 5 OR
201-BK-18 G486-GN-18 34 G486-GN-18 419-YL-18 C
484-YL-18 605-YL-14 14 200-
453-PK-18 N939-GN-18 25 N939-GN-18 251-BK-18 FUSE PANEL
499-GY-18 975-WH 30 975-WH C
L85

727-GN-18 C530-BU-18 4 334-BU-18 727-GN-18 G G


L85 CONN 14
G485-BU-18 E919-YL-18 19 450-YL-18 728-BU-18 H
L102 ECAP SERVICE J
417-GY-18 E920-BR-18 20 321-BR-18 975-WH-18
136-GN-18

416-OR-18 G485-BU-18 33 G485-BU-18 453-PK-18 Z Z SEC STER TOOL CONN A 105-RD


496-WH-18 32 123-WH 522-WH-14 INTERMEDIATE B 200-BK
Z
442-GY-18 614-PU-14 29 146-GY RELAY F
506-PU 606-GY-14 17 Z 3E-5239 D 944-OR-
L102
507-WH 506-PU 1 E 945-BR-
202-BK-18 507-WH 2 ARC SUPRESSOR C
419-YL-18 604-OR 106-8704
496-WH-18

5
H714-OR-18

Z
E922-GN-18

H717-BR-18

G764-PK-18
138-GN-18

727-GN-18
416-OR-18
C529-GY-18
E416-PU-18
E920-BR-18

H713-PK-18
E921-PK-18
614-PU-14

417-GY-18

442-GY-18
251-BK-18

201-BK-18
201-BK-18
606-GY-14

453-PK-18

201-BK-18
432-PK-18
202-BK-18

327-PK-14
499-GY-18
611-PU-14

E919-YL-18

484-YL-18
419-YL-18
605-YL-14

L94

432-PK-18 608-GN 6 608-GN-14 692-YL 2


H716-WH

507-WH

311-WH
976-OR

506-PU
617-BR

G764-PK-18 617-BR 7 617-BR G939-PK-18 691-GY 1 FLASHER


N939-GN-18 H713-PK-18 8 G764-PK-18 Z 120-4537 Z
L64
L67

L84

L70
614-PU-14

761-GY H714-OR-18 9 976-OR TURN IND C A541-


614-PU

202-BK-18

976-OR H716-WH 10 201-BK-18 BUCKET IND C2 633-B


322-GY H717-BR-18 11 N939-GN-18 WARINING LAMPS 49A 537-G
619-GN-14 G764-PK-18 16 +V (TURN SIG) 49 691-G
L106

611-PU-14 762-YL 15 762-YL-18 +V (HAZARDS) 30B 518-O


138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-B
146-GY 611-PU-14 22
251-BK-18 E921-PK-18 21 202-BK-18 6
L106

762-YL E922-GN-18 23 727-GN-18 CONTROL GP - DIMMER


L106 K933-GN-18 C530-BU-18 103-5526 Z
24
202-BK-18

114-RD C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18


202-BK-18
FRONT

107-RD-14 C529-GY-18 V C CONN 9 964-BU GROUND 1 200-BK


306-GN 27 506-PU LIGHTS ON 2 614-PU
201-BK-18
201-BK-18

H713-PK-18 419-YL-18
200-BK H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL
L65
H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN
H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY
E919-YL-18 201-BK-18 6 C529-GY-18
E920-BR-18 130-RD 3 E416-PU-18
E921-PK-18 251-BK-18 8
E922-GN-18 306-GN 10
608-GN-14

299-BK-18 308-YL 11 647-GN-18


E416-PU-18 310-PU 12 299-BK-18 200-BK
310-PU 321-BR-18 13 604-OR REAR FLOOD 200-BK
Z Z Z Z
L71

326-RD 102-RD-14 14 K933-GN-18 RELAY 200-BK


L71 FRONT FLOOD
614-PU-14 202-BK-18 7 443-YL-18 3E-5239 Z
10 9 8 7

L103 L103
POWERTRAIN CONTROL
(SEE ELECTRONICS GP
SEC STER PR SW (N/C)

148-5661 FOR S/W AND CONN 15


H/W INFO) 966G AAA C
201-BK-18 6 275-BK-18
EEE 5 274-BK-18
NEUTRAL SW

7X-6315 STRAP 201-BK-18 4 273-BK-18


+ BATTERY
+ BATTERY
- BATTERY
- BATTERY

EEE 3 272-BK-18
MOUNTING
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

201-BK-18 2 271-BK-18
BOLT
201-BK-18 1 270-BK-18
CAB 201-BK-18 7 201-BK-18
CONN GROUND 8
J1
G763 PU 13

24
453-PK-18 38
35

28
34
39
1
6
A273-BK 2
A273-BK 5

C CONN 15
972G BBB C
201-BK-18 6 275-BK-18
126-PK
126-PK

5 274-BK-18
201-BK-18 4 273-BK-18
3 272-BK-18
C 201-BK-18 2 271-BK-18
1 270-BK-18
201-BK-18 7 201-BK-18
8

MONITOR HARNESS CODE PLUGS


(LOC H-9)

A273-BK OPERATOR STATION


A219-BK-18
L77 251-BK-18 C
251-BK-18
CAB
GROUND
L73

945-BR-18
L73 944-OR-18 L15 L15 L15
307-OR-18
614-PU
200-BK L16
L17
L16

L16 L16
L15

L73 L72 L15


614-PU CONN 16 4 201-BK-18
L15 L15
614-PU SERVICE 3 E735-PU-18
MODE 2 291-BK-18 201-BK-18 201-BK-18
614-PU PLUG 1 290-BK-18 201-BK-18
L94
614-PU-14 C 201-BK-18
CONN 15 6 275-BK-18 201-BK-18
5 274-BK-18 CAB
L17

202-BK-18 MONITOR 4 273-BK-18 GROUND


HARNESS L17
3 272-BK-18
CODE 2 271-BK-18 LH REAR HEADLINER
PLUG 1 270-BK-18
7 201-BK-18
(LOC I-13) 8 200-BK
B SECONDARY STER
C 200-BK
C TEST SW
614-PU
A 143-3001
614-PU C 2
202-BK-18
3 C
202-BK-18 P910-BR-18
C 5 128-PK
136-GN-18 WH
6
A 2 1 A
CONN 13 727-GN-18 G728-YL
H C 200-BK C C
B 3 C L24 L24
124-GN-14 1 124-GN-14 200-BK
A525-GN-18 2 A525-GN-18 614-PU C A 964-BU
A524-BR-18 3 A524-BR-18 L80 KICKOUT C 762-YL-18
A523-PU-18 4 A523-PU-18 ON/OFF SW
517-BU-14 5 517-BU-14 118-0636
516-GN-14 6 516-GN-14 202-BK-18
200-BK

515-GY-14 7 515-GY-14 202-BK-18


200-BK-14 8 200-BK-14
522-WH-14 9 522-WH-14 614-PU
10
11 200-BK L23
L23
12 614-PU
614-PU
C 727-GN-18
136-GN-18
B
200-BK 102-RD-14
HAZARD 614-PU 614-PU
LAMP SW 1 A
112-6167 2 C CONN 17
C 3 537-GN-14
538-BR 964-BU 4 L51
4
762-YL-18 6 299-BK-18
5 C
L61

L61 C 6 102-RD-14 961-BR-18 1


518-OR-14 102-RD-14 5
200-BK 2
537-GN-14 614-PU 3
C UUU
5-GN-18 L80 L80 LH REAR HEADLINER
4-BR-18
3-PU-18

6-GN-14 REAR WIPER


5-GY-14 137-8709
4-GN-14 PILOT VALVE GP 152-6480

L24
L51
L
L23

7-BU-14 GND
504-YL 4 GN H FLOAT SOL LIFT SOL TILT SOL AUX SOL
1 MOTOR
T 1 2
200-BK 2 BK
IMPL DETENT 3 4
118-GY 6 GY B+ P
503-BR 3 BR OVERRIDE SW
505-BU 5 OR 7X-1886
C
200-BK C 200-BK-14
200-BK DOWNSHIFT SW
CAB C C
200-BK-14 G728-YL 158-5626
GROUND
8
1
2
7
6
3
4
5

4 G 200-BK
200-BK C
H
146-GY

146-GY
761-GY-18

CE J
299-BK-18

299-BK-18

299-BK-18

299-BK-18

A 105-RD
961-BR

BR
BK
YL

B 200-BK LEVER ASSY.


