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AVEVA Marine/Plant

(12.1)

TRAINING GUIDE
Pipe Fabrication

TM-2229

www.aveva.com
AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

www.aveva.com
© Copyright 1974 to current year. 2
AVEVA Solutions Limited and its subsidiaries.
All rights reserved.
AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

Revision Log
Date Revision Description of Revision Author Reviewed Approved
16/08/2013 0.1 Issued for Review AH
21/10/2013 0.2 Workshop and TPS Review AH TPS
17/02/2014 1.0 Issued for Training 12.1.SP4 AH TPS SH

Updates
All headings containing updated or new material will be highlighted.

Suggestion / Problems
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Training & Product Support at tps@aveva.com

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Disclaimer
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

Copyright
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of it (including source code, object code, any data contained in it, the manual and any other documentation
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Contents

1 Introduction .............................................................................................................................................. 9
1.1 Aim..................................................................................................................................................... 9
1.2 Objectives ......................................................................................................................................... 9
1.3 Prerequisites .................................................................................................................................... 9
1.4 Course Structure ............................................................................................................................ 10
1.5 Using this guide ............................................................................................................................. 10
2 Overview & Getting Started .................................................................................................................. 11
2.1 Overview of Pipe Fabrication ........................................................................................................ 11
2.2 Marine - Starting an Outfitting Session ....................................................................................... 12
2.3 Plant - Setting up the Training Course in Design ....................................................................... 13
2.4 Accessing the Pipework Application ........................................................................................... 14
Exercise 1 – Getting Started ......................................................................................................................... 15
3 General – Modelling Functions ............................................................................................................ 17
3.1 Fabricated Pipe Ends .................................................................................................................... 17
3.1.1 Fabricated Pipe Ends – (Worked Example) ............................................................................. 19
Exercise 2 – Fabricated Pipe Ends .............................................................................................................. 23
3.2 Weld Handling ................................................................................................................................ 24
3.2.1 Right Click Menu Options ......................................................................................................... 26
3.2.2 Connection Types .................................................................................................................... 27
3.2.3 Additional Information for Olets and Set-On Tees ................................................................... 27
3.2.4 Weld Handling – (Worked Example) ........................................................................................ 28
Exercise 3 – Weld Handling .......................................................................................................................... 32
3.3 Modelling Consistency Checks .................................................................................................... 33
3.3.1 Types of Check ........................................................................................................................ 34
3.3.2 Modelling Consistency Checks – (Worked Example) .............................................................. 37
Exercise 4 – Modelling Consistency Checks .............................................................................................. 41
3.4 Modify Spool ................................................................................................................................... 42
3.4.1 User End/Feed Excess ............................................................................................................ 43
3.4.2 Component Attributes .............................................................................................................. 46
3.4.3 Spool Limits .............................................................................................................................. 50
3.4.4 Machine Insert Direction .......................................................................................................... 55
Exercise 5 – Excesses, Spool Limits ........................................................................................................... 57
3.4.5 Multiple Spools ......................................................................................................................... 60
Exercise 6 – Multiple Spools ........................................................................................................................ 67
4 General – Checking Functions ............................................................................................................. 69
4.1 Fabrication Checks ........................................................................................................................ 69
4.1.1 Pipe Spools .............................................................................................................................. 70
4.1.2 Pipe Pieces .............................................................................................................................. 70
4.1.3 General Form Controls ............................................................................................................. 71
4.1.4 Validation/Release ................................................................................................................... 72
4.1.5 Details ...................................................................................................................................... 74
4.1.6 Results of Validation/Release .................................................................................................. 75
4.1.7 Changing the Default Fabrication Machines ............................................................................ 76
4.1.8 Deleting Information ................................................................................................................. 77
4.1.9 Renaming Spools ..................................................................................................................... 79
4.1.10 Manual Bending ....................................................................................................................... 80
4.1.11 Fabrication Checks – (Worked Example) ................................................................................ 81
4.2 Spool Attributes ............................................................................................................................. 85
4.2.1 Editing Attributes ...................................................................................................................... 86
4.2.2 Spool Attributes – (Worked Example) ...................................................................................... 86
4.3 Galvanization Tank Check ............................................................................................................ 88
Exercise 7 – Checking Functions ................................................................................................................ 90
5 General – Drawing Creation .................................................................................................................. 91
5.1 Pipe Spool Drawing Creation from Design/Outfitting ................................................................ 91
5.1.1 Using the Form ......................................................................................................................... 91
5.1.2 Drawing Options Tab ............................................................................................................... 92
5.1.3 Create Drawing Tab ................................................................................................................. 94
5.1.4 The Outputs ..............................................................................................................................
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5.1.5 The Error List Tab .................................................................................................................... 97
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Pipe Fabrication TM-2229

5.1.6 Pipe Sketch Creation – (Worked Example) ............................................................................. 98


Exercise 8 - Create Pipe Sketches Using Outfitting/Design.................................................................... 101
5.2 Creating Pipe Sketches Using Marine Drafting ........................................................................ 102
5.3 Creating Pipe Sketches Using Draft........................................................................................... 103
5.4 Isometric Creation........................................................................................................................ 104
5.4.1 Fabrication Isometrics ............................................................................................................ 104
5.4.2 Installation Isometrics ............................................................................................................. 109
Exercise 9 – Create Fabrication/Installation Isometrics .......................................................................... 110
6 General – Export of Production Data ................................................................................................. 111
6.1 Using the Form ............................................................................................................................. 111
Exercise 10 – Export of Production Data .................................................................................................. 114
7 Administration – General Information ............................................................................................... 117
7.1 Disabling/Enabling Pipe Fabrication .......................................................................................... 117
7.2 Module Definitions ....................................................................................................................... 118
7.3 Administration of the Spool Attributes Form ............................................................................ 119
7.4 Pipe Sketch Naming Rule File .................................................................................................... 121
7.5 Fabrication Check Messages ...................................................................................................... 122
8 Administration – Application Data World Creation .......................................................................... 123
8.1 Obtaining Access Rights ............................................................................................................ 123
8.1.1 Marine .................................................................................................................................... 123
8.1.2 Plant ....................................................................................................................................... 123
8.2 Application Data World Creation ................................................................................................ 124
8.2.1 Application Data World Creation – (Worked Example) .......................................................... 124
8.3 Application Data Area Creation .................................................................................................. 125
8.4 Pipe Fabrication Defaults Form .................................................................................................. 125
8.4.1 Excess Defaults...................................................................................................................... 126
8.4.2 Negative First Feed ................................................................................................................ 127
8.4.3 XYZ Bending Table ................................................................................................................ 128
8.4.4 Allow Automated Excesses .................................................................................................... 128
8.4.5 Setting Spool Type to Shop ................................................................................................... 129
8.4.6 Show „Modelling Consistency Check …‟ ................................................................................ 129
8.4.7 Pipe Fabrication Defaults Creation – (Worked Example) ...................................................... 130
8.5 Optimization Priorities ................................................................................................................. 130
8.5.1 Optimization Priorities – (Worked Example) .......................................................................... 131
8.6 Galvanization Tank Data Area .................................................................................................... 132
8.6.1 Galvanization Tank Creation – (Worked Example) ................................................................ 132
8.7 Weld Gap Data Area ..................................................................................................................... 133
8.7.1 Weld Gap Table ..................................................................................................................... 134
8.7.2 Weld Gap Options .................................................................................................................. 134
8.7.3 Weld Gap Data Creation – (Worked Example) ...................................................................... 136
8.8 Consistency Check Data Area .................................................................................................... 137
8.8.1 Consistency Check Data Creation – (Worked Example) ....................................................... 139
8.9 Thread Type Data Area ................................................................................................................ 140
8.9.1 Thread Type Data Area Creation – (Worked Example) ......................................................... 141
9 Administration – Fabrication Machine Manager ............................................................................... 143
9.1 Fabrication Machine Objects ...................................................................................................... 143
9.2 Fabrication Machine Manager .................................................................................................... 143
9.3 Bending Machine ......................................................................................................................... 145
9.3.1 Defining Stretch Factors ......................................................................................................... 147
9.3.2 Bending Machine Dimensions ................................................................................................ 147
9.3.3 Bending Machine Collision Planes ......................................................................................... 148
9.3.4 Bending Machine Stretch ....................................................................................................... 151
9.3.5 Bending Machine Springback ................................................................................................ 152
9.3.6 Bending Machines – (Worked Example) ................................................................................ 153
9.4 Welding Machines ........................................................................................................................ 157
9.4.1 Weldable Flanges................................................................................................................... 158
9.4.2 Welding Dimensions .............................................................................................................. 158
9.4.3 Weld Connections .................................................................................................................. 159
9.4.4 Welding Machines – (Worked Example) ................................................................................ 159
9.5 Extrusion Machines ..................................................................................................................... 161
9.5.1 Extrusion Machine Dimensions .............................................................................................. 162
9.5.2 www.aveva.com
Distance Between Extrusions ................................................................................................ 163

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9.5.3 Extrusion Machine – (Worked Example) ................................................................................ 165


Exercise 11 – Bending Machine Creation ................................................................................................. 166
10 Administration – Pipe Spool Drawing Configuration ................................................................... 167
10.1 Administration .............................................................................................................................. 167
10.1.1 Database Administration for Marine ....................................................................................... 167
10.1.2 Database Administration for Plant.......................................................................................... 170
10.1.3 Arrangement of Templates and Backing Sheets ................................................................... 170
10.2 Administration – Drawing Templates......................................................................................... 171
10.2.1 ISO Overlay View – Plant Only .............................................................................................. 173
10.2.2 Draft Underlay View ............................................................................................................... 174
10.2.3 View Types ............................................................................................................................. 176
10.2.4 Sheet Attributes ...................................................................................................................... 177
10.2.5 Standard Draft View LAYE Attributes..................................................................................... 178
10.2.6 Drawing Template – (Worked Example) ................................................................................ 179
10.2.7 Creating a Plotfile ................................................................................................................... 184
Exercise 12 – Drawing Templates .............................................................................................................. 185
10.3 Administration – Backing Sheets ............................................................................................... 186
10.3.1 Visibility .................................................................................................................................. 190
10.3.2 Creating the Backing Sheet Hierarchy – (Worked Example) ................................................. 191
10.3.3 Backing Sheet NOTEs ........................................................................................................... 192
10.3.4 NOTE Administration – (Worked Example) ........................................................................... 196
Exercise 13 - Backing Sheets ..................................................................................................................... 203
Appendix – A - Understanding Assembly Information ............................................................................ 205
A.1 - Overview of Assembly Information............................................................................................... 205
A.2 - Reading Rotation Information ....................................................................................................... 206
A.2 - Flanges ............................................................................................................................................ 206
A.3 – Branch Connections ...................................................................................................................... 207
A.4 - Elbows ............................................................................................................................................. 208
A.5 – Slanted Ends .................................................................................................................................. 209
A.6 - Butt Weld Tees ................................................................................................................................ 209
A.7 – Mitres ............................................................................................................................................... 209
A.8 - Cut .................................................................................................................................................... 210
A.9 - Butt ................................................................................................................................................... 210

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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

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CHAPTER 1

1 Introduction

The Pipe Fabrication functionality has been provided from the perspective of both the pipe designer and
the pipe fabricator. It allows the application of a variety processes in order to provide the required data so
that the pipes that have been modelled can ultimately be fabricated as intended by the designer.

1.1 Aim

The aims of the course are to provide the skills required to use the AVEVA Marine/Plant Pipe Fabrication
functionality in the most productive way. To introduce some of the techniques required from both an
administrative and user level.

1.2 Objectives

At the end of this Pipe Fabrication training course, the participants will able to:

General:-
 Add Fabricated Pipe Ends to branches
 Perform Weld Handling
 Perform Modelling Consistency checks
 Modify Spools through the application of excess, spool limits etc.
 Allow for Multiple Spool arrangements
 Add Additional Spool Attributes
 Perform a check against the available galvanization tank
 Perform Fabrication Checks
 Create various outputs in the form of spool drawings, fabrication and installation isometrics.
 Export fabrication data in the form of cutting and NC data

Admin:-
 Perform required systems admin tasks to control Pipe Fabrication.
 Understand the setting of the Module Definitions for Pipe Fabrication.
 Configure the Spool Attributes form
 Format the pipe sketch naming rule file
 Modify the Fabrication Checks message file.
 Create the relevant APPLDW and member elements
 Configure the Optimization Criteria for Bending and Welding
 Configure the Galvanization Tanks for checking
 Configure the Weld Gap defaults values
 Configure the Modelling Consistency Checks
 Configure the Threaded End defaults
 Configure the general Defaults
 Configure the Fabrication Machine Manager for bending, welding and extrusion creation
 Manage Backing Sheets and Templates for Pipe Spool Drawings

1.3 Prerequisites

The participants must have completed either the AVEVA Marine TM-2201 Outfitting Foundations and TM-
2220 Pipework Modelling courses, or the AVEVA Plant TM-1001 PDMS Foundations and TM-1100
Pipework Modelling courses.
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

1.4 Course Structure

Training will consist of oral and visual presentations, demonstrations and set exercises. Each workstation
will have a training project, populated with model objects. This will be used by the trainees to practice their
methods and complete the set exercises.

The training material provided is in a generic format to cover both Plant and Marine products. There are
some chapters/sections where the information is product specific. These will be clearly identified with the
prefix of „Marine‟ or „Plant‟ accordingly.

As seen in the Objectives section shown previously this guide covers all aspects of the Pipe Fabrication
functionality. As a result it is split into General and Admin chapters which are covered in that order. The
philosophy behind this is that administrators need to understand the purpose of the functionality by covering
the General chapters before the Admin can be discussed.

1.5 Using this guide

Certain text styles are used to indicate special situations throughout this document, here is a summary:-

Menu pull downs and button click actions are indicated by bold turquoise text.
Information the user has to enter will be in bold, red text.

Annotation for trainees benefit:-

 Additional information
 Refer to other documentation

System prompts should be bold, italic and in inverted commas i.e. 'Choose function'

Example files or inputs will be in the bold courier new font.

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CHAPTER 2

2 Overview & Getting Started

The aim of this chapter is to introduce the functionality to the trainees and provide instruction on how to start
the application and prepare the project for the course.

2.1 Overview of Pipe Fabrication

There is a definite requirement to be able to fabricate pipe spools which in turn complete the pipe route
directly from the information held in the 3D model. The Catalogue data supporting the modelling process has
already provided the relevant fabrication details/parameters at the component level, i.e. bore, dimensions,
connectivity etc. It is only the specific project and process information that needs to be added during the
modelling/design phase. AVEVA Marine and AVEVA Plant provide the tools to allow the customer to
complete the final step to fabrication without the need for additional interfaces our major effort. The Pipe
Fabrication functions contain integrated features to support the complete process from design to fabrication
and finally to installation.

By its nature pipe production has various workflows and often requires a high degree of outsourcing. This
allows the customers a high degree of flexibility to handle peaks in the workflow during. Also the tooling
required to perform mechanical prefabrication requires high capital investment, i.e. bending machines,
welding machine, extrusion machines. Sub-contractors who are working for different customers at different
stages of the production phase are better positioned to handle the depreciation of these tangible fixed
assets, making the outsourcing option a more cost effective approach in many cases.

The Pipe Fabrication functions have been created to allow for a customer who favours the outsourcing
philosophy whilst also providing for customers who perform their own fabrication. It can be tailored for
custom specific needs using a set of functions for configuration of the application environment. All the
functions required to allow for the fabrication of pipes have been consolidated into a unique application.

Pipe Fabrication provides a configurable drawing/reporting tool for pipe sketches that includes all the
necessary production information and can incorporate and isometric style view if necessary. This production
information can be extracted in a neutral format for interfacing with other pipe production control systems.
Post processing of this data to machine dependent CNC data can be easily added according to the different
vendor specific languages

The illustration below shows how the Pipe Fabrication functions can be considered in terms of four primary
areas within AVEVA Marine and AVEVA Plant. These areas will be covered in greater detail during this
training course.

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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

The next two sections will cover the starting of the relevant Outfitting/Design session for both Marine and
Plant trainees respectively.

2.2 Marine - Starting an Outfitting Session

To start the AVEVA Marine application, select


All Programs > AVEVA Marine> Design >
Marine 12.1.SPx > Outfitting

The AVEVA Marine - Outfitting Login form


appears, enter the following data:

Project Training
Username PIPE
Password PIPE
MDB PIPEFWD,

Click the Login button.

Setting the project to Training on the AVEVA Marine – Outfitting Login form will result in the use of the
Marine Training Project.

In the Design Explorer navigate to /WORLD and drag the


supplied file PF_Start_Site_01.txt in to the Command
Window.

This will add a new Site /TM-2229_Pipe_Fabrication and


member Zones to the hierarchy as shown.

Perform a Save Work.


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Pipe Fabrication TM-2229

2.3 Plant - Setting up the Training Course in Design

To start the AVEVA Plant application, select All


Programs > AVEVA Plant> Design > PDMS
12.1.SPx > Design

The AVEVA Plant - Design Login form


appears, enter the following data:

Project Training
Username A.PIPER
Password A
MDB A-PIPING

Click the Login button.

Select Utilities > Training Setup… from the application pull-down menu to display the Training Setup
form.

Select the Piping tab, click the Pipe Fabrication radio button and check the Setup Training Course
checkbox. Click the Apply followed by the Close button and then perform a Save Work.

This will add a new Site /TM-2229_Pipe_Fabrication and


member Zones to the hierarchy as shown.

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Pipe Fabrication TM-2229

2.4 Accessing the Pipework Application

A default screen layout will be displayed comprising the application pull-down menu and a Design Explorer
showing all the objects from the current project database. The Outfitting/Design windows can be
repositioned and, in some cases, resized.

Once the Outfitting/Design module has been started, it must be checked


that the Pipework application is running. This can be seen on the top of the
design framework. If it does not show Pipework, select Design >
Pipework… from the application pull-down menu to change to the correct
application.

This will update the menu options to suit the Pipework application including
the Pipe Fabrication pull-down menu as shown.

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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

Exercise 1 – Getting Started

Perform the following tasks:-

 Perform Savework.

 Exit the current application and log in using the same details as before.

 Select the Pipework application.

 Ensure that the Pipe Fabrication pull-down menu is accessible.

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Pipe Fabrication TM-2229

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CHAPTER 3

3 General – Modelling Functions

This chapter will introduce the general modelling functionality that is incorporated within the Pipe
Fabrication menu. This will cover the following areas:-
 Fabricated Pipe Ends
 Weld Handling
 Modelling Consistency Checks  The assignment of the bending machines is
covered in the AVEVA Marine TM-2220
 Modify Spools
Pipework Modelling and the AVEVA Plant
 Multiple Spools
TM-1100 Pipework Modelling courses.
 Additional Spool Attributes

3.1 Fabricated Pipe Ends

The Pipe Fabrication menu includes functionality that allows the plain end of a pipe spool to be modified to
incorporate a thread or a slant. This is performed using the Fabricated Pipe Ends form.

To open the form select Pipe Fabrication >


Modelling > Fabricated Pipe Ends… from the
application pull-down menu as shown.

The form is split in to two sections. The upper section of the form
allows the entry of data and sets the attributes, while the lower
selection performs the application of the settings the respective
pipe.

The Slanted Angle textbox sets the angle of the cut at the
selected end.

The Clearance textbox is used when a reference plain is being


used.

The Drawing Note textbox can be used to added notes to the


drawing outputs.
The lower section contains several buttons:-

Create Slanted Ends :- This button applies the Slanted Angle value to the indicated plain end.

Create Slanted Ends with Reference Plane :- This button allows a reference plane to be
indicated and applies the value set in the Clearance textbox to the indicated plain end. The end
of the pipe is slanted to match the indicated plane.
Create Thread End : Clicking this button and
indicating the plain end will display the Thread Types
form allowing the selection of the Thread Type from
the options list.

 The selections available from the Thread Type


options list is controlled via an Administrative
function, refer to Chapter 8 for additional details.
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

Remove Fabricated End :- This allows the deletion of an existing fabricated end

Display Fabricated End :- This displays information regarding all of the existing fabricated
pipe ends included in the 3D View, as shown below.

The addition of a fabricated pipe end will add an FTUB element to the
Design Explorer. The image shown reflects the content of the Design
Explorer for the branches shown above. If necessary the attributes of the
FTUB element can be viewed

The slanted pipe ends that are not created using a reference plane have a
default orientation. It will be frequently necessary to change the orientation of
these. This can be achieved by using the Model Editor.

 The FTUB elements that are created for this are taken from the /PF-Spec SPWL belonging to the MAS
project.

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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229

3.1.1 Fabricated Pipe Ends – (Worked Example)

Navigate to BRAN /PF_Fab_End-001/B1 in the Design


Explorer and add it to the 3D View.

Select Pipe Fabrication > Modelling > Fabricated


Pipe Ends… from the application pull-down menu
as shown.

From the Fabricated Pipe Ends form, enter 60 in the Slanted


Angle textbox and click the Create Slanted Ends button.

The prompt ‘Pick Pipe End:’ is displayed.

Indicate the end of the pipe to be modified, in this case the head.

The slanted end is added to the pipe.

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Pipe Fabrication TM-2229

Click the Create Thread End button.

The prompt ‘Pick Pipe End:’ is displayed.

Indicate the end of the pipe to be modified, in this case the tail.

The Thread Types form will be displayed. From the Thread


Type options list select the SCM (NPT, 100mm, 28mm) option
and click the Apply button.

There will be no visual change to the branch because the


Slanted Angle value is not applicable for thread ends.

Click the Display Fabricated End button.

The fabricated end information is


added to the 3D View.

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Navigate to BRAN /PF_Fab_End-001/B3 and STRU


/PF_Fab_End_Surface_01 in the Design Explorer and add
them to the 3D View.

Enter a Slanted End value of 0 and a


Clearance value of 200.

Click the Create Slanted Ends with


Reference Plane button.

The prompt ‘Pick Pipe End:’ is displayed.

Indicate the end of the pipe to be modified, in this case the head.

The prompt ‘Pick plane:’ is displayed.

Indicate the plane.

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The end of the pipe will be slanted to suit the


reference plane and trimmed back to the
clearance value.

Click the Display Fabricated End button again to


deselect it.

Retutn to BRAN /PF_Fab_End-001/B1.

Click the Remove Fabricated End button.

The prompt ‘Pick Pipe End:’ is displayed.

Indicate the fabricated end created previously at


the head to delete it.

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Exercise 2 – Fabricated Pipe Ends

Perform the following tasks:-

 Add Pipe /PF_Ex-02_Pipe_01 and Stru /PF_Ex-02_Stru_01 belonging to Zone


/Pipe_Fabrication_Exercises to the 3D View.

 Use Bran /PF_Ex-02_Pipe_01/B1 and Stru /PF_Ex-02_Stru_01 and create a fabricated end at the
head using the Stru as a reference plane with a Clearance of 200mm.

 Use Bran /PF_Ex-02_Pipe_01/B1 and Stru /PF_Ex-02_Stru_01 and create a fabricated end at the
tail using the Stru as a reference plane with a Clearance of 0mm.

 Use Bran /PF_Ex-02_Pipe_01/B2 and create a fabricated end using a Slanted Angle of 45
degrees.

 Use Bran /PF_Ex-02_Pipe_01/B4 and Bran /PF_Ex-02_Pipe_01/B5 and create a SCM NPT
threaded end for both.

 Use the Display Fabricated End button to show the results

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3.2 Weld Handling

The Pipe Fabrication menu includes functionality that allows the creation, modification and deletion of
welds. This is performed using the Weld Handling form.

To open the form, select Pipe Fabrication >


Spooling & Checks > Weld Handling… from the
application pull-down menu as shown.

The top of the form has a CE button that allows the


form to be reset to an alternative selection.

The form is split in to two sections:-


 Create allows the initial inclusion of the
welds. This is covered in more detail below.
 Modify section allows modification to be
made to existing welds. This is covered in
more detail below.

The bottom of the form allows the current welds to


be be Saved As an Excel file by clicking the Export
Weld List… link label.

The Navigate on 3D View checkbox will zoom the


3D View relating to the selected weld.

The Mark Weld Info checkbox will add information


to the 3D View relating to the selected weld.

The Create Welds From section of the form


determines the source of the weld prior to creation.

With the Spec radio button selected a weld element with a predefined gap will be created from the current
pipe spec. The alternative selection of Config. will create a weld element from a common weld spec. The
gap for this weld can be modified manually according to the design requirements.

The Zero Gap checkbox becomes active when the Config. radio button is selected. This will create a weld
which has a gap of 0mm.

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The Fabrication Type section of the form contains two options lists.

The first allows the welding process to be determined from a selection of


Manual, Machine, or Orbital.

The second allows the setting of the location of the weld from a selection of
Shop, Site and Field.

The Create Welds on CE button will create the welds at all of the relevant connections within
the current pipe.

The Create Welds by Picking button will allows welds to be created by picking an element in
the 3D View.
With the Append Weld Number checkbox checked the next available weld number is assigned to the current
weld, by default. If unchecked the welds are renumbered starting at 1.

Creating welds will populate the list in the Modify section of the form. Field and Site welds can also be seen
in the 3D View.

The Modify Welds button allows a weld that has a graphical representation to the
indicated in the 3D View. The weld has to be selected before the button is clicked.
 Welds that do not have a graphical representation can be modified using the
right click menu.

The weld is highlighted in the 3D


View and Modify Welds form
appears. This allows the shop flag of
the weld to be changed and the Fab.
Type of weld to be changed to
Manual, Machine or Orbital.

 The inclusion of any welds that have the SHOP flag set to FALSE will automatically create a spool limit.
Refer to section 3.4.3 for more information regarding spool limits.
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Any changes that are made are then reflected on the


list.

The Refresh Weld List button updates the list.

The Remove All Welds button will delete all of the welds from the current pipe.

 Care needs to be taken when deleting welds as this may affect the definition of the spool
limits. Refer to section 3.4.3 for more information on spool limits.

The Remove Selected Welds button will delete any weld that is selected in the weld list.

 The number of welds and the associated attributes that are created using the form is dependent upon
the Weld Gap Configuration form. This is covered in Chapter 8 of this training guide.

3.2.1 Right Click Menu Options

A right click menu is available from the weld list in the Modify section of
the form.

Navigate on Explorer is a toggle that will navigate to the selected weld in the Design Explorer.

The Modify Welds option will open the relevant form as already explained. This is the only method of
opening the Modify Welds form for welds that do not have a graphical representation.

The Copy Image from 3D View and Save Image from 3D View options allow a screenshot of the current
3D View to be exported to third party software for modification.

The Print Preview option opens a Print


Preview form showing the contents of the
current list. This can be used to print the list for
reference.

The Save to Excel option allows the contents of the form to be Saved As an Excel file. This is the same as
the Export Weld List… option available on the main form.
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3.2.2 Connection Types

The p-points of every piping component have associated connection types, derived from their catalogue
definitions. These are used in conjunction with the Connection Compatibility (COCO) tables, in the
database, to check if two components may be legally connected to each other.

 The connection type for the arrive and leave points of a TUBI component are always derived from p-
point P1 of the tube catalogue element.

This functionality is used by SPOOLER and Pipe Fabrication so that it also specifies what type of
connection it is. The type of connection is identified by the Ckey attribute, which is added to the COCO
element definition.

The Ckey attribute can be set to any of the standard ISODRAFT end connection types:

Ckey Connection Type


BW Butt weld
SW Socket weld

SC Screwed connection
CP Compression
FL Flanged
PL Plain

The Weld Handling functionality will attempt to create a weld when it encounters the BW, SW and FL
CKEY.

3.2.3 Additional Information for Olets and Set-On Tees

OLETs and Set-On Tees (or Stub-in) elements have 3 p-points, P1 (p-arrive) and P2 (p-leave) in the main
tube and P3 in the off-line leg. P1 and P2 are coincidental and are normally treated as a single point. The P3
is normally a set distance away from the centreline of the main tube as defined by the catalogue.

A problem could occur if:-

 For an OLET - points P1 and P2 have Ckeys of BWD or SWD this should give two welds, one for
each point, but the software recognises the OLET as a special case and only allocates one weld on
the Main Branch and one weld on the Offline Leg.

 For a Set-On Tee - points P1, P2 and P3 have Ckeys of BWD or SWD this should give three welds,
one for each point, but the software recognises the Set-On Tee as a special case and only allocates
one weld on the Offline Leg

For both instances this is done by setting the LOFF attribute of the component to TRUE.

 By default the AVEVA supplied Set-On Tee has a LOFF attribute set to FALSE This can be overcome
by setting the LOFF value in the specification.

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3.2.4 Weld Handling – (Worked Example)

Navigate to PIPE /PF_Weld_Handling-02 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Weld Handling… from the application pull-down
menu as shown.

The Weld Handling form is displayed.

From the Create Welds From section of the form


select Config

 This will create the welds using Pipe Fabrication


Build-in Welds
Set the Fabrication Type options lists to Manual and
Shop. Check the Append Weld Numbers checkbox.

Click the Create Welds on CE button.

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The welds are added to the Modify section of the form as well as the Design Explorer.

Check the Navigate on 3D View and Mark Weld Info checkboxes. Select weld #1 from the list. The weld is
displayed on the 3D View with a weld gap of 4mm.

Select weld #2 from the list.

 The weld Gap is 0.00mm because of the fitting to


fitting setting on the Weld Gap Config form.

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Weld #3 has a 0mm gap because it is the Fillet


Weld on a Slip-On Flange.

There is problem with weld #4. No weld should


have been created at the Tee because it is a
Set-On Tee. The LOFF attribute needs to be set
to TRUE.

This can be done using the Modify Attributes


form.

The welds now need to be deleted and


recreated. Click the Remove All Welds button
on the form.

A Confirm form appears, click the Yes button to


perform the deletion.

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Click the Create Welds on CE button.

There are now only 7 welds in total in the pipe.

There is no longer a weld at the connection between the Set-On Tee and the main branch. This can be
confirmed by checking the positions of welds #3 and #4 in the 3D View.

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Exercise 3 – Weld Handling

Perform the following tasks:-

 Add Pipe /PF_Ex-03_Pipe_01 belonging to Zone /Pipe_Fabrication_Exercises to the 3D View.

 Create welds using the Config setting.

 Navigate to each weld and check the weld gap is as expected.

 Export the resulting weld list as an Excel file.

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3.3 Modelling Consistency Checks

The Pipe Fabrication menu includes functionality that allows the consistency of the pipes to be verified
according to set criteria. This is performed using the Modelling Consistency Checks form.

To open the form, select Pipe


Fabrication > Modelling > Modelling
Consistency Check… from the
application pull-down menu as shown.

The form is split in to two sections. The


upper section of the form controls the
range of elements that the checks will be
performed on, using the Add CE button.

The lower section of the form has two


tabs, Results and Check CE that
displays the information on the check.
The other tab, Options controls the
range of checks that are performed.

All member branches below the current


element will be displayed in the top
section of the form. Making a selection
from the list will activate the Check
button as shown.

Right clicking on the branch in the list will


display a menu providing standard
options for:-
 Selection of the elements,
 3D View inclusion
 Design Explorer navigation

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Clicking the Check button will display a


progress bar at the button right corner of
the application.

The result of a check can be seen


graphically from the Status, Bran,
Spec, Model, Attribute and Valve
columns on the form. Any errors that
occur are listed in the Results tab. In
the example shown it can be seen that
this branch has passed the checks
successfully.
The status of the result can be
determined by the colour of the
message and can range from Valid, to
Warning and Invalid.
Selecting the Check CE tab will display the Data
Consistency results for the selected branch.

 For more information relating to Data Consistency refer


to TM-2220 AVEVA Marine (12.1) Pipework Modelling,
or TM-1100 AVEVA Plant (12.1) Pipework Modelling, for
Marine or Plant respectively.

The Options tab displays a checkbox for each type of check


that is performed. The availability of these checks can be
determined and set by clicking the Apply button.

3.3.1 Types of Check

3.3.1.1 Branch Consistency Check

A Warning message relating to the


Branch indicates that there is Data
Consistency problem that might need to
be addressed. This can also be seen
from the Results tab at the bottom of the
form. Clicking on the entry in the Results
tab will zoom the 3D View to the selected
branch and highlight it.

In this case it will be necessary to select the Check CE


tab to determine the nature and severity of the error. Not
all Data Consistency errors need to be corrected as is
the case in this example.

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3.3.1.2 Specification Check

An Invalid message relating to the


Specification indicates that there is an
incorrect specification reference for one
of the components.

This will also result in a Data


Consistency error, so there is a
Warning in the Branch column as well.

Clicking on the relevant entry from the Results tab will zoom
the 3D View to the component with the problem and
highlight it as shown.

The bottom of the form allows the component to be


reselected using the Choose component link label or
removed by using the Delete component link label.

3.3.1.3 Modelling Check

An Invalid or Warning message relating


to the Model indicates that there is a
problem with the configuration of either:-
 the connecting branches
 a tee
 flange bolt hole alignment.

There are two types of check carried out for the connecting branches in relation to the distance to the
adjacent flanges. One for flanges on the main and another for the flanges on the connecting branch.
Minimum Flange Distance on the Main Minimum Flange Distance on the Branch

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 The configuration of the minimum distances is covered later in the Administration section of this training
guide, refer to Chapter 8.

Clicking on the relevant entry from the


Results tab will zoom the 3D View to
the component with the problem and
highlight it as shown.

An Invalid message relating to


misalignment of flange bolt hole will
also allow a fix option at the bottom of
the form.

Clicking on the relevant entry also


indicates the misalignment and labels
the flanges facilitating the selection of
the correct the link label to fix the error.

Clicking a fix link label will rotate the


flange accordingly and re-run the
check.

If there is an error with the tee this will


also result in a Data Consistency
error, so a Warning in the Branch
column would also be visible.

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3.3.1.4 Attribute Check

This has not been implemented yet

3.3.1.5 Valve Check

An Invalid message relating to the


Valve indicates that there is a
problem with the flow direction
through the valve.

Clicking on the relevant entry from the Results tab will zoom the 3D
View to the component with the problem and highlight it as shown.

A Flip valve link label is available at the


base of the form to correct the error.

3.3.2 Modelling Consistency Checks – (Worked Example)

Navigate to PIPE /PF_Modelling_Cons-01 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Modelling > Modelling


Consistency Checks… from the application pull-
down menu as shown.

Select the branch from the list and click Check


button.

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When the check has been completed click the Check


CE tab to display the Data Consistency results.

It can be seen that there are no errors on this pipe.

 This branch has been deliberately modelled to


remove all errors, even as far as including
connections to another pipe to set the
HREF/TREF.

Right click on the branch and select Remove from the


3D View.

Navigate to PIPE /PF_Modelling_Cons-02 in the


Design Explorer.

Click the Add CE button on the form.

The form will be updated to show the branches


belonging to pipe /PF_Modelling_Cons-02.

Use the Shift/Ctrl buttons to select both branches in the


list. Right click on the branches and select Add to 3D
View.

Click Check button.

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Select branch /PF_Modelling_Cons-02/B1 in


the list and review the Results tab. Note that
this branch also includes Data Consistency
errors.

Click the Check CE tab to review the Data


Consistency errors.

Return to the Results tab and click the entry


related to the flange bolt holes..

The 3D View will zoom to the respective flanges


as shown.

Click the Fix FLANGE2 of BRANCH


/PF_Modelling_Cons-02/B1 link label to
correct the error.

The check process will be repeated


automatically and the form updated to suit the
results. In this case the Model error is no longer
present.

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On the Results tab and click the entry related


to the Valve error.

The 3D View will zoom to the respective valve


as shown.

Click the Flip valve link label to correct the


error.

The check process will be repeated


automatically and the form updated to suit the
results. In this case the Valve error is no longer
present.

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Exercise 4 – Modelling Consistency Checks

Perform the following tasks:-

 Add Pipes /PF_Ex-04_Pipe_01 and /PF_Ex-04_Pipe_02 belonging to Zone


/Pipe_Fabrication_Exercises to the 3D View.

/PF_Ex-04_Pipe_01 /PF_Ex-04_Pipe_02

 Use the Modelling Consistency Check form to determine and then correct the errors. Ignore any
Data Consistency errors related to HREF/TREF.

 As guidance there should be the following errors in total over the two pipes:-

o Flange Bolt Hole Alignment errors 3 off


o Flange Distance errors 2 off
o Spref errors (see below) 3 off
o Valve Flow Direction errors 3 off
o Unconnected Tee errors 2 off

 The SPREF error for BRAN /PF_Ex-04_Pipe_02-B3 is corrected with a 200 n.b. TESO.

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3.4 Modify Spool

The Pipe Fabrication menu includes functionality that allows numerous aspects of the pipe spool to be
modified. This is performed using the Modify Spool form.

To open the form, select Pipe Fabrication >


Spooling & Checks > Modify Spool… from the
application pull-down menu as shown.

The form is split in to five main sections:-


 User/Feed Excess – used to control and identify user end and
feed excesses.
 Component Attributes – used to control various fabrication
attributes of the component and to identify loose components.
 Spool Limits – allows control of the limits of the owned spools
and allows them to be displayed.
 Machine Insert Direction – used to manually override which
end of the tube is inserted into the bending machine
 Multiple Spools – this allows the creation of Spool Drawings
from a defined network.

The lower section of the form allows access to the Fabrication Checks
and Weld Handling forms via the relevant link labels.

The Clear All link label can be used to remove all of the graphical aids
and highlighting from the 3D View in a single operation.

Selecting a pipe will dynamically update the form to suit.

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3.4.1 User End/Feed Excess

Often during the modelling process it is necessary to allow user end and/or feed excess to a particular spool
for fabrication/installation requirements. The term „user‟ indicates that this is not an automatic excess that is
required by the fabrication machines. Instead this requires some manual intervention using the Modify Spool
form.

In the example pipe shown it maybe necessary


to include some additional tube at the plain end
of the suction pipe, so that this can be cut more
accurately on site. This would be a good
example of a user end excess.

Alternatively, this spool has bends that are too


close together to allow for the grip on the
bending machine. This will result in a machine
excess that will need to be cut back. However
the saw that will be used will require additional
material to ensure there is enough straight tube
to be held in the vice. This would be a good
example of a user feed excess.

 Fabrication machines and the associated


grip lengths etc. are detailed in Chapter 9
of this guide.

Clicking the Set User End Excess link label will result in the „Pick tubing or bend or <ESC> to finish:‟
prompt being displayed.

Indicating the spool will highlight the spool in


the 3D View showing the Arrive and Leave with
the current excess values. The End Excess
form contains an Arrive and Leave text box to
change the values accordingly.

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Clicking the Set User Feed Excess link label will result in the „Pick pipe component or <ESC> to finish:‟
prompt being displayed.
Indicating the tube will highlight the tube in the
3D View showing the Feed with the current
excess values. The Feed Excess form
contains a Feed Excess text box to change the
value.

Clicking the Show User End Excess link label


will display the values in the 3DView for the
current pipe.

This is also the same for the link Show User


Feed Excess label.

In the event that either of the link labels are


used on a pipe that does not contain a user
feed or end excess a Message form will be
displayed.

3.4.1.1 User End/Feed Excess – (Worked Example)

Navigate to EQUI
/PF_Modify_Spool_EQUI-01 in
the Design Explorer and from the
right mouse button menu select
Add Connected.

Select Pipe Fabrication > Spooling & Checks > Modify


Spool… from the application pull-down menu as shown.

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Select PIPE /PF_Modify_Spool-02 in the 3D View to update


the form. Click the Set User End Excess from the Modify
Spool form.

Indicate the spool at the Head of the branch as shown.

From the End Excess form enter 200mm in the Arrive textbox
and click the Apply button followed by the Dismiss button.

Select PIPE /PF_Modify_Spool-01 in the 3D View to update


the form. Click the Set User Feed Excess from the Modify
Spool form.

Indicate the tube as shown.

From the Feed Excess form


enter 400mm in the Feed
Excess textbox and click the
Apply button followed by the
Dismiss button.

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With the Feed Excess form closed the information


relating to the feed will be removed.

Click the Show User Feed Excess link label.

The feed excess will then be displayed in the 3D


View.

3.4.2 Component Attributes

Navigating to a piping component and clicking the Modify


Component Attributes link label will display the Component
Attributes form.

The upper section of the form displays the name of the current
element and allows navigation to the previous/next component
using the arrow buttons or by selection in the 3D View.

The lower section reflects the current status of some of the


attributes and allows them to be set.

Any reselection of an alternative component will update the


form dynamically.

The appearance of the form in relation to the checkboxes is


dependent upon the type of component selected and also the
state of the Loose attribute. In this case the selected flange has
the Loose attribute set to true which in turn allows application of
the default excess to be set.

The implications of setting these attributes are as follows:-


 Loose Component – setting the loose checkbox will result in the component not being attached to
the remainder of the spool after fabrication. This is often required when the installation procedure
requires some allowance for adjustment on site during final fitting of the spool and as a result it is
directly linked to setting of excess. Although the component is nominated as loose the fitting will still
appear on the MTO of the pipe sketch.
 Apply Default Loose Excess – this setting is not possible without the connected component, if any,
l being loose. Consequently this option does not become available until the loose checkbox is
selected. This setting will determine whether the default excess is applied.

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 Offline Component – this is mainly used for set-on tees. By default the Loff attribute of the set-on
tee will be false. This will result in the tee splitting the tube lengths at its insertion point. Culminating
in an incorrect MTO value which is undesirable to the fabricator. Setting the Offline Component
check box will correct this error.
 Shop Fabrication Material – this determines whether the component is required at the fabrication
shop in order to complete the fabrication of the relevant spool. Items such as gaskets and valves
etc. by default have the Shop attribute set to false, as shown in the previous images of the form.

Once the required changes have been made on the selected pipe the Apply button can be clicked.

If a change has been made to one of the attributes and the


navigational arrow button clicked without the Apply button being
used, the Confirm form shown will be displayed. Clicking the Yes
button will discard the changes and continue navigation. Clicking the
No button will cancel the navigation.

Clicking the Show Loose Components link label will result in the
components being highlighted in the 3D View and a label being
added as shown.

3.4.2.1 Component Attributes – (Worked Example)

Navigate to PIPE /PF_Modify_Spool-01 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Modify Spool… from the application pull-down
menu as shown.

From the Modify Spool form click the Modify Component


Attributes link label.

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The Component Attributes form opens but the options are


inactive because the current element is not at the component level.

Indicate the FLANGE 10 at the tail of BRAN /PF_Modify_Spool-


01/B1 as shown.

The Component Attributes form will update to suit the selected


flange.

Check the Loose Component checkbox and leave the Apply


Default Loose Excess (50.00mm) checkbox that becomes active
also checked. Click the Apply button.

Click the left arrow twice to navigate to FLANGE 9.

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Once again check the Loose Component checkbox and leave the
Apply Default Loose Excess (50.00mm) checkbox that becomes
active also checked. Click the Apply button.

Indicate the ELBOW 1 at the head of BRAN /PF_Modify_Spool-


01/B1.

Uncheck the Shop Fabrication Material checkbox and click the


Apply button followed by the Dismiss button to close the form.

 The results of these actions will be shown in section 4.1


Fabrication Checks.

Click the Show Loose Components link label.

The loose flanges will be


highlighted in the 3D View.

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3.4.3 Spool Limits

Spool limits are often naturally occurring breaks within the route of the branch that determine the extent of
the deliverable from the fabrication shop. These often occur as a result of including a component in the
branch which by default has its SHOP attribute set to false, i.e a gasket. In addition to this is also possible to
add a site weld to a connection of a suitable component or alter the attributes of the component to set the
limits.

Both of these mechanisms are used by Spool Limits section of the


Modify Spool form.

Clicking the Show Spool Limits link label will display the limits of the current pipe in the 3D View.

 The elbow at the head of the branch will also display a


spool limit because the SHOP attribute has been set to
false in a previous worked example.

For the selected pipe below it can be seen that although the branch contains couplings and a tee, there are
no spool limits within the branch itself.

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Clicking the Add/Remove Spool Limits - No Welds link label will


allow the selection of a component, in this case a coupling at which
the spool limit will be applied.

The 3D View will be updated to show the possible locations for a


spool limit. In this case there are two possibilities at both, the arrive
and leave of the coupling.

To select the connection for the spool limit the adjacent component
is indicated. In this case this was the tube at the arrive of the
coupling. The intended position for the spool limits is shown in the
3D View.

A Confirm form is displayed.

Clicking the Yes button will set the


Asfbreak attribute flag to TRUE on the
component. It is the Asfbreak, (for the
arrive), and LsfBreak, (for the leave),
that determines the limits when using
this method.

As well as the addition of a new spool limit, this function also


handles the removal of an existing limit. Clicking the Add/Remove
Spool Limits – No Welds link label and selecting a component that
already has a spool limit set will display the existing limit and any
other acceptable positions for a new limit.

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Making the second selection from the connection of the component


that has the spool limit will update the display of the spool limit in
the 3D View.

A Confirm form is displayed.

 The creation of the spool limit is known as setting, while the deletion of the limit is known as resetting.

The work flow for the alternative method using the Add/Remove Spool Limits - Welds is identical with
respect to the procedure. The differences are in the result; a weld with a SHOP attribute set to FALSE will
be added at the limit indicated. This method does not rely upon the use of the Asfbreak/Lsfbreak attribute as
used by the alternative method shown previously.

The Add/Remove Spool Limits functions do not override the


SHOP attribute of the existing components. Consequently
attempting to reset a spool limit at the connection of a component
that has its SHOP attribute set to false, i.e. between a flange and
gasket, will result in the Message form shown being displayed.

 If it is necessary to reset a spool limit of this type the Component Attributes form shown previously will
need to be used to set the SHOP attribute for the gasket before the Set Spool Limits function can be
used.

 Existing welds that have the SHOP flag set to FALSE that have been created using the Weld Handling
form will automatically create a spool limit.

 The welds that are created for this are taken from the /PF-Spec SPWL belonging to the MAS project.

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3.4.3.1 Spool Limits with Welds – (Worked Example)

Navigate to PIPE /PF_Modify_Spool-03 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Modify Spool… from the application pull-down
menu as shown.

From the Modify Spool form click the Add/Remove


Spool Limits - Welds link label. The prompt „Pick
first component or <ESC> to finish:‟ is displayed.

Select COUP1 of the branch. The prompt „Pick


Indicate the tube at the leave connection of the
second component or <ESC> to finish:‟ is
coupling.
displayed.

The selected position will be highlighted in the 3D


View. Click the Yes button on the Confirm form.

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The weld will be added to the


branch and can be seen in the
3D View.

Repeat these operations to set


a spool limit at the leave of
COUP2 as shown.

From the Modify Spool form click the Show Spool Limits link label
to show the spool limits.

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3.4.4 Machine Insert Direction

The machine insert direction is a reference specifically to the loading of the tube on to the bending machine
in the fabrication shop. For a bent pipe spool it is feasible that either end of spool can be inserted into the
machine. Initially it might not be apparent how changing this will affect the fabrication of the spool. Obviously
when the tube is straight when it is loaded onto the machine, so what is really being determined here is:-
 The end of the spool that is held by the grip at the front of the bending machine
 For spools with multiple bends, which bend will be produced first.

If the pipe in the illustration is considered this can be more easily explained:-
 If the Arrive of the spool is loaded onto the bending machine, Bend 2 will be the first to be produced
and for this, the length of tube at the Leave needs to be long enough to take the grip.
 If the Leave of the spool is loaded onto the bending machine, Bend 1 will be the first to be produced
and for this the length of tube at the Arrive needs to be long enough to take the grip.

 The handling of the material requirement for the grip lengths is performed automatically. The reference
to the grip above was used just make the visualisation easier.

Under normal circumstances the insert direction that is determined automatically is acceptable to the
fabricator. However there may be instances where this has to be overridden.

Clicking the Set Machine Insert Directions link label will


result in a prompt being displayed. Once the spool has been
indicated in the 3D View the spool is highlighted, the
arrive/leave are indicated and the Machine Insert Dir... form
is displayed.

The form allows the Arrive or Leave to be set as the insert direction or alternatively the Auto radio button
allows the system to decide.

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3.4.4.1 Machine Insert Direction – (Worked Example)

Navigate to PIPE /PF_Modify_Spool-04 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Modify Spool… from the application pull-down
menu as shown.

From the Modify Spool form click the Set


Machine Insert Directions link label. The prompt
„Pick tube or bend or <ESC> to finish:‟ is
displayed.

Indicate the spool in the 3D View as shown.

Select the Arrive radio button on the Machine


Insert Dir… form as shown.

A graphical aid is added to the 3D View to


represent the selection.

Click the Apply button to complete the process.

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Exercise 5 – Excesses, Spool Limits

Perform the following tasks:-

 Add Pipe /PF_Ex-05_Pipe_01 belonging to


Zone /Pipe_Fabrication_Exercises to the
3D View.

 Use the Modify Spool form to set spool


limits at the leave of the ELBO2 and
ELBO4 as shown. Use the method that
includes the welds.

 Use the Modify Spool form to set Loose


flag of the FLAN3 and FLAN4 as shown.
An automatic end excess will be applied.

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 Use the Modify Spool form to set a user


end excess of 200mm at the arrive of the
tube as shown.

 Use the Modify Spool form to set a user


feed excess of 375mm between the two
bends as shown.

 Add Pipe /PF_Ex-05_Pipe_02 belonging to


Zone /Pipe_Fabrication_Exercises to the
3D View.

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Use the Modify Spool form to set spool limits at the


arrive of the couplings as shown using the
Asfbreak/Lsfbreak method.

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3.4.5 Multiple Spools

The Modify Spool form Multiple Spools functionality uses Spool Drawings (SPLDRGs), which are created
by adding an interconnected network of piping components to a drawing. Once the elements have been
selected, the application checks that the selection forms a valid piping network.

Multiple Spool drawings contain a number of Spool and Field elements, divided by Spool Breaks. A Spool is
defined as a run of piping components and tube that will be connected during fabrication. A Field item which
is an individual, or group of piping components, that will be connected on-site during installation. Spools
cannot be split across Spool Drawings.

Spools and Fields are defined by picking an element in the 3D View. If the element has been defined as a
fabrication element (i.e. the SHOP flag is true) it generates a SPOOL. If the selected element has been
defined as being fitted on site (i.e. the SHOP flag is false), it generates a FIELD.

When an element is picked, the software searches all connected piping components and tube, and then
adds all adjacent components that have the same SHOP flag status to that Spool or Field. The end of the
Spools, called Spool Breaks, occur when the SHOP flag status changes.

Spool Breaks can also be forced manually, at joints where the Shop flags are the same on all sides, and
Welds added, to split pipes in the design.

By setting the Spool / Field Limit (SFLimit) attribute for a SPLDRG to BRAN, PIPE, ZONE or SITE, a spool
break will be enforced at any change at the corresponding element level.

Multiple Spools can also be used to merge pipe branches together, removing the Pipe and Branch boundary
normally associated with Isodraft.

 The Spooler module is covered in greater detail in the TM-2232 AVEVA Marine Pipe Spooler and
TM-1208 AVEVA Plant Pipe Spooler training guides.

3.4.5.1 How AVEVA Marine / Plant Stores Data

Before creating any spool data, it is important to understand how the data is stored and accessed in the
AVEVA Marine / Plant databases. Multiple Spools uses two databases:

 Fabrication database - This stores all the spooling data created by the Multiple Spool
 Design database - This holds all the design data (pipes, equipment etc.) for the project.

The Multiple Spool functionality requires read / write access to the Fabrication database, to allow the initial
creation of the hierarchy as well as the addition/ removal of elements as required. The AVEVA Marine /
Plant databases have a hierarchical structure as shown below.

Design (DESI) Databases Fabrication (ISOD) Databases

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The structure of the Design database should be familiar to the pipe modeller by this stage.

The Fabrication / Isodraft databases have administrative levels below the WORLD of Department (ISODEP)
and Registry (ISOREG). The database level below the Registry is the Spool Drawing (SPLDRG). Each
Spool Drawing can represent a continuous network of piping components and tube within the piping
design. The Spools and Field elements that make up the Spool Drawing are held directly below it in the
database hierarchy.

 In order for Outfitting/Design to be able to have access to the Fabrication database the Module
Definitions for Outfitting/Design need to be modified. This is covered in detail in Chapter 7 –
Administration – General Information. This has been set as default for the current training project.

3.4.5.2 Creating Administrative Elements

The Create Multiple Spool link label on the Modify Spool form allows the definition a Spool Drawing
(SPLDRG).

These elements are displayed in the Fabrication Explorer,


this can be viewed by selecting Display > Explorers >
Fabrication Explorer from the application pull-down menu.

The Multiple Spool form is opened by clicking the Create


Multiple Spool link label on the Modify Spool form.

The Create Element button allows the creation of a


Department (ISODEP), a Registry (ISOREG) or a Spool
Drawing (SPLDRG) depending upon the selection from the
options list when the button is clicked.

Multiple Registries can be stored beneath a single Department.

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Add to Spool Drawing by Pick – Clicking this button will give a prompt to select a piping
component from the 3D View. The selected component will be added to the Spool Drawing along
with any neighbouring components with the same SHOP flag
Remove from Spool Drawing by Pick – Clicking this button will give a prompt to select a piping
component from the 3D View. The selected component will be removed from the Spool Drawing
along with any neighbouring components with the same SHOP flag.

Include Field Components – Clicking this button before adding or removing components, will
automatically add or remove any neighbouring field elements (e.g. gaskets).

The Update Part Number button releases the Spools Drawings and allows the creation of a drawing if the
Fabrication Check process has been performed so that the spools have been validated and released.

 The Fabrication Check form is covered in detail in Chapter 4 General – Check Functions.
The Delete All Members button removes the Spool Drawing members.

3.4.5.3 Creating a Multi Spool Drawing – (Worked Example)

Select Pipe Fabrication > Spooling & Checks >


Modify Spool… from the application pull-down menu
as shown.

From the Modify Spool form click the Create Multiple


Spool link label.

From the Storage section on the form, ensure


Department is set on the options list and click the
Create Element button.

The Create Department form is displayed. Enter the


Name PF_AVEVA_SPLDRGS_DEPT and click the
Apply button.
 If Auto-Naming has been configured, then this
option can be selected.

A Registry can now be created beneath the


Department. From the options list select Registry and
click the Create Element button

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The Create Registry form is displayed. Enter the


Name PF_AVEVA_SPLDRGS_REGI and click the
Apply button.
 Auto-Naming can also be applied here.

A Spool Drawing can now be created beneath the


Registry. From the options list select Spool
Drawing and click the Create Element button.

The Create Spool Drawing form is displayed key in


the Name /PF_AVEVA_Spool-001 and then click
the Apply button.
 Auto-Naming can also be applied here.

The new elements can now be seen in the hierarchy


of the Fabrication Explorer as shown.

Navigate to PIPE /PF_Multi_Spool-01 in the Design


Explorer and add it to the 3D View.

This pipe consists of components which have their


SHOP flag set to TRUE and other that are set
FALSE. The valve and couplings are set to FALSE
while the rest of the pipe components are set to
TRUE.

Click the Add to Spool Drawing by Pick button. A


prompt to ‘Pick a Piping Component to add to
SPLDRG or <ESC> to finish’ is displayed.

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Indicate one of the components that belong to the


upper spool. The selection will be highlights in red.
Press the Esc. key.

The SPOOL element will be added to the


Fabrication Explorer and the highlight will be added
to the 3D View.

To add FIELD components to the Spool Drawing,


the Include Field Components button should be
clicked followed by the Add to Spool Drawing by
Pick Mode button. The prompt to ‘Pick a Piping
Component to add to SPLDRG or <ESC> to
finish’ is displayed.

Indicate the coupling at the Tail of the pipe, followed


by the valve and then press the Esc. key.

The FIELD items are highlighted in green and can


now be seen below the Spool Drawing in the
Fabrication Explorer.

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 The Include Field Components button sets the mode of selection for
adding and removal. Consequently the coupling and valve could be
removed from the spool using the Remove from Spool Drawing Pick
Mode button.

To expand the network to accommodate the complete pipe, once again click
the Add to Spool Drawing by Pick Mode button. The prompt to ‘Pick a
Piping Component to add to SPLDRG or <ESC> to finish’ is displayed.

Indicate the coupling at the Head of the pipe and then press the Esc. key.
Additional SPOOL and FIELD elements are added to the Fabrication
Explorer.

 If a branch or part of a branch had already


been spooled in an earlier drawing, it cannot
be spooled into the new drawing.

In order to create any drawings of the created Spool


Drawing click the Update Part Number button.

 For Information on producing Fabrication and


Installation Sketches, see Chapter 5 General –
Drawing Creation.

The SPLDRG and it members that were previously


shown in bold are now released. i.e. no longer
claimed by the user.

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3.4.5.4 Removing Spool Members

The Delete All Members button, deletes all the


SPLDRG members from the active spool drawing.

A Confirm form is displayed asking the user “Are you


sure you want to delete all members?” click the Yes
button to delete.

The members of the SPLDRG are deleted from the


Fabrication Explorer.

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Exercise 6 – Multiple Spools

Perform the following tasks:-

 Add the following Pipes belonging to Zone


/Pipe_Fabrication_Exercises to the 3D
View.
o /PF_Ex-06_Pipe_01,
o /PF_Ex-06_Pipe_02,
o /PF_Ex-06_Pipe_03

Create a Dept, Regi and Spool Drawings and


complete the network as shown:-

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CHAPTER 4

4 General – Checking Functions

An integral part of producing the production information for the fabricator is ensuring that the information is
accurate and fit for purpose at the first issue. This requires numerous checks to be carried out against the
criteria defined by the fabrication machines and general workshop practices dictated by the fabricator.

4.1 Fabrication Checks

The Fabrication Check form provides the capability to create the pipe spools and to check that the
configuration conforms to the standards required by the fabricator.

To open the form, select Pipe Fabrication >


Spooling & Checks > Fabrication Check… from
the application pull-down menu as shown.

The form is split into four main areas:-

 The Pipe List occupies the upper section of


the form. It lists the pipe that is the current
element when the form is initially opened.
This can be populated with additional pipes
using the Add CE button.

 The Pipe Spool List is the next and it


displays the spools that are owned by the
selected pipe from the top of the form.

 The Pipe Piece List displays the pipe


pieces that are owned by the selected spool.

 The lower section of the form contains two


tabs which are populated when the pipe is
checked:-
o Check Results
o Details

These will be covered in more detail later

The lower section of the form allows access to the


Modify Spool and Weld Handling forms via the
relevant link labels.
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4.1.1 Pipe Spools

A pipe spool is a prefabricated part of a branch. This is often considered as the deliverable, supplied as a
complete item by the pipe fabrication shop, that is sent for installation. Pipe spools typically comprise of a
bent or straight pipe with welded flanges or couplings at each end. There can also be more complex
fabrications with branches, reducers, valves and other components as shown below.

4.1.2 Pipe Pieces

A pipe piece is the lowest level in the fabrication hierarchy of a pipe. It relates to a continuous piece of tube
that can be fabricated from stock material. The pipe piece holds references to the components at the start
and end of the piece. The system derives the pipe piece.

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4.1.3 General Form Controls

The right click menu over the Pipe List section of the form will show some general form and 3D View
functions.
The following controls the content of the Pipe List:-
 Add CE – adds the current pipe to the form.
 Remove Selected – removes the pipe(s)
that is currently selected from the form.
 Remove All – clears the form of all pipes.

The following controls the selection of the elements


in the Pipe List:-
 Select All – selects all of the pipes on form.
 Unselect All – clears the selection.

The following controls the content of the 3D View


and are standard AVEVA options throughout the
numerous applications:-
 Add to 3D View – adds the selected pipe(s)
to the 3D View.
 Remove from 3D View – removes the
selected pipe(s) from the 3D View.
 Zoom To – zooms the 3D View so that the
complete pipe is visible.

The following controls the navigation in the Design


Explorer:-
 Navigate To – navigates to the selected pipe
in the Design Explorer.

Selecting the spool on the form will highlight the


elements in the 3D View making identification much
easier for the user.

The bottom of the form contains a Zoom when


selected checkbox, which zooms the 3D View to the
selected spool if it is checked.

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4.1.4 Validation/Release

The Fabrication Check form uses a workflow of


validation and release to process the pipe, its
member spools and ultimately the pipe pieces.

The Fabrication Check form provides the


functionality to take the pipe through the checks and
to provide feedback on any errors that might have
occurred so that the necessary remedial action can
be taken.

The form displays the status of the pipe, spools and


pipe pieces in relation to their validity. If the pipe is
being processed for the first time then the form will
indicate that validation is required at all of these
levels, as shown.

Ultimately the goal here is to achieve a status for


these levels so that the pipe is ready for fabrication.

Alongside the Status at the pipe level is an


indication of the Modelling Consistency Check,
covered previously in this guide.

The first operation to be carried out is to click the


Validate button at the top of the form. This will
validate all pipes that are currently selected in the
Pipe List.
This option as also available from the right mouse
button menu.

4.1.4.1 Validation Successful

If the initial validation is immediately successful the


Status will be updated to „Ready for fabrication‟ as
shown.

For the validation to be successful at any given level


it must be successful at the member level as well.
For instance:-
 The validation must be successful at all
member pipe pieces in order to satisfy the
validation at the pipe spool level.
 The validation must be successful at all
member pipe pieces and pipe spools in
order to satisfy the validation at the pipe
level.

In this case there is no more intervention required for


the pipe so Release button at the top of the form is
not required so it is inactive.

 This is not the usual result unless the pipe is of


a basic route.
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4.1.4.2 Validation Unsuccessful

If the initial validation has encountered errors that


require some manual intervention the Status will
be updated to „Valid with warning‟ as shown.

As stated above this may not apply to all pipe


spools owned by the pipe as shown.

Selecting a spool that has encountered a warning


will populate the Check Results tab with the
appropriate information. This tends to be
information relating to the defined fabrication
machine information, such as the required excess,
flange welding or bending.

Selecting the entry on the Check Results tab will


highlight the area in question on the 3D View.

The three letter codes that are used on the fabrication machines are included, in this case MLL, to make
cross reference with the parameters easier to follow.

 The configuration of the fabrication machine is covered in Chapter 9 – Administration – Pipe Fabrication
Configuration.
The next stage in the process would be to review all of the errors and make any necessary alterations. Any
alterations to the pipe will require a revalidation to run the checks again.

Once the errors have been reviewed the pipe can


be released for fabrication by clicking the Release
button at the top of the form.

This option as also available from the right mouse


button menu.

This will confirm that the warnings reported as part


of the validation are acceptable and as a result the
Status will be updated to „Ready for Fabrication‟
as shown.
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Alternatively, an individual pipe spool can be


released from the right button menu over the Pipe
Spool List on the form.

4.1.4.3 Validation Failure

If the validation encounters serious errors that can


only be rectified using the standard AVEVA
Pipework tools then the Status will be set to
„Invalid‟. This is usually as a result of a serious
Data Consistency error that cannot be overcome
using the Fabrication Check form.

4.1.5 Details

The Details tab is populated with all of the relevant


production information for the selected pipe piece.
This is information relating to the following:-
 Assigned fabrication machines
 Bending information
 Flange welding
 Excesses
 Material quantities

It is often worthwhile reviewing this information to


check that the outcome of the validation is as
expected.

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The content of the Details tab is influenced greatly by the


setting of the priorities for Pipe Fabrication. This is
performed using the Optimization Priorities form. This
form can be viewed by selecting Optimization Priorities
from the right click menu of the pipe.

 The screenshot shown is taken from a user with relevant access rights for clarity. The current PIPE
user will have the options greyed out.
 The setting of the Optimization Priorities form is covered in detail in Chapter 8.

4.1.6 Results of Validation/Release

The result of making the Pipe Spools „Ready for


fabrication‟ is the creation of the pipe spool list
(PSLIST) and pipe piece list (PPLIST) in the
Design Explorer.

Until this stage any pipes elements that had a


Status of „Valid with Warning‟ would revert back
to „Validation Required‟ if the form was re-
opened.

The Spool Type has also been determined


automatically based on the excess and loose
information set by the user.

The default Spool Type setting can be


overridden using the right click menu over the
Pipe Spool List on the form. The three types are
as follows:-
 SHOP – fully fabricated and ready to
install.
 FITT – fabricated but with excess and the
mating fittings left loose to provide an
allowance during installation.
 SITE – not fabricated at all. The route will
be determined on site. The purpose of
routing this pipe in the model is to allow
for space and to determine some of the
material quantities. This tends to be used
for smaller nominal bore pipe routes
where pre-fabrication does not provide
the same cost savings as for larger bore
pipes.
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4.1.7 Changing the Default Fabrication Machines

The validation is carried out against the criteria determined by the assigned fabrication machines. In many
instances it is likely that there could be a substantial period of time between the assignment of the
fabrication machines during the modelling phase and the creation of the production information. That is to
say that the selected fabrication machine might need to be changed from the original assignment, for
instance the machine might be out of service or an alternative fabricator might be used. Consequently in
some cases it will be necessary to select an alternative set of fabrication machines against which the
validation can be carried out.

Click the Select Default Fabrication Machines


link label to change the default fabrication machine
assignment.

By default the form will change to display all of the


Fabrication Machine Worlds (FMWLD) available.

To update the form to show which machines are


currently assign to the selected pipe click the
Select machines from current element link label.

This option as also available from the right mouse


button menu.

The form will be updated accordingly depending


upon the assignment of the BendMacRef attribute
for the pipe. In this case it can be seen that the
Fabrication Machine Group (FMGRP) has been
assigned.

The default assignment can be changed, in this


case FMBEND /PF_2D_MACH-01 has been
deselected. Consequently the FMGRP has also
been deselected. The Apply button is clicked to
confirm the re-assignment and the Back button
clicked to return to the original format of the
Fabrication Check form.

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The re-assignment of the fabrication machines will


of course require the spools to be revalidated
against the new settings.

Alternatively, individual spools can be checked


against different machine by selecting the Validate
Spools with option from the right mouse button
menu.

In this case an additional Select Fabrication


Machines form is displayed. The selection can be
changed and the OK button is clicked. In this case
the validation is performed immediately.

Depending upon the original validation the only


obvious difference might be the assignment of an
alternative set of machines in the Details tab.

4.1.8 Deleting Information

4.1.8.1 Deleting Spool Information from the Pipe Level

All of the spool information can be deleted for the


pipe by selecting Delete Spool Information from
the right click menu of the selected pipe.

A Confirm form is
displayed, click the Yes
button to delete.

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This will remove the PSLIST and PPLIST elements


from the Design Explorer, the Spool No., Status
and Spool Type will be reset. The content of the
Details tab will be removed.

4.1.8.2 Deleting Spool Information from the Spool Level

Spool information can be deleted by selecting


Delete Spool Information from the right click menu
of the selected spool.

A Confirm form is
displayed, click the Yes
button to delete.

This will remove the spool and associated pipe


pieces from the PSLIST and PPLIST respectively.
The Spool No., Status and Spool Type will be
reset for the spool. The content of the Details tab
will be removed.

4.1.8.3 Deleting Pipe Piece Information

Pipe piece information can be deleted by selecting


Delete Piece Information from the right click menu
of the selected pipe piece.

A Confirm form is
displayed, click the Yes
button to delete.

This will remove the pipe piece from the PPLIST.


The Status will be reset for the spool and the pipe
piece. The content of the Details tab will be
removed.

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4.1.9 Renaming Spools

The deletion and subsequent revalidation and


release of individual spools will result in the
naming becoming out of sequence.

The Fabrication Check form provides the


functionality to update the spool names using the
following options from the right click menu of the
spool:-
 Modify Name
 Rename Spools
 Rename All Spools

The Modify Name option opens the Name form


that is available for all elements from the Design
Explorer. This works only on the name of the
selected pipe spool. The new name is entered in
the text field and the Apply button is clicked.

The Rename Spools option can be used on a


multiple selection to rename the selected spools
to the next available sequential numbers. In this
case the spools have been changed from
„…PS/005‟ and „…PS/006‟ to „…PS/007‟ and
„…PS/008‟ respectively.
The Rename All Spools will rename the spools in
sequence from the first. Consequently all
references to the previous names will be
removed.

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4.1.10 Manual Bending

Occasionally the design may dictate the use of a


bend radius that is not supported by any of the
available fabrication machines. This will result in
a validation failure for the pipe as shown.

The Check Results tab will provide a very


specific relating to the current bend information.

If the bend radius cannot be changed it will be


necessary to nominate the bend as manually
bent. This can be performed from the right
click menus by selecting Set to Manually
Bent at the pipe, pipe spool and pipe piece
levels and will affect all member bends
accordingly.

In this case the setting is being made at the


pipe level.

The result is that spools #1 and #2 have been


update to „Valid with Warning‟ and the
Check Results tab has also been updated
accordingly.

 Setting this at the pipe level will change


all bends below this level. This will also
set any bends that do comply with the
fabrication machine to be manually bent,
so care must be taken to apply this
setting at the correct level on the form.

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4.1.11 Fabrication Checks – (Worked Example)

Navigate to PIPE /PF_Fab_Checks-06 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Fabrication Check… from the application pull-
down menu as shown.

On the form click Validate button.

It can be seen that the pipe is „Invalid‟ due to the


problems with Spool #3 and #5, but there are
errors with the other spools as well that need to
be fixed.

With Spool #1 selected click on Piece #1,


followed by the message in the Check Results
tab. The message explains that the branch is too
close to the flange for the extrusion machine.

Use the Model Editor to drag the branch down by 50mm and click the Validate button again.

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Piece #1 for Spool #1 will now have a Status of


„Valid for fabrication‟.

With Spool #1 selected click on Piece #2,


followed by the message in the Check Results
tab. The message explains that the branch is too
short for manual welding.

Use the Model Editor to drag the flange to extend the branch by 100mm and click the Validate button
again.

Spool #2 will now have a Status of „Valid for


fabrication‟.

With Spool #3 selected, click on Piece #1.

The Check Results tab messages explain that


the spool is too long for the stock length, the
bending machine, and the flange welding
machine. There is also a clash with the collision
plane defined on the bending machine.

Insert a pair of flanges with the Stype of FLSO


upstream of BEND3 as shown. This will of course
increase the number of spools to 6.

Click the Validate button on the form.

Spool #3 and #4 will now have a Status of „Valid


for fabrication‟.

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With Spool #5 selected, click on Piece #1.

The Check Results tab messages explain that the


spool has been nominated to have loose flanges
which will incur an excess because it is the intention
for this to have a Spool Type of FITT.

However, there is an end excess in place as a result


of the bending process. The spool needs to be
checked in case this unnecessary wastage can be
removed.
To determine the end of the spool that includes the
excess select the Details tab. Select the Bending
Leave Excess entry on the form to display the
graphical aid in the 3D View.

To eliminate the need for the excess material use the Model Editor to drag the flanges shown down by
300mm. Click the Validate button on the form.

Spool #5 will now have a Status of „Valid for


fabrication‟.

With Spool #6 selected, click on Piece #1.

The Check Results tab messages explain that the


spool cannot be bent on the assigned machine.

Right click on Spool #6 and from the menu select


Validate Spools With.

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It can be seen that the default machines are


currently set to a 3D bend radius.

Click the FMGRP PF_Bending_2D checkbox


followed by the OK button.

This will complete the validation process, setting all


of the spools with the Status of „Ready for
fabrication‟ and finalising the Spool Type values.

This will add the PSLIST and PPLIST elements to


the Design Explorer.

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4.2 Spool Attributes

The Pipe Fabrication menu includes functionality that allows multiple attributes of the pipe spool to be
updated using the Additional Spool Attributes form. These attributes can then be added to the pipe sketch
as information for the fabricator.

 The spools must exist, i.e. the pipe must have been processed via the Fabrication Checks form in,
order to have the pipe and its member spools in a suitable state for the Spool Attributes form to be
usable.

To open the form, select Pipe Fabrication >


Spooling & Checks > Additional Spool
Attributes… from the application pull-down menu
as shown.

The form will be populated with a list of the pipe spools associated with the current pipe. The form provides
the standard AVEVA tools for grouping and sorting that is available throughout the Plant and Marine
products. The upper section of the form contains a CE button to allow navigation to an alternative pipe. An
Export button allows the contents of the form to be Saved As an Excel file. This is also available from the
right click menus as shown below. The Highlight when selected check box will highlight the selected
spools in the 3D View if it is checked in a similar fashion to other Pipe Fabrication forms.

Right clicking the mouse button on the unpopulated section of the form will display the menu shown. The
Select All option can be used to select all of the spools in the current list.

The following controls the content of the 3D View:-


 Add Pipes to 3D View – adds the current pipe to the
3D View.
 Add Spools to 3D View – adds the currently selected
spools to the 3D View.
 Remove Pipes from 3D View – removes the current
pipe from the 3D View.
 Remove Spools from 3D View – removes the
currently selected spools from the 3D View.
 Zoom To – zooms the 3D View so that the complete
pipe is visible.

The Navigate To option navigates to the selected spool in the


Design Explorer.

The Save to Excel option performs the same function as the


Export button explained previously.

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4.2.1 Editing Attributes

The attributes can be edited through the use of text boxes or from predefined options list as shown for the
Spool Type below.

The attributes that are displayed and their configuration is fully customisable by the administrator.

 Refer to Chapter 7 – Administration – General Information for details relating to the customisation of the
Spool Attributes form.

Right clicking on an individual cell will allow the attribute information to


be copied and pasted to an alternative cell.

Right clicking on a multiple selection of cells will allow the use of Fill
Down and Fill Up options. This allows the selected spools to be
populated efficiently.

This can be performed on


multiple columns as shown.

4.2.2 Spool Attributes – (Worked Example)

Navigate to PIPE /PF_Fab_Checks-06 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Spooling & Checks >


Additional Spool Attribute… from the application
pull-down menu as shown.

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On the Spool Attributes form, in the Description, Planning Unit and Galv. text boxes enter PF_Training,
PL01 and GV1 respectively.

Click the cell populated with „GV1‟ and then holding


down shift button click the lowest cell relating to spool
„…PS/006‟. From the right button mouse menu select
the Fill Down option.

The value will be copied to the Galv attribute for all


spools belonging to the pipe.

Reposition the Weight attribute column so that the


Description and Planning Unit columns are adjacent.

Using the shift key select all of the cells below the
Description and Planning Unit columns. From the
right click menu select the Fill Down option.

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4.3 Galvanization Tank Check

The Pipe Fabrication menu provides the capability to check that the created pipe spools are capable of
being immersed in the defined galvanization tanks for surface treatment.

To open the form, select Pipe Fabrication >


Spooling & Checks > Galvanization Tank
Check… from the application pull-down menu
as shown.

 The form performs the check at the spool


level so the pipe must have been
processed fully by the Fabrication Check
form.

The form lists all of the spools that are owned by


the current pipe. The CE button at the top of the
form allows alternative pipes to be selected if
necessary.

The lower section of the form allows the


selection of the available galvanization tan from
the options list. The form will also display the
dimension of the selected tank.

The selection of the spools from the list activates


the Check button. Clicking the button will check
the dimensions of the spools against the
selected galvanization tank.

The right click menu provides the following options:-


 Check – performs the same function as the button on the form.
 Select All - used to select all of the spools in the current list
 Save to Excel - allows the contents of the form to be Saved As an
Excel file.

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Clicking the Check button will present a


progress bar at the bottom right of the display.

The form will be updated to indicate the success


or failure of the check for each spool against the
selected galvanization tank in the Result column
of the form.

Selecting a spool from the list will highlight the


spool in the 3D View to make identification of
any errors more obvious to the user.

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Exercise 7 – Checking Functions

Perform the following tasks:-

 Add Pipes /PF_Ex-07_Pipe_01 and /PF_Ex-07_Pipe_02 belonging to Zone


/Pipe_Fabrication_Exercises to the 3D View.

/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02

 Use the Fabrication Check form to process both pipe so that they attain a Status of „Ready for
Fabrication‟.

 Use the Spool Attributes form to assign a Description, Planning Unit and Galv. code to the
spools.

 Use the Galvanization Tank Check form to process both pipes, (it is unlikely that all spools will
pass the checks.

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CHAPTER 5

5 General – Drawing Creation

The following chapter deals with the creation of pipe drawings that are required as an output in order to
fabricate and install the spools and pipes. There are two main types of drawing that are being considered as
an output from the Pipe Fabrication functions:-
 Pipe Spool Drawings – usually sketches include dimensioned and scaled views of a pipe spool
along with tables of relevant manufacturing information.
 Pipe and Spool Isometrics – these are in the form of both Fabrication and Installation isometrics that
also include tables of relevant manufacturing information. These can be created from pipe, spool or
Spool Drawing levels

For Marine there are two methods of achieving pipe spool drawings, one using the Outfitting module and
the other via Marine Drafting, both are covered in this chapter. The Plant product which will use Design
follows the same workflow as Outfitting.

5.1 Pipe Spool Drawing Creation from Design/Outfitting

5.1.1 Using the Form

The creation of the sketches is carried out using the


Pipe Spool Drawing form. To open the form, select
Pipe Fabrication > Drawings > Spool Drawings…
from the application pull-down menu as shown.

The form is comprised of the following three tabs:-


 Create Drawing
 Drawing Options
 Error List

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5.1.2 Drawing Options Tab

Upon initial use of the form the Drawing Options tab must be selected tab to specify some settings.

The Drawing Options tab contains the following sections:-


 Drawing Options – used to manually enter the Department and Registry name. Alternatively
check the Using DESI Hierarchy check box which will automatically populate these text fields
accordingly. For the Marine installation there is an additional Using Marine Environment check
box. These fields are not populated by default and consequently require an input from the user upon
initial opening of the form.
 Sketch Naming Options section:-
o Naming Rule File Path - - used to specify a naming convention for the drawing
 Refer to section 7.4. Pipe Sketch Naming Rule File for more details
 ISO Options section:-
o Result File Path - used to specify the location for the plotfiles
o ISO Template Path - used to set the path for the Drawing Template
o Drawing Type - used to set the required Drawing Template
 Preview – Displays a preview of the selected Drawing Template.

Any changes that have been made can be applied using the Apply button on the bottom of the form or
alternatively the Pipe Spool Drawing form can be dismissed using the Dismiss button.

Modifying the values in the form and clicking Apply updates the Iso Option File.
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In the example shown above the Using DESI Hierarchy check box
has been used. It can be seen that this uses the SITE and ZONE
names to determine the DEPT and REGI.

The Drawing Type has also been changed to /TT/DRA/PRJ/TMP/PipeFabrication/ SketchType_A4 which
has updated the Preview.

 The Preview shown is a plotfile of drawing template created in Outfitting Draft.

Clicking the Apply button will update the


„pfmSpoolDwg.pmldat‟ file, stored in:-

C:\AVEVA\<Marine><Plant>\Data12.1.SP4\pdmsuser

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5.1.3 Create Drawing Tab

The Create Drawing tab is the main focus for the general user for pipe spool sketch creation.

The upper section of the form consists of three buttons:-


 Add CE allows the navigation to another pipe or any of its member elements
to update the form without having to close it. The Current Element is
specified beside the button.
 Create Drawing - will begin the drawing creation process for the selected pipe spools.
 Refresh - updates the form without closing it.

The form consists of a list of the spools associated with the Current Element. Information is provided about
the pipe spools in the form off five headings:-
 Pipe - This is the name of the owning pipe
 Spool - This is the name of the pipe spool
 Prod.Stat - This is the current production status of the pipe spool in relation to the Fabrication
Checks procedure. There are two possibilities;
o Valid - the pipe can be sketched
o Invalid – the pipe needs to be validated using the Fabrication Check form.
 Drwg.Stat - This is the current status of any drawings. There are two possibilities:-
o None – the drawing has not been created
o Created – a drawing exists of the pipe spool.
 Spool Type - This is the type of spool determined during the Fabrication Check procedure.

The bottom of the list shows the total of the number of spools present on the form.

Checking the Show Spool Dimension checkbox


will result in the primary dimensions of the selected
spool being added to the 3D View.

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The right click menu available from the list contains the following
functions:-
 Preview Drawing is a toggle that once set allows the
user to quickly view the images of the spool sketch.
 Navigate Spool on Explorer is a toggle that navigates
to the selected spool in the Design Explorer
 Zoom-in Selected Spool in 3D View is a toggle that
zooms to and highlights the selected spool in the 3D
View
 Remove Selected will remove the selected spools from
the form.
 Setup Printer opens a Print form that allows the printer
options to be set.

 Print Drawing prints the selected spool sketches


according to the printer setup. A message window will
then appear informing the user of the success and
failure values of the printing operation.

 Print Preview With Current List opens a Print Preview form showing the contents of the current
list. This can be used to print the list for reference.

 Save to Excel allows the contents of the form to be Saved As an Excel file
 Show Filter is a toggle that allows the user to set up filters by dragging column headers to the top of
the list to create a group.

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5.1.3.1 Marine Variation

For the Marine product, if the Using Marine Environment checkbox is checked there will be an additional
options list available on the Create Drawing tab.

This allows the Marine Drawing Type to be set in


accordance with the drawing types available with
Marine Drafting.

Setting the Drawing Type on the Create Drawing


tab will populate the Dept. Name and Regi. Name
textboxes as shown. These will be inactive while the
Using Marine Environment checkbox is checked
because they are fixed according to the setting in
the d065 file for the project.

5.1.4 The Outputs

The pipe sketches are created by selecting


the spools from the list, the standard Ctrl and
Shift mechanism can be employed, and then
clicking the Create Drawing button.

The Pipe Spool Drawing form will then be


refreshed and the list will be updated to show
„created‟ in the Drwg. Stat. column.

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As already explained the Preview Drawing


toggle available from the right click menu can
now be used to view the sketch.

The form will remain in preview mode until the


toggle is turned off or the form is closed. This
allows all of the spool sketches currently in the
list to be viewed.

In the event that a spool that does not have a


drawing is selected the following message is
presented.

A drawing also exists in the Department and Registry which can be view using Outfitting Draft or Marine
Drafting for Plant and Marine respectively. Once the drawings have been created any subsequent creation
will overwrite the existing drawings. In the event that a different Department or Registry has been specified
in the Drawing Options tab, selecting a spool that has already had a drawing created will result in a
Confirm form being displayed. It informs the user that a spool drawing already exists and states the owning
Department and Registry.

Clicking the Yes button will create the drawings in the new Department
and Registry.

Clicking the No button will not update the drawing.

This provides the users with a warning that the drawings already exist
so that they can question whether the new or old Department/Registry
is correct.

5.1.5 The Error List Tab

The Error List tab is used to capture any problems that might have occurred during the spool sketch
creation. For example a warning message is displayed in the event that the No button is clicked on the
previous Confirm form.

The Error List tab will display automatically if there are errors present and show the spool name and a
description of the error.

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5.1.6 Pipe Sketch Creation – (Worked Example)

Navigate to PIPE /PF_Fab_Checks-06 in the


Design Explorer and add it to the 3D View.

Select Pipe Fabrication > Drawings > Spool


Drawings… from the application pull-down menu
as shown.

The Pipe Spool Drawing form will appear as


shown.

Select the Drawing Options tab.

 The illustration shown is from the


Marine installation. The Plant
version will not include the Using
Marine Environment checkbox.

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Ensure the Using DESI Hierarchy check box is checked.

Select the following from the options list:-


 ISO Template Path /TT/DRA/PRJ/TMP/PipeFabrication
 Drawing Template path /TT/DRA/PRJ/TMP/PipeFabrication/IsoType_A4

Click the Apply button.

In the Message alert form that appears


click the OK button.

Select the Create Drawing tab.

Right click on spool PF_Fab_Checks-


06/PS/001 and select Zoom in Selected
Spool in 3D View from the right mouse
button context sensitive menu.

The 3D View will zoom in to the selected


pipe spool.

Use the Shift button on the keyboard in


conjunction with the mouse to select all
of the pipe spools on the form and click
the Create Drawing button.

The application will take some time to


create all of the selected sketches.

Upon completion, right click on spool


PF_Fab_Checks-06/PS/001 and select
Preview Drawing from the right click
menu.

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From the Preview Drawing form it can be seen that the selected Drawing Template creates both an
Isodraft representation as well as views in a more traditional format.

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Exercise 8 - Create Pipe Sketches Using Outfitting/Design

Perform the following tasks:-

 Create pipe spool drawings for pipes /PF_Ex-07_Pipe_01 and /PF_Ex-07_Pipe_02 that were
checked in the previous exercise.

/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02

 Use the Drawing Options tab to set up alternative Departments and Registries

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5.2 Creating Pipe Sketches Using Marine Drafting

 This option is not available for the Plant product.

Pipe spool drawings can also be created using the same Pipe Spool Drawing form via the Marine Drafting
application. This allows the spools drawings to be created and checked using a consistent form without the
need to obtain an Outfitting license for what is essentially a drafting task.

To access the Marine Drafting application, select


Design > Modules > Marine Drafting… from the
application pull-down menu.

A Confirm form is displayed. Click the Yes button to


change modules.

 It may be necessary to open the Design Explorer by selecting Display >Explorers > Design Explorer
from the application pull-down menu.

The form is used in the same manner as within Outfitting, navigating to the
relevant pipe, or any of its members and select Pipe Fabrication > Spool
Drawings from the application pull-down menu.

 The use of the form is the same as for Outfitting. As a result the usage within Marine Drafting will not
repeated again for this training course.
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5.3 Creating Pipe Sketches Using Draft

 This option is not available for the Marine product.

Similar to the previous section the pipe spool drawings can also be created using the same Pipe Spool
Drawing form via the Draft application. This allows the spools drawings to be created and checked using a
consistent form without the need to obtain a Design license for what is essentially a drafting task.

To access the Draft application, select


Design > Modules > Draft > Macro Files
from the application pull-down menu.

A Confirm form is displayed. Click the Yes


button to change modules.

 It may be necessary to open the Design Explorer by selecting Display >Explorers > Design Explorer
from the application pull-down menu.

Ensure that the Auto Drawing Production has been selected. If this is not
the case select Draft > Auto Drawing Production… from the application
pull-down menu. This will make the Pipe Fabrication option available for
selection.

The form is used in the same manner as within Design, navigate to the
relevant pipe, or any of its members and select Pipe Fabrication > Pipe
Spool Drawing… from the application pull-down menu.

 The use of the form is the same as for Design. As a result the usage within Draft will not repeated
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5.4 Isometric Creation

In addition to the creation of the pipe spool drawings Pipe Fabrication is also capable of creating
isometrics. Historically this type of deliverable is often associated with the Plant industry but this is also
becoming more popular with Marine due to the fact that there are minimal overheads involved in the creation
of drawings of this type.

Both the Fabrication and Installation isometrics are capable of being created from four different levels of the
Design and Fabrication hierarchies:-
 Pipe
 Branch
 Pipe Spool
 Spool Drawing

5.4.1 Fabrication Isometrics

Fabrication isometrics can be considered as a direct replacement or as complimentary information to the


pipe spool drawing covered previously.

The creation of these drawings is carried out using


the Fabrication Isometrics… form. To open the
form, select Pipe Fabrication > Drawings >
Fabrication Isometrics… from the application pull-
down menu as shown.

Similar to the Pipe Spool Drawing form shown previously the Fabrication Isometrics… form is made up of
three tabs Create Drawing, Drawing Options and Error List.

The Create Drawing tab has the following options:


 Add CE – adds the owning element type of the current element to the form.
 Create Drawing – creates fabrication isometric for the selected items in the list.
 Refresh – updates the Fabrication Isometrics… form.
 Use Hierarchy – if checked this allows the current element to determine the type. The Element
Type options list will be inactive.

 Element Type – this options list allows the selection of the element
type that will be used as the source for the drawing. This is used in
conjunction with the Add CE button.

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Navigating to a pipe in the Design Explorer, setting


the Element Type and clicking the Add CE button
will populate the form accordingly.

 To add SPLDRG element types the Fabrication Explorer will need to be used

The right click menu contains options that are the


same as those available on the Pipe Spool Drawing
fom.

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The Drawing Options tab has the following settings:-


 ISO Option File Path – This displays the file path for the ISO Option file. A browse button is
provided to allow navigation to an alternative location for the ISO Options file if required.
 Result File Path – This displays the file path for the created drawing. A browse button is provided to
allow navigation to an alternative location if required.

The Error List tab displays any errors encountered during the creation of the drawing.

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5.4.1.1 Fabrication Isometrics – (Worked Example)

Navigate to ISOREG /PF_AVEVA_SPLDRGS_REGI


in the Fabrication Explorer.

Select Pipe Fabrication > Drawings > Fabrication


Isometrics… from the application pull-down menu as
shown.

Select SPLDRG from the Element Type


options list and click the Add CE button.

A single SPLDRG element that is


owned by the selected ISOREG is
added to the form.

Select the element and click the Create


Drawing button.

The form will be updated to indicate that


the drawing has been successfully
created.

From the right click menu select


Preview Drawing.

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The Preview Drawing form will open showing the resulting isometric of the spool network defined in the
Multiple Spool functionality worked example.

 The Muliple Spool worked example was covered in chapter 3 of this guide.

 If a PSPOOL Element Type is used on a


pipe that contains bend, the resultant
sketch will also show a Bending Table.
The example shown here is from Pipe
/PF_Ex-06_Pipe_01.

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5.4.2 Installation Isometrics

Installation isometrics can be considered as complimentary information to the fabrication isometric and pipe
spool drawing covered previously.

The creation of these drawings is carried out using


the Installation Isometrics… form. To open the
form, select Pipe Fabrication > Drawings >
Installation Isometrics… from the application pull-
down menu as shown.

The Installation Isometrics… form is identical to the Fabrication Isometrics… form covered previously
and has exactly the same functionality.

The only difference is the final drawing output. The Installation Isometric will provide Erection Materials
and the Fabrication Isometric gives Assembly Material Lists and bend programs if necessary.

Installation Isometric Fabrication Isometric

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Exercise 9 – Create Fabrication/Installation Isometrics

Perform the following tasks:-

 Create Fabrication Isometrics for the SPLDG elements created for the network of Pipes /PF_Ex-
06_Pipe_01, /PF_Ex-06_Pipe_02, /PF_Ex-06_Pipe_03 created during Exercise 6 in chapter 3.

 Create Installation Isometrics for pipes /PF_Ex-07_Pipe_01.

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CHAPTER 6

6 General – Export of Production Data

It has already been shown how the production information can be provided to the fabricator in the form of
drawings, however it is often necessary to provide some of this information in file format so that it can be
processed by the Numerically Controlled (NC) production machines. The Pipe Fabrication functionality
allows the cutting and bending information to be exported as an XML file format for post processing.

6.1 Using the Form

The preparation of this export data is performed using


the Fabrication NC Data form. To open the form,
select Pipe Fabrication > Export Fabrication Data >
Fabrication NC Data… from the application pull-down
menu as shown. The form will open, displaying the
information relating to the current element.

The upper section of the form consists of a CE button that allows the form to be update to suit the current
element. The main section of the form is populated with a list of Pipe Pieces that are owned by the current
pipe. The list gives information regarding the status of the pipe piece and the availability of any existing NC
files.

The bottom of the form contains an Options section which controls the format and location of the XML files.

The File options list has four possibilities that control how the content of the
file is split according to the selection:-
 One File – a single file will be created to cover the selection
 By Pipe – a file for each pipe will be created
 By Pipe Spool - a file for each pipe spool will be created
 By Pipe Piece - a file for each pipe piece will be created

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The Name options list has two possibilities that control how the file is
named:-
 Element Name - the name of the element (PPIECE, PSPOOL or
PIPE) is used as the name of the XML file and is dependent upon
the current selection of the File options list. If the One File option is
selected it will be possible to enter a file name manually via a Save
As form.
 Date & Sequence - the current date, time and sequence number is
used as the name of the output file. i.e. 20131009155958-1.xml
th
would equate 9 October 2013 15:59 58 seconds.
The Folder textbox displays the selected location of
the resulting files. A browser button is available to
select an alternative location if required.

The Save Options button saves the current form


settings that will be the default when the form is
opened subsequently. The settings are stored in the
„pf-nc-defaults.dat‟ file located in the pdmsuser
folder by default.

To create the XML a selection must be made from the Pipe Piece list and the
Export button clicked. While the export is taking place a progress bar will appear
in the bottom right of the display and the Stop button will become active to halt
the export process.

Once the export has been


completed the NC File column on
the pipe piece list will show the
name of the corresponding file.

If the View NC Data when


selected checkbox is checked,
indicating an entry on the pipe
piece list will display the AVEVA
Marine/Plant Outfitting/Design
Command Output window
showing the content of the file.

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The format of the form is


consistent from one pipe piece to
another unless the pipe piece is
requires a bending program.

The format of this bending


program can be changed using the
XYZ Bending Table checkbox
from the Pipe Fabrication
Defaults form.

 Refer to chapter 9 for details


on the Pipe Fabrication
Defaults form.

The right click menu on the pipe piece list contains the following
options:-
 View NC Data – opens the AVEVA Marine/Plant
Outfitting/Design Command Output window showing the
content of the file.
 Select All – selects all entries in the pipe piece list.
 Unselect All – deselects the currently selected entries.
 Navigate To – navigates to the selected PPIECE in the
Design Explorer.
 Export to Excel - allows the contents of the form to be
Saved As an Excel file.
 Print Preview - opens a Print Preview form showing the
contents of the current list similar to the other forms already
encountered.

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Exercise 10 – Export of Production Data

Perform the following tasks:-

 Export Production data for Pipes /PF_Ex-07_Pipe_01 and /PF_Ex-07_Pipe_02

/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02

 Change some of the File and Name options on the form and recreate the data to witness how the
changes affect the outcome.

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Administration of Pipe Fabrication

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CHAPTER 7

7 Administration – General Information

The remaining chapters of this training guide will be used to cover the various administrative aspects of the
Pipe Fabrication module. It may not be essential for the general piping user to cover all of these chapters
but I will provide a valuable insight into the fundamental philosophy of the functionality.

In some cases these chapters will not include worked examples and/or exercises as it has been decided that
these are not needed in order for the information to be understood.

7.1 Disabling/Enabling Pipe Fabrication

With the introduction of the Pipe Fabrication functionality at the release of AVEVA Marine/Plant 12.1.SP4 it
was necessary to:-
 Include additional entries on the application pull-down menu for Outfitting/Design, Draft and
Marine Drafting.
 Remove some of the existing entries on the application pull-down menu, i.e. Production Checks.

The reason for these changes was so that the user is presented with a single method of producing the
fabrication information. Failing to so would result in confusion from the overlap of the existing and Pipe
Fabrication functionality.

However it was recognised that the Pipework and Drafting applications needed to provide the flexibility in
case some customers wished to continue using the previously available functionality.

This is controlled by the PRODUCTIONCHECKSENABLED entry in the evars.bat file.

By default this value is set to FALSE which


results in Pipe Fabrication replacing the
original functionality.

If the value is changed to


TRUE then the functionality will
revert to the pre-SP4
availability. The example
shown from Outfitting shows
the inclusion of the original
functionality on the Utilities
pull-down menu and the
removal of the Pipe
Fabrication pull-down.

The other applications will be


affected in a similar manner.

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7.2 Module Definitions

The Modify Spool form discussed previously included the use


of the Multiple Spool functionality. This requires the creation
of the ISODEP, ISOREG and SPLDRG elements in the
Isodraft database.

In order to achieve this it is necessary for Outfitting/Design


to have Read/Write access to Isodraft database.

This has to be configured using the Module Definition form


from the Admin application by a user that has the appropriate
access rights.

With the Outfitting module selected in list, clicking the


Advanced Settings… button will open the Advanced
Module Settings form.

 The example shown refers to Outfitting but the process


is identical for Design.

The Isodraft option must be set to Read/Write as shown.

In the event that the Read/Write access


has not been granted a Warning
message will be presented when the
Multiple Spool link label is clicked on the
Modify Spool form.

By default this has already been allowed for on the Plant and Marine training projects.
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7.3 Administration of the Spool Attributes Form

The „General – Checking Functions‟ chapter of this training guide covers the use of the Spool Attributes
form as shown below.

When this form is opened it consists of a predefined list of attributes that relate to the pipe spool. It is
necessary for the content of this form to be customisable to allow customers to add / remove attributes so
that the form complies with their own working practices.

The layout of the form can be modified by editing the pfGetColumnsForSpool.pmlfnc file located in the
C:\AVEVA\<Marine><Plant>\<OH12.1.SP4><PDMS12.1.SP4>\PMLLIB\pipefabricationmanager\design\f
unctions folder.

In this example the :PAINT User Defined Attribute that is


available at the spool level will be added to the form.

Adding the highlighted below syntax to the file where:-


 !columns[1] – the attribute name of the spool.
 !columns[2] – the column title for the attribute on the Spool Attributes form
 !columns[3] – the possible value list or function name which has a value list. In this case („ ‟) denotes
an empty string which allows text to be entered freely on the Spool Attributes form.

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Adding the syntax below will provide an options list for the attribute rather than the textbox option shown
previously.

Alternatively the pfGetValueListForSpool.pmlfnc file can be referenced by adding the following to the
pfGetColumnsForSpool.pmlfnc file

With the following added to the pfGetValueListForSpool.pmlfnc file.

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7.4 Pipe Sketch Naming Rule File

A naming file is available that allows the administrator to set the format of the Pipe Sketch names the file is
called pfSketchNaming.pmldat and it is located in the following folder:-

C:\AVEVA\<Marine><Plant>\OH12.1.SPx\PMLLIB\pipefabricationmanager\draft\functions

By default the format of the file is as shown:-

This default setting uses the project name + zone name + pipe name + index to determine the name of the
resulting pipe sketch. So for the Marine installation using the „MTP‟ project with a Pipe named „PF_Ex-
07_Pipe_01‟ belonging to Zone „Pipe_Fabrication_Exercises‟ the resulting pipe sketch name is as shown.

The default format uses variables from the project to deternmine the name. Free text can also be used to fix
portions of the name if required. For exmaple, editing the file to replace the <PROJ CODE> with
„CONTRACT01‟.

This will result in the following pipe sketch name:-

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7.5 Fabrication Check Messages

The Fabrication Check form that was covered in chapter 4 use a combination of information, warning and
error messages to provide feedback to the user.

These messages are always supported by


text in the Check Results section of the
form.

The severity of the messages determines what actions are available to the user in terms of releasing the
pipe to manufacture or taking some form of remedial action in Design/Outfitting.

The type of message and its textual content is controlled by the PipeFabrication.Messages.xml file
that is located in the C:\AVEVA\<Marine><Plant>\OH12.1.SPx directory.

The format of the file is as shown:

Each message has a code which is used as an identifier. This code should not be altered. The message
also includes a level value which is used to set the severity of the message using the following values:-

1. Information - Just information for the user to review


2. Warning - An indication that an undesirable situation may have arisen but the spool
can still be released to manufacture.
3. Error - A serious issue that needs to be remedied. It is not possible to release this
spool to manufacture.

These values can be altered to affect the behaviour of the Fabrication Check form. However it is suggested
that serious consideration should be given before this is done because changing the severity of some
messages can have a dramatic impact on the quality of the production information. For example, changing
the level value for the Data Consistency message code 5 could result in incomplete pipe spools being
released to manufacture.

It should also be noted that the wording of the message can easily be modified as well.

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CHAPTER 8

8 Administration – Application Data World Creation

The administrative configuration information relating to


Pipe Fabrication is stored beneath an application data
world (APPLDW). This in turn has individual application
data areas (APPDAR) that correspond to the different
aspects of the configuration. The screenshot shows the
arrangement of the APPLDW for the training project
currently being used.

 It will be necessary to uncheck the Hide non-user


System Data check box on the Explorer Settings
form to view the APPLDW in the Design Explorer.

8.1 Obtaining Access Rights

To be able to create and administer the APPLDW and APPDAR elements the user must be a member of the
team that owns the database.

8.1.1 Marine

For the Marine product it will be necessary to login to Outfitting using the following details:-

Project Training
Username PROJADMIN
Password PADMIN
MDB PROJADMIN,

Click the Login button.

 These settings can also be changed from


Monitor if the Outfitting application is
already running.

8.1.2 Plant

For the Plant product it will be necessary to login to Design using the following details:-

Project Training
Username A.DESIGNADMIN
Password A
MDB A-PIPING,

Click the Login button.

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This can also be achieved using the Training Setup form, select Utilities > Training Setup… from the
application pull-down menu.

Select the Switch User tab, and enter the following


details:-

Current User Password A


New User Name A.DESIGNADMIN
New User Password A

Click the Switch User button.

A Confirm form appears, click the Yes button to savework.

 These settings can also be changed from Monitor if the Design


application is already running.

8.2 Application Data World Creation

The APPLDW must have a Function of „PipeFabrication‟ in order for it to be referenced by the relevant
forms. This section of the training guide will cover the creation of new elements. Consequently the Function
attribute of the existing APPLDW has will need to be changed so that it is not referenced.

Attempting to access the Pipe Fabrication forms


without an APPLDW with the correct Function
attribute value available will result in the following
message

8.2.1 Application Data World Creation – (Worked Example)

Navigate to the existing APPLDW /PipeFabConfig in the Design Explorer and in the Command Window
enter NEW APPLDW /TRA_Pipe_Fab_Config FUNCTION 'PipeFabrication' and hit the Enter key.

The new APPLDW can now be seen in the Design Explorer as


shown.

Perform a Savework.

For the purpose of this chapter ensure that the Function attribute
of the original APPLDW /PipeFabConfig has been changed
from „PipeFabrication‟, in this case it has been set to
„PipeFabricationXXX‟

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8.3 Application Data Area Creation

Once there is a suitable APPLDW in place the use of the Configuration sub-menu to access the various
forms will create the relevant APPDAR elements automatically.

 The only exception to this is


the Fabrication Machine
Manager which is not stored
beneath the APPLDW.

8.4 Pipe Fabrication Defaults Form

The Pipe Fabrication Default Data Area holds


the values allocated to the relevant form. The
image shown is from the original APPLDW as
an example.

The original APPLDW owns an APPDAR


/PF_Defaults this in turn, owns a single
Application Data (APPLDA) element.

To access the form From the application pull-


down menu select Pipe Fabrication >
Configuration > Defaults.

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The Pipe Fabrication Defaults form will be


displayed. The example shown depicts the
appearance of the form during initial creation of the
APPDAR.

The form can be considered as being two separate


sections.
The upper section allows the definition of different
excess values for loose components and a range
of branch connection types. These values will be
applied automatically in the event that the branch
owns one of these instances.
The lower section of the form provides numerous
check boxes to control a range of areas.

8.4.1 Excess Defaults

Setting a 50mm excess for both the loose


component and saddle connection will have the
following impact:-

When using the Component Attributes form to set


the Loose attribute the default loose excess can
also be applied.

This will reflected in the Check Results tab of the


Fabrication Checks form.

This will also be the case for a saddle connection


as well.

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8.4.2 Negative First Feed

This check box determines the presence of the first feed value for the bending table that appears on the
spool drawings and XML file created by the Fabrication NC Data form.

Checking the Negative first feed check will include the negative first feed value.

Unchecking the Negative first feed check will exclude the negative first feed
value.

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8.4.3 XYZ Bending Table

This checkbox determines the format of the bending table values. With the XYZ Bending Table check box
uncheck the bending table consists of Feed,(a distance in mm), Rotate (rotation of the tube in degrees) and
Bend (the angle of the bend in degrees, as shown in the previous section.
Checking the XYZ Bending Table checkbox will change these entries in to X,Y,Z
co-ordinate values.

8.4.4 Allow Automated Excesses

These checkboxes determine how the Fabrication Check form will handle the presence of the three types
of excess that can be added as a result of the fabrication machine requirements.

All three checkboxes work in the same manner. When they are
checked the presence of a required excess will result in a warning
during the validation process performed via the Fabrication Check
form.

Unchecking the box, in this case the end excess for bending
machine, will result in validation failing with the following message.

 The example shown here is in relation to the bending machine end excess automation, the bending
machine feed excess and end excess for the extrusion machine have the same workflow.
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8.4.5 Setting Spool Type to Shop

This checkbox determines the behaviour of the automatic setting of the spool type.
If the checkbox is unchecked then the inclusion of a user end excess will
result in the spool type being set as FITT. In some cases this is not
desirable by the customer. Checking this checkbox will result in the spool
type always reverting to SHOP, which requires a manual change to FITT if
necessary.

8.4.6 Show ‘Modelling Consistency Check …’

This checkbox will add a message to the pipe spool drawing if the Modelling Consistency Check has not
been satisfied. This status can be seen on both the Modelling Consistency Check and Fabrication Check
forms.

If the check box is checked and the Consistency


Check has a status of Not Passed then the resulting
pipe spool drawing will indicate this with a note.

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8.4.7 Pipe Fabrication Defaults Creation – (Worked Example)

Navigate to the previously created APPLDW


/TRA_Pipe_Fab_Config in the Design
Explorer.

From the application pull-down menu select


Pipe Fabrication > Configuration >
Defaults…

A default version of the Pipe Fabrication


Defaults form will be displayed. Click the
Apply button. The APPDAR element will be
created in the Design Explorer.

Rename the element to


/TRA_Pipe_Fab_Defaults so that it is easily
recognisable.

Perform a Savework.

8.5 Optimization Priorities

The information relating to the Optimization


Priorities form is stored as a DDAT element
which is owned by the Pipe Fabrication Defaults
APPLDA as shown.

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The Optimization Priorities form allows the setting of the five statements in order of priority so that the
Fabrication Checks form can determine the workflow through production. The statements are :-
 Maximise pre-welded flanges select the result that has the greatest number of pre-welded
flanges.
 Minimise cut length select the result that has the shortest material cut length.
 Minimise pipe overhang select the result that has the machine insert length.
 Single, pre-welded flanges select the result if there is a single pre-welded flange that is not
not clutched clutched.
 Maximise machine extrusions select the result that maximises the greatest number of
extrusions.

As stated this is a list of priorities, #1 being the


most important to the fabricator. The statements
are promoted/demoted by making a selection from
the form and clicking the Move selected criteria
up/Move selected criteria down arrow button
respectively.

The Apply button is then clicked to store the


change.

8.5.1 Optimization Priorities – (Worked Example)

From the application pull-down menu select


Pipe Fabrication > Configuration >
Optimization Criteria for Bending &
Welding...

The Optimization Priorities form will be


displayed. Select the Maximize machine
extrusions entry on the form and click the
Move selected criteria up arrow button twice.

This will promote the statement to #3 priority.

Click the Apply button followed by the Cancel


button to close the form.

Perform a Savework.

 Unlike the creation of the Pipe Fabrications Defaults APPDAR the Optimization Priorities DDAT has
already been created.

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8.6 Galvanization Tank Data Area

The Galvanization Tank Data Area holds


the values allocated to the relevant form.
The image shown is from the original
APPLDW as an example.

The original APPLDW owns an APPDAR


/PF_GalvTanks this in turn, owns a
single Application Data (APPLDA)
element.

The upper section of the form lists the Galvanization Tanks that currently exist with the relevant dimensions
in accordance with the illustration. There are four buttons at the base of the form:-
 Refresh allows the form to be updated if there have been changes made, i.e. name of tank
modified.
 Create allows a new tank to be added to the APPDAR
 Delete this button becomes active when an existing tank is selected, allowing it to be
deleted if necessary.
 Dismiss allows the form to be closed.

8.6.1 Galvanization Tank Creation – (Worked Example)

Navigate to the APPLDW /TRA_Pipe_Fab_Config in the Design


Explorer.

From the application pull-down menu


select Pipe Fabrication >
Configuration > Galvanization Tank
Volume…

The Galvanization Tank Configuration


form appears. Click the Create button.

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A tank with default values will be added to the form.

Enter the Name, Width, Height and Depth values of


Tank#1, 2000mm, 2500mm and 4500mm respectively.

Create a new tank with the following information:-


 Name = Tank#2
 Width = 3500mm
 Height = 3000mm
 Depth = 6000mm.

Click the Dismiss button to close the form.


Rename the element to /TRA_Pipe_Fab_Galv so that it is
easily recognisable.

Perform a Savework.

8.7 Weld Gap Data Area

The Weld Gap Data Area holds the values allocated


to the relevant form. The image shown is from the
original APPLDW as an example.

The original APPLDW owns an APPDAR


/PF_WeldGaps this in turn, owns Application Data
(APPLDA) elements for each pipe specification.

The Weld Gap Config form consists of two tabs:-


 Weld Gap Table
 Weld Gap Options

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8.7.1 Weld Gap Table

The Weld Gap Table tab allows the selection of the


relevant spec.

This then populates the form with the nominal bore


sizes from the specification. This allows the setting
of the Weld Gap value for that size and
specification.

This is the weld gap value that is used when the


Weld Handling form has the Config radio button set
and Zero Gap checkbox unchecked.

Changes can be made to the form and the Apply button clicked.

8.7.2 Weld Gap Options

The Weld Gap Options tab is split into three main sections.

The top section is called the Specification Selection Type


(STYPE) for Welds and allows the entry of the different
Stypes for SHOP, FIELD and SITE welds. These are used to
automate the weld creation when using the Spec radio button
on the Weld Handling form.

 If these values do not tie in with the current specification


a CHOOSE form is displayed.

The next section is called the Welds for Fitting to Fitting


Connection and allows the control of the weld creation when
two butt weld fittings are joined. In reality there needs to be a
gap for the weld but this is often not taken in to account when
the fittings are positioned.

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This is controlled with the use of three radio buttons:-


 Do Not Create Welds - no weld will be created between fittings.
 Weld with Zero Gap - a weld with a 0mm gap will be created, so there is no impact
on the position of the fittings.
 Welds with Weld Gap - a weld will be created using the Spec or Config value from
from Spec or Weld Gap the Weld Handling form.
Table

- The introduction of a weld with a physical length will result in a


change in position of the components. As a result a Warning
message is displayed.

The lower section of the form is called Welds for Slip-On Flanges and is used to control the number of
welds that are created when welds are added to a slip-on flange. This is determined by the SKEY of the
flange. There are two radio buttons to control this each with an alternative illustration showing the weld
position.
Inner Weld Inner/Outer Weld

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8.7.3 Weld Gap Data Creation – (Worked Example)

Navigate to the APPLDW /TRA_Pipe_Fab_Config in the Design


Explorer.
From the application pull-down menu select
Pipe Fabrication > Configuration > Weld
Gap…

A Confirm form appears, click the Yes button


to create the APPDAR.

Clicking the Yes button will result in the


APPDAR being created. This will be
populated with an APPLDA for each available
pipe specification.

 The screenshot shown is from the Marine


training project. The Plant version will be
different due to the alternative pipe
specifications being available.

The Weld Gap Config form appears. From


the Weld Gap Table tab select the
/SP/DR07C entry from the Specification
options list.

Edit the Weld Gap values as shown.

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Select the Weld Gap Options tab and set the values
as shown. Click the Apply button to confirm the
changes made on both tabs followed by the Dismiss
button to close the form.

Perform a Savework.

8.8 Consistency Check Data Area

The Consistency Check Data Area holds the


values allocated to the relevant form. The image
shown is from the original APPLDW as an
example.

The original APPLDW owns an APPDAR


/PF_ConsistencyChecks this in turn, owns
Application Data (APPLDA) elements for Main
and Branch checks.

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The purpose of the form is to allow the definition of minimum flange distances in relation to a branch off the
main pipe. This requires the checking of the flange positions along the main and the connected branch. The
form allows for different dimensions for flanges in the main or the branch using an options list. The
illustration on the right of the form is provided for easy reference.
Minimum Flange Distance (Main)

Minimum Flange Distance (Branch)

The bottom of the form has three buttons that are


used for modification:-

 New - adds a new entry to the end of the


list.
 Insert - inserts an entry above the selected
 The Insert and Delete options are only entry.
available once an existing entry is selected in  Delete - deletes the currently selected
the list. entry.

These functions are also available from the right click menu. In addition there is
also the Export to Excel and Print Preview options that are common to many
of the Pipe Fabrication forms.

The values that area added to this form are


used by the Modelling Consistency Check
form and reported as Model errors.

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8.8.1 Consistency Check Data Creation – (Worked Example)

Navigate to the APPLDW /TRA_Pipe_Fab_Config in the Design


Explorer.

From the application pull-down menu select


Pipe Fabrication > Configuration >
Modelling Consistency Check…

The Consistency Check


Configuration form is
displayed but the list is empty.

Click the New button on the


form.

An entry will be added to the form. Enter a Bore and


Minimum Distance value of 100mm.

Select the entry and click the Insert button.

An entry will be inserted above the existing. Enter a Bore


and Minimum Distance value of 80mm and 75mm
respectively. Click the Apply button.

This can be repeated for the remaining sizes if necessary.

Click the Dismiss button to close the form.


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Clicking the Apply button will create the APPDAR


element in the Design Explorer.

Rename the element to


/TRA_Pipe_Fab_ConsistencyChecks so that it is easily
recognisable.

Perform a Savework.

8.9 Thread Type Data Area

The Threaded Ends Data Area holds the values


allocated to the relevant form. The image shown is
from the original APPLDW as an example.

The original APPLDW owns an APPDAR


/PF_ConsistencyChecks this in turn, owns a single
Application Data (APPLDA) element.

The form allows the definition of the Connection via an options list, Description, Bore and Length.
The form has four buttons that are used for modification:-

 New - adds a new entry to the end of the list.


 Copy - copies the selected entry.
 Delete - deletes the currently selected entry.
 Refresh – updates the form

There are also two buttons, Up/Down that can be used to change the position of the
existing entry in the list.

 The Copy and Delete options are only available once an existing entry is selected in
the list.

The addition of an entry into the Threaded Ends Table allows the
Thread Type to be selected when using Fabricated Pipe Ends
form.

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8.9.1 Thread Type Data Area Creation – (Worked Example)

Navigate to the APPLDW /TRA_Pipe_Fab_Config in the Design


Explorer.

From the application pull-down menu select


Pipe Fabrication > Configuration >
Threaded Ends…

The Threaded Ends form is displayed but the


list is empty.

Click the New button on the form.

An entry will be added to the form. From the


Connection options list select SCF.

 This can be facilitated by entering the


first letters of the code when the options
list is open.

Enter a Description, Bore and Length value


of NPT, 100mm and 30mm respectively.

Select the entry and click the Copy button

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A copy of the existing entry will be added to


the list. From the Connection options list,
select SCM.

Copy the SCM entry.

Edit the Bore value to be 80mm and click


the Up button twice.

This will position the 80 n.b. entry above the


100n.b. entries so that the table is in
ascending order in relation to the nominal
bore.

This process can be repeated for the


remaining sizes and thread type if
necessary.

Click the Apply button followed by the


Cancel button.

Clicking the Apply button will create the APPDAR element in


the Design Explorer.

Rename the element to /TRA_Pipe_Fab_ThreadTypes so


that it is easily recognisable.

Perform a Savework.

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CHAPTER 9

9 Administration – Fabrication Machine Manager

Fabrication machines are used to automate some of the labour intensive processes that are employed
during pipe fabrication. The AVEVA Marine/Plant products store three types of fabrication machine that can
be referenced by the system:-

 Bending Machine
 Welding Machine
 Extrusion Machine

 It has been assumed here that the administrator of the system would understand the purpose of these
machines and how they are used.

9.1 Fabrication Machine Objects

The Design Explorer shows the Fabrication Machine World


(FMWL), broken down into groups for different bending
machines, welding machines and extrusion machines.

The machine objects describe capacities, critical dimensions


and other characteristics for the machines used by the
fabricato.

The machine objects are stored below a Fabrication Machine


Group (FMGRP) and have following types of object: -

 Bending machine(s) - FMBEND


 Welding machine - FMWELD
 Extrusion machine - FMEXTR

Each of these machines has a series of editable attributes that


can be changed to suit the individual fabricator‟s
requirements.

9.2 Fabrication Machine Manager

The interface for the creation and modification of these elements is via the Fabrication Machine Manager
form.

This is accessed by selecting Pipe


Fabrication > Configuration > Fabrication
Machine Manager… from the application
pull-down menu.

 This form will always be available to the general piping user for reference purposes but the text fields
will be unavailable for editing unless the user is a member of the team that owns the database.

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The Fabrication Machine Manager form will be displayed as shown:-

With the form open, navigating to an alternative Fabrication Machine and clicking the CE button will update
the form with the relevant data for that machine. The upper section of the form handles the creation of the
owning Fabrication Machine World (FMWL) and Fabrication Machine Group (FMGRP) elements.
Clicking the Create Fabrication Machine World or Create Fabrication Machine Group link labels
will open the Create Fabrication Machine World and Create Fabrication Machine Group forms
respectively.

Both forms are very similar and allow the Name and
Description to be entered. There is a Copy checkbox
that facilitates the creation process by allowing the
name of an existing FMWL or FMGRP element to be
copied.

The Display Name/Description checkbox will toggle


between the name or description of the Fabrication
Machine World, Group and Machine.

The Machine Type options list controls which type of Fabrication Machine is
being handled by the form. As a result the appearance of form will change
accordingly.

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The Fabrication World and Fabrication Group


textboxes both contain options lists that allow the
selection of alternatives.

9.3 Bending Machine

The system stores data relating to the fabricator‟s bending machine(s). The data allows for a simple 3D
representation of the bending machine and any surrounding obstructions using planes, as well as
dimensional values required for the successful automatic bending of each relevant tube.

The system stores the following types of Bending Data: -

 Bending Dimension Data


 Collision Planes
 Stretch Factors
 Springback data

Selecting Bending Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the bending machine data. The upper section of the bending machine
data displays the name of the currently selected machine.

The Bending Machine field is an options list that allows the


selection of an alternative.

Stretch factor STF Proportional and STF Constant are the system defaults for the stretch factors and will
be applied if there is no other data set against the O.D. of the pipe on the lower section of the form.

The Bending Direction options list has a selection of Left, Right or Up and indicates the movement
direction of the grip when the pipe is being bent.

The Pipe Rotation options list has a selection of Clockwise, Counter Clockwise or Both and indicates the
rotation of the tube during the bending process.

 The Bending Direction and Pipe Rotation settings are interpreted from the perspective that the
movements are being observed from the front of machine, so that any feed value is moving the tube
towards the viewer.
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 The Bending Direction and Pipe Rotation settings are interpreted from the perspective that the
movements are being observed from the front of machine, so that any feed value is moving the tube
towards the viewer.

The Incremental Springback checkbox provides alternative methods of providing the springback
information. This is covered in more detail later in this chapter.

Clicking the Create Bending Machine button adjacent to the


Bending Machine name textbox will open the Create Bending
Machine form. This form is used in exactly the same fashion as
those shown previously.

The principle values that are required by the system for the bending machine can be quickly
referenced using the Information button.

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9.3.1 Defining Stretch Factors

Definition - A coefficient defining the stretching of pipe material that occurs during the bending process. Two
stretch factors are given; one constant (C), and one proportional (P). The values for these factors can be
altered slightly to give the desired results.

The following formula defines the stretching: -

AL = (C-P*ALPHA/2)*BL

AL is length of tube required to obtain the bend (taking stretch factor into account).
BL is the bend length (no stretch factor allowed).
ALPHA is the bending angle, (measured in radians).

So, using a 168.3 o.d. pipe with a bend radius of 3D, where C = 0.98 and P = 0.02.

For a 90 deg bend BL = (168.3 x 3 x 2 x Pi)/4 = 793.09mm

AL = (0.98 – (0.02 x Pi/4)) x 793.09)

AL = 764.77

9.3.2 Bending Machine Dimensions

Selecting the Bending Dimensions tab on the Fabrication Machine Manager form will display the current
data for the selected machine.

The existing values shown on the form can be edited by entering the values directly in to the textbox. The
available values are :-
 OD – This is the outside diameter of the pipe to which the dimensional data will be applied. The
dimension must be exactly the same as the outer diameter given for the component in paragon. i.e.
76.1 must be 76.1 and not 76. This is mandatory data.
 WThickness – This is the wall thickness of the pipe. It works in a similar fashion to outside diameter
and will apply the dimensional data to a pipe which satisfies both the outside diameter and wall
thickness data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of
pipe for this outside diameter.
 PIP – This is the maximum insertion length for a pipe with a plain end as defined by the physical
characteristics of the bending machine.
 PIF – This is the maximum insertion length for a pipe with a pre-welded flange as defined by the
physical characteristics of the bending machine.
 PIL – This is the maximum insertion length for a pipe with a pre-welded collar as defined by the
physical characteristics of the bending machine.
 MLF – Minimum length of pipe outside the machine for the first straight. This is not mandatory.
 Grip – This is the grip length on the bending machine for this size of pipe. It defines the minimum
length of pipe required for the first bend and/or the minimum length between two bends. This is
mandatory data.
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 MLL – This is the minimum length of pipe required to be loaded on to the machine prior to bending
the last bend.
 BRatio – This is the bend radius for the pipe expressed as a ratio of the BRatio x Outside Diameter.
 PIR – This is the bend radius for the pipe expressed as dimension in mm, calculated as Bratio x
Outside Diameter.
The right click menu allows the list to be modified:-
 Create – this will create a new entry in the list above
the currently selected entry
 Copy – this will create a duplicate of the selected
entry.
 Delete – this will remove the currently selected entry
once the deletion request has been confirmed.

The Export to Excel and Print Preview are common to the


other forms already covered in this training guide.

The Bending Dimension data is held in a FMBDIM element which can be seen below
the FMBEND element in the Design Explorer.

9.3.3 Bending Machine Collision Planes

Collision planes are defined to represent the geometry of the machine and any necessary surrounding
obstructions (such as the floor of the room). These are planes that can be struck by the pipe during a
bending / rotation operation.

The plane of the floor can be struck when the pipe is


being rotated in the bending machine.

The plane of the wall can be struck during rotation operations, and also during bending operations.

 The bending machine itself has a series of planes which also require definition as it is possible that the
pipe may collide with the bending machine during the bending process.
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9.3.3.1 Example of Collision Planes

The position of the planes are measured from an origin point (where X=0, Y=0, Z=0). This origin is always
considered to be the centre of the bending die. The co-ordinate system is as shown below.

 Bending collision planes can only lie normal to the X or Y axis

The workshop floor is an example of a plane that can only be hit during a turning operation.

 Turning collision planes can only lie normal to the X or Z axis

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Selecting the Collision Planes tab on the Fabrication Machine Manager form will display the current data
for the selected machine. Selecting one of the entries on the form will show the plane in the local view on the
form. Standard use of the Shift and Ctrl keys will allow multiple selections.

The existing values shown on the form can be edited by entering the values directly in to the textbox. The
available values are all dimensions in terms of X Min, YMin, ZMin, XMax, YMax and ZMax.

 The right click menu fom the list has the same options
available as the Bending Dimensions tab previously
covered.

The right click menu from the local view on the form
provides numerous options to manipulate the view that are
standard functions in the AVEVA Plant/Marine products.

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9.3.4 Bending Machine Stretch

From the Bending Machine section of the form it can be seen


that the STF Proportional and STF Constant values can be
given as a general value for the selected bending machine.

Selecting the Stretch tab on the


Fabrication Machine Manager form will
display the current data for the selected
machine. This tab allows specific values for
the STF Proportional and STF Constant to
be set according to the outside diameter,
wall thickness and material of the pipe.

The existing values for O.D., WThickness,


STF Proportional and STF Constant can
be edited by entering the values directly in to
the textbox. The Matref entry has an options
list that allows the value to be searched.

Selecting the Search options opens the


Select Material form shown.

The right click menu fom the list has the


same options available as the Bending
Dimensions tab previously covered.

Adding an entry against a specific outside diameter other that 0 will result in the STF Proportional and STF
Constant being used instead of the values in the Bending Machine section of the form. Consequently the
value shown in the current table would result in no stretch being applied because the 0.0 and 1.0 would
override the values in the Bending Machine section.

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9.3.5 Bending Machine Springback

Spring-back data is used to control the accuracy of bending. When a pipe is bent it is normal that the pipe
springs back to something less than the actual bend. For example, when an actual bend of 90 degrees is
made the pipe may spring back to 89 degrees. Therefore to achieve a bend of 90 degrees it may be
necessary to make an actual bend of 91 degrees on the machine.

There are two methods of defining the springback values using the Fabrication Machine Manager form.
If the Incremental Springback checkbox is unchecked the appearance of the
Springback will be as shown.

The spring-back is adjusted by allowing the user to key in


two values: -
 The resultant angle at 20 degrees
 The resultant angle at 120 degrees

A single ANGSPA and ANGSPB value is added for each


outside diameter, wall thickness and material of the pipe.

The system can then determine the „over-bend‟ that is


required for any bend angle based on these values.

If the Incremental Springback checkbox is checked the appearance of the


Springback will be as shown.

As implied there is an incremental step in the angular


values at each O.D. In each case the springback angle is
specified.

In both cases the form can be modified in the same


fashion as for the Stretch tab.

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9.3.6 Bending Machines – (Worked Example)

The following is an example of some typical bending machine data that will be used for the worked example

In this example, the planes on


the machine itself are
considered are as shown: -

 Top of machine
 Side of machine
 Front of machine

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3D Bending Machine

STFProportional = 0.01528
STFConstant = 0.977
Bending Direction = Left
Pipe Rotation = Both

From the application pull-down menu select


Pipe Fabrication > Configuration >
Fabrication Machine Manager…

From the Fabrication Machine Manager


form click the Create Fabrication Machine
World button.

On the Create Fabrication Machine World


form enter TRA_Fabrication_Example and
Example Machine World for the Name and
Description respectively. Click the Apply
button.

Click the Dismiss button to close the form.

With the newly created


TRA_Fabrication_Example Fabrication
World active click the Create Fabrication
Machine Group button.

On the Create Fabrication Machine Group


form enter TRA_Group_Example and
Example Machine Group for the Name and
Description respectively. Click the Apply
button.

Click the Dismiss button to close the form.

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With the Machine Type set to Bending Machine


click the Create Bending Machine button.

On the Create Fabrication Machine Group form


enter TRA_3D_CarbonSteel and 3D Bending
Machine for CS Tube for the Name and
Description respectively. Click the Apply button.

Click the Dismiss button to close the form.

The new Fabrication Machine World, Group and


Bending Machine can be seen in the Design
Explorer.
Key in the STF Proportional and STF Constant
values of 0.01528 and 0.977 respectively. Set the
Bending Direction and Pipe Rotation of Left
and Both respectively. Ensure the Incremental
Sprinback checkbox is unchecked.
With the Bending Dimensions tab selected, from
the right click menu select Create. This will create
a new entry. Enter the following data:-
 OD = 48.3
 PIP = 6500
 PIF = 6250
 PIL = 6400
 Grip = 125
 MLL = 450
 BRatio = 3
 The PIR value did not need to be entered as it is a product of the BRatio value.

This will add the FMBDIM element in the hierarchy


as shown.

With the Collision Planes tab selected, from the


right click menu select Create. This will create a
new entry.

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Enter the following:-


 X Min. = -3000
 Y Min. = -5000
 Z Min. = -1200
 X Max. = 2000
 Y Max. = 3000
 Z Max. = -1200

This will add the FMBPLN element in the hierarchy as


shown.

With the Stretch tab selected, create a new entry.


The values for the STF Proportional and STF
Constant will be populated by the default from the
Bending Machines section of the form. Enter the OD
value of 48.3mm.

This will add the FMBSST element in the hierarchy


as shown.

Select the Springback tab. The FMBSST element


created previously created also holds the attributes
for springback, so this will not need to be created.
Enter values for ANGSPA and ANGSPB of 19.0 and
118.0 respectively against the 48.3 OD entry.

Perform a Savework.

 Only a single entry has been made for each of the tabs on the form. This would need to be repeated for
each pipe size to be handled on this machine and for each collision plane. This will part of the exercise
at the end of this chapter.

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9.4 Welding Machines

The system stores data relating to the fabricator‟s welding machine(s). The data allows for dimensional
values required for the successful automated welding of connections.

Selecting Welding Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the welding machine data.

The upper section of the welding machine data


displays the name of the currently selected
machine.

The Welding Machine field is an options list that


allows the selection of an alternative.

 The current project only has a single wedling


machine below each FMGRP element so
there is no alternative selection.

The Outer Diameter and Length of Pipe sections of the form include Minimum and Maximum textboxes to
specify the tube range that the welding machine is capable of handling.

Clicking the Create Welding Machine button adjacent to


the Welding Machine name textbox will open the Create
Welding Machine form. This form is used in exactly the
same fashion as those shown previously.

The principle values that are required by the system for the wedling machine can
be quickly referenced using the Information button.

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9.4.1 Weldable Flanges

Selecting the Weldable Flanges tab on the Fabrication Machