MELEIHA PHASE II – NEW GAS TREATMENT PLANT (EPF)

MELEIHA GAS TREATMENT PLANT

(MODULAR EPF)

MECHANICAL DATA SHEET - CORROSION INHIBITOR INJECTION

PACKAGE 001200XX100

Nitesh / Emmanuel /
EX-DE 00 9/18/2023 Issued for Comment Pramod S John K -
Rahul Shyam S
Validity Revision
Contractor Company
Status Number Date Description Prepared by Checked by Approved by
Approved Approved
Revision index
LCI Activity Code Company Document ID:
LCI-EG-2023-0004
313400DMGA12359
Project Code
000532 Job N.:
Petrojet (PTJ) / SLB Contractor Document ID:
PF0009-SLB-MR-DAT-0007
Contract N.:
VeeTech Vendor Document ID
SOIP23005-P-DS-251
Purchase Order N.:
Facility and Sub Facility Description Project and SoW Description Scale Sheet of Sheets
Meleiha Phase II – New Gas Treatment
3134 & 00 - General NA 1/7
Plant ( EPF)
Document Title Supersedes N.

Superseded by N.
MECHANICAL DATA SHEET - CORROSION INHIBITOR INJECTION
Plant area Functional unit
PACKAGE 001200XX100
NA 120

This document is property of Agiba Petroleum Company

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251 2/7

REVISION LIST

18.09.23 00 A Issued for Comment

Client Contractor Vendor
Date Description
Rev Rev Rev

HOLD RECORD

B Hold 1 - Suction pressure

Client Contractor Vendor
Date Reason for HOLD
Rev Rev Rev

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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251

DATA SHEET FOR CONTROLLED VOLUME PUMP (API 675-3RD) SI UNITS (bar) Rev
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR MELEIHA PHASE II – NEW GAS TREATMENT PLANT / EGYPT UNIT 120
3 SITE AGIBA eni / Egypt NO. OF PUMPS REQUIRED 2 (1 W + 1S)
4 SERVICE Corrosion Inhibitor MODEL MROY XA SIZE AND TYPE XA112(75) H2 H12.5 / 9.L.C5.HH3.Z
5 MANUFACTURER MILTON ROY EUROPE SERIAL NO. VTA

6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER

7 GENERAL
8 NO. MOTORS DRIVEN 2 (ONE PER PUMP) OTHER DRIVER TYPE N/A
9 PUMP ITEM NO'S 001200PG422A/B PUMP ITEM NO'S N/A
10 MOTOR ITEM NO'S Later DRIVER ITEM NO'S N/A GEAR ITEM NO'S N/A
11 MOTOR PROVIDED BY ABB (FINLAND) DRIVER PROVIDED BY N/A GEAR PROVIDED BY N/A
12 MOTOR MOUNTED BY MILTON ROY (FRANCE) DRIVER MOUNTED BY N/A GEAR MOUNTED BY N/A
13 MOTOR DATA SHEET NO. VTA DRIVER DATA SHEET NO. N/A GEAR DATA SHEET NO. N/A

14 OPERATING CONDITIONS LIQUID

15 CAPACITY @ PT: (L/min) TYPE OR NAME OF LIQUID CORROSION INHIBITOR
16 MAXIMUM 0.120 MINIMUM 0.060 RATED 0.132 PUMPING TEMPERATURE: (°C)
17 DISCHARGE PRESSURE: (barG) NORMAL AMB MAX 85 MIN 1
18 MAXIMUM 12.5 MINIMUM 10 SPECIFIC GRAVITY 1.040 MAXIMUM 0.980 MINIMUM
19 SUCTION PRESSURE: (barG) SPECIFIC HEAT Cp (kJ/kg °C)
20 MAXIMUM 0.3 (Hold) MINIMUM 0.1 (Hold) VISCOSITY (cP) 21.06 MINIMUM MAXIMUM
21 DIFFERENTIAL PRESSURE: (bar) CORROSIVE/EROSIVE AGENTS
22 MAXIMUM MINIMUM CHLORIDE CONCENTRATION (PPM)
23 NPIP AVAILABLE: (barG) 0.967 (without acceleration loss) H2S CONCENTRATION (PPM)
24 (INCLUDING ACCELERATION LOSSES) LIQUID TOXIC FLAMMABLE OTHER
25 TURNDOWN RATIO 10:1

26 PERFORMANCE VTA SITE AND UTILITY DATA

27 NUMBER OF FEEDS 1 RATED CAPACITY (L/min) 0.238 LOCATION INDOOR OUTDOOR
28 NPIP REQUIRED (INCLUDING ACCEL LOSSES) 0.344 (barG) HEATED UNHEATED UNDER ROOF
29 BHP RATED 0.18 AT RELIEF SETTING 0.22 ELECTRICAL AREA CLASSIFICATION Zone 2, IIA/IIB, T3
30 PLUNGER SPEED (strokes/min) 75 DESIGN MAX 112 WINTERIZATION REQD TROPICALIZATION REQD
31 DIAMETER (mm) 15.9 LENGTH OF STROKE (mm) 18 SITE DATA
32 PUMP HEAD: SIMPLEX RANGE OF AMBIENT TEMPS:MIN/MAX 1 / 49 °C
33 MAXIMUM PRESSURE (barG) 19.5 UNUSUAL CONDITIONS
34 HYDRO TEST PRESSURE (barG) 29.25 DUST FUMES SALT ATMOSPHERE
35 MAX DISCH PRESS. W/ JOB DRIVER (barG) 19.5 OTHER sand
36 MAX BHP BASIS GEAR STRENGTH 110 daN UTILITY CONDITIONS

37 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN

38 SIZE ANSI FACING POSITION VOLTAGE 400 NA
39 CONNECTIONS RATING HERTZ 50 NA
40 SUCTION 1/2" 300# RF Horizontal PHASE 3phase + Neutral NA
41 DISCHARGE 1/2" 300# RF Horizontal COOLING WATER INLET RETURN DESIGN MAX D
42 FLUSH TEMP °F MAX
43 PRESS. (PSIG) MIN
44 LIQUID END JACKET REQ'D SOURCE
45 TYPE DIAPHRAGM PLUNGER INSTRUMENT AIR MAX MIN
46 DIAPHRAGM DIA (mm) 101 NO REQ. 2 PRESSURE (PSIG)

47 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:

48 TYPE Ball Ball API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
49 NUMBER Double Double NACE MR-0103 (6.14.2.13) NACE MR-0175 (6.14.2.13)
50 OTHER
51 * NPIP provided 3.44 mlc is excluding acceleration loss

This document is property of Agiba Petroleum Company

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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251

DATA SHEET FOR CONTROLLED VOLUME PUMP (API 675-3RD) SI UNITS (bar) Rev
1 MATERIALS CONTROLS (Note-4)
2 LIQUID END SS316L TYPE: SIGNAL:
3 CONTOUR PLATE SS316L MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM PTFE (VTA) AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGM PTFE (VTA) STROKE CONTROL:
6 PLUNGER Non-Wetted Part (Alloy Steel) PNEUMATIC: (barG)
7 LANTERN RING NA MINIMUM MAXIMUM
8 PACKING GLAND NA ELECTRONIC (mA):
9 PACKING NA MINIMUM MAXIMUM

10 VALVE SS316L OTHER PURCHASE REQUIREMENTS

11 VALVE SEAT SS316L NAMEPLATE UNITS U.S. CUSTOMARY SI
12 VALVE GUIDE SS316L VENDOR FURNISHED PROCESS PIPING
13 VALVE BODY SS316L
14 VALVE GASKET FPM VENDOR REVIEW PIPING DRAWINGS
15 FRAME Cast Iron VENDOR FURNISHED PULSATION SUPPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (6.14.2.5) VENDOR FURNISHED RELIEF VALVE
17 INTERNAL 19.5 barg EXTERNAL
18 LOW AMBIENT TEMPERATURE MATERIALS TESTS (6.14.6) RELIEF VALVE SETTING (barG) 15
19 VENDOR FURNISHED BACK-PRESSURE VALVE