F 4E-7822
2 1 3
D 944-OR-18 CONN 18
E 945-BR-18 961-BR-18 L L C
C 761-GY-18 F781-BR-18 C
Z 728-BU-18 146-GY F784-YL-18 B
727-GN-18 146-GY 146-GY 202-BK-18 A
C
975-WH-18 299-BK-18 146-GY
Z CAB GROUND 299-BK-18
C A541-PU-18
C2 633-BU-18
PS 49A 537-GN-14 SUSPENSION GP
49 691-GY 150-7718
30B 518-OR-14 CIGAR
31 200-BK LIGHTER
9W-0335
2
1
L61

691-GY C

C C
108-BU-14

129-BU
200-BK-14

200-BK

614-PU
662-YL
661-GN
663-GY
200-BK-14
608-GN-14 200-BK
L23 L23
646-OR-18
647-GN-18

200-BK
L24
BU-14

200-BK
NT FLOOD
U
6 5 4

L103
L103
+ BATTERY RD-18 1 107-RD-14
GROUND BK-18 2 200-BK-14
ENG SOL BU-18 3 327-PK-14
OFF OR-18 6
RESET YL-18
306-GN 4
OFF (KEY ST SW) WH-18 5
326-RD
V
ENGINE SHUTDOWN CONTROL
3E-0462
NN
START AID 499-GY-18
SOLENOID
3E-6332
IMPL FILTER SW
7X-8549

WH-18
PU-18
311-WH
310-PU
727-GN-18 1 727-GN-18
2

2
1
V SECONDARY SS V
STEERING CONN 20

311-WH
RELAY

310-PU
139-2599

727-GN-18
200-BK-18

200-BK-18
SS SS
727-GN-18 200-BK-18
XX VV
RD-0 RD-0
SS SECONDARY
STEERING

1
2
MOTOR/PUMP
139-2327 VV
BK-0 MOTOR RD-0
C YY
167-OR 1
E936-WH 2 SS ARC SUPPRESSOR
E923-PK-18 3 106-8704
L38 L38 CHASSIS
E924-YL-18 4
E925-OR-18 5 NOT USED GROUND
L103
E926-BU-18 6 L103
E930-BU-18 7
L15 8 OPERATOR STATION
L15 L15 L15
L16 L16 L16 L16
L17 L17 L17
L17
LH DOME LAMP
3E-6389 C
C 508-PU 508-PU
L15 122-RD A RD-18 L55 509-WH 509-WH
C WH-18 512-GN C
200-BK B BK-18 511-BR LEFT
A513-PK SPEAKER 200-BK-14 3 GROUND
200-BK-14 200-BK-14 6T-7695 200-BK-14 6 GROUND
200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE
200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER
200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT 119-1733
L17 SPEAKER
102-RD-14 135-BU 5 +12 V SWITCHED OUT
6T-7695
C
C
C
511-BR 508-PU 2
512-GN 509-WH 1
C 512-GN 7
L55 L55 TO ENTERTAINMENT
511-BR 8
A513-PK 5 RADIO
135-BU 6
120-YL 120-YL 120-YL 4
200-BK-14 3 200-BK-14

615-YL-14

FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-1


L24
TACH/SPEEDO/SERV METER SELECT SW
D B (MOMENTARY)
200-BK
614-PU 112-6171 SHIFTER CONN 21
DA 139-4702 W W D
E735-PU-18 2 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18
D
D 2ND GEAR G760-WH-18 2 G760-WH-18 10
E735-PU-18 3 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18
201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4
C413-YL-18 200-BK D START RELAY 306-GN-18 5 5 G750-BU
L53 B
E707-GN-18 200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39
D L39
E708-PK-18 614-PU A REVERSE G755-GY-18 7 G755-GY-18 7 G768-GN
C414-BU-18 614-PU FORWARD G750-BU-18 8 G750-BU-18 8 G760-WH 603-PK
D 2 AIH SW
663-GY 373-GN-18 D W 9 G761-YL
(MOMENTARY) +B 126-PK-18 1 126-PK-18 11 G762-BR
373-GN-18 3 112-6169 GROUND 202-BK-18 2 202-BK-18 12 G763-PU
310-PU 202-BK-18 3116 ENG ONLY 3 2 322-GY
308-YL 4
201-BK-18 KEY START SW 307-OR-18 5
L51 L51 202-BK-18 BACKUP ALARM 321-BR-18 6
614-PU 200-BK D
B START AID SW FORWARD
200-BK 200-BK
539-BU-18 614-PU D A (MOMENTARY) HORN SW
537-GN-14 614-PU 3E-7176 2T-3360
D 2
605-YL-14 310-PU D ZZ
606-GY-14 308-YL
A541-PU-18 3
540-WH-18 308-YL
CONN 19

L39
S D
6 A541-PU-18
4 605-YL-14
L24

E707-GN-18

663-GY
L51

C414-BU-18
L38

310-PU
E735-PU-18
E708-PK-18
C413-YL-18

373-GN-18
308-YL

L40 L40
201-BK-18

5 606-GY-14
2 539-BU-18
1 537-GN-14 113-OR-18 RIDE CONTROL
L97 L97 D LAMP
3 540-WH-18 113-OR-18 113-OR-18
D 7N-5876
308-YL E702-OR-18
L53

L53 D AUTO RIDE


E701-PK-18
L52

L40

L40 D CONTROL LAMP


113-OR-18
7N-5876
L48 L48 D
L52 S 2 611-PU-14 HIGH BEAM
606-GY-14 200-BK IND LAMP
D 7N-5876
INDICATOR LAMP 200-BK
S 3 POSITION HAZARD FLASHER
605-YL-14 D
COLUMN 200-BK LAMP
538-BR D 7N-5876
S 6
539-BU-18 D LEFT TURN
5
540-WH-18 D 540-WH-18 IND LAMP
S 37 UNUSED 200-BK
D 7N-5876
TURN SIGNAL SW 38 UNUSED
134-9569 4 1 11 UNUSED
27 UNUSED
A541-PU-18 S S 17 UNUSED
537-GN-14 L43 499-GY-18 21 IMPL FILTER 8 D
L43 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18
200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL
L53

538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR


E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN
L53
L48
L48

ARC SUPPRESSOR (2) E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH
200-BK
200-BK

200-BK

106-8704 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU
L39
633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY
MUR440

MUR440

QUAD GAUGE
FRONT DASH ASSEMBLY

E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU


E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 100-5895 322-GY
LAMPS 7N-5876 D D D D
611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY
L40
275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL
274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU
2
1

2
1

D D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-1


272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18
271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18
L45

270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14


CATERPILLAR MONITORING SYSTEM
291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN
606-GY
538-BR

538-BR
605-YL

OPERATING MODES
290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL
MODE FUNCTION
945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU
0 NORMAL MODE 326-RD
944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR
L43 1 HARNESS CODE
410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-1
L97

2 NUMERIC READOUT
442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN
3 SERVICE MODE L44
443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY
L24

L38

4 TATTLE TALE MODE


441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR
5 US/METRIC MODE (UNITS MODE)
-14
14

18
18

447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR


3 2 1
499-GY-18
BRAKE OIL F J CONN 31
PRESS SW J FLOOD LAMP
619-GN-14 5 619-GN-14
3E-7693 NN 611-PU-14 4 200-BK-14 9X-1439
CONN 28
BK B 201-BK-18 2 J
CONN 29
RD A 432-PK-18 NN V 617-BR-14 6 J
BU C 1 201-BK-18 V F 605-YL-14 3 605-YL-14 1 RD-18 LH TURN
4 432-PK-18 24 200-BK-14 1 200-BK-14 2 BK-18 LAMP
BOTH SHOWN 202-BK-18 3E-6466
2 21 611-PU-14
WITH BRAKE OFF 419-YL-18
3 19 F
BK A 202-BK-18 5 G764-PK-18 23 617-BR-14 114-RD FORWARD
RD B 419-YL-18 6 499-GY-18 20 322-GY HORN
BU C G764-PK-18 107-RD-14 8 F 7T-0970
NN 200-BK-14 7 F
PARK 327-PK-14 22 614-PU-14 114-RD FORWARD
BRAKE SW 306-GN 322-GY HORN
3E-6452 326-RD CONN 32
F 7T-0970 I
727-GN-18 F J J
310-PU L2 606-GY-14 RH TURN
3 605-YL-14 1 RD-18
311-WH 200-BK-14 1 200-BK-14 2 BK-18 LAMP
2 3E-6466
614-PU-14 6 J
V 619-GN-14 5 619-GN-14 FLOOD LAMP
SECONDARY BU C 453-PK-18 611-PU-14 4 200-BK-14 9X-1439
STEERING RD B J
416-OR-18
PRESS SW BK A 202-BK-18 JAPANESE FRONT FRAME (STD)
3E-6450
J
CONN 31 619-GN-14 HI/LO BEAM
V F J 611-PU-14
PRIMARY J HEAD LAMP
STEERING BU C 484-YL-18 619-GN-14 5 4Y-4580
PRESS SW RD B 417-GY-18 611-PU-14 4 200-BK-14
BK A 202-BK-18 2 J
3E-6450 L2 J LH TURN &
617-BR-14 6 617-BR-14 PU-18 C CLEARANCE
605-YL-14 3 605-YL-14 J YL-18 T LAMP
200-BK-14 1 J 4Y-3580
CONN 29 200-BK-14
V F F
BK-0 114-RD
RD-0 24 322-GY
21 611-PU-14 F
L103 19 F
L103 23 617-BR-14 114-RD FORWARD
20 322-GY HORN
8 F 4Y-7882
L15 L15
7 J RH TURN &
22 614-PU-14 605-YL-14 GY-18 T CLEARANCE
L16 L16 CONN 32 617-BR-14 PU-18 C
J LAMP
L17 L17 F J 4Y-3263
J
606-GY-14 3 200-BK-14
614-PU-14 6
J
ANTENNA AS.
619-GN-14 5 619-GN-14 HI/LO BEAM H
200-BK-14 1 611-PU-14 HEAD LAMP
(C.B. RADIO) 611-PU-14 J
4 4Y-4580
9U-2332 2 200-BK-14
J
L15

JAPANESE ROADING LIGHTING

XXX L103 ANTENNA AS.


(AM/FM RADIO)
9U-2331 LLL
608-GN-14
200-BK-14
200-BK-14

XXX 5
611-PU-14 4 BU-18
619-GN-14 6 RD-18
CONN 29 CONN 31 617-BR 3 WH-18
605-YL-14 1 YL-18
V F F LLL 200-BK-14 2 BK-18
24 619-GN-14 6 619-GN-14
21 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET
VVV POSITION-TURN
200-BK-14 19 605-YL-14 1 605-YL-14 605-YL-14 4
C CAB 23 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN
WWW LH HI/LO/POSITION
615-YL-14 FLOOD 20 606-GY-14 5 606-GY-14 606-GY-14 3
C VVV LAMP 8 200-BK-14 2 200-BK-14 TURN LAMP
608-GN-14 9X-4381 7 200-BK-14 105-4849
C VVV VVV 22 614-PU-14 RH HI/LO/POSITION
615-YL-14
OPERATOR STATION

TURN LAMP
200-BK-14 105-4850
VVV
CAB CONN 32
FLOOD
200-BK-14

LAMP 5
9X-4381 1 606-GY-14 611-PU-14 4 BU-18
VVV 3 614-PU 619-GN-14 6 RD-18
615-YL-14 6 619-GN-14 614-PU 3 WH-18
L39 200-BK-14 2 200-BK-14 606-GY-14 1 YL-18

603-PK
C VVV
F
4 611-PU-14
KKK
200-BK-14 2
5
BK-18 G
WWW

KKK

BEACON LIGHTING GP-ROADING (COSA)


108-1029

WWW
603-PK-14 1 RD
200-BK-14 2 BK
RD-0

BK-0

L2
CONN 29 CONN 31
L16
L17

L15
L39

CAB V F F LLL
LLL
FLOOD 24 619-GN-14 6 619-GN-14 FLOOD LAMP
LAMP 21 611-PU-14 4 9X-1439
9X-4381 19 605-YL-14 1 605-YL-14 LLL
23 617-BR-14 3 LLL TT LEFT
VVV TT
615-YL-14 20 606-GY-14 5 1 605-YL-18 TURN
200-BK-14 8 200-BK-14 2 200-BK-14 2 200-BK-18 LAMP
TT 116-9624
OPERATOR STATION

VVV 7 200-BK-14
CAB 22 614-PU-14 CONN 32
FLOOD
LAMP 5 KKK EE RIGHT
EE
9X-4381 1 606-GY-14 1 606-GY-18 TURN
VVV 3 2 200-BK-18 LAMP
615-YL-14 6 619-GN-14 EE 116-9624
200-BK-14 2 200-BK-14 KKK
VVV 4 FLOOD LAMP
9X-1439
F
F KKK
KKK
COSA LIGHTING GP
STD FRONT FRAME
F
D C CONN 27 761-GY C BU-18 SIGNAL LIFT POSITION
18 299-BK-18 A BK-18 GROUND SWITCH
3 126-PK 146-GY B OR-18 +24V 145-8670
14 373-GN E735-PU-18 F LIFT POSITION
13 322-GY 270-BK-18 C530-BU-18 C WH-18 SIGNAL SENSOR
126-PK-18 12 310-PU 271-BK-18 251-BK-18 B BK-18 GROUND 161-8904
G761-YL 1 633-BU-18 272-BK-18 138-GN-18 A OR-18 +24V (MACHINES
G762-BR 2 118-GY 273-BK-18 WITH PCS)
G768-GN 270-BK-18 274-BK-18 L17
4 CONN 33
G760-WH 5 271-BK-18 275-BK-18 BUCKET POSITIONER SW
G750-BU 6 272-BK-18 290-BK-18 F B B 116-2025
L39 146-GY 146-GY
G755-GY 7 273-BK-18 291-BK-18 A A OR-18 + BATTERY
G763-PU 8 274-BK-18 G762-BR 299-BK-18 B 299-BK C BK-18 GROUND
322-GY 9 275-BK-18 G768-GN 762-YL C 762-YL B BU-18 SOLENOID
663-GY 10 290-BK-18 G760-WH L16
L40
308-YL 11 291-BK-18 G761-YL F
310-PU 15 500-BR G750-BU 322-GY FORWARD
373-GN-18 16 501-GN G755-GY 114-RD HORN
202-BK-18 17 502-OR G763-PU F 7T-0970
F
A541-PU-18 19 537-GN-14 307-OR-18 L15 619-GN-14 FLOOD LAMP
L45

537-GN-14 24 663-GY 944-OR-18 200-BK-14 9X-1439


661-GN 20 605-YL-14 945-BR-18 F
662-YL 21 606-GY-14 614-PU F LEFT
614-PU 22 661-GN 200-BK 605-YL-14 1 RD-18 TURN
326-RD 23 662-YL 201-BK-18 2 BK-18 LAMP
202-BK-18 162-2073
307-OR-18 CONN 26 F
L44 501-GN D C 126-PK RIGHT
118-GY 14 A541-PU-18 118-GY 606-GY-14 1 RD-18 TURN
500-BR
502-OR
40 E735-PU-18
G762-BR
E702-OR-18
K933-GN-18
200-BK-14 2 BK-18 LAMP
162-2073
E
35
RIGHT FRAME 200-BK-14
GROUND BOSS 200-BK-14
200-BK-14
200-BK-14

447-PK-18
E 200-BK-14
605-YL-14
617-BR
604-OR 604-OR
608-GN 608-GN L107
L114 606-GY-14 606-GY-14
200-BK-14 614-PU-14
614-PU-14 614-PU-14
614-PU-14 321-BR-18
130-RD 175-RD-14 175-RD-14 L108
175-RD-14 130-RD 130-RD
200-BK-14 975-WH
L112 975-WH 975-WH 975-WH
321-BR-18 975-WH
201-BK-18 201-BK-18
447-PK-18 LEFT SIDE ENGINE
E V
CONN 5
5
24
304-WH-8 1 304-WH-8
G S G486-GN-18 4 G486-GN-18
STARTER E
21
6V-5227 MTR BAT CC 327-PK-14 9 327-PK-14
BB 521-YL-14 11 521-YL-14

101-RD-4
BLOCK AS. RD-00 RD-00 522-WH-14 13 522-WH-14
8C-6358 BB MOTOR

RD-00

RD-00
CC 200-BK-14 7 200-BK-14
RD-00 22
JJJ XX RD-0 25
FF GG
BK-00 17
101-RD-4 20 101-RD-4

L112
L114
RD-00 12
RD-00 200-BK 23
201-BK-18 2 201-BK-18
A/C

BK-00
405-GY-18 10 405-GY-18
REFRIG SW 311-WH 6 311-WH
114-5333 441-OR-18 14 441-OR-18
D NOTE A TO ENGINE GG
450-YL-18 16 450-YL-18
E BLOCK G939-PK-18 3 G939-PK-18

