Prismatic Battery Pack Se-Mi Auto Production Line Proposal

HK EDISOUND INTERNATIONAL CO.
, LTD
SHENZHEN EDISOUND AUTOMATION EQUIPMENT CO., LTD
PRISMATIC CELLS PACK SE-MI AUTO PRODUCTION LINE

One hour 450 ~ 500 batteries,Battery 3.2V 40A/3.6V 40A
The proposal details with technical data sheets
Seller: Shenzhen Edisound Automation Equipment Co.,Ltd. Buyer:
Chenwenli building of chenwenli industrial,guangming

Add: district,shenzhen china.508107
Add: India
Att: 008613824371980 Att: Mr Cheema
Email: Emma@hk-edisound.com Email:
1
HK EDISOUND INTERNATIONAL CO., LTD
Ⅰ.Equipment requirements
The whole system is simple to operate, reasonable layout, mainly has the following functions:
1）Cell processing section: cell manual on-line, scan code, OCV automatic test;
2）Module stacking section: manual stacking, automatic pressing, manual tie belt, scan code binding, equipped with
material rack / bar code printer;
3）Module processing section: manual polarity detection, pole column cleaning, manual installation of confluence row,
confluence row laser welding, post-welding DCR detection, manual collection line installation;
4）PACK assembly section: box on the line, box pre-treatment, module into the box, module fixed, installation of soft
connection, box sealing screw, box line, etc.;
5）Delivery line: the conveying module runs through the whole line, the line body is set with 8 artificial stations (including
reserved stations), each station is equipped with corresponding blocking mechanism and jacking positioning
mechanism to realize the operation of each station; the line body is divided into two upper and lower layers to realize the
tray back;
6）Lift trolley platform: used for pallet turnover and product testing;
7 ） PACK assembly line: a total of 7 stations (including reserved stations), each station is equipped with the
corresponding blocking mechanism, to realize the operation of each station;
8）Each station equipment has the function of "pause-reset continue", the equipment can manually choose pause in
operation, after troubleshooting the pause reset button can continue to run the welding in the original position, no need
to reset to the zero point welding;
9）The control system reserves a multi-channel I / 0 interface to facilitate the subsequent expansion of related functions;
10）The whole double speed chain adopts welding structure, with enough static and dynamic stiffness, refined after
vibration aging processing, has a high precision and precision retention;
11 ） Laser, chiller, automatic logistics line and other main system components layout, convenient operation and
maintenance, clear functional partition, welding area safety cover, left and right side has automatic safety door, all import
and export safety pin (normal mode and machine linkage), in the process of welding if people open any door, and laser
automatic stop and alarm remind;
12）The closed laser room, the top exhaust port is connected to the factory exhaust system provided by the user or the
smoke purification system, effectively treating and purifying the smoke and harmful gas produced in the welding process,
protecting the operator's health and the body, and the pollutant discharge can meet the national emission standards;
13）Optional UPS power supply to prevent sudden power failure causing computer system crash or data loss;
14）The whole system without leakage, leakage, leakage, leakage and other conditions;
15）Electrical line, pneumatic pipeline installation length should be appropriate, can not have redundant, can not be
wired in the aluminum alloy groove, can be fixed bracket paste on the surface of the profile, can not be fixed to install
winding casing, the working face area is not to use wire groove wiring;
16）The installation of the electrical box should be constructed according to the drawing, the line direction should be
reasonable and beautiful, and the line outside the line groove should be installed with winding casing. Electrical
components installation requirements are neat, the hardware installation hole must be threaded tapping tooth
installation, convenient maintenance and disassembly;
17）The electrical lines and pneumatic pipeline openings of the incoming and outgoing pneumatic component control
box and electrical control box are of the right size, and installed sheath;
18）Electrical control cabinet should be leakage protection: leakage, short circuit, over current protection, etc.;
19）Line body installation requirements, water, electricity, gas, etc
2
Ⅱ.equipment introduction
2.1 Introduction of equipment function requirements
This automatic assembly line is the artificial cell charging, OCV sorting, artificial cell bonding, artificial cell stacking,
artificial polarity detection, artificial aluminum discharge, automatic laser welding, acquisition line installation, DCR
detection, laser coding, cantilever handling to the PACK line or cache.
2.2 Introduction of equipment layout requirements
2.2.1 Reasonable planning of production lines to ensure the smooth flow of people and logistics channels
3
2.3 Product production process:
4
2. 4 Schematic diagram of product incoming materials
2P8S module-single row-448mm long 3P4S module-single row-371mm long
Actual product shall be subject to customer products)
205ah-mz-1p8sasm-470mm long 205ah-mz-3p4sasm--689mm long
Bare battery pack 3P4S-67-305mm in length

