Moulding Vendor Audit Sample

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MOULDING VENDOR AUDIT

Date : 12.08.17 Vendor M/s T.T. Auto Comp. , Chakan Plant CHINCHWAD

PROCESS & MATERIAL

Dissipative MB (3%) or Recycled PPCP


Machine Cycle time (secs) Product wt (gms) Material All Master Batch vendor source Anti Static MB (2%) R-M310 / %
Component
Specified Actual Specified Actual Specified Actual Specified Actual Specified Actual Specified Actual Specified Actual
BLACK MB
80 T 80 T FM 52 55 16.5 16.3 PC MAKROTON PC MAKROTON BLACK MB GRADE: 37339 GRADE: 37339 -- -- -- --
2856 2856 (0.5%) (0.5%)
DIN44 PC BLACK HANDLE
BATCH : BATCH :
CLARIANT
05M764520 NC93407001

BLACK LBK-03
450 T 450 T 80 79.5 750 749 PPCP PPCP BLACK LBK-03 (1%) (1%) PRABHU -- -- -- --
WINDSOR IOCL(4100MH) IOCL(4100MH) PRABHU POLY COLOUR
MF50Z BLACK CONTAINER POLY COLOUR
BATCH : BATCH :
P217060607 IG17.24/04

CILX4-0635
450 T 450 T 80 81 650 652 PPCP PPCP CILX4-0635 BLUE COLOUR BLUE COLOUR -- -- -- --
FERROMATIC IOCL(4100MH) IOCL(4100MH) MB CLARIANT
MB CLARIANT
DIN55 BLUE CONTAINER
BATCH : BATCH :
P217060607 PP54407086

BLACK LBK-03
250 T 250 T 88.2 88 270 275 PPCP PPCP BLACK LBK-03 (1%) (1%) PRABHU 2% 2% -- --
FERROMATIC IOCL(4100MH) IOCL(4100MH) PRABHU POLY COLOUR POLY COLOUR
MF50Z FLAT BLACK LID
BATCH : BATCH : BATCH:
P217060607 IG1724104 LAD-01 2H1709

MATERIAL NORMS Tolerances


spec : Product weight => ± 5 gms for Containers & ± 3 gms for Lids PPCP grades : HPL M310 ; IOCL 4100MH
In-house regrinds (Lids) max 20% Cycle time => ± 2%
(Container) 100% virgin (no regrinds)
Dissipative Master Batch norms
Recycled PPCP R-M310 (Black) - BOSS / DYNEX 1. For all coloured Lids above MF88 - Dissipative MB (VBA9000DP ex- Vibrant) - 3% dosing
Lid 100%
2. For all coloured Lids below MF88 - Antistatic MB (LAD-01 ex Prabhu Poly) - 2% dosing
Container (Virgin PPCP) 70% Approved Master Batch sources (all types)
Container (R M310) 30% Vibrant ; Prabhu Poly ; Clariant ; Prescient ; Kkalpana ; Rajiv Plastic

Remarks & Observations


1. Need to focus on container punching operation as the mixup found in the floor.

SOS Auditor signature Vendor Signature

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