L115
2 3 BK-18 1 513-OR-14 443-YL-18 15 443-YL-18
1 BK-18 2 521-YL-14 18
109-RD-4 19 109-RD-4
403-GN-18 8 403-GN-18
E 521-YL-14
ARC 2 522-WH 522-WH-14
SUPPRESSOR 1 513-OR
106-8704 327-PK-14
ENGINE 200-BK-14
A/C E SHUTDOWN E E
CLUTCH GN-14 1 513-OR-14 SOLENOID
COIL AS. GN-14 2 522-WH-14 110-6465
3E-1906
LEFT SIDE ENGINE
CONN 3
V U EC
201-BK-18 3 201-BK-18 FUEL

L115
U LEVEL REV FWD 4TH
447-PK-18 9 447-PK-18
321-BR-18 6 321-BR-18 U SENDER SOL 1 SOL 2 SOL 3
L112 975-WH 10 975-WH 134-3033
175-RD-14 1
RD-00

200-BK-14 2
A300-GN 4

RD
RD

RD
RD

RD
RD
L113 L113
A301-WH 5
397-OR-14 7

1
2

1
2

1
2
398-BU14 8 T T T
11
12
E RR RR
G486-GN-18 1 G486-GN-18 1 BK
201-BK-18 2 201-BK-18 2 BK
C BACKUP ALARM
T
123-6449 U
BK-18 1 975-WH REAR AXLE TEMP. 975-WH-18
BK-18 2 321-BR-18 SWITCH 155-8999 751-GN-18
752-YL-18
RIGHT SIDE ENGINE 754-BU-18
755-OR-18
ALTERNATOR 900-PU-18
L114

107-7977 901-WH-18
403-GN-18 403-GN-18 E900-WH-18
E
109-RD-4 109-RD-4 E901-GN-18
R E E906-OR-18
L111
D+ B+ BK-4 WH-18 2 450-YL-18 E907-GY-18
B- E BK-18 1 G939-PK-18 E904-BR-18
TO ENGINE HH
HH E905-BU-18
BLOCK ENGINE SPEED E902-PU-18
SENSOR E903-YL-18
6V-2455 K977-PK-18
L115 202-BK-18
2 200-BK 200-BK 709-OR-18
1 311-WH 311-WH E908-BR-18
E909-WH-18
BK

E
BK

A
START AID T
441-OR-18
COOLANT

OR-18
1
2
443-YL-18
T TEMP SW

WH-18
3E-6425

BK-18
E BK-18 1 201-BK-18

+8V
441-OR-18 443-YL-18 BK-18 2 405-GY-18
E
T T E
ENGINE COOLANT TORQUE CONVERTER ENGINE OIL
TEMP SENDER OIL TEMP SENDER PRESS SW
4W-9972 4W-9972 9X-0378 TRA
B INPUT OIL
SPEED SEN
RIGHT SIDE ENGINE
SENSOR 100
L113 L113 EC
L111
RD-00
BK-00 RELAY PANEL
JJ BK-18 1 306-GN
ENGINE SHUTDOWN BKR START RELAY BK-18 2 975-WH
R R 6T-3643
101-RD-14 125-1302 R
15 R R
L96 107-RD-14 304-WH-8
177-RD-8 177-RD-8
KK 177-RD-4
DISCONNECT R R
SWITCH 101-RD-12 20
BK-00 RUNNING LAMP BREAKER
7N-0718 9H-1958 HOOD
107-RD-14 ENG SHUTDOWN
101-RD-12

KK 80A R R R BREAKER
RD-00 101-RD-14 102-RD-14 RUNNING LAMPS
MAIN 20A 6T-3644
BUSS BAR

AUX START BK-00 BK-0


RECEPTACLE JJJ YY BREAKER R
7V-9275

141-RD NOT USED


RELAY PANEL

JJJ 9S-4693 R
RIGHT REAR 199-RD NOT USED
FRAME GND FUSE
R HOLDER
ALT 101-RD 10A 122-RD TAIL/DOME
L114 L114 R R 4K-5122
BREAKER 101-RD 10A R 130-RD STOPLAMP/HOODSW
R 10A FUSE
9S-4693 101-RD R 10A 114-RD FORWARD HORN
COSA LL 10A R 105-RD KEY 3K-8782
101-RD
LICENSE 614-PU-14
608-GN-14

80A
614-PU-14

614-PU-14
606-GY-14
200-BK-14

200-BK-14

PLATE 200-BK-14 101-RD-4


LAMP R R
604-OR

LL L96 109-RD-4 109-RD-4


125-4439 CONN 2
101-RD-4
COSA LL LL V L96
LICENSE 614-PU-14 1 101-RD-14
PLATE 200-BK-14 2 2 308-YL
LAMP LL 1 OR-14 HOOD UP PWR 1
125-4439 397-OR-14 200-BK
A300-GN 2 GN-18 HOOD UP SW R
200-BK-14 3 BK-14 GROUND BK
RIGHT TURN LAMP
A 116-9624 CONN 1 L113
398-BU-14
175-RD-14
4 BU-14 HOOD DN PWR
5 RD-14 + BATTERY
BK
MAIN RELAY
L96 R R
TT TT V A301-WH 6 WH-18 HOOD DN SW 177-RD-4 101-7740
RD-18 1 606-GY-14 U 177-RD-8 112-PU-4
BK-18 2 200-BK-14 HOOD RAISE/LOWER RELAY
TT 149-2612 V RELAY PANEL
STOP/TAIL/PARK LAMP 130-RD B RD-18
107-4401 A300-GN C WH-18
V A301-WH A BK-18
S RD-18 A 604-OR V
T WH-18 C 614-PU-14 397-OR-14 RD
G BK-18 B 200-BK-14 HOOD HOOD 1 3
398-BU-14 ACTUATOR ACTUATOR
AS. SW
V V MOTOR 124-4236 2
FLOOD 608-GN-14 146-0240
LAMP MOTOR AS.
200-BK-14 117-1557
9X-1439 V BK

15 14
E920-BR-18 130-RD 3 E416-PU-18
E921-PK-18 251-BK-18 8
E922-GN-18 306-GN 10

608-GN-14
299-BK-18 308-YL 11 647-GN-18
E416-PU-18 310-PU 12 299-BK-18 200-BK
310-PU 321-BR-18 13 604-OR REAR FLOOD 200-BK
Z Z Z Z

L71
326-RD 102-RD-14 14 K933-GN-18 RELAY 200-BK
L71 FRONT FLOOD
614-PU-14 202-BK-18 7 443-YL-18 Z Z 3E-5239 Z Z
617-BR 403-GN-18 20 447-PK-18 RELAY
606-GY-14 405-GY-18 21 496-WH-18 3E-5239
605-YL-14 499-GY-18 38 441-OR-18 127-OR-14

REAR
L67 L67
605-YL-14 28 442-GY-18
606-GY-14 417-GY-18 26 432-PK-18 ACTION 134-YL-14
L64 L64

L88
617-BR 138-GN-18 4 403-GN-18 ALARM RD 1 410-WH-18
L107 L88 3E-6328
L108 614-PU-14 105-RD 1 405-GY-18 BK 2 201-BK-18
L84 L84
614-PU-14 450-YL-18 15 322-GY

L107
Z
608-GN 299-BK-18 9 299-BK-18 326-RD 692-YL TURN SIGNALS
321-BR-18 522-WH-14 22 308-YL 108-BU-14 SEAT AIR COMPRESSOR
604-OR 416-OR-18 23 310-PU 124-GN-14 HVAC

L65

L67
447-PK-18 E416-PU-18 24 605-YL-14 X Z 126-PK XMSN CNTRLS
443-YL-18 G939-PK-18 25 606-GY-14 15A 136-GN-18 SEC STER
405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON
ENGINE 441-OR-18 441-OR-18 31 619-GN-14 X 167-OR NOT USED
311-WH Z
521-YL-14 442-GY-18 32 130-RD 15A 118-GY WIPER MOTORS
304-WH-8 327-PK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD
G486-GN-18 200-BK-14 403-GN-18 447-PK-18 34 G485-BU-18 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER
201-BK-18 450-YL-18 484-YL-18 36 G486-GN-18 BREAKERS Z

L102
327-PK-14 G939-PK-18 322-GY 16 608-GN-14 6T-3643 10A FUSE

10A
10A
10A
10A

10A
10A
10A
(QTY 12)

