Royal Eijkelkamp

Nijverheidsstraat 9, 6987 EN Giesbeek

The Netherlands
T +31 313 880200
E info@eijkelkamp.com
I royaleijkelkamp.com

SmallRotoSonic-Tractor
USER MANUAL 0310004-001

Machine model SmallRotoSonic-Tractor

Serial number 0310004-001
Year of manufacturing 2022

Meet the difference REV-00

Contents
On these operating instructions .............................................................................................................................. 3
1 Introduction.................................................................................................................................................... 4
2 Technical specifications................................................................................................................................... 5
2.1 Technical overview ................................................................................................................................. 5
2.2 Clarification of sides of the machine ...................................................................................................... 6
2.3 General dimensions ................................................................................................................................ 7
2.3 Noise levels ........................................................................................................................................... 11
3 General specifications .................................................................................................................................... 11
3.1 Machine ID............................................................................................................................................ 11
3.2 Machine main parts .............................................................................................................................. 12
3.3 Electrical system layout and components ............................................................................................ 14
4 Safety regulations......................................................................................................................................... 17
4.1 General accident prevention ................................................................................................................ 17
4.2 Safety labels and stickers ..................................................................................................................... 18
4.3 Selecting proficient and trained operators .......................................................................................... 19
4.4 General standards for safe use............................................................................................................. 19
4.5 Organizational measures ...................................................................................................................... 20
5 Important instructions before first use ........................................................................................................ 21
6 Connecting the machine to a tractor for the first time ................................................................................ 22
7 Operating the machine ................................................................................................................................ 27
7.1 Remote control ..................................................................................................................................... 27
7.2 Control panel ........................................................................................................................................ 29
7.3 Transporting the machine .................................................................................................................... 30
7.4 Manual operation in case of remote control malfunction or power failiure ....................................... 31
8 Explanation of all functions .......................................................................................................................... 34
8.1 Using Sonic ........................................................................................................................................... 34
8.2 Using CW/CCW Rotation ...................................................................................................................... 34
8.3 Using Feed ............................................................................................................................................ 35
8.3.1 Using feed with limited bit pressure ................................................................................................ 35
8.3.2 Using feed with float function (hold back) ....................................................................................... 35
8.3.3 Using feed. with thread saving functionality .................................................................................... 36
8.4 Using the LF water pump (optional) ..................................................................................................... 36
8.5 Using the HP water pump (optional) .................................................................................................... 37
8.6 Using the hydraulic break out clamps .................................................................................................. 37
8.7 Using head tilt....................................................................................................................................... 37
8.8 Using the outriggers ............................................................................................................................. 38
8.9 Using the anchors (optional) ................................................................................................................ 38
8.10 Using the top link.................................................................................................................................. 39
8.11 Using the strut cylinders ....................................................................................................................... 39
8.12 Using AUX 1 (optional) ......................................................................................................................... 39
8.13 Using AUX 2 (optional) ......................................................................................................................... 40
9 Water pump use, adjustment and connections ........................................................................................... 41
9.1 Large flow pump .......................................................................................................................................... 41
9.2 High pressure pump and water tank ........................................................................................................... 43
10 Maintenance............................................................................................................................................. 46
10.1 Initial maintenance ............................................................................................................................... 47
10.2 Maintenance table ............................................................................................................................... 48
10.3 Position and codes of filters. ................................................................................................................ 49
10.3 Performing an oil change ..................................................................................................................... 51
10.3 Position of grease nipples..................................................................................................................... 55
10.4 Adjustment of mast and trolleyboard .................................................................................................. 57
10.5 Maintenance to breakout clamps and replacing grip bits .................................................................... 60
10.6 Maintenance to drill head and swivel .................................................................................................. 60
10.7 Checking tightness of nuts and bolts.................................................................................................... 61
11 Troubleshooting ....................................................................................................................................... 63

2
On these operating instructions

 If the text follows a mark (as shown on the left), this means that an important instruction follows.

DANGER! If the text follows a mark (as shown on the left), there is significant danger or risk for the
safety of the operator or other persons, and even the risk of death. Apply all precautions and
safeguards suggested in this manual. The user is always responsible for its own personal protection.

If the text follows a mark (as shown on the left), this means that an important warning follows
relating to danger to the user or damage to the apparatus. The user is always responsible for its own
personal protection.

Text Italic indicated text indicates that the text concerned appears in writing on the display (or must be
typed).

3
1 Introduction

The SmallRotoSonic-Tractormast, from now on called “SRS-T”, from Royal Eijkelkamp is a remote operated
sonic drilling rig, designed as a cat. 2/3 tractor attachment. The rig is equipped with its own hydraulic system
and powered by the tractors P.T.O. The machine is attached to the 3-point hitch of the tractor, and can be
lifted and moved using this system.
This SRS-T has been designed exclusively for the safe execution of the task(s) specified above. Any other use of
the SRS-T is, therefore, prohibited.

To ensure that work with this machine can be carried out safely, it is essential the machine is operated only by
proficient and trained operators. It is important that operators carefully familiarize themselves with these
instructions before operating the machine.

All information and illustrations contained in this manual refer to the model in production at the time of
publication. The manufacturer reserves the right to make modifications without prior notification.

Everything contained in this manual is the work of the manufacturer and no part or illustration herein can be
used for other purposes without prior authorization.

For further information, contact Royal Eijkelkamp.

 Always keep this instructions with the machine.

4
2 Technical specifications
2.1 Technical overview

Specifications Mast Metric [Imperial]

Model SmallRotoSonic-Tractor
Version 1.0
Gross weight (depending on options) 3000 to 4000 kg 6834 to 8818 lbs
P.T.O. 1.3/4” Z=6 1000 RPM MAX
Minimum required PTO power 75 kW 100Hp
Rated PTO power 100 kW 135Hp
Maximum hydraulic pressure 260 bar 3770 psi
Hydraulic tank capacity 350 L 92,5 Gallon
Total delivery load sensing pump 246 L/min @ 1000 RPM 65 Gal/min @ 1000 RPM
Electric supply from tractor 12 V 25A
Operating temperature -20 to 40°C -4 to 104 °F
Stroke 2700 mm 106-1/3”
Max. Pull down 43 kN @ 30m/min 9667 lbf @ 98,5 fpm
Max. Pull up 49 kN @ 30m/min 11015 lbf @ 98,5 fpm
Max. Clamping force (fully adjustable) 0-94 kN 0-21132 lbf
Clamping capacity standard 50-200 mm 2” – 8”
Clamping capacity optional 50-250 mm 2” – 10”
Break out torque 26,5 kNm 19545 lbf ft
High pressure water pump 19 L/min @ 220 bar 5 gpm @ 3190 psi
Large flow water pump 160 L/min @ 40 bar 42 gpm @ 580 psi
Water tank capacity 100 L 26,5 gal
Auxiliary hydraulics 1 Dual 40 l/min @ 200 bar 10,5 gpm @ 2900 psi
Auxiliary hydraulics 2 Single 85 L/min @ 200 22,5 gpm @ 2900 psi
Worklights bar
1x 50W LED
Controls Fully remote, incl. 2 batteries + charger
Ground pressure under outriggers (dep. to config.) From 12N/cm² From 1,25 tsf
Noise emission level 104 dBa
Dimensions during transport (L x H x W) 1400 x 2900 x 2265 mm 55” x 114” x 89”
Maximum height during operations 4600 mm 181”

5
Specifications Sonic drill head Metric [Imperial]
Sonic frequency 0 – 150 Hz
Sonic vibration oscillator output force 140 kN [31473 lbf]
Rotation CW 1200 Nm @ 110 RPM [885 lbf ft @ 110 RPM]
Rotation CCW 1400 Nm @ 110 RPM [1033 lbf ft @ 110 RPM]
Max Pull down / up in combination with sonic 25 kN [5620 lbf]
Max. Pull down static 40 kN [8992 lbf]
Max. Pull up static 60 kN [13489 lbf]
Mass 230 kg [507 lb]
Type dampener / buffer 2x rubber
Head tilt max. 65°

2.2 Clarification of sides of the machine

To indicate the position of the different parts of the machine, 4 sides are named. These names are used
throughout the rest of this manual and should be used in any future communication to avoid confusion and
miscommunication.

Tractor side

Left side Right side

Operators side

Top View

6
2.3 General dimensions

Figure 1: General machine dimensions

7
8
9
10
2.3 Noise levels
Implementation of EEC Directive 14/2000 regarding limiting noise produced by operating machinery.

▪ Maximum noise level: LWA = 104 dB

▪ Acoustic pressure at operator position: LPA = 90 dB

▪ The operator must wear ear defenders and a helmet when working with the machine. This also
applies to other bystanders and operators/auxiliary operators.

3 General specifications
3.1 Machine ID

The ‘CE’ plate on the machine is located on the back side of the hydraulics cover. For any requests about the
compact crawler CPT200, always indicate the type and machine number reported on this label.

Figure 3: Position of and marking on CE plate

11
3.2 Machine main parts

In order to simplify the reading of safety warnings, instructions for use, and maintenance instructions for the
SRS-T, the following is a summary of the installed parts: (See Fig. 2)

Figure 1: Main parts shown from the tractor side of the machine

1. Machine lift hooks

2. Water tank
3. Status light
4. Electrical box with emergency stop
5. P.T.O. shaft with gearbox and pumps
6. 3-point hitch with strut cylinders
7. Hydraulic tank

12
 1

Figure 2: Main parts shown from the drillers side of the machine

1. Meter panel (open cover for access to hydraulic valves)

2. Sonic drill head
3. Emergency stops standard, or cage optional
4. Mounting flange for ManipAll, optional
5. Waterpumps, optional
6. Break-out claps, 2 standard or 3 optional
7. Mounting flange for SPT hammer, optional

13
3.3 Electrical system layout and components

The SRS-T has to be connected to a 11-15Vdc electrical supply from the tractor, the rig is equipped with a
common used Din 9680 3-pole connector. The coiled cable can be extended to 2,5mtr. (100”). The maximum
current consumption is 25A.

The electrical cabinet is positioned to the left- tractor side of the machine.

All electrical components used have a Ingress Protection Level of at least IP65. This means that the electrical
control box and all other electrical components are resistant to rain or otherwise splashing cold water from any
direction. The components are NOT resistant to the ingress of water if they are cleaned with a high-pressure
cleaner. This should be prevented at all times, cleaning with hot water or chemicals is also prohibited.

If electrical cables or components are damaged, they must be replaced immediately to prevent further damage
to the machine or injury to people. Always replace parts only with genuine Royal Eijkelkamp parts. Please refer
to the parts book supplied with the machine for the correct order numbers of parts. Parts can be ordered by
contacting the Royal Eijkelkamp service department.

Despite the high quality of the parts used, it is advisable to store the machine indoors, protected from rain and
direct sunlight, if the machine is not going to be used for a longer period of time. This extends the life of parts,
prevents corrosion and premature or unexpected failure of parts.

Do not point the jet of a pressure washer directly at electrical components

Do not use hot water or chemicals to clean electrical components

Immediately replace broken parts with original Royal Eijkelkamp parts

Electrical cabinet

Electrical supply from tractor

14
 “POWER” indicator (green)

“Struts Unlocked” indicator (Amber)

Main switch

Struts lock switch

AUX 1

AUX 2

Worklights

Emergency switch

Always make sure the “Struts unlocked” light is ON before using the 3-point hitch.

Main relay, power supply to solenoids

Terminal blocks, refer to electric scheme

Fuses

15
F7

F6

F5

F4

F3

F2

F1

Ref. Device Capacity

F1 Main fuse 30 A
F2 Receiver, charger, safety circuits, lube alarm and dump valves 15 A
F3 Proportional valves: Y101 t/m Y104, Y201 t/m Y204, Y303, Y307 15 A
Signal light, On/off valves: Y105 t/m Y116, Y205 t/m Y216, Y302, Y304 t/m Y306,
F4 15 A
Y308
F5 Strut cylinders lock valves Y309 t/m Y312 15 A

F6 Worklight 10 A

F7 Spare 10 A

Receiver

Battery charger

Sonic lube warning lights

Signal light

Work light

16
4 Safety regulations
4.1 General accident prevention

 For the machine to function properly, it must be set-up correctly (installation and use) and the oil
level for the various mechanisms must be checked. Inadequate controls or errors in installation and
use can compromise machine efficiency and jeopardize operator safety.

 Prudence is the best defence in preventing accidents and injuries.

Before starting the machine, carefully read all the instructions contained in this manual. If you have
 any doubts, contact the manufacturer.

Before starting the PTO, make certain that there are no people near the machine, in particular
children.

Never transport or lift people.

Never operate the machine unless you are in good physical condition: never drink alcoholic
beverages while working.

This machine is not approved for roadway driving.

Never leave the machine with the PTO running. The PTO must always be turned off after work is
finished.

Protect the machine against accidental start-up (by third parties). Never leave the transmitter
unattended when you leave the machine and turn the main switch to the ‘OFF’ position.

Never let minors operate the machine.

When performing maintenance, never spill hydraulic oil or lubricant and other liquids on the ground.
Always collect and dispose them.

Never let any unauthorized persons operate the machine. The person assigned to the machine is
responsible for any damage or harm incurred by third parties.

Never remove the installed safety devices.

Never park the machine in a place with unstable ground which could give way.

Wear protective clothing such as gloves, long protective trousers, a helmet, goggles, and ear
defenders when working with this machine. Adjust your clothing and personal protective equipment
according to the working conditions. Never operate the machine with inappropriate clothing
(garments stained with oil, torn, etc.).

17
4.2 Safety labels and stickers

Besides indicating the various operations to control and use the machine, the labels also highlight the risks
related to operating the machine.

 Keep the labels clean and legible paying particular attention to the safety indications. Replace the
labels when damaged or missing. Contact Royal Eijkelkamp for new stickers.

18
4.3 Selecting proficient and trained operators

All activities with the SRS-T must be carried out by proficient and trained machine operators. Training must be
provided by a person appointed by Royal Eijkelkamp.

Familiarize the operator with his responsibilities beforehand and ensure awareness of the fact that working with
this machine requires professionalism and focus on the part of the operator.

Only authorized people are permitted to carry out work, including maintenance work, on the machine. Please
consult Royal Eijkelkamp in advance.

 Contact the Royal Eijkelkamp for any spare parts, accessories or information you might require.

4.4 General standards for safe use

The SRS-T has been manufactured in accordance with the state of the art and applicable standards and safety
standards. It is nevertheless expected that the operator(s) of this machine will apply common sense and sound
reasoning to safe work to ensure safe interaction between man and machine.

The SRS-T may only be used for the work for which it was initially designed. Use of the machine for any other
purpose than Sonic earth drilling operations is prohibited.

Normal working conditions:

Never endanger the safety of yourself or your colleagues or bystanders by disregarding the safety regulations.
Be aware of the possibility of unexpected situations while working. Always discontinue an operation in the event
of doubt about the safety of working conditions.

Before commencing work, always check that safety and other functions on the machine are working
correctly.

Carry out a visual inspection of all machine parts before commencing work to ensure that they are
in a proper, functional condition. Promptly report unusual damage or functions not working
 correctly. Take appropriate measures to ensure safe work. Do not commence working with the
machine if the conditions are unsafe. In the event of doubt, please contact Royal Eijkelkamp before
the machine is actually used.

WARNING: Before the P.T.O. is started, the operator must ensure that no one is in danger or may be
endangered by the machine starting.

Avoid abrupt movements of all functions. All movements and manoeuvres must be performed with
utmost care and while running at a low speed.

Check that the work area is free and that there are no unauthorized persons around.

In case of operating anomalies while moving the various mobile parts of the machine, turn the P.T.O.
off immediately.

19
 Never perform any checks, controls or maintenance operations with the P.T.O. running.

When moving over a slope, whether moving forward or in reverse, always make certain that the
weight is evenly balanced.

Never move over terrain that has both a lateral and longitudinal slope. The terrain must be solid and
compact.

Never use the machine at the rated maximum for excessively long periods of time. Always alternate
with periods operating at more moderate rates.

Prevent foreign bodies (gravel, stones, debris, etc.) from wedging between the moving mast parts
as this would create interference between the parts and could damage or break them.

 Ensure that the machine is clean. Do not use harmful additives to clean the machine. Do not spray
water jets in the direction of electrical components.

 Always switch off the machine completely before commencing cleaning. This prevents unwanted
machine movement.

4.5 Organizational measures

Ensure that these instructions are read by the operators and kept within reach of the machine to ensure easy
access at all times. For example: Keep these instructions in the tool box with the laptop for this machine.

Additional copies may be obtained from Royal Eijkelkamp

Do not make modifications to the design or construction of this machine. Modifications to this machine by third
parties void the CE marking and, therefore, the liability for the supplier.