20 QA INSPECTION AND TEST DOUBLE CHECK VALVES REQUIRED

21 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
22 CERTIFICATION OF MATERIALS (3.1 Certificate for Pressurized wetted parts) VENDOR FURNISHED CONTROL PANEL
23 FINAL ASSEMBLY CLEARANCES (user to define components in remarks) BASEPLATE PREPARED FOR EPOXY GROUT
24 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
25 RADIOGRAPHY
26 ULTRASONIC

27 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT

28 LIQUID PENETRANT (WELDS) on welded joints only DOMESTIC EXPORT EXPORT BOXING
29 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
30 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (Kg) (VTA)
31 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP 20 BASE GEAR DRIVER 30

32 TESTS REQ'D WIT OBS DRIVERS

33 HYDROSTATIC (8.3.2) X MOTOR:
34 STEADY STATE ACCURACY X Note 52 MANUFACTURER ABB (FINLAND)
35 REPEATABILITY Note 52 TYPE Exdb eb IIB T4
36 LINEARITY Note 52 FRAME NO. 80
37 PERFORMANCE (8.3.4) CONSTANT SPEED YES
38 MECHANICAL RUN (8.3.5)
39 NPIP(8.3.7.1)
40 COMPLETE UNIT (8.3.7.2)
41 SOUND LEVEL (8.3.7.3)
42 HIGH DISCHARGE PRES (8.3.7.4)
43 FACTORY ACCEPTANCE (8.3.8) VARIABLE SPEED

44 LUBRICATION FLUID kW 0.55 RPM 937

45 CRANKCASE ISO VG 150 INTERMEDIATE VOLTS 400 PHASE 3
46 HYDRAULIC FLUID ISO VG 150 HERTZ 50 SERVICE FACTOR 1
47 ACCESSORIES ENCLOSURE IP55
48 SPEED REDUCER MANUFACTURER MILTON ROY OTHER (SEE SEPARATE DATA SHEETS)
49 INTEGRAL SEPARATE GAS DRIVEN
50 MODEL Worm Gear STEAM TURBINE
51 RATIO 1:12.5 OTHER
52 BASEPLATE UNDER
53 COUPLING MANUFACTURER MP FILTRI
54 TYPE INTEGRAL FELXIBLE DRY

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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251

Tank Datasheet
1 PLANT MELEIHA PHASE II – NEW GAS TREATMENT PLANT / EGYPT
2 LOCATION AGIBA eni / Egypt ITEM No.: 001200TC270
3 SERVICE CORROSION INHIBITOR
4 LENGTH 1395 (HOLD) BREADTH 1395 (HOLD) HEIGHT 1450 (HOLD)
5 CAPACITY 1.85 m3 Sp. Gr.-Contents No. Req. 1 No.
6 STANDARD REFERENCE DRAWINGS DESIGN DATA (Note 2)
7 PF0009-SLB-PR-PID-0021_001 CODE Vendor Standard STAMP REQ. No
8 DESIGN PRES. Ambient + Head DESIGN TEMP. 1 / 85
9 OPERATING PRES. Ambient OPER. TEMP. Ambient
10 CORROSION ALL'W. Nil
11 WIND LOAD. Note 39 SEISMIC FACTOR Note 39
12 COMMENTS STRESS RELIEVE No
13 Vendor shall provide nozzles, instrumentation TESTS
14 and valves as per P&ID (i.e.Man hole, RADIOGRAPHY Spot (min)
15 Flame Arrester, Bird screen, Level Gauge, Level HYDROTEST LEAK TEST @ ATM PRESSURE
16 Transmitter, Emergency vent Hatch, etc.)
17 ITEM THICKNESS MAT. L. COMMENTS
18 TOP PLATE VTA SS 316L
19 SIDE PLATE VTA SS 316L
20 BOTTOM PLATE VTA SS 316L
21 SUPPORT VTA VTA
22 GASKETS VTA VTA
23 NUTS & BOLTS VTA SS 316L
24 LADDER (CAGE) VTA VTA
25 PLATFORM #1 VTA VTA
26 NOZZLE NECKS VTA SS 316L
27 NOZZLE FLANGES VTA SS 316L
28
29 PAINT Not Applicable -- Note 24