112-PU-14
112-PU-14
521-YL-14 975-WH 975-WH 521-YL-14 17 112-PU-4
522-WH-14 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 3K-8782
200-BK-14 441-OR-18 122-RD 19 334-BU-18 123-WH 112-PU GGGGGG 15A FUSE
405-GY-18 RELAY 308-YL 496-WH-18 37 102-RD-14 112-PU (QTY 2)
PANEL L90
521-YL-14 105-RD 453-PK-18 35 105-RD G112-PU 8M-8948
522-WH-14 306-GN 39 122-RD G
112-PU
G FUSE HOLDER
101-RD-4 450-YL-18 102-RD-14 40 105-RD G 112-PU
G939-PK-18 112-PU-4 V CONN 10 G 112-PU (QTY 14)
C G 4K-5122

118-GY
443-YL-18 130-RD 112-PU-4 1 112-PU
201-BK-18 G486-GN-18 2 C X G TERMINAL STUD 9G-8451
405-GY-18 3 X G 112-PU G 10A Z 113-OR-18 MONITOR
G G Z
311-WH 304-WH-8 4 112-PU 15A 134-YL-14 REAR FLOODS
441-OR-18 109-RD-4 5 G 112-PU G 15A Z 127-OR-14 FRONT FLOODS
G G
450-YL-18 101-RD-4 6 112-PU 10A Z 129-BU CIGAR LIGHTER
G G
G939-PK-18 7 112-PU 10A Z 123-WH NOT USED
G G
443-YL-18 C 112-PU 10A Z 133-OR-18 WORK LAMPS
306-GN

V
202-BK-18 G 112-PU G 10A Z 146-GY EH IMPL CONT
109-RD-4 L90 L90 128-PK PILOT CTRL
L71
403-GN-18 FUSE PANEL
L71
L108 L58
720-PU-18 L57
L88 L88

L65
L65
175-RD-14

107-RD-14

102-RD-14
304-WH-8
101-RD-4
109-RD-4

A541-PU-18
L67 L67
112-PU-4

975-WH-18

410-WH-18
727-GN-18

944-OR-18

608-GN-14
647-GN-18

133-OR-18
124-GN-14

138-GN-18

136-GN-18
537-GN-14
518-OR-14
633-BU-18

728-BU-18

945-BR-18
975-WH

646-OR-18

113-OR-18
108-BU-14
201-BK-18
306-GN

615-YL-14
122-RD
130-RD

130-RD
105-RD
114-RD

L64 L64
308-YL
200-BK

167-OR

129-BU
118-GY

123-WH
105-RD

200-BK

144-GN
614-PU
661-GN

146-GY
663-GY

128-PK

126-PK
L63

120-YL
662-YL
L63
L86 L86
L66 L66 L84 L84
L110 L110 CONN 12
373-GN
1 Z
ECPC TRANSMISSION CONN 11 24

15

16
26
19
27
39

21
17
37
35
38
23
25
31
36
29
10
40
33
30

12
24

22
34
32
28
13

18

20

14
11
1
7

4
5

3
6
WD 4TH 3RD 2ND 1ST C
L86
L88

L90

19
L63
L64
L65
L66
L67

SOL 3 SOL 4 SOL 5 SOL 6

614-PU
118-GY
OL 2

975-WH
727-GN-18

944-OR-18
123-WH
2

167-OR
202-BK-18

A541-PU-18
633-BU-18
126-PK
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18
728-BU-18

945-BR-18
105-RD

537-GN-14
518-OR-14
TRAN OUTPUT 17 E909-WH-18
SPEED SENSOR 1 11 E908-BR-18
15 E905-BU-18
XMSN

12 754-BU-18
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

CLUTCH
MODULATION 5 752-YL-18
VALVES (6) 4 751-GN-18
159-0932 L11
1
2

1
2

1
2

1
2

1
2

T T T 18 755-OR-18
T T 20 900-PU-18
WH-18

L63 L63 L11


BK-18

975-WH-18 L111 21 901-WH-18


975-WH-18 975-WH-18 22 975-WH
L111

L86 L86 L66


975-WH-18 9 E904-BR-18
L66

L84
975-WH-18 14 E903-YL-18
2
1

975-WH-18 8 E902-PU-18
975-WH-18 T 16 E907-GY-18 L84
E900-WH-18

H-18 975-WH-18 10 E906-OR-18 608-GN-14 727-GN-18


E901-GN-18

N-18 13 E901-GN-18 728-BU-18


L-18 7 E900-WH-18 118-GY 202-BK-18
202-BK-18

L25
U-18 23 K977-PK-18 118-GY C529-GY-18
R-18 3 709-OR-18 C530-BU-18
U-18 T C 975-WH L8
H-18 E416-PU-18
H-18 944-OR-18
N-18 E416-PU-18 L26 L26 945-BR-18
L90

L63
L64
L65
L66
L86
L88

R-18 505-BU 138-GN-18 138-GN-18


Y-18 503-BR 251-BK-18 251-BK-18
R-18 504-YL 118-GY
U-18 A525-GN-18 120-YL
E906-OR-18
E907-GY-18

U-18 A524-BR-18 133-OR-18


L-18 A523-PU-18
K-18 517-BU-14 202-BK-18 L25
L25
202-BK-18
202-BK-18
202-BK-18
202-BK-18

K-18 516-GN-14 P910-BR-18


R-18 L67 515-GY-14 202-BK-18
RD-0
L110

L102
L111

T
R-18 124-GN-14 762-YL-18 L24
T SPEED SENSORS (5)
1
2

H-18 124-GN-14 964-BU L24


L66
C

3E-8848
B
A

T 133-OR-18 128-PK
WH-18

T
BK-18

120-YL
WH-18
OR-18
1
2

BK-18 1 144-GN
BK-18

WH-18 2 646-OR-18
WH-18
BK-18

373-GN 138-GN-18 124-GN-14


TRAN INTERMEDIATE 615-YL-14 647-GN-18
SPEED SENSOR 1 L61
+8V
GROUND
SIGNAL

608-GN-14 128-PK 647-GN-18


SPEED SENSOR 2

202-BK-18 646-OR-18 202-BK-18


T 537-GN-14 202-BK-18 A525-GN-18
TRAN OUTPUT

BK-18 1 615-YL-14 615-YL-14 A524-BR-18


L27
WH-18 2 661-GN 608-GN-14 A523-PU-18 L27
TRANS 662-YL E416-PU-18 102-RD-14 L37 L37
INPUT OIL TEMP TRAN INTERMEDIATE L28 L38
663-GY 762-YL-18 144-GN L38
SPEED SENSOR SPEED SENSOR 2 113-OR-18 L86 964-BU 202-BK-18
SENSOR 100-3055 410-WH-18 506-PU 727-GN-18 L28
L25
ECPC TRANSMISSION 126-PK 507-WH C530-BU-18 500-BR
A541-PU-18 617-BR C529-GY-18 501-GN
L111 633-BU-18 L65 727-GN-18 728-BU-18 502-OR
18 1 306-GN K933-GN-18 C529-GY-18 122-RD 506-PU
L95
18 2 975-WH 443-YL-18 C530-BU-18 500-BR
R 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18
04-WH-8 496-WH-18 G767-WH-18 A219-BK-18
CONN 7 R V 441-OR-18 G766-GN-18 E927-GN-18
R R 101-RD-4 442-GY-18 E702-OR-18 A219-BK-18
CONN 6 R V 432-PK-18 728-BU-18 A219-BK-18 G766-GN-18
20
175-RD-12 11 175-RD-14 403-GN-18 944-OR-18 944-OR-18 G767-WH-18
HOOD 405-GY-18 945-BR-18 945-BR-18 L26 L26
17 E702-OR-18
L90

BREAKER 107-RD-14 9 107-RD-14 322-GY L88 973-BR-18 615-YL-14 E701-PK-18


6T-3644 141-RD 21 326-RD 977-YL-18 608-GN-14 537-GN-14 910-YL-18
L4 L61 L61
199-RD 23 308-YL G767-WH-18 538-BR 538-BR 720-PU-18
L110

L64
25 310-PU G766-GN-18 505-BU L37 518-OR-14 973-BR-18
FUSE L37
22 605-YL-14 503-BR 977-YL-18
720-PU-18

HOLDER 13 130-RD 606-GY-14 A219-BK-18 504-YL 614-PU


4K-5122 130-RD 4 130-RD 611-PU-14 251-BK-18 507-WH 614-PU
10A FUSE 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN
3K-8782 122-RD 18 122-RD 130-RD 614-PU 502-OR
114-RD 614-PU 506-PU L33 L33
114-RD 3 604-OR
105-RD 2 105-RD 499-GY-18 521-YL-14
109-RD-4 20 109-RD-4 G485-BU-18 118-GY L33
517-BU-14
975-WH 16 975-WH G486-GN-18 610-OR-14 515-GY-14
304-WH-8 1 304-WH-8 118-GY 720-PU-18 516-GN-14
L95 L95 306-GN E702-OR-18
306-GN 10 610-OR-14 610-OR-14 L38
2 308-YL 24 720-PU-18 122-RD 617-BR
1 200-BK 15 E702-OR-18 502-OR 910-YL-18
R 8 500-BR 501-GN 720-PU-18
6 910-YL-18 500-BR 973-BR-18
L71
E925-OR-18
E926-BU-18
E930-BU-18
E923-PK-18

5 502-OR E701-PK-18 977-YL-18


E924-YL-18

MAIN RELAY 308-YL 102-RD-14 614-PU L4


E936-WH

308-YL 12 501-GN
101-7740
167-OR

200-BK 14 200-BK E701-PK-18 910-YL-18 614-PU


112-PU-4 112-PU-4 538-BR 538-BR L89
112-PU-4 19

102-RD-14
122-RD L63 L63 167-OR
122-RD L90 537-GN-14
105-RD 518-OR-14 L89
L89
L4 102-RD-14 L4
L71 L71

L102 L102
L102
RD-0
BK-0

13 12 11 1
608-GN-14 200-BK
L23 L23
646-OR-18
647-GN-18

200-BK

L24
108-BU-14
200-BK
NT FLOOD

129-BU
AY
239 L58 L51
615-YL-14
OR-14

SEAT
L50
4-YL-14 L11 L51 L50
18 410-WH-18 L11
8 201-BK-18

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18
C413-YL-18
540-WH-18

537-GN-14
539-BU-18

606-GY-14

202-BK-18

201-BK-18
605-YL-14
ESSOR 108-BU-14

201-BK-18
124-GN-14

661-GN
614-PU
200-BK

662-YL
XMSN CNTRLS 126-PK
SEC STER 136-GN-18
CON 144-GN
NOT USED 167-OR
ER MOTORS 118-GY
PAYLOAD 138-GN-18 L57
CONVERTER 120-YL
113-OR-18

129-BU
123-WH
146-GY L23
133-OR-18
128-PK
R

727-GN-18
136-GN-18
102-RD-14
614-PU
614-PU
614-PU
200-BK
S 200-BK-14 200-BK-14
ODS L99 200-BK-14 200-BK-14
HTER 200-BK-14 200-BK-14
200-BK-14
L50
PS
ONT
L
L58
L57

L24 L24
133 OR 18

138-GN-18

136-GN-18

L24
113-OR-18

L24
L8 L8
123-WH

L8
128-PK

126-PK
120-YL

L61 136-GN-18
L61 727-GN-18

L38 L38 L3
L38
L8

RH HEADLINER
L11
L61

L24

L38
28
13

18

20

14
11

118-GY L100
118-GY L100 PANEL RUNNING/WORK/PANEL/TAIL

L100
118-GY LAMP LAMP SW
133 OR 18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

118-GY 7N-5876 ROADING 108-3320


118-GY PARK WORK1 (SHOWN IN OFF POSITION) 122-RD
118-GY L101 L101
OFF WORK2 122-RD
118-GY

C C C 1
H B B
614-PU
200-BK

RD 1 118-GY
L11 RD 2 118-GY B1
3
L11 L11 2

GY-14
WH 4 505-BU

BR-14
YL 5 504-YL
L 6 L37 PANEL
P W BU 503-BR
BR 7 507-WH LAMP
REAR 3
8 7N-5876
WIPER SW

PK-14
GN-18 112-6174 B2
C C 4
BU-18
B3

GN-14
BK-18
614-PU
200-BK
9-GY-18
0-BU-18
L8

YL-14
L8
6-PU-18 L37 200-BK
L37 BU-14 5
4-OR-18
5-BR-18
OR-14
200-BK
200-BK

8-GN-18
200-BK

-BK-18 HVAC OPERATOR CONTROLS GN-14


L99
200-BK-14

TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100


POTENTIOMETER 200-BK C (A/C,OFF,HTR) (LOW,MED,HI)
127-4540 B 3E-7155 3E-7156
L34

200-BK
C 200-BK C
614-PU 1 C B
614-PU A
C 2
1
2
3
7
5
6
4
8

3 C CA 1 C C
L24 4 2
617-BR

614-PU
133-OR-18

647-GN-18

610-OR-14
646-OR-18
102-RD-14
122-RD
158-BR-14

C 5 3
6 C C

L8
C 4C
158-BR-14

D C 5
102-RD-14

C C 6 C
RD-14
BR-14
BK-14

C
D
158-BR-14
521-YL-14

L61 C
124-GN-14

C
C
B

124-GN-14
A

614-PU
200-BK

C
200-BK
200-BK
614-PU
614-PU

516-GN-14
517-BU-14

515-GY-14

L101
122-RD 200-BK
A525-GN-18

C
A524-BR-18
A523-PU-18

L27
122-RD 200-BK
521-YL-14
L37

614-PU C
L38
647-GN-18
646-OR-18

C
102-RD-14

610-OR-14

A219-BK-18
614-PU
614-PU

L28 NOT C
122-RD

617-BR

500-BR L28 USED


C C
501-GN A219-BK-18
L10 L10 L27 L27 L33
200-BK-14
200-BK-14
200-BK-14

502-OR A219-BK-18
506-PU

E928-WH-18 614-PU L35 A219-BK-18


A219-BK-18 L33 L33 E928-WH-18
E927-GN-18 E927-GN-18
A219-BK-18 973-BR-18
G766-GN-18 L31 977-YL-18
G767-WH-18 E701-PK-18
200-BK C L31 L31
E702-OR-18 G766-GN-18
D BEACON SW
E701-PK-18 200-BK-14 614-PU G767-WH-18
910-YL-18 614-PU 9X-9639 614-PU E702-OR-18
720-PU-18 C C 614-PU 910-YL-18
2 L98
L28

973-BR-18 144-GN 720-PU-18


L28

C
977-YL-18 102-RD-14 C 144-GN
3 200-BK-14
614-PU 122-RD
L35 603-PK
614-PU 617-BR
610-OR-14 200-BK-14
L33 CAB C
GROUND
L35 L35
RH HEADLINER L8
202-BK-18
L10 L10 L10
L31 L31 L31
OPERATOR STATION OPERATOR STATION
L71
L4 L4
L4

L102 L102
RD-0
RD-0 BK-0
BK-0

L4
L71

L102
RD-0
BK-0

10 9 8 7
OPERATING MODES
290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL

538-
605-

538-
606-
MODE FUNCTION

F
945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU
0 NORMAL MODE 326-RD
944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR
L43 1 HARNESS CODE
410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-1

L97
2 NUMERIC READOUT
442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN
3 SERVICE MODE L44
443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY
L24

L38
4 TATTLE TALE MODE
441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR
5 US/METRIC MODE (UNITS MODE)

606-GY-14
605-YL-14

113-OR-18
113-OR-18
447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR
6 IMPLEMENT CONTROL CALIBRATION
K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD

538-BR
L51
432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18
405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18
L50 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18
496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14
SEAT

113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18


615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18
201-BK-18 910-YL-18 496-WH-18 36 UNUSED L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18
L50
E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18
C414-BU-18

E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18


C413-YL-18 499-GY-18 CATERPILLAR 270-BK-18
661-GN

L52
662-YL

C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18


C414-BU-18 C414-BU-18 G486-GN-18 155-1615 153-8061 290-BK-18
LAMPS 7N-5876 D D D D
C413-YL-18 C413-YL-18 201-BK-18 945-BR-18
E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18
L49 D
E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18
STEER

L49
539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18
540-WH-18 540-WH-18 633-BU-18 COLUMN 200-BK 443-YL-18

L43
201-BK-18 201-BK-18 GROUND 441-OR-18

L43
201-BK-18 201-BK-18 447-PK-18
200-BK 200-BK K933-GN-18
200-BK 200-BK D ACTION 432-PK-18
200-BK 200-BK 411-PK-18 LAMP 405-GY-18
9W-2111

L45
201-BK-18 403-GN-18
201-BK-18 201-BK-18 D 496-WH-18
614-PU 614-PU L44 113-OR-18

200-BK
200-BK
L45 L44

L45
A541-PU-18 A541-PU-18 910-YL-18
537-GN-14 537-GN-14 200-BK 200-BK 615-YL-14
661-GN 661-GN 200-BK 200-BK E735-PU-18
662-YL 662-YL L50 200-BK 200-BK G485-BU-18
202-BK-18 202-BK-18 L50 499-GY-18
D NEUTRALIZER
605-YL-14 605-YL-14 L49 200-BK 200-BK OVERRIDE LAMP G486-GN-18
606-GY-14 606-GY-14 L49 910-YL-18 633-BU-18
200-BK 7N-5876
D

L47
605-YL-14
L47 606-GY-14
L50 L50 D BUCKET TURN
D R 200-BK 538-BR
633-BU-18 SIGNAL IND LAMP
308-YL 200-BK
201-BK-18 D 7N-5876
D C OFF
606-GY-14
605-YL-14

L 326-RD
D D S ON
538-BR

307-OR-18 D
501-GN 4 GN
GND
H 105-RD B ST 200-BK FLOOD LAMP
MOTOR L44 D L49 IND LAMP
1 501-GN 615-YL-14
200-BK 2 BK T 118-GY KEY START SW D 7N-5876 L3
L24 L46 L46 9G-7641
118-GY 6 GY B+ P 500-BR D
500-BR 3 BR FRONT WIPER 502-OR 200-BK RIGHT TURN
L47

502-OR 5 OR 147-7973 201-BK-18 539-GN-18 IND LAMP


D 7N-5876
L46 L46
L47
L38
FRONT DASH ASSEMBLY/STEERING WHEEL

WLPCS ECM
112-1572 P
L71
RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18
3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18
122-RD C GROUND 2 251-BK-18
L101 L6 L6
122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 L89
C WH-18 CAT DATA LINK - 15 945-BR-18
200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18
+BATTERY 24V (IN) 1 138-GN-18
UNUSED 24
UNUSED 18
200-BK
200-BK

UNUSED 12 CONN 22
UNUSED 5 138-GN-18 E
TX A CHANNEL 9 818-BR-18 D CUSTOMER
UNUSED 3 A DATA
A CHAN RECEIVE 4 819-GY-18 C CONNECTION

OPERATOR STATION
GROUND 8 250-BK-18 B
UNUSED 10
P
UNUSED 11
UNUSED 22
UNUSED 6
UNUSED 23
UNUSED 17
GROUND 21 251-BK-18
KEYPAD SUPPLY +12V 7 188-WH-18
KEYPAD DATA 14 E955-OR-18

RH HEADLINER +V DISPLAY OR-18 A 188-WH-18


L99 LAMP GROUND BK-18 B 251-BK-18
L99 L100
L100 7N-5876 DATA WH-18 C E955-OR-18
P
ATT AUTO RIDE CTRL SW OPERATION
L100 BACKLIGHT WLPCS
INPUTS (1=SW CLSD, 0=SW OPEN) KEYPAD
129-0419
118-GY
118-GY

SW POS G766-GN G767-WH P P L7


200-BK
614-PU L7
ON (UP) 0 1

OFF (CENTER) 1 1
118-GY 1 RD-14 B+
AUTO (DOWN) 1 0 118-GY 2 RD-18 B+
200-BK C 200-BK-14 3 BK-18 GROUND
B
502-OR 4 WH-14 HIGH
614-PU L10 501-GN 5 YL-14 LOW
AUTO RIDE CA 3 C
500-BR 6 BU-14 PARK
118-GY

CONTROL SW 2
C 506-PU 7 BR-18 WASH
103-6333 C 8
C C 6 C
200-BK B C
5 FRONT INTERMITTANT
C 200-BK
614-PU C WIPER SW
NOT C AUTO/MANUAL GEAR SELECT SW A 1 C
614-PU C 110-7886
USED 147-1402 2 TRANSMISSION
720-PU-18
910-YL-18

C 202-BK-18
C (SHOWN IN MANUAL POSITION) 3 C NEUTRALIZER
202-BK-18

202-BK-18

AUTO 202-BK-18 C CONN 23


C 4 OVERRIDE SW
MAN
614-PU
200-BK

2 5 C L7
BK B 973-BR-18 112-6156 614-PU 7
1 3 C 6 L7
BK C 977-YL-18 200-BK 2
A 202-BK-18 C 944-OR-18 8
L98
G767-WH-18

8 945-BR-18 9
G766-GN-18
E702-OR-18
E701-PK-18
202-BK-18

8 BK C530-BU-18 6
8 973-BR-18 L8 C529-GY-18 5 L6 L6
8 977-YL-18 251-BK-18 3
E701-PK-18 138-GN-18 1
8 G767-WH-18 E416-PU-18 4
8 G766-GN-18 10
8 E702-OR-18 11
L98
12
L98 614-PU
L99 C P
614-PU
614-PU
200-BK
614-PU
200-BK

RH HEADLINER
L8
L8
L10
L10

OPERATOR STATION
L71
L71 L4
L4 L4 L4
L89
L102 L102
RD-0 RD-0 RD-0
BK-0 BK-0 BK-0

6 5 4
662-YL 21 606-GY-14 614-PU F LEFT
614-PU 22 661-GN 200-BK 605-YL-14 1 RD-18 TURN
326-RD 23 662-YL 201-BK-18 2 BK-18 LAMP
202-BK-18 162-2073
307-OR-18 CONN 26 F
L44 501-GN D C 126-PK RIGHT
118-GY 14 A541-PU-18 118-GY 606-GY-14 1 RD-18 TURN
500-BR
502-OR
40 E735-PU-18
G762-BR
E702-OR-18
K933-GN-18
200-BK-14 2 BK-18 LAMP
162-2073
E
35
105-RD 32 G768-GN 443-YL-18 G764-PK-18 F
201-BK-18 33 G760-WH 447-PK-18 202-BK-18 FLOOD LAMP
E702-OR-18 34 G761-YL 496-WH-18 416-OR-18 619-GN-14 9X-1439
E701-PK-18 G750-BU 441-OR-18 417-GY-18 F
30 F
611-PU-14 31 G755-GY 442-GY-18 453-PK-18 322-GY FORWARD
275-BK-18 36 G763-PU 484-YL-18 114-RD HORN
274-BK-18 5 202-BK-18 432-PK-18 727-GN-18 L2 138-GN-18 F 7T-0970
273-BK-18 1 105-RD 403-GN-18 201-BK-18 251-BK-18
272-BK-18 2 113-OR-18 405-GY-18 432-PK-18 18 C530-BU-18
271-BK-18 3 200-BK 322-GY 419-YL-18 3 146-GY
270-BK-18 4 201-BK-18 326-RD 311-WH 10 299-BK-18
291-BK-18 6 307-OR-18 308-YL 310-PU 32 762-YL
290-BK-18 7 308-YL 310-PU L4 107-RD-14 31 761-GY
945-BR-18 8 326-RD 605-YL-14 200-BK-14 11 322-GY
944-OR-18 9 403-GN-18 606-GY-14 327-PK-14 1 114-RD
410-WH-18 10 405-GY-18 611-PU-14 306-GN 24 619-GN-14
442-GY-18 11 410-WH-18 610-OR-14 326-RD 7 200-BK-14
443-YL-18 12 619-GN-14 499-GY-18 19 605-YL-14
L43

441-OR-18 13 G486-GN-18 105-RD C530-BU-18 20 606-GY-14


447-PK-18 15 432-PK-18 500-BR 146-GY 617-BR 23
K933-GN-18 16 G485-BU-18 501-GN 299-BK-18 611-PU-14 21
432-PK-18 17 441-OR-18 502-OR 762-YL 614-PU-14 22
405-GY-18 18 442-GY-18 N939-GN-18 8 200-BK-14
403-GN-18 19 443-YL-18 E701-PK-18 322-GY 26 F PP PP
496-WH-18 20 447-PK-18 410-WH-18 114-RD G485-BU-18 6 G485-BU-18 1 G485-BU-18 1 BK
113-OR-18 21 496-WH-18 113-OR-18 619-GN-14 201-BK-18 5 201-BK-18 2 201-BK-18 2 BK
910-YL-18 22 499-GY-18 615-YL-14 200-BK-14 36 E922-GN-18 E922-GN-18 11
T
615-YL-14 23 538-BR 663-GY 605-YL-14 28 H714-OR-18 H714-OR-18 5
E735-PU-18 39 E702-OR-18 661-GN 606-GY-14 33 E919-YL-18 E919-YL-18 8 FRONT AXLE
G485-BU-18 25 614-PU 662-YL 617-BR 34 E920-BR-18 E920-BR-18 9 TEMP SW
499-GY-18 615-YL-14 A541-PU-18 611-PU-14 35 E921-PK-18 E921-PK-18 10 155-8999
26
G486-GN-18 27 910-YL-18 537-GN-14 614-PU-14 12 E416-PU-18 E416-PU-18 12
633-BU-18 28 944-OR-18 720-PU-18 E922-GN-18 29 H716-WH H716-WH 6
LIFT CYL D
L47

605-YL-14 29 945-BR-18 130-RD H714-OR-18 27 H713-PK-18 H713-PK-18 4


606-GY-14 37 K933-GN-18 604-OR E919-YL-18 30 H717-BR-18 H717-BR-18 7 M HEAD END
538-BR E701-PK-18 373-GN 761-GY 2 138-GN-18 138-GN-18 1 138-GN-18 A OR-18 +24V PRESSURE
38 SENSOR
200-BK 24 611-PU-14 633-BU-18 200-BK-14 9 251-BK-18 251-BK-18 2 251-BK-18 B BK-18 GROUND 124-4672
538-BR E920-BR-18 13 C529-GY-18 C529-GY-18 3 C529-GY-18 C WH-18 SIGNAL
611-PU-14 499-GY-18 E921-PK-18
L102

17 M
610-OR-14 910-YL-18 E416-PU-18 4 CONN 35 F Q RIDE CONT "OFF"
202-BK-18 202-BK-18 H716-WH 25 975-WH-18 1 GN-18 SOLENOID
L102

720-PU-18 G485-BU-18 H713-PK-18 37 976-OR-18 2 GN-18 3E-8574


L3 L3
130-RD G486-GN-18 H717-BR-18 14 CONN 30
604-OR 975-WH 15 Q RIDE CONT "ON"
619-GN-14 976-OR 16 F Q 975-WH-18 2 GN-18 SOLENOID
138-GN-18 976-OR 40 976-OR-18 C 976-OR-18 N939-GN-18 1 GN-18 3E-8574
251-BK-18 975-WH 39 975-WH-18 B 975-WH-18
C529-GY-18 N939-GN-18 38 N939-GN-18 A N939-GN-18
RD-0
BK-0

G485-BU-18 V F
201-BK-18 STD FRONT FRAME
CONN 29
L4

200-BK
C 507-WH IDENT PART NO. CHG LOC NOTE
L71 L71944-OR-18 11 506-PU L1
945-BR-18 12 201-BK-18 HARNESS AS.
E923-PK-18 3 442-GY-18 B 154-9000 00 E-1 BUCKET POSITION SW
E924-YL-18 4 496-WH-18 C 154-7170 01 D-3 CAB(PILOT CONTROLS)
E925-OR-18 5 D 159-8683 00 D-3 DASH
L89 L89 NOT E 136-1873 05 D-14 ENGINE
E926-BU-18 6
E930-BU-18 9 USED F 146-9825 05 D-2 FRONT FRAME(US)
E936-WH 10 F 153-5416 00 G-1 FRONT FRAME(COSA)
167-OR 1 F 151-3118 02 I-1 FRONT FRAME (JAPAN)
A219-BK-18 2 H 126-5612 03 G-10 HVAC
E927-GN-18 7 J 150-1411 00 I-1 FRONT LIGHTS(JAPAN) STD
E928-WH-18 8 J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH
C DD K 150-1590 00 H-15 REAR LIGHTS(JAPAN ROAD) ATCH
619-GN-14 B M 136-1877 01 D-1 PAYLOAD CONTROL SENSOR ATCH
611-PU-14 C N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW C
P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
OPERATOR STATION

610-OR-14 A 200-BK-14
Q 136-1880 03 D-2 RIDE CONTROL VALVE ATCH
R 142-2200 01 A-13 RELAY PANEL(CHASSIS)
DD 619-GN-14 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
611-PU-14 T 128-4066 03 C-12 TRANSMISSION
B
U 136-1875 02 C-15 FUEL TANK
C DD
A 610-OR-14 V 146-9826 04 D-12 REAR FRAME(US & COSA)
DD V 149-4060 03 D-12 REAR FRAME(JAPAN)
DIMMER SW DD W 148-9267 01 G-4 STEERING WHEEL
2H-1855 Y 135-2628 03 A-3 HYDRAULIC TANK
NOTE: FOR ROADING Z 154-4566 02 D-11 FUSE PANEL(CAB)
DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
DD 121-8039 01 C-3 DIMMER SWITCH ATCH
EE 156-1058 00 F-1 TURN SIGNAL (COSA) ATCH
NEUTRALIZER SW LL 115-0817 04 A-15 LICENSE PLATE LAMP(COSA) ATCH
105-6118 MM 139-4182 00 A-3 WINDSHIELD WASHER
CONN 25
NN 136-1870 02 I-3 BRAKE MODULE
L3 C N PP 158-6501 00 D-1 FRONT AXLE
N NO
202-BK-18 1 RR 158-6502 00 C-14 REAR AXLE
720-PU-18 4 COM N SS 158-6268 00 I-4 SECONDARY STEERING ATCH
130-RD 2 130-RD-18 TT 156-6224 00 F-1 TURN SIGNAL (COSA) ATCH
604-OR 3 UU 152-9075 01 E-8 DOWNSHIFT LEVER AS.
N
KKK 141-3883 02 G-1 RH FRONT LIGHTS (COSA) STD
N
COM KKK 141-3885 01 G-2 RH FRONT LIGHTS (COSA) ATCH
SERVICE BRAKE 604-OR-18 NC LLL 141-3884 02 H-1 LH FRONT LIGHTS (COSA) STD
PEDAL AS. LLL 141-3886 01 H-2 LH FRONT LIGHTS (COSA) ATCH
110-8029 STOP LAMP SW VVV 147-8345 00 G-3 CAB FLOOD LAMPS
NOTE B 3E-5520 WWW 119-8984 01 D-3 BEACON LAMP ATCH

WIRE AS.
A 159-4580 00 G-7 KICKOUT ON/OFF SW
G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)
L102 L102 X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)
AAA 155-9002
BBB 155-9003
00
00
I-13
I-13
MONITOR CODE PLUG - 966G
MONITOR CODE PLUG - 972G
B
RD-0
UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER

BK-0 CABLE AS.


AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
BB 8V-4322 02 F-14 BATTERY(+) TO B+ TERM BLOCK ATCH
L1 CC 158-6269 00 D-14 B+ TERM BLOCK TO CRANKING MOTOR ATCH
L1 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
GG 5R-7755 01 D-14 CRANKING MOTOR TO ENGINE BLOCK
L4 L4 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK
JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
KK 107-2111 01 B-15 MASTER DISCONNECT SW TO FRAME
VV 140-6094 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH
496-WH-18

XX 146-1534 00 D-14 TERM BLOCK TO SEC STEER RELAY ATCH


442-GY-18
201-BK-18

YY 140-6309 00 I-4 SEC STEER MOTOR TO FRAME ATCH


507-WH
506-PU
200-BK

JJJ 144-7929 01 B-14 AUXILLARY JUMPSTART RECEPTACLE ATCH


XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
V STRAP AS.
CONN 34 EEE 7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND
1
6
5
2
3
4

Y SYMBOL DESCRIPTION
ABBREV COLOR YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
507-WH-18

BLADE, SPADE, RING,


506-PU-18
200-BK-18

RD RED OR SCREW TERMINAL


CONN 24

WH WHITE CIRCUIT CONNECTED


OR ORANGE
YL YELLOW CIRCUIT NOT CONNECTED
Y PK PINK ELECTRICAL CONNECTION
BK BLACK TO MACHINE STRUCTURE
B
C
A

MM GY GRAY INTERNAL ELECTRICAL


PU PURPLE CONNECTION TO SURFACE
507-WH-18
506-PU-18
200-BK-18

HYD OIL BR BROWN OF COMPONENT


LEVEL SW GN GREEN
Y 123-2993 CONNECTOR
L71 BU BLUE
L4 201-BK-18
496-WH-18
1
2
BK-18
BK-18
ATCH WIRE, CABLE & A
COMPONENT
L89 L# CIRCUIT GROUPING
L102 DESIGNATION
RD-0 Y
BK-0 442-GY-18 HYD TEMP THIS DIAGRAM IS FOR THE 966G/972G
SENDER WITH HMU STEERING (133-0800 CHG 01)
T 4W-9972 DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION COMPONENTS ARE SHOWN INSTALLED ON AFULLY
SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL), OPERABLE MACHINE WITH THE KEY START SW AND ENGINE OFF
MM MOTOR (E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
MOTOR AND XMSN SHIFTER IN NEUTRAL
MM MUST BE TWISTED PAIRS AT LEAST 1 TURN PER 25.4 MM.
MM
REAR UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE
WASHER FRONT NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
7T-8890 WASHER NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP,
7T-8890 DE-ACTUATED UPON DEPRESSING PEDALS
E61869

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