Replacement parts must always be obtained from Eijkelkamp. If other replacement parts are used, the warranty
or other liability of the supplier shall be void. If you are in any doubt, please contact Royal Eijkelkamp.

20
5 Important instructions before first use
The machine upright is too high to fit in a container, therefore the machine is transported lying flat on the
tractor side when it has to be transported in a container. To prevent the machine from leaking oil during
transport in this position, a number of breathers are capped. It is essential that these plugs are removed and
the breathers are replaced before powering the machine's pump. Failure to observe this may result in major
damage to the machine.

1. Hydraulic tank breather

The hydraulic tank breather is capped on both sides, the tank to prevent it from leaking oil out, and the
breather filter to prevent it from dirt getting in. Before first use, the hose between the tank and the breather
must be connected. (No picture)

Check the hydraulic oil level after putting the machine upright
using the level gauge.

2. Gearbox breather
The breather of the gearbox is also capped, please replace the
breather before use to avoid seals from popping out.

The breather is placed at the top of the oil settling tank. Check
the oil level after putting the machine upright using the dipstick.

3. Large flow water pump breather

At the left side of the large flow water pump must the breather
be placed with the long tube (no picture) Check the oil level after
putting the machine upright by unscrewing the level plug.

4. High pressure water pump breather

Finally, the breather of the high pressure water pump must be

placed. Check the oil level after putting the machine upright using
the sight glass.

21
6 Connecting the machine to a tractor for the first time
Before the machine can be used it must be connected to a tractor. The tractor provides the energy supply for
operating the functions of the machine via the PowerTakeOff (PTO) and the 12Vdc connection. In addition, the
machine is provided with two cylinders with which the weight of the tractor can be used to obtain extra stability
when working with the machine.

It is very important that the machine is correctly coupled to the tractor. Connecting should only be done by
qualified and properly trained personnel, and always be carried out with two persons. One person who can drive
and operate the tractor, and one person who can assist the driver and give the driver instructions. Connecting
the machine incorrectly can cause serious damage to the machine, or lead to accidents resulting in death. The
steps below must be followed carefully and completed in the following order.

It is important to read and understand the following points carefully before using the machine to
avoid serious accidents

Step 1: Connecting the lower hitch points of the 3-point hitch

The mast must always be in the lowest position when the machine is uncoupled from the tractor and parked.
Uncoupling the machine from the tractor with the mast in a higher position creates a risk of tipping over!
Before coupling the machine to a tractor, check if the mast of the machine is in the lowest position.

The machine is equipped with lifting points suitable for category 2 and category 3, 3-point hitch. First step is
connecting the right one to the tractor. When connecting the lifting bars to the tractor it’s prohibited to stand
between the tractor and the machine! Do not lift the machine after connecting, to avoid the machine from
tipping over!

Step 2: Shortening and connecting the PTO shaft to the tractor

When the lower lift arms are connected to the machine the PTO shaft can be connected to the tractor. The
machine is supplied with a Walterscheid W2500 type or similar, and must be adapted to the minimum and
maximum distance between the tractor and the gearbox of the machine. This adaption must be done every time
the machine is connected to a different type tractor, so you may need more PTO shafts if you want to use the
machine in combination with different tractors.

Mark the PTO shafts for use with the correct tractor. Using a shaft that is long or short can cause to
serious damage to the gearbox of the machine, or to the tractor.

When working on the PTO always turn off the engine of the tractor

Never move the lift arms when there is a person between the tractor and the machine.

22
For shortening the PTO shaft to the correct length please follow the steps below. Walterscheid reccomends to
make the PTO shaft 40mm shorter than the shortest distance between Tractor PTO shaft and machine PTO shaft.
Because the top link cannot be connected jet, the shortest length cannot yet be determined, therefore it is
recommended to mark the shaft 100mm (4”) shorter instead of 40mm 1,6” shorter.

Shortening the PTO shaft must be performed by a qualified mechanic, in a workshop with the right
tools.

23
When the PTO shaft is shortened mark it’s shortest position and mount the shaft between the tractor and the
machine. By pulling the ring backwards, and sliding the PTO shaft over the PTO of the tractor. Secure both ends
of the PTO shaft’s guard with the attached chains.

Step 3: Connecting electric supply, 12Vdc

The machine has to be connected to a 11-15Vdc electrical supply from the tractor, the rig is equipped with a
common used Din 9680 3-pole connector. The coiled cable can be extended to 2,5mtr. (100”). The maximum
current consumption is 25A.

After connecting the power source, the machine can be powered by rotating the main switch to “I” see below.
The Power indicator must light up green.

Step 4: Unlocking strut cylinders

In order to simplify the process of connecting the top link, it’s recommended to unlock the strut cylinders, this
can be achieved by rotating the Strut lock switch. When the struts are unlocked, the oil in the cylinders can
flow to the tank without any restrictions and vice versa thereby the cylinders can move freely.

“POWER” indicator (green)

“Struts Unlocked” indicator (Amber)

Main switch

Strut lock switch

Every time you use the 3-point hitch check if the “Struts unlocked” indicator is on. Using the 3-
point hitch while the struts are locked can result in major damage to the tractor or the machine.

Never use the strut cylinders or top link cylinder when there is a person between the tractor and the
machine.

24
 Step 5: Enabling the remote control

The transmitter can be tuned on by rotating the switch on the left side clockwise, after turning the transmitter
on, the transmitter and receiver will be connected by pressing the green button. The signal light on top of the
machine will emit green light when the remote is operational and the machine is ready for use.

If the remote control cannot be connected, check the following:

- Is the voltage correctly connected and the machine switched on? If all this is correct the green "POWER"
lamp on the electrical box will light up.
- Are all emergency stops pulled?
- Is the transmitter battery sufficiently charged?

Step 6: Tuning on the PTO

Now the tractor’s engine can be started and the PTO can be engaged on a low RPM, the tractor PTO shaft must
rotate clockwise.

25
 Step 7: connecting the top link

Next step is to connect the top link to the tractor. The top link can be extended and retracted by using the
remote.

a. Turn the mode selection switch clockwise to the set-up mode

b. The top link cylinder and the strut cylinders can be operated by the indicated toggle switches “TOP” and
“STRUT”

Position the top link to the mounting point on the tractor. If sturts are unlocked it should be possible to move
them by hand. If this is not possible, due to friction from the seals, you can apply some force by using the “STRUT”
toggle switches.

Step 8: Checking free movement of all parts

Now the mast is coupled to the tractor, free movement of all pats must be assured. Check the movement of al
parts and any collisions by moving the 3-point hitch from the lowest to the highest point, and by fully retracting
and extending the top link. Following parts must be checked verry carefully:
- Length of PTO shaft, will damage the gearbox if it’s to long. If the shaft is to short (100mm / 4” overlay
minimal) the shaft can be damaged during heavy load.
- Stroke of strut cylinders, check if the minimal and maximal length of the strut cylinders is not reached
- Collision of the water tank, or other parts of the machine with the tractor’s cabin rear window (when
opened)
- Collision of other parts.

26
7 Operating the machine
7.1 Remote control

1 3 5 7 9 11 13 15 17 19 21

2 4 6 8 10 12 14 16 18 20

22 23 24 25 26 27

27
 Nr. Type Drilling mode Set-up mode
Up Down Up Down
1 Prop. Joystick CCW rotation CW rotation - -
2 (on)-off-(on) Aux 1A Aux 1B Aux 1A Aux 1B
3 (on)-off-(on) Open lower clamp Close lower clamp Top link retract Top link extend
4 Potentiometer Rotation speed 0-100% -
5 on-off-on CCW rotation CW rotation - -
6 (on)-off-(on) Open middle clamp Close middle clamp Strut left retract Strut left extend
7 Potentiometer Water pump speed 0-100% -
8 (on)-off-(on) Break middle clamp CW Break middle clamp CCW Strut right retract Strut right extend
9 on-off-on LF pump ON HP pump ON - -
10 (on)-off-(on) Drill head tilt down Drill head tilt up - -
11 Potentiometer Sonic speed 0-100% / Aux 2 Flow 0-100% Aux 2 Flow 0-100%
12 Stop switch
13 on-off-on AUX 2 ON Sonic ON Aux 2 ON -
14 Potentiometer Bit pressure / floating 0-100% -
15 on-off-on Floating ON Bit pressure ON - -
16 (on)-off-(on) Open upper clamp Close upper clamp Outrigger left retract Outrigger left extend
17 (on)-off-(on) Break upper clamp CW Break upper clamp CCW Outrigger right retract Outrigger right extend
18 Prop. Joystick det. Feed up Feed down - -
19 (on)-off-(on) - - - -
20 Prop. Joystick Feed up Feed down - -
21 Selector switch CCW: Remote in Drilling mode (Yellow) CW: Remote in set-up mode (Orange)
22 On / Off switch CW: remote ON CCW: Remote OFF CW: remote ON CCW: Remote OFF
23 Push button Connect transmitter to receiver Connect transmitter to receiver
24 Key switch Normal / Restricted operating mode (if cage is present) Normal / Restricted operating mode (if cage is present)
25 Push button Thread saving active -
26 Connector For connecting cable if wireless operation is not possible For connecting cable if wireless operation is not possible
27 Push button Cage operating mode reset Cage operating mode reset

Figure 14: Machine controls

To operate the various controls, follow the instructions reported in this manual.