30 INSULATION Not Applicable As per Insulation Spec

31
32 NOZZLE SCHEDULE
33 NOZZLE SERVICE SIZE RATING FACING PROJECTION
34 N-1 Filling 2" 150# WNRF VTA
35 N-2 Flame Arrester 2" 150# WNRF VTA
36 N-3 From PSV Outlet 1" 150# WNRF VTA
37 N-4 From Calibration Pot 1/2 " 150# WNRF VTA
38 N-5 Pump Inlet 1/2 " 600# WNRF VTA
39 N-6 Drain 2" 150# WNRF VTA
40 N-7 A/B LG / LT 2" 150# WNRF VTA
41 N-8 Over flow line 2" 150# WNRF VTA
42 N-9 / N10 LT 2" 150# WNRF VTA
43 - EH NA NA NA NA
44 - MH 16" PLATE FABRICATED FF VTA
45 NOTES
46 Refer Page 6 and 7 for notes
47
Schlumberger-Private
#

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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251

DATA SHEET FOR CONTROLLED VOLUME PUMP (API 675-3RD) SI UNITS (bar) Rev

1. Vendor shall submit this data sheet providing all the missing details along with Offer/Bid Submission. Here VTA stand for "Vendor To Advise".
1
2. Package shall be provided in compliance with "Clause. 7.5 of Mechanical Design Basis (PF0009-SLB-MS-DBP-0001) for Positive Displacement
2
Pumps - Controlled Volume" API 675 3rd Ed. and other specifications listed in the Technical Requisition. The Chemical storage tank shall be
3
rectangular
4
3. Refer to "Basis of Design - Process (Doc No. PF0009-SLB-PR-DBP-0001)" for site conditions and available utilities. Equipment and packages shall be designed
and be suitable for environmental conditions and data, wind, seismic and other appropriate design loading as specified in Civil and Structural Design Basis
5 PF0009-SLB-CV-DBP-0001.
4. Stroke adjustment (0-100%) is envisaged for controlling the dosing rate for chemical injection dosing pump. Local start /stop from local starter
6
panel and remote stop provided in DCS to local starter panel. Local starter panel shall have motor starters, start/stop, ESD push button,
7
run & trip fault indication and local/remote selector.
8
5. Pumps shall be designed for continuous operation and shall be sized in order to allow an extra 10% in excess flow of the maximum injection rate.
9
6. Vendor to ensure compliance with piping isolation requirements for pressure, level and temperature instruments as defined in Specifications PF0009-SLB-PR-
10 PHI-0004 (Isolation Philosophy)
7. All equipment, piping, hose connection (where applicable) , instrumentation ,process controls relief valves, skid frame, Tank support structure, any
11
maintenance platform, and access ladders as well as others auxiliaries required for smooth / proper operation of package shall be supplied by
12
VENDOR. VENDOR to confirm the actual scheme.
16
8. For each Chemical Injection Skid, the VENDOR shall guarantee, as a minimum, the following:
13
i) Injection Flow rate
14
ii) Flow control : Pump accuracy shall be ±1 % of full operating range
15
9. Factory acceptance test shall be carried out for complete package( including pumps)
17
10. Chemical Injection Package shall be suitable for Zone 2, IIA/IIB, T3