The actual products are subject to the customer's products
5
3 Requirements for the main organization of the equipment

3.1 Sorting machine
3.1.1 Cell sorting

1. Technical parameters:
Item No. subitem Parameter item Description remarks
 K-value calculation method:

Before the static voltage with
Sorting K= (voltage before
Sorted by the
requireme 1 One test resting-after standing the scanning code transfer
K-value
nts Voltage) / standing days
MES database extraction

Only a failure caused by the
2 fault rate W 2%
equipment
Scan the code and scan

Configure Keance scanning Binding data can be uploaded
3 scan a QR code the extraction speed of W
Sorter gun to the MES
1S
design Height: 90~220mm

parameters
Compatible with The cells within this range can
4 Width: 90~200mm
cell range be applied to this equipment
Thickness: 15-80mm
6
efficiency of Linear module grab electric Cping cell part for glue
5 <6S
separation cell handling treatment
Cylinder positioning test Test needle fixation block 2 Ensure the cells within the
(solid transverse and vertical compatibility range
6 Test components
Fixed block Direction (adjusted with scale) Can be covered by the test
adjustable) needles
Lower the spring to the Do not exceed the elasticity
7 Test needle And Huarong-PH-18M7
effective travel limit
Save the data to the MES

system, The database is provided by
8 MES system Connectable to the MES
Huarui
Convenient query
Long: 1770mm
9 Equipment size Width: 1,890 mm With the actual size

High: 1,850 mm
2.Production process
3. Technical description
1.This equipment has a total of 6 levels, divided into 1 level of NG, 5 levels of OK;
2.Production mode: assembly line automatic docking materials, automatic group disk, manual closing;
3.Equipment production capacity: 10 PPM
4.Qualified rate: 399.8% (not considering material and human factors);
5.Equipment failure: DTW 2% (only the fault caused by the equipment);
6.Power supply requirements: use three-phase five-wire power supply, single voltage AC220 ± 10% / 50 HZ;
7.Compressed air: 0.5~0.7Mpa;
8.Equipment Noise W 75 db (test at 1 meter from the equipment)
7
3.1.2 Allocation list
No. name brand remarks

1 pneumatic component SMC、Airtac /
2 Silk rod slider HIWIN、PMI、THK /
3 indicator DELL /
4 Exercise control card Reese intelligence /
5 sensor Panasonic、OMRON、Baumer /
6 IPC IEI, YH, YH /

7 Internal resistance Daily set 3562A /
instrument
8 servo motor FUJI /
9 Speed adjustment motor Dick, CUHK /
10 barcode scanner Keanz, Kang Nancy /
8
3.2 Manual adhesive bonding and stacking
(Actual product is subject to the customer product)

1.Manual scanning code to sort the cell with the partition and the end plate through the tie belt, or through the extrusion
of the steel belt rivets in the form of overall fixing;
2.The extrusion pressure of the equipment is 0-10000N, the extrusion pressure accuracy is 2%, the module length
measurement display and recording accuracy is 0.2mm, the extrusion mode is cylinder extrusion, with a closed loop
pressure feedback device to avoid crushing the module;
3.Tie belt tension M2000N, cell column welding surface in the same horizontal surface;
4.The module extrusion table length direction can be adjustable, compatible with different sizes of module extrusion;
5.Two pressing equipment juxtaposed to prevent one station, workers on both sides opposite.
No. device name brand quantity unit

1 Pre-stacking platform self-control 2 short for Taizhou
2 Stacking treatment tools self-control 2 cover
3 Handheld plastic baler originality 2 short for Taizhou
9
3.3 Laser marking machine
(Actual product is subject to the customer product)
3.3.1 Equipment process

The equipment is mounted on the double speed line, and the product flow is in place after the two-dimensional
code.
3.3.2, and set the technical parameters

The parameter name parameter values
Average output power 30W
Laser repetition frequency 20KHz-80KHz
Curved line deep <0. 4mm (depending on the material)
Minimum line width 0.01mm
Minimum character height 0.2mm
repeatability precision ±0.001mm
Line marking speed <12000mm/s
Standard carving range 100mmX 100mm
Electricity demand 220V±10%/50Hz/4A
cooling-down method forced air cooling
control interface USB
Mark the range of height

<0.5mm
difference
10
No. name specifications 1=1 unit brand

quantity
1 foot platform 1 cover HR
2 laser 30W 1 cover Chuang xin
3 The vibration lens 1 cover HR
4 Industrial control order 1 cover HR
computer
5 display screen 1 cover DELL
6 navar 1 cover Golden orange
3.4 Acquisition wire handheld laser welding machine
3.4.1 Water chiller

refrigerating output 3.2KW
Water tank volume 8L
cryogen R22
Water temperature control range 26±1°C
Alarm function Water level, low temperature, high temperature, overload, etc
AC220V- / 50Hz L + N + PE rated power 5.5 Kw rated current

Power supply demand
30A
environmental requirement Temperature 5-45C; humidity 10-90%
11
3. 4. 2 Fiber laser parameters

running mode Continuous \ modulation
average output 1500W
laser wave length 1080
laser frequency 10-20000Hz
Red light power 0.2mW
Output fiber optic terminal general type QBH
Fiber length 10M
minimum bending radius 200MM
operating ambient temperature 10-40 °C
temperature 10-90 °C
3.4.3 Requirements for working environment

1）The ambient temperature is between 15-30°C for air conditioning;
2）Humidity requirement is <60%. No condensation, should install a dehumidifier;
3）Power supply and power grid requirements: 380V; 50Hz;
4）Power supply and power grid fluctuation: ± 15%, and the ground wire of the power grid meets the international
requirements. In the areas where the voltage amplitude is more than 15%, the electronic automatic voltage stabilization
and current stabilization device should be installed;
5）There shall be no strong electromagnetic signal interference near the installed equipment. Avoid having radio
transmitting stations (or relay stations) around the installation site;
6）Foundation amplitude: less than 50um; vibration acceleration: less than 0.05g. Avoid having a large number of
stamping and other machine tool equipment nearby;
7）Equipment space requirements to ensure smokeless dust-free, avoid metal polishing grinding dust serious working
environment;
8）Air pressure: 86T06kpa;
9）Some environment should be equipped with anti-static floor, strengthen the shielding;
10) The water quality of working cooling circulating water has strict requirements, requiring the use of pure water,
deionized water or distilled water, can not use tap water, mineral water and other liquids containing high metal ions or
other minerals.
3.4.4 Product Configuration

No. name specifications quantity brand
1 The 1,000 W laser 1500W 1 Chuang xin
2 control cabinet 102B 1 HR
3 soldered joint custom made 1 HR
4 Control system cabinet HZ-FW01 1 HR
5 control software HC-QW 1 HR
Double temperature
6 cooling-water machine 1 Jeongok
and double control
7 computer Industrial PC 1 HR
12
3. 5 Laser welding work station
Motion components:
14
Function declaration:
1.Using vibration scope welding, welding mode: square, square with rounded corners, round, oval, W, S, spiral shape
adjustable, can be edited in the operation interface track;
2.To have a repair welding procedure, determine the welding position through the CCD, welding, the defocus amount
should be displayed on the control panel and adjustable;
3.Laser ranging is required during welding, and the resolution is <0. 04mm, and the detection repeatability accuracy is
<0. 08mm;
4.Protection gas and wind knife gas all adopt separate control units; 5. With vacuuming and smoke exhaust system to
prevent splash damage products;
5.The laser uses a 3KW laser;
6.Use of the CCD counterpoint;
7.Use a new oxygen vacuum cleaner to remove the dust.
component specifications quantity unit brand
Rack + hood + panel 1 cover HR
Motion components 800*600*400 1 cover On the silver
Component components Flexible fixture 1 cover Yard guest
Top material components pneumatic 1 cover Yard guest

Welding protection
Water wind 1 cover HR
components
Positioning component pneumatic 1 cover HR
The CCD visual localization

CCD orientation system 1 individual HR
system
navar 1 cover HR
Welding head 1 individual HR

short for
laser The 3,000 W laser 1 Rui ke
Taizhou
High-power precision
The vibration lens 1 individual HR
scanning head
Double temperature and short for
cooling-water machine 1 East dew Yang
double control Taizhou
altimeter 1 individual Panasonnic
short for
display screen 1 DELL
Taizhou
short for
computer 1 HR
Taizhou
weld jig 1 cover self-control
short for
dust wiper 1 Cool cypress
Taizhou
15
3.5.2 Visual distance ranging system

1. Ranging system automatic laser focal length tracking system adopts high-precision laser displacement sensor,
driven by the cylinder sensor test head move, cylinder pressing distance deviation, feedback data from the sensor
to the controller, controller according to the set standard value for difference compensation, drive laser welding
head move, in order to achieve the purpose of laser focus tracking during welding.
2. Visual positioning system

The visual positioning system realizes the functions of data collection, data processing and automatic compensation of
battery position deviation in the battery pack. The visual positioning system is mainly composed of CCD camera, lens,
light source, light source controller, display, etc. The main technical parameters of the visual system positioning system
are shown in the table below.
No. name model unit quantity
Position detection laser welding

1 V1.0 cover 1
system
2 Visual encryption dog V1.0 individual 1
3 Visual institutions WZ-1CCD-P cover 1
4 Visual camera HK600 individual 1
5 Visual lens 50MM individual 1
6 Visual light source 24V individual 1
7 Light source control box The 24V single route individual 1
8 Exercise control card WZCCD002 fix 1
16
3.5.3 Welding protection system

In order to prevent welding oxidation, improve welding quality and qualified rate, the equipment is equipped with inert
gas protection device. Use coaxial or paraxial gas pipe, automatically or manually controlled by solenoid valve.
Welding control system The control system is mainly composed of industrial control computer and man-machine
interface.
 Support manual operation and automatic operation mode support straight line, circular arc interpolation
 Support for single-shift capacity count display
 Support the motion speed and other welding parameters are adjustable
 Support for I / O signal testing and monitoring
 Support for real-time fault alarm prompt
 The welding process and the solder joint position can be set by the man-machine interface
 The origin of the work piece can refer to the mechanical origin setting
The layout track of the solder joint on the battery can be selected (square, circle, broken line, etc.). The welding
sequence of the cell arrangement can be set by the coordinate grid on the battery pack model.
17
3.5.4 vibrate the lens
By welding the beam, the welding head improves the process stability and the appearance quality of the weld, and
reduces the possibility of producing pores and other defects during the welding process. Especially suitable for high
reflectivity materials, such as aluminum alloy material welding.
Technical parameter
Power level is Power Level W4000 review
Laser physical distance focus F254mm
Laser working distance (subject to the physical working distance) 315-320inm
Laser working scope 120*120mm
Optical aperture: Aperture 30mm
Duplicate accuracy of Repeatability < 8urad
Follow the error between the day inch Tracking error time 0. 6ms
The full stroke 1% step response is 1% of full scale 1. 1 ms
Full stroke 10% step response 10% of full scale 3. 5ms
Linearity degree Linarity > 99. 90%
Over 8 hours of drift by Long-term Drift over 8h < 0. 3mrad
Typical marking speed is Marking speed 0. 7m/s
Typical localization speed of Positioning speed 3m/ s
Light column offset of Beam di splacement 35. 61 mm
Interface protocol Interface XY2-100
Power supply requires Power Requirements ± 15V DC with a maximum of 5A
Weight of Weight 5kg
18
3.5.5 Lasers
A.optical characteristics
No. characteristic test condition minimum typical case maximum unit
1 running mode Continuous / modulation
2 polarization stochastic
3 Average output power See a nameplate W
4 The central wavelength 1080 nm
5 spectral width 4 6 nm
Two hours in a
Short-term power rms
6 row 2.0
stability %
Continued aging
24 Hours
7 Long-term power stability ±2.5 %
Continued aging
8 Switch light time 20 us
9 modulating frequency 10 20K Hz
10 Red light power 0.8 mW
B.output characteristic
No. characteristic symbol Types / Parameters unit
1 Laser model CW-C-B-W-3000G
Beam parameter 3.0-3.3@100um mm*mr

2 BPP
product 1.6-2.0@50um ad
3 Armor cable length 20 m
Camera bending
4 R >200 mm
radius
C.general characteristic
No. characteristic minimum typical case maximum unit

Working environment
1 10 40 °C
temperature range
2 humidity 10 90 %
3 Storage temperature - 20 50 C
Laser "cold start"
4 20 C
temperature
19
3.5.6, smoke and dust purifier

Dust removal system is mainly composed of purification machine host, pipeline, smoking, etc, can realize the laser
welding smoke collection, conveying, purification function, guarantee welding space clean, cleanliness W100000, field
no corrosive gas, liquid, explosive gas, to avoid the welding process of soot pollution battery and laser welding head,
affect the welding effect. The filter adopts fire proof flower design, and the filter material is flame retardant.
Parameter item representative value
maximum quantity of wind 318m3/ h (adjustable air volume)
The highest vacuum 290mbar
filter area 3,5 Liver
noise W50db (Test at 1m away from the equipment)
Purification and smoke removal rate 299%
filtrating equipment HEPA, high-efficiency filter element
Air intake caliber Outer diameter of 50mm
Power supply demand AC380V，50Hz，4KWL+N+PE
environmental requirement Temperature 10-40C and humidity 10-90%
3.5.7 Water chiller

Function and characteristics: the use of high pressure electrostatic injection plastic treatment, elegant and chic
appearance, durable. Unique internal structure design, small size, stable performance, exquisite and beautiful; system
components are domestic and foreign famous brands, ensure the equipment quality and good safety and reliability;
control system using LCD Chinese and English conversion computer controller, automatic control, simple and intuitive
operation. The equipment has two control modes: "fixed temperature" and "room temperature homology", which users
can choose according to the actual needs;
With the automatic fault diagnosis function, directly display the fault point on the screen, prompt the user to
process quickly. And the fault signal can be fed to CNC system to protect the machine tool to avoid damage to
equipment and processing parts;
Provide multiple protection functions and passive alarm terminal, remote control terminal, easy to realize the
centralized control and monitoring of the system, effectively ensure the safety and service life of the equipment.
The main technical parameters are listed as described below:

model unit CCV-040AATL48-B-3000
W 8500
refrigerating output BTU/h 19215
Kcal/h 9890
Rated total power W 9755
source 380V 〜/3N/50HZ
cryogen R410A
20
System throttling mode / cooling capacity

Capillary / hot gas bypass
adjustment mode
Power of the compressor motor W/HP 3665/4.0
Auxiliary power of normal temperature
W 1200*3
hydroelectric heat pipe
Fan power W 290
Water tank volume L 68
Normal temperature
control accuracy C ±1
waterway
control accuracy C ±0.5
power W 2200
Frozen water pump
head of delivery M 34-65
rate of flow L/Min 66.7-166.7

ambient temperature C 5-40
Normal temperature
applied range C 20-35
waterway
Freezing water C 8-35
Normal temperature water flow rate alarm value W0. 4L / Min is disconnected
Freezing water flow rate alarm value Can be set
Normal temperature water inlet and outlet water

Inch Four points of inner teeth
interface
Frozen water inlet and outlet interface Inch Six points of inner teeth
drain outlet Inch Four points of inner teeth
level of noise dB/(A) V70

* The above technical parameters are based on the ambient temperature of 30°C, the outlet temperature of
22°C * * Safety protection: water temperature too low protection, water temperature too high protection,
emergency stop power off device, two water flow alarm output.
21
3.6. PACK line production area brief introduction
technical parameter:
1: Power part: motor 3HP 220V (Rongke) 3HP, frequency converter, wide speed 10M / min stepless adjustable, a set of
up and down, with load protector;
2: Line body part: the body is made of special n8X100X2.0mm special aluminum profile;
3: The frame is made of 40X40mm iron square tong, with M12X80 shock-proof foot cup adjustment, double speed chain
using three times speed chain, pitch is 38.1mm, the head and tail use special sprocket and tightening system;
4: under the frame with 6 points of galvanized trachea, each station with a quick connection gas nozzle, the whole line
with a set of oil and water separator;
5: the lamp frame is made of 40*40*1.2mm iron square tong, the outside of the lamp frame is lined with a single belt
cover 16WLED energy-saving lamp, special aluminum profile as process hanging card, each station is equipped with a
set of process card board, each station is equipped with a quick connecting air nozzle, the outer side of the long wind
batch hanger, made of special aluminum profile, each station with a pulley;
6: the wire body is equipped with 300mm wide dashboard, using 18mm thick high quality wood laminate, surface paste
anti-static green rubber, T-type tape edge; 7: below the frame is equipped with a single wire slot, made with galvanized
plate bending, each station is equipped with a three-position universal socket;
8: The blocking plate is made of 3mm iron plate bending, and the surface paint treatment;
9: barrier: each station is equipped with a mounting barrier QX-II, up and down action;
10: Electric control: the electric box is made of 1.0t cold plate;
11: paint: color all line spray computer white;
12: Running direction: clockwise.
22
1 L12000*W885*H1950mm set 1
set 11
2 stopper
Barrier model is: QX-II, with Taiwan "gold" brand solenoid valve, horizontal block 1 set, ("SMC" solenoid
valve control) using automatic and manual button control barrier, up and down action.
set 2
3 elevator Lift cylinder: Yadke, the transmission power of 120 Rongke brand with tooth box motor, tooth box speed
ratio: 1:60, drag the active wheel, with
Tighten the wheel and transport the tooling plate with the PVC wear-resistant belt. The control valve adopts
two five-way (using Japan SMC) to make the loading plate transport convenient and accurate
L800*W700*H65mm set 12
The tooling
4 The upper and lower layers are made of 20mm high quality wood, the surface is 2mm thick green anti-static
plate
rubber, white fire board, around the green T-type tape, open a barrier gap in the length direction, the gap is
equipped with 5mm thick nylon block, the size is: L800 * W700 * H65mm.
set 1
electric The whole machine is controlled by centralized electric control box, and each part is controlled by
5 "Mitsubishi" PLC program, and the electrical main control components are imported brand (PLC, using
cabinet
Mitsubishi FX series; stroke switch adopts "Omron" 5030; proximity switch adopts "Changde"; automatic
switch adopts "Changde" brand; contactor adopts "xi", etc.).
3.7 Introduction to the module line production area
23

product
NO specifications quantity remarks
name
L16360*W820*H780mm cover 1
technical parameter:
1: Power part: motor 3HP 220V (Rongke) 3HP frequency converter, speed 1~10M / min stepless
adjustable, up and down each set, with load protector;
2: Line body part: the body is made of special 118X100X2.0mm special aluminum profile;
3: The frame is made of 40X40mm iron square tong, with M12X80 shock-proof foot cup adjustment,
double speed chain using three times speed chain, pitch is 38.1mm, the head and tail use special
sprocket and tightening system;
Up and down 4: under the frame with 6 points of galvanized trachea, each station with a quick connection gas nozzle,
cycle, the whole line with a set of oil and water separator;
1
assembly 5: The lamp frame is made of 40*40*1.2mm iron square tong, the outer side of the lamp frame is lined
line with a single cover 16WLED energy-saving lamp, special aluminum profile as process hanging card,
each station is equipped with a set of process card, each station is equipped with a quick connecting air
nozzle, the outer side of the long wind batch hanger, made of special aluminum profile, each station with
a pulley;
6: below the frame is equipped with a single line slot, made with galvanized plate bending, each station
with a three-digit universal socket;
7: The blocking plate is made of 3mm iron plate bending, and the surface paint treatment;
& Barrier: each station is equipped with a installation barrier QX-II, up and down action;
9: Electric control: the electric box is made of 1.0t cold plate;
10: paint: color spray computer white; 11: running direction: clockwise.
cover 13
2 stopper
Barrier model is: QX-II, with Taiwan "gold" brand solenoid valve, horizontal block 1 set, ("SMC" solenoid
valve control) using automatic and manual button control barrier, up and down action.
cover 2
3 elevator Lift cylinder: Yke, the transmission power of 120 Rongke brand with tooth box motor, tooth box speed
ratio: 1:60, drag the active wheel, with the tight wheel, with PVC wear resistant belt transport plate. The
control valve adopts two five-way (using Japan SMC) to make the loading plate transport convenient and
accurate
L800*W700*H20mm cover 15
The tooling
4
plate The upper and lower layers are made of 20mm electric wooden board, and a barrier gap is opened in the
length direction, which is equipped with 5mm thick nylon block.
cover 1
electric The whole machine is controlled by centralized electric control box, and each part is controlled by
5 "Mitsubishi" PLC program, and the electrical main control components are imported brand (PLC, using
cabinet
Mitsubishi FX series; stroke switch adopts "Omron" 5030; proximity switch adopts "Changde"; automatic
switch adopts "Changde" brand; contactor adopts "xi", etc.).
24
3.8 Suspension arm suspension
3.8.1 Technical parameters: 200 kg manual rotation of 270 degrees, the total height of 3 meters,and
the arm length of 3 meters
Swing speed: manual or 0.8 r/min (electric)
Including (0.5 tons ring chain hoist, handle cable appliances, 8 expansion screws)
Ⅳ.Requirements of equipment
4.1 Basic equipment requirements
Specifications Parameter
Equipment use environment Temperature: 0°C-45°C, humidity: W 95% RH
plant capacity Power MAX: 55KW
source 380V / 50 HZ / three-phase / three-wire system
headwaters Frozen water / hot water
vacuum /
compressed air 0. 5〜0. 7Mpa
Cleanliness control
Cleanliness: <100,000 class, no corrosive gas, liquid, explosive gas on site
requirements
Noise control requirements 100mm from working position of equipment, noise < 75 dB
25
Anti-static requirements Protective grounding, requiring an independent grounding port
Equipment fixation requirements The bearing wheel and the foot cup are fixed
Network requirements Reserthe MES function interface
Treatment requirements for smoke,

/
dust, waste gas and waste water
Ⅴ.Requirements of equipment list and installation conditions:

5.1 Document delivery list
No. name Qty. unit remarks
1 Equipment operating manual 1 / 1set Shipping with equipment

Equipment repair and maintenance
manual (repair, inspection,
2 1 / 1set Shipping with equipment
Instructions for lubrication, installation,
commissioning, etc.)
3 Instructions for the main purchased parts 1 / 1set Shipping with equipment
4 container loading list 1 In duplicate Shipping with equipment
5 delivery note 1 triplicate Shipping with equipment

Product inspection qualification
6 1 / 1set Shipping with equipment
certificate
7 Module fixed tooling 4 set Shipping with equipment
25. Requirements for equipment installation conditions
specifications parameter
Equipment use environment requirements Ambient temperature: 0°C- -40°C- -
source 380V / 50 HZ / 3-phase;
headwaters 60 〜90kpa
vacuum 0.5〜0.7Mpa
compressed air Concrete ground, three 650 KG, no ground flatness requirements
Ground requirements and load-bearing
Reserthe MES function interface
requirements
Network requirements /
Construction of smoke, dust, waste gas and Channel width is greater than 3 M and height is greater than 3. 5 M;
waste water treatment workshop door width is 2.5 M and height is 3.5
ask M
Equipment access channel and door size
Ambient temperature is 0C-40C
requirements
26

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HK EDISOUND INTERNATIONAL CO.

PRISMATIC CELLS PACK SE-MI AUTO PRODUCTION LINE

The proposal details with technical data sheets

Seller: Shenzhen Edisound Automation Equipment Co.,Ltd. Buyer:

Chenwenli building of chenwenli industrial,guangming

Att: 008613824371980 Att: Mr Cheema

Email: Emma@hk-edisound.com Email:

2.2 Introduction of equipment layout requirements

2.3 Product production process:

2. 4 Schematic diagram of product incoming materials

2P8S module-single row-448mm long 3P4S module-single row-371mm long

Actual product shall be subject to customer products)

205ah-mz-1p8sasm-470mm long 205ah-mz-3p4sasm--689mm long

Bare battery pack 3P4S-67-305mm in length

3 Requirements for the main organization of the equipment

Actual product shall be subject to customer products)

3.1.1 Cell sorting

 K-value calculation method:

Scan the code and scan

design Height: 90~220mm

Save the data to the MES

9 Equipment size Width: 1,890 mm With the actual size

3.Equipment production capacity: 10 PPM

4.Qualified rate: 399.8% (not considering material and human factors);

5.Equipment failure: DTW 2% (only the fault caused by the equipment);

7.Compressed air: 0.5~0.7Mpa;

8.Equipment Noise W 75 db (test at 1 meter from the equipment)

No. name brand remarks

6 IPC IEI, YH, YH /

9 Speed adjustment motor Dick, CUHK /

10 barcode scanner Keanz, Kang Nancy /

(Actual product is subject to the customer product)

3.2.1 Allocation list

No. device name brand quantity unit

2 Stacking treatment tools self-control 2 cover

3 Handheld plastic baler originality 2 short for Taizhou

(Actual product is subject to the customer product)

3.3.1 Equipment process

3.3.2, and set the technical parameters

Mark the range of height

3.3.3 Allocation list

No. name specifications 1=1 unit brand

3.4 Acquisition wire handheld laser welding machine

3.4.1 Water chiller

AC220V- / 50Hz L + N + PE rated power 5.5 Kw rated current

3. 4. 2 Fiber laser parameters

3.4.3 Requirements for working environment

2）Humidity requirement is <60%. No condensation, should install a dehumidifier;

3）Power supply and power grid requirements: 380V; 50Hz;

3.4.4 Product Configuration

3. 5 Laser welding work station

Actual product shall be subject to customer products)

Actual product shall be subject to customer products)

Rack + hood + panel 1 cover HR

Motion components 800*600*400 1 cover On the silver

Component components Flexible fixture 1 cover Yard guest

Top material components pneumatic 1 cover Yard guest

Motion components 800600400 1 cover On the silver