28
7.2 Control panel

Work light

Large flow water pressure gauge

Feed up pressure gauge

Feed down pressure gauge

Total hour counter

Sonic hour counter

SPT beats counter

CW / CCW rotation pressure gauge

Thread saving CCW / up setting

Thread saving CW / down setting

Max. CW rotation pressure setting

Sonic pressure gauge

Max. Clamp pressure clamp 1, 2 and 3

System pressure (100cc Pump) gauge

29
7.3 Transporting the machine
The machine can be transported in different ways, each form of transport requires attention to a few points.

- Coupled to the three-point hitch of a tractor

For correct and safe coupling, see chapter 5, Connecting the machine to a tractor.

If the machine is transported behind a tractor, the height of the mast and the terrain to be covered must be
taken into account. Make sure that the machine is raised high enough so that the machine cannot hit the ground.
Also make sure that the machine is not lifted too high if the headroom is limited.

Under no circumstances should the machine be driven with the mast extended.

- Using a forklift

The machine is fitted with two tube profiles into which the forks of a forklift truck can be inserted. If the machine
is moved with a forklift, only use this facility.

- Using a crane

The machine is provided with two lifting points at the top from
which the machine can be lifted. When lifting the machine, make
sure that the lifting gear used has a minimum safe working load
of 3.5T.

- In a cointainer

The machine is too high to transport upright in a container. Therefore, the machine can be laid flat on the tractor
side. The following points should be taken into account in this regard:
- The breather of the hydraulic tank must be disconnected and plugged, Attention! the machine must not be
used with a capped breather!
- The gearbox breather must be plugged
- The breather of the high pressure water pump must be plugged
- The breather of the large flow water pump must be plugged

Avoid abrupt movements. All movements and manoeuvres must be performed with utmost care
and while running at a low speed.

Check that the work area is free and that there are no unauthorized persons around. Also check that
no unauthorized persons enters or passes within the machine operating range.

In case of operating anomalies while moving the various mobile parts of the machine, turn the
engine off immediately.

Never transport or lift any persons with the machine.

When moving over a slope, whether moving forward or in reverse, always make certain that the
weight is evenly balanced.

30
 Never move the machine with the mast extended, only move the machine when the mast is
retracted.

Never move over terrain that has both a lateral and longitudinal slope. The terrain must be solid and
compact.

7.4 Manual operation in case of remote control malfunction or power failiure

If you are in the unfortunate circumstance that the remote control stops working, or power supply to the
machine fails, a number of provisions have been made to be able to complete the job, or in the worst case
disconnect the drilling machine from the drill pipes and transport the machine to a workshop. In case of a
power supply failure, please check the fuses in the tractor, and Fuse 1 (30A) in the electric cabinet. Also check
the power supply cable for any damage. In case of a misfunctioning remote control always check the following

- Is the battery sufficiently charged? Also check the LED on the charger to make sure the charger is
receiving power.
- Is the transmitter correctly connected with the receiver? Try to reconnect the receiver.
- Check status leds on transmitter and receiver, please refer to the Autec Manual for explanation of the
LED’s
- Try working by wire, the transmitter and receiver are equipped with connections to work by wire. the
necessary cable is supplied with the machine. Please refer to the Autec Manual for detailed
information about how to work by wire.

If none of the above attempts is successful, the option remains to operate the hydraulic valves manually. The
valves are placed behind the cover on the left side of the machine and provided with labels to clarify the
function of each valve.

To supply oil to the control valves, the dump valve (1) must be activated manually. Each valve block has its
own dump valve. The dump valve is positioned on the left topside of the valve block, and can be activated by
firmly pressing the rubber top. Keep pressing while the function is being operated.

Some functions cannot be operated manually without electric supply, these functions are:
- Bit pressure (Y306 & Y307)
- Floating (Y302 & 303)

Some functions do not have a manual override but only a small hole in the back of the coil, in extreme
situations, if the power supply fails and these functions have to be operated they can be operated by pressing
with a pin or small allen key in this hole. The functions are:

- 3-way valve (Y308)

- Thread saving (Y304 & Y305)
- Strut cylinder unlock (Y309-Y312)

When using the 3-point hitch in case of a power failure, disconnect the strut cylinders from the top link and
swing them to the side so that they cannot collide with other parts while using the 3-point hitch. The cylinders
must be temporarily held in place with a strap or rope.

Using the 3-point hitch while the struts are locked can result in major damage to the tractor or the
machine.

On the next pages the Hydraulic functions are shown

31
Upper valve block

1 2 3 4 5 6 7 8 9

NR. Pushing the lever Pulling the lever

2 AUX 2 Sonic
3 Rotation CCW Rotation CCW
4 Clamp 1 open Clamp 1 close
5 Clamp 2 open Clamp 2 close
6 Clamp 3 open Clamp 3 close
7 Outrigger right retract / Anchors retract Outrigger right extend / Anchors extend
8 Outrigger left retract Outrigger left extend
9 Strut cylinder right retract Strut cylinder right extend

32
Lower valve block

1 10 11 12 13 14 15 16 17

NR. Pushing the lever Pulling the lever

10 Feed down Feed up
11 High pressure water pump Large flow water pump
12 Clamp 2 rotate CW Clamp 2 rotate CCW
13 Clamp 3 rotate CW Clamp 3 rotate CCW
14 Aux 1 B Aux 1 A
15 Head tilt down Head tilt up
16 Top link retract Top link extend
17 Strut cylinder left retract Strut cylinder left extend

33
8 Explanation of all functions
On the next pages all function of the SRS-T are explained, the following is mentioned: The operation of
functions, any conditions if present and any readings if present. The mentioned numbers of operators on the
remote can be found in chapter 7.1 The mentioned pressure settings and pressure gauges can be found in
chapter 7.2. All functions are blocked by pushing one of the emergency stops.

8.1 Using Sonic

Operation
The sonic function is operated by pushing switch 11 down. The frequency of the sonic function is variable
regulated by potentiometer 11 from 0-150Hz. When the right frequency is found for the drilling circumstances
Potentiometer 11 can be left in the correct position, and switch 13 can be used for switching the sonic function
on and off.

Conditions
The sonic function is blocked if lube pressure is too low or too high. Faulty lube pressure will be indicated by two
indicators. The signal light on top of the cover will emit red light. When the cover is opened, two signal lamps
can be seen on the back of the electrical box. These lamps indicate whether the lubrication pressure is too high
or too low. The sonic function can only be used if the remote is in drilling mode.

Reading
The actual pressure on the sonic function can be read from the sonic pressure gauge on the cover. When the
sonic function is activated the sonic hour counter counts the time. This makes it easy and precise to determine
service intervals.

8.2 Using CW/CCW Rotation

Operation
The rotation function can be operated in two manners:
1. By spring return lever 1 for short-term operation
2. By pushing switch 5 up or down for long-term operation. The rotation speed is variable regulated by
potentiometer 4 from 0-110 RPM.

Conditions
For clockwise rotation the maximum torque can be set with the pressure setting on the control panel. The
rotation function can only be used if the remote is in drilling mode

Reading
Hydraulic pressure needed for the rotation can be read from the pressure gauge in the control panel CW rotation
is limited to 150bar (2175 psi), CCW pressure is limited to 170bar (2466 psi).

34
8.3 Using Feed
Operation
The feed function can be operated in two manners:
1. By spring return lever 20 for short-term operation
2. By friction detent lever 18 for short-term operation

Conditions
The feed function knows many different types of conditions, the different types of using feed are:
- Limited bit pressure
- Floating (hold back)
- Thread saving functionality
All feed functions can only be used if the remote is in drilling mode. The operation and application of the various
types are explained in the following paragraphs.

Reading
For the feed function two separate pressure gauges are present in the control panel. This is done because during
the work it is not always clear whether feed up or feed down is enforced. The unforeseen movement of the mast
due to the applied external forces, is controlled by a counter balance valve. This means that both the bottom
and the rod side of the cylinder can be under pressure at the same time. To find out the actual feed force, these
pressures must be subtracted from each other, taking into account the own weight of the drill head and the fact
that due to the difference in surface area of the rod and bottom side in the cylinder, the pressure on the rod
side results in about half the force as the same pressure on the bottom side does.

8.3.1 Using feed with limited bit pressure

The maximum applied feed down force can be limited by pushing switch 15 on the remote down. The maximum
feed force is now adjustable from 0-100% by potentiometer 14. This function is used to prevent the machine
from being lifted or to avoid excessive force on the drill head and drill bit. This function has no possibility for
“hold back” this means that the minimum applied force on the drill bit while using this function is the own weight
of the drill head and tooling.

The function can be useful in combination with the friction detent feed lever. Using these controls in
combination results in a constant feed while drilling which is limited to prevent the drill head from excessive
forces.

8.3.2 Using feed with float function (hold back)

This functionality makes it possible to reduce the force on the drill bit to 0kN. The maximum applied force on
the drill bit with this function active is the weight of the drill head plus the weight of the tooling. When this
function is activated it makes no sense to use lever 18 or lever 20, because the drill head is lowered on its own
weight. Using lever 18 or 20 while floating function is active will lead in lower performance, loss of efficiency
and higher fuel consumption.

The function becomes active when switch 15 on the remote is pushed up. Potentiometer 14 is used to control
the force from 0-100%

35
8.3.3 Using feed. with thread saving functionality
The machine is equipped with a special feature designed to make screwing drill pipes in and out easier, and to
prevent the threads from accidental damage or excessive wear and tear. The function limits the feed force when
the rotation function is used. The function knows two operating modes for screwing in and out, clockwise and
counter clockwise rotation.

Screwing in, clockwise rotation

Thread saving for screwing in drill pipes is activated by pressing button 25, and pushing lever 1 down
simultaneously. Now the drill head will lower using its own weight. Because the weight of the tooling under
the drill head can change, for example by using a different spindle adapter, spindle extension or whether or
not a swivel is used, the holdback force is adjustable using set knob “Thread saving CW / down setting” in the
cover. Turning the knob CW will increase the holdback force, until movement of the drill head stops. Turning
the knob CCW will decrease the holdback force until almost zero, so the drill head will lower at its fastest.

The function should be adjusted as follows: First the setting is turned clockwise until the drill head stops
lowering. Then slowly turn the set knob counter clockwise until the drill head lowers, the drill head can be finely
adjusted so that it can be stopped manually.

Screwing out, counter clockwise rotation

Thread saving for screwing out drill pipes is activated by pressing button 25, and pushing lever 1 up and pusing
lever 20 up simultaneously. Now the drill head will move up using minimal force. Because the weight of the
tooling under the drill head can change, for example by using a different spindle adapter, spindle extension or
whether or not a swivel is used, the pull up force is adjustable using set knob “Thread saving CCW / up setting”
in the cover. Turning the knob CW will increase the pull up force. Turning the knob CCW will decrease the pull
up force until movement of the drill head stops.

The function should be adjusted as follows: First the setting is turned counter clockwise until the drill head stops
going up. Then slowly turn the set knob clockwise until the drill head goes up, the drill head can be finely adjusted
so that it can be stopped manually.

8.4 Using the LF water pump (optional)

Operation
The large flow water pump becomes active when switch 9 is pushed
up. Potentiometer 7 is used for controlling the flow. The large flow
water pump is equipped with an automatic residual pressure release
which ensures that any residual pressure in the system is released
when the pump is switched off. The residual pressure release is
actuated if the pump is turned off by switch 9. If it is not desirable
that the residual pressure is released, you can choose to switch off
the pump by turning the potentiometer to 0%.

Conditions
The large flow water pump has no conditions in the controls or in
the hydraulic circuit. On the water side, the pump is equipped with
a maximum pressure safety device. Water pumps can only be used
if the remote is in drilling mode.

Reading
The pressure in the water circuit can be read from the large flow water pressure gauge in the control panel.

36
8.5 Using the HP water pump (optional)
Operation
The high pressure water pump becomes active when switch 9 is
pushed down. Potentiometer 7 is used for controlling the flow.

Conditions
The high pressure water pump has no conditions in the controls or
in the hydraulic circuit. On the water side, the pump is equipped with
a maximum pressure safety device. Water pumps can only be used
if the remote is in drilling mode.

Reading
The pressure in the water circuit can be read from the water
pressure gauge on the pump.

8.6 Using the hydraulic break out clamps

Operation
The machine is equipped with 2 or optional 3 break out clamps. The clamps are opened and closed by switches
3, 6, and 16. Pushing the switch forward opens the clamp, pulling the switch back closes the clamp. The top
clamp or optionally the top 2 clamps can rotate to loosen tooling. This function is controlled by switches 8 and
17. Pushing the switch forward will rotate the clamp counter clockwise. Pushing the switch back will cause the
clamp to rotate clockwise.

Conditions
Clamps can only be operated when the remote is in drilling mode. Clamping pressure of all clamps can be set
with the pressure adjustment in the control panel.

Reading
There is no separate gauge available for each clamp, when the operator wants to know the clamping pressure
it can be read from the pump pressure gauge. To ensure that the clamp pressure is read, no other function
should be operated simultaneously when checking the clamp pressure.

8.7 Using head tilt

Operation
For easy extraction of samples from the sampler, the drill head is equipped with a tilt function. The tilt function
is operated by switch 10.

Conditions
Head tilt can only be operated when the remote is in drilling mode.

Reading
There is no possibility for the operator to read the head tilt pressure other than reading pump pressure.

37
8.8 Using the outriggers
Operation
In order to be able to set the machine vertically, the machine is
provided with an outrigger on the left and right side. By using
switch 16 the left outrigger is operated, switch 17 operates the
right outrigger. Optionally, the machine can be equipped with
ground anchors to prevent lateral movement of the machine.
When operating the right leg, make sure that the selector valve
is in the correct position, for operating the outrigger the
selector valve must be set in front position. When switches 16
and 17 on the remote are pushed forward the legs will retract,
when the switches are pulled towards you the legs will extend.

Conditions
The outriggers can only be operated when the remote is in set-up mode

Reading
There is no possibility for the operator to read the pressure on the outriggers.

8.9 Using the anchors (optional)

Operation
Optionally, the machine can be equipped with two ground
anchors. This feature can be used in softer ground and is
intended to prevent lateral movement of the machine
during drilling. The function is operated using switch 17. The
selector valve must be in the rear position to operate the
ground anchors. When switch 17 on the remote is pushed
forward the anchors will retract, when the switch is pulled
towards you the anchors will extend. It is not possible to
operate the anchors separately from each other. The
anchors will always be both energized, if one of the two
anchors encounters too much resistance to penetrate the
bottom, the other anchor will just function normally.

Conditions
The anchors can only be operated when the remote is in set-up mode.

Reading
There is no possibility for the operator to read the pressure on the anchors.

38
8.10 Using the top link
Operation
The top link cylinder can be operated using switch 3 on the remote. Pushing the switch forward will retract the
top link cylinder. when the switch is pulled towards you the top link will extend.

Conditions
The top link cylinder can only be operated when the remote is in set-up mode.

Reading
There is no possibility for the operator to read the pressure on the top link cylinder.

8.11 Using the strut cylinders

Operation
The left strut cylinder can be operated using switch 6 on the remote. The right strut cylinder can be operated
using switch 8 on the remote. Pushing the switches forward will retract the strut cylinders. when the switches
are pulled towards you the strut cylinders will extend.

Conditions
The strut cylinders can only be operated when the remote is in set-up mode and if the strut cylinders are locked
with the strut lock switch on the electrical cabinet. When the operator wants to use the strut cylinders the amber
light on the electrical cabinet has to be off.

Reading
There is no possibility for the operator to read the pressure on the strut cylinders.

8.12 Using AUX 1 (optional)

Operation
AUX 1 is a dual valve capable of delivering 40L/min @ 200bar (10,5 GPM @ 2900 psi). The valve can be operated
by switch 2 on the remote or by the AUX 1 switch on the electric cabinet. When the machine is equipped with
a SPT hammer, AUX 1 will be used for moving the hammer up and down. When the machine is equipped with a
ManipAll, Aux 1A will be used as hydraulic supply to the ManipAll.

Conditions
AUX1 can be used in both drill mode and set-up mode.

Reading
AUX1 does not have its own pressure gauge, if no other functions are used, the pump pressure can be read.

39
8.13 Using AUX 2 (optional)
Operation
AUX 2 is a single valve capable of delivering 85L/min @ 200bar. (22,5 GPM @ 2900psi) The valve can be operated
by switch 13 on the remote, flow can be controlled by potentiometer 11. When the machine is equipped with a
SPT hammer, AUX 2 will be used for hydraulic oil supply to the hammer.

Conditions
AUX2 can be used in both drill mode and set-up mode.
AUX2 can not be used when Sonic is active.

Reading
AUX2 does not have its own pressure gauge, if no other functions are used, the pump pressure can be read.

40
9 Water pump use, adjustment and connections
The machine is equipped with two water pumps:
- Large flow light mud pump
- High pressure clean water pump

9.1 Large flow pump

The large flow pump is intended for use in the drilling process, and capable of pumping clean or dirt water,
light mud, polymers or other non-flammable, non-abrasive drilling fluids. The discharge side of the pump is
connected to the swivel. The suction side of the pump is equipped with a 2” Stortz coupler.

The pump is a plunger, positive displacement type pump, it is also self-priming. Nevertheless, it can happen
that the pump cannot initially suck in a liquid due to resistance, in this case the user will have to prime the
pump.

The large flow light mud pump is set to a maximum flow of 160L/min at 40 bar (42.3 GPM @ 580 psi). The
pressure can be read on the control panel, see §7.2.

The pump is equipped with a number of devices which are indicated on the next page

1. Maximum pressure relief valve. The maximum pressure of the pump is set to 40 Bar (580 psi) By
rotating the knob counter clockwise the operator can decrease the maximum working pressure. The
safety valve will connect to discharge side to suction side of the pump.

Prevent the pump from pumping around for a long time through the maximum pressure protection
valve, this will result in an increase in temperature of the medium, which can damage the pump or
other components.

2. 2” Stortz coupler, suction side of pump.

3. Relief valve, by turning this handle the operator is capable of relieving the pressure of the system.
4. External water connection / 3-way valve relief port. This GEKA connector can be used in two ways:
a. As external water connection, when the pump is turned OFF on the remote, this connection is
directly connected to the swivel.
b. As pressure relief port, when the 3-way valve is used, see point 5. In order to keep the workplace
clean and safe, it is recommended in this situation to connect a hose to the coupling so that
water that is discharged can be diverted away from the workplace.
5. 3-way valve. The 3-way valve has two functions in the system:
a. As Pressure relief port when the pump is used. When switch 9 on the remote (see §7.1) is in the
middle or bottom position, the valve makes an open connection from the discharge side of the
pump to port 4. So when the pump is turned off the discharge is always unpressurized. When
the pump is engaged, the valve closes automatically.
b. As on/off valve when drilling with air (connection 9) or external water (connection 4). When
potentiometer 7 on the remote (see §7.1) is turned to 0% Switch 9 on the remote can be used
to operate the 3-way valve, without the pump being actuated. When the switch is placed in the
upper position, the valve connects port 9 to the swivel. At the same time port 4 is closed off.
When the switch is placed in the middle or bottom position port 9 will be shut off and port 4
will be connected to the swivel.

41
6. System drain valve, this ball valve can be used to drain the discharge side of the pump when the machine
is exposed to low temperatures. This is only a quick fix, it is always recommended to flush the pump
with antifreeze when the machine is exposed to temperatures below freezing. By flushing the system,
components where water can remain, such as the pressure safety valve, are also protected.

Always protect the components of the water system in freezing temperatures. And pay attention
doing this correct! The system is not resistant to frost, parts can be irreparably damaged by freezing
water.

7. Air-drilling valve, this ball valve can be used to shut off this port manually.
8. Pump crankcase breather, always make sure breather is clean and air can flow in and out.
9. DIN3489 (Lüdecke) Air- drilling connection, also see point 5.

42
9.2 High pressure pump and water tank

The machine is equipped with a high pressure clean water pump. The pump is intended for cleaning tooling
and the machine, or for extracting samples. The pump is equipped with a number of devices which are
indicated below and on the next pages.

1. Pressure gauge, the operator can read out het actual discharge pressure of the pump on this gauge
2. Pump crankcase breather, always make sure breather is clean and air can flow in and out.
3. Discharge port, all Royal Eijkelkamp high pressure water hoses are equipped with the same type quick
connection coupler.
4. Maximum pressure relief valve. The maximum pressure of the pump is set to 220 Bar (3190 psi) By
rotating the knob counter clockwise the operator can decrease the maximum working pressure. The
safety valve will connect to discharge side to suction side of the pump.

Prevent the pump from pumping around for a long time through the maximum pressure protection
valve, this will result in an increase in temperature of the water, which can damage the pump or other
components.

43
5. System drain valve, this ball valve can be used to drain the discharge side of the pump when the machine
is exposed to low temperatures. This is only a quick fix, it is always recommended to flush the pump
with antifreeze when the machine is exposed to temperatures below freezing. By flushing the system,
components where water can remain, such as the pressure safety valve, are also protected.

Always protect the components of the water system in freezing temperatures. And pay attention
doing this correct! The system is not resistant to frost, parts can be irreparably damaged by freezing
water.

44
6. Water tank cleaning cover
7. Water tank overflow
8. Water tank filling connection (GEKA)
9. High pressure water pump suction line shut off valve
10. High pressure water pump suction filter
11. Ball valve with hose for washing hands

10

11

45
10 Maintenance
To guarantee a good lifespan, the machine needs maintenance. This chapter covers the parts that require
maintenance, as well as parts subjected to wear and replacement parts. A maintenance schedule has been
carefully drawn up to maintain operational reliability.

With the machine a maintenance logbook is provided, keep a record of all maintenance work in this logbook.

WARNING: Do not insert hands, parts of the body or tools in the fan located on the radiator as it starts
automatically.

For proper use of the machine it is recommended to bring the hydraulic oil to work temperature
 before use.

 Note: In case of any difficulties or doubts, it is advisable to contact Royal Eijkelkamp.

Electricity:

Only appropriately trained people are permitted to carry out work on the machine’s electrical
system.

WARNING: Welding must NEVER be carried out on this machine if the machine is not completely
switched off and disconnected from the tractor. Consult Royal Eijkelkamp for further instructions.

Hydraulic system:

Only people with adequate knowledge and training are permitted to carry out work on the hydraulic system.

WARNING: All pressure must be released and the engine completely switched off before work may
commence on the hydraulic system.

Use only manufacturer-prescribed parts for replacement.

Changing certain settings in flow or pressure on the hydraulic system can cause serious damage to
the machine.

Oil, grease, and other chemicals:

Follow the safety instructions specified by the supplier before using oil, grease, or other chemicals in or on the
machine.

Lubricants and cleaning agents can be harmful to health. When you receive these substances, it is vital that
you consult a doctor as soon as possible and show the label of the relevant substance.

46
10.1 Initial maintenance

Many mechanical parts wear faster in the first hours of their life, because they have to run into each other.
Small irregularities from the manufacturing process wear off the parts. This wear ends up in the oil, and can
later cause extensive wear or even damage to the parts. To remove this contamination from the system, the
filters and the oil of the gearbox and water pumps must be replaced early once.

Hours for first

Operation to be performed Component involved replacement

100

Hydraulic oil filter

●
cartridges (4x)

Gearbox filter ●
Replacement
Gearbox oil ●

HP pump carter oil ●

LF pump carter oil ●

How the filters and oil can be replaced is mentioned later in this chapter.

47
10.2 Maintenance table

Interval (hours)
Operation to
Component involved
be performed
2 8 50 500 1000 2000

Oil cooler radiator ●

Cleaning machine with pressure washer ●

Cleaning Gearbox breather surroundings ●

HP pump water suction filter ●

Hydraulic oil tank ●

Gearbox oil level and contamination ●

Gearbox filter indicator ●

Waterpumps carter oil level and contamination ●

Hydraulic oil level ●

Mast chain tension, lubrication & wear ●

Check
Lube pressure filter gauge ●

Pressure filters (2x) indicator ●

Adjust mast sliders ●

Adjust trolley board rollers ●

Hydraulic oil analysis ●

Hydraulic oil pressure filter cartridges (3x) ●

Hydraulic oil return filter cartridges (2x) ●

Hydraulic tank breather ●

Replacement Hydraulic oil ●

Hydraulic oil suction filters (2x) ●

Gearbox oil ●

Waterpumps carter oil ●

Mast chains ●

Swivel ●

Mast & trolleyboard ●

Drill head tilt ●

Greasing
Break out clamps ●

SPT hammer support ●

PTO shaft ●

Outrigger feed, anchor cylinders ●

48
10.3 Position and codes of filters.

In this chapter all the positions of the filters that are installed on the machine are shown. In addition, it is also
shown how the oil can be drained from the various parts, where the sight glasses are located and how oil can
be filled.

A complete set of filters can also be ordered with order code 0800465
Replacement filter Article number Notes

Hydraulic pressure filter element 0704137

Hydraulic pressure filter element 0700427

Hydraulic return filter element 0712906

Lube return filter element 0703346

Hydraulic tank breather 0712386

Hydraulic suction filter 100CC pump 0700987 In tank, access through inspection cover

Hydraulic suction filter 1” 0712382 In tank, access through inspection cover

Gearbox filter element 0704137

Filter positions

Hydraulic pressure Hydraulic pressure

filter element filter element

0700427 0704137

Hydraulic tank Lube return filter

breather element

0712386 0703346

Hydraulic return filter

Gearbox filter element
element
0704137
0712906

49
Replacement oil Type Quantity Order code

Hydraulic oil Combi oil HVI 46 350L / 92,5 gal 0704155

Gearbox oil Syn FE 75W-90 6 L / 200 oz 0707112

Large flow water pump carter oil Total Rubia Works 0706986
2 L / 65 oz
1000 15W-40

High pressure water pump carter oil Total Rubia Works 0706986
0,5 L / 17 oz
1000 15W-40

Grease EP2 - 0500009

Chain lubricant Chain lubricant spray - -

50
10.3 Performing an oil change

General remarks during the work

Before refreshing, run the machine for 5 - 10 minutes to warm up the oil and thereby reduce the
viscosity. Park the machine on a levelled surface.

WARNING: The hydraulic oil can be hot! Be careful and avoid skin contact.

Do not dispose oil in the environment. Dispose the contaminated oil with respect to the
environment.

WARNING: Maintenance and repair activities must always be made by adequately trained
personnel.

Carry out all work with the greatest care for cleanliness. When contamination enters the system
due to a sloppy oil swish, this can cause major damage to the machine.

Place a container of adequate capacity under the drain plug to collect the oil.

High pressure water pump

The high pressure water pump is filled with 15W- 40 oil. To drain the old oil a drain plug is located at the front
of the pump. Draining the oil is faster if the breather is first unscrewed. Filling can be done by unscrewing the
breather cap. The level gauge at the front shows the oil level, oil must be filled to the middle of the glass.

Breather, fill cap

Level gauge

Drain plug

51
Large flow water pump

The large flow water pump is filled with 15W- 40 oil. To drain the old oil a drain plug is located at the bottom
of the pump. Draining the oil is faster if the breather is first unscrewed. Filling can be done by unscrewing the
filler plug. This hole is also the correct level, so oil can be filled to the edge.

Breather

Level plug, fill cap

Drain plug, not shown, positioned in bottom

Hydraulic oil tank

The hydraulic oil tank is filled with HVI46 hydraulic oil. To drain the old oil a drain plug is located at the bottom
of the tank. Filling can be done by unscrewing the four bolts of the return filter cap. By filling the tank through
this filter, the new oil is filtered directly through the return filter before it enters the tank, and no
contamination can accidentally enter the system. At the tractor side of the tank a service cover is located,
when the tank is empty this cover can be removed by unscrewing four bolts. This opening is intended for
replacing the suction filters and to gain access to the inside of the tank for cleaning the tank. At the front of
the tank a level gauge is placed, this gauge also shows the temperature of the oil. Filling of the tank has to be
done when the mast cylinders are retracted. The oil should be filled to 5 cm (2”) below the top of the sight
glass.

Return filter, fill cap

Level / temperature gauge

Drain plug, not shown, positioned in bottom

52
Gearbox

The gearbox is filled with Syn FE 75W-90 oil. To drain the old oil a few steps have to be performed. First
unscrew the plug at the top of the gearbox. Hereafter the gearbox can be drained by unscrewing the
bottommost hose from the gearbox. Oil will come out of the gearbox and the hose. When the gearbox is
drained the buffer tank at the tractor side can be drained. Unscrew the bottom hose from the tank, and let oil
come out. Now the filter can be changed. For filling the system reassemble the hoses and fill the gearbox until
the oil can be seen in the centre of the sight glass. Now engage the PTO for a couple of minutes and check the
oil level. Top up if necessary. Repeat this process until no more oil needs to be added.

Gearbox oil cooler overpressure safety

Gearbox breather

Filler plug

Gearbox oil filter contamination indicator

Gearbox oil filter

Unscrew this hose to drain oil from gearbox

Buffer tank for Gearbox oil

Unscrew this hose to drain buffertank

53
 WARNING : Carefully follow the indications supplied, remembering that the checks and pressure
controls must be performed with the hydraulic oil at operating temperature (approximately 40°C).

Pressurized hydraulic oil can cause almost invisible damage and may, in exceptional cases, penetrate
the skin. If trying to identify a leak in the hydraulic system, always use a piece of paper to locate the
leak and never your hands. If you accidentally come into contact with hydraulic oil, always consult a
doctor for further treatment.

When connecting and disconnecting the points for inserting the manometer, check for oil leaks. It is
advisable to perform the above operation over an impermeable or plastic sheet.

Do not dispose oil in the environment. Dispose the contaminated oil with respect to the
environment.

It is also suggested to have the above checks done by an authorized workshop, always under the supervision of
the Royal Eijkelkamp after sales service.

54
10.3 Position of grease nipples

It is important to lubricate the lubrication points in time for proper operation of the machine, and to
guarantee maintenance and a long service life. In addition to preventing unnecessarily high wear and allowing
the sliding points to move properly, the grease lubrication is also very important to drive dirt and water out of
the movement points and keep it out. It is recommended to lubricate the grease nipples every 8 hours. A
grease nipple is sufficiently lubricated when the grease comes out between the moving parts. Dirt is then
pushed out with the grease. It is recommended to remove the excess grease with a cloth to keep the machine
clean.

Read the next paragraph carefully so that no grease nipples are skipped. Use well-fitting tools and EP2 grease.
With the exception of the rollers of the trolley board, all lubrication points are fitted with DIN 71412 grease
nipples.

Poor maintenance or insufficient lubrication leads to excessive wear or failure of parts of the
machine.

Drill head (6 grease points)

Hinge on top of drill Hinge on top of drill

head (1x) head (1x)

Tilt cylinder lower Tilt cylinder upper

bearing (2x) bearing (2x)

Break-out clamps (4 grease points per fixed clamp, 11 grease points per break clamp)

55
Mast assy & trolleyboard (16 grease points)

Flyer chain pulley top Flyer chain pulley

(4x) bottom (4x)

Trolley board rollers (8x)

Use needle type grease
gun!

Options (3 grease points) (excl. points on SPT hammer & ManipAll)

SPT hammer support

Anchor cylinders (2x)
hinge (1x)

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10.4 Adjustment of mast and trolleyboard

In order to keep the telescoping mast free from play all plain bearings can be adjusted. The telescopic mast is
equipped with plastic sliding pads, these are subject to wear and will need to be adjusted from time to time.
There is no standard time interval for this maintenance, it is recommended to do this when the operator
notices any play on the mast.

For proper functioning of the mast, it is very important that the mast is adjusted correctly. Adjusting the mast
too tight will result in too high a resistance, so that the floating and weight compensation functions will no
longer function properly.

To adjust the telescopic mast, proceed as follows:

- Make sure that the weight compensation down (CW) is correctly adjusted, see chapter 8.3
- Move the drill head all the way up
- Adjust the lateral sliding pads against the inner mast, with the bolts as shown in the picture below.
First loosen the locknut, make sure that the bolt on the left and the bolt on the right are screwed in
equally.
- Loosen the bolts 1/4 turn.
- Lower the drill head using the weight compensation function. If this succeeds, the mast is correctly
adjusted. If the drill head stops somewhere, the set screws must be loosened further until the drill
head can lower completely down.

To adjust the forward and backward slide blocks, repeat these steps and turn the forward and backward
adjustment bolts clockwise. Always adjust all 4 bolts equally. In order to obtain a good adjustment, it is
important that only one direction of the mast is adjusted at a time. When too many adjusting bolts are
tightened at the same time, the mechanic cannot know at which setting the mast will jam, if this is the case.

Lateral adjustment inner mast, top side

Forward and backward adjustment inner mast, top side

When the slide pads are worn, they can be easily replaced by turning the adjusting bolts all the way out. The
slide pads can then be removed from the outside of the mast. Order codes are:

Sliding pads upper side

Order code Description Quantity
0615227 SRS-T outer mast upper wear block back 2
0615228 SRS-T mast side wear block 2
0615229 SRS-T outer mast upper wear block front 2

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The bottom side of the telescopic mast also contains sliding pads that must be adjusted. The same steps must
also be followed for these sliding shoes. Also on the underside, first adjust the lateral sliding shoes, and then
the forward and backward sliding shoes.

Again follow these steps:

- Make sure that the weight compensation down (CW) is correctly adjusted, see chapter 8.3
- Move the drill head all the way up
- Adjust the lateral sliding pads against the outer mast, with the bolts as shown in the picture below.
First loosen the locknut, make sure that the bolt on the left and the bolt on the right are screwed in
equally.
- Loosen the bolts 1/4 turn.
- Lower the drill head using the weight compensation function. If this succeeds, the mast is correctly
adjusted. If the drill head stops somewhere, the set screws must be loosened further until the drill
head can lower completely down.

To adjust the forward and backward slide blocks, repeat these steps and turn the forward and backward
adjustment nuts counter clockwise, so the wedge pushes the sliding blocks to the outer mast.

Forward and backward adjustment inner mast, bottom

side

Lateral adjustment inner mast, bottom side

When the slide pads are worn, they can be easily replaced by turning the adjusting bolts all the way out. The
slide pads can then be removed from the outside of the mast. Order codes are:

Sliding pads lower side

Order code Description Quantity
0615232 SRS-T outer mast lower wear block 4
0615248 SRS-T mast lower side wear block 2

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The trolley board can also be adjusted in all directions to allow free movement over the mast. Follow the next
steps to adjust the trolley board The trolley board can also be adjusted in all directions to allow free
movement over the mast. Follow the next steps to adjust the trolley board

- Make sure that the weight compensation down (CW) is correctly adjusted, see chapter 8.3
- Move the drill head all the way up
- Adjust the lateral sliding pads against the inner mast, with the bolts as shown in the picture below.
First loosen the locknut, make sure that the bolt on the left and the bolt on the right are screwed in
equally.
- Loosen the bolts 1/4 turn.
- Lower the drill head using the weight compensation function. If this succeeds, the trolley board is
correctly adjusted. If the drill head stops somewhere, the set screws must be loosened further until
the drill head can lower completely down.

Pull Down chain tensioner (left and right)

Pull up chain tensioner (left and right)

Lateral adjustment trolleyboard (4x)

Forward and backward adjustment trolleyboard

Loosen bolts to release forward and backward adjustment

To adust the track rollers follow these steps:

- Make sure that the weight compensation down (CW) is correctly adjusted, see chapter 8.3
- Move the drill head all the way up
- Loosen all the mounting bolts of the bearing holders by ½ turn. (8x)
- Adjust the track rollers against the inner mast, with the set bolts as shown in the picture below (4x).
First loosen the locknut.
- Loosen the bolts 1/4 turn.
- Lower the drill head using the weight compensation function. If this succeeds, the trolley board is
correctly adjusted. If the drill head stops somewhere, the set screws must be loosened further until
the drill head can lower completely down.

59
When the slide pads or rollers are worn, they can be easily replaced by taking out the complete bearing
assembly. Order codes are:

Replacement parts trolleyboard

Order code Description Quantity
0710021 Stud type track rollers KR52-PP 8
0614962 SRS-T pull up chain pulley assy 4
0614964 SRS-T pull down chain pulley assy 4
0614926 SRS-T trolleyboard axial wear block 4

10.5 Maintenance to breakout clamps and replacing grip bits

For detailed information about the maintenance and replacing of parts of the break out clamps we refer to the
separate manual “Use and maintenance manual for Breaking clamp” provided with the machine.

10.6 Maintenance to drill head and swivel

For detailed information about the maintenance to the drill head and swivel we refer to a few separate
manuals and logbooks:
- “Operating instructions SmallRotoSonic 2x7 drill head”
- “Synchronisation belt replacement C(R)S drill head”
- “Eijkelkamp SonicSampDrill drill heads logbook”
- “Maintenance and repair parts for SonicSwivel CRS 0600074”

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10.7 Checking tightness of nuts and bolts

Periodically check tightness of the main parts of the machine

The resistance class of the nuts and bolts not specifically indicated is 8.8

To facilitate the fastening operations, the following table lists the driving torques according to the
relevant dimension and class of resistance (values expressed in daNm = Kgm and ft lbf).

Norm Torques Eijkelkamp SonicSampDrill (Nm)

These torques are applicable unless indicated differently on drawing or manual
With Nord-lock washers Without Nord-lock washers
Normal Normal
and fine 8.8 10.9 12.9 and fine 8.8 10.9 12.9
threading threading
M3 1.3 1.8 2 M3 1.3 1.9 2.2
M4 3.1 4.1 4.6 M4 3.1 4.3 5.1
M5 6 8.1 9.1 M5 6 8.5 10
M6 10.5 14.1 15.8 M6 10 14 17
M8 25 34 38 M8 25 35 41
M10 49 67 75 M10 49 69 83
M12 85 115 128 M12 86 120 145
M14 135 183 204 M14 135 190 230
M16 205 279 311 M16 210 295 355
M18 288 391 437 M18 290 405 485
M20 402 547 610 M20 410 580 690
M22 548 745 831 M22 550 780 930
M24 693 942 1052 M24 710 1000 1200

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 Norm Torques Eijkelkamp SonicSampDrill (ft-lbs)
These torques are applicable unless indicated differently on drawing or manual
With Nord-lock washers Without Nord-lock washers
Normal Normal
and fine 8.8 10.9 12.9 and fine 8.8 10.9 12.9
threading threading
M3 1 1.3 1.5 M3 1 1.4 1.6
M4 2.3 3 3.4 M4 2.3 3.2 3.8
M5 4.4 6 6.7 M5 4.4 6.3 7.4
M6 7.7 10.4 11.7 M6 7.4 10.3 12.5
M8 18.4 25.1 28 M8 18.4 25.8 30.2
M10 36.1 49.4 55.3 M10 36.1 50.9 61.2
M12 62.7 84.8 94.4 M12 64.4 88.5 107
M14 99.6 135 150.5 M14 99.6 140.1 169.6
M16 151.2 205.8 229.4 M16 154.9 217.6 261.8
M18 212.4 288.4 322.3 M18 213.9 298.7 357.7
M20 296.5 403.5 449.9 M20 302.4 427.8 508.9
M22 404.2 549.5 612.9 M22 405.7 575.3 685.9
M24 511.1 694.8 775.9 M24 523.7 737.6 885.1

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11 Troubleshooting
Problem
Function does not work
Remote transmitter doesn’t
connect to receiver
Rotation function has little torque
Feed function is not powerfull
Sonic Function does not work
Waterpump does not work
Cause
No electric power to machine
P.T.O. turned off
Remote in wrong mode
Emergency switch engaged
Transmitter battery empty
No electric power to machine
A function on transmitter
switched on
Emergency switch engaged
CW rotation is limited
Bit pressure limitation is activated
Floating function is activated
Remote in wrong mode
Lube pressure to high or low
Remote in wrong mode
No water present
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Solution
Turn on electric power
Engage P.T.O
Put remote in correct mode
Pull emergency switches and
reconnect remote
Change / charge battery
Turn on electric power
Turn off all functions on
transmitter when connecting to
receiver.
Pull emergency switches
Check the setting of rotation CW
on the panel
Check the bit pressure setting on
the remote
Check the floating setting on the
remote
Put transmitter in drilling mode
Check signal lights on backside of
electrical cabinet.
Check and restore if necessary
Fill watertank