18
11. VENDOR shall confirm suitability of Material of Construction for all items supplied for this package. Material certification for all pressure parts and
19
its attachments shall be to EN 10204 3.1 and for non pressure part EN 10204 2.2.
20
12. Required lighting within the skid shall be provided by VENDOR. Lighting fixtures/JB etc. shall be suitable for Hazardous area classification
21
(minimum Zone 2).
22
13. VENDOR shall furnish two earthing bosses at diagonally opposite side of the skid. All equipment on the skid shall be earthed on the skid.
23
14. The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes parts
24
referred to in the data sheet/requisition. Furthermore, the manufacturer is responsible for ensuring that the design, including thickness of pressure
25
and structural parts are satisfactory for the design conditions indicated on the data sheet / requisition.
26
The manufacturer shall ensure that the equipment supplied conforms to all applicable codes/standards
27
as well as Egyptian laws and regulations.
28
15. Provision intended for detecting diaphragm failure such as pressure transmitter Shall be provided for Double diaphragm type pumps.
29
16. Instrument LCP or Junction Box material shall be SS 316L.
31
17. Drip pan shall be provided in the skid base plate. MOC of Drip Tray shall be carbon steel.
32
18. Each Pump discharge shall be provided with Pressure Safety Valve. Each PSV should be designed for blocked discharge. PSV to be located at
33
high point above Chemical Storage Tank and PSV vent routed into tank.
34
19. All piping component for wetted parts shall be SS 316L as minimum. All Flange dimensions shall be as per ASME B16.5.
35
20. Calibration pot to be provided with steel cage to avoid any accidental damage. The calibration pot shall be suitable for the suction conditions and
36
sized for minimum 60 seconds of the maximum pump capacity.
37
21. Tank inlet to be provided with male coupling & to be terminated at the skid edge. Suitable quick coupling with internal NRV to be provided for
38
loading pump connection.
39
22. VENDOR to ensure that the skid arrangement shall have adequate accessibility for maintenance and operation for all components of skid. All
40
termination point at skid edge shall be anchored. Each skid mounted unit shall be provided with lifting lugs, eyes, shackles, slings, chains etc.
41
required to lift the equipment during transport and installation.
30
23. Name plate for all equipment's shall have essential data engraved on SS 316L and affixed to the equipment.
42
24. Painting and coating of equipment, RAL color code shall comply with Company Standard 29001.E.ENG.CPI.STD & 27591.E.ENG.CPI.STD and as
43
per Project specific requirement PF0009-SLB-PI-SPC-0005
44

This document is property of Agiba Petroleum Company

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313400DMGA12359 PF0009-SLB-MR-DAT-0007 SOIP23005-P-DS-251

DATA SHEET FOR CONTROLLED VOLUME PUMP (API 675-3RD) SI UNITS (bar) Rev

25. VENDOR to confirm the rating of motor with due consideration to power required at PSV Set Pressure and accumulation, Gear/Coupling losses
1
(as applicable) or 10% higher than the power at rated condition whichever is higher.
2
26. The pump shall be electric motor driven. Motors shall be of the squirrel cage induction type. Electrical motor shall comply IOGP S-703 Supplementary
3
Specification to IEC 60034-1 Low Voltage, Three Phase Cage Induction Motors.
4
27. The Chemical Injection Package Skid shall be provided with dedicated Local Control Panel by the Vendor for interface with plant PCS and Electrical
5
System. The single source power from the remote MCC will be supplied to the Local Control Panel by CONTRACTOR and further power distribution
6
on the skid will be by the Vendor. The required starter for each motor shall be provided within the local control panel. If any other power supply is
7
required, VENDOR shall derive it from 400V as provided at one point supply.
8
28. Each skid shall be provided with local control panel, which shall include pump stroke control station and controllers, motor starters, Motor Start / Stop
9
push button and HOA switch, signal lamps, switches, relays, etc. Pump Status Indication to Purchaser's DCS, Trip from Purchaser's ESD system
10
29. High pressure alarm and pump trip at high pressure or due to diaphragm rupture shall be provided. Diaphragm detection system shall be by means
11
of pressure transmitter with local indication. Skid installed instrumentation shall be terminated at skid edge mounted Junction box and local control
12
panel with sunshade. Interconnecting wiring between skid instruments & JB/local control panel shall be by VENDOR (further connection
13
to PCS (DCS) & ESD system from JB/LCP by BUYER).
14
30. All electronic instruments shall be intrinsically safe (Ex d) to the area classification and weatherproof to IP65. Instruments shall be provided
15
with sunshade.
16
31. In case of duty pumps failure, the standby pump shall be started automatically. Spare pump cannot run simultaneously to the operating pump.
17
32. The pulsation in the liquid leaving the pumps shall not exceed 3% (total amplitude)of the operating pressure.
18
33. VENDOR shall provide the sizing calculation and its criteria in compliance with API-675 requirements for pulsation dampener sizing. Pulsation
19
dampeners shall be designed, fabricated and tested as per ASME Sec VIII Div 1 and shall have only flange connections. Nitrogen charge kit for the
20
dampeners shall be supplied by pump vendor.
21
34. The dosing pumps shall trip at low-low liquid level in the tank to prevent the pump from running dry.
22
35. VENDOR shall provide shelter requirement (sunshade) for chemical injection packages.
23
36. When flanged suction and discharge connections are provided, the rating shall be at least 300#.
24
25 37. The difference between NPSH Available (including allowances for acceleration head) and NPSH Required shall be 1 meter

26 38. The Pump MAWP shall be higher than the external pressure relief valve set pressure
39. • Wind - 45 m/sec
• Seismic parameters
Zone factor - 2A
Importance factor - 1.5
Soil type - SB
27 Concrete cylindrical strength - 35 N/mm2

28 40. Vendor to design and supply the Anchor bolts as per company standard drawing 313400DADM12654 and specification 313400DAST13282.
29 41. Instrument Index, IO loops, Loop drawings Cause and effect to be added with FAT and to be tested on SAT
30 42. Flow meter details to be provided and calibration to be witnessed
31 43. Ex-Register to be maintained in Template for E&I Equipment’s and to be added in VDRL
44. Pressure boundary parts of alloy materials, including overlays shall be subject to positive material identification (PMI) using recognized testing methods,
32 instrumentation and standard 28077.ENG.COR.STD PMI as applicable
45. Data sheet of Each skid to be mentioned with appropriate alarms and automated controls like immediate switchover from running to standby pump, in case of
33 Main pump failure.
34 46. Skid Outer Area lighting to be controlled Automatically with Photocell.
35 47. Vibration of the skid requirements shall be complied from Company Standard (opi sg hse 012 e&p r01)

36 48. Storage Tank Vent will be provided with End of line Flame arrestor with Pipe routed to 1 meter above Tank Top A
49. Below requirements from Company Standard (opi sg hse 012 e&p r01) shall be complied:
• A maximum limit for noise emission to the SPL at one meter from equipment in open field conditions :
85 dB(A) or less for continuous or intermittent noise sources
110 dB(A) or less for noise sources active only on emergency
• For pumps located in groups, the following reduction shall be applied for the value of the noise limit:
Items in pair: - 3 dB for each item:
37 More than two items in a row: - 5 dB for each item;
38 50. Final inspection must include:
1. P&ID check and Air leak test
2.Earth continuity
3.Accessibility and operation of valves
4. Instrument contunity check
5. Tag identification
6.Packing preservation
39 51. Rating for flanged connections and piping items (e.g., valves) with DN ≤ 1” ½ in Piping Classes up to rating 600# shall be 600#.
Rating 1500# shall be used for DN ≤ 2” flanged connections and piping items (e.g., valves) in Piping Classes rating 900#
40 52. Steady state accuracy test, Repeatability test and linearity test shall be combined with performance and MRT and can be witnessed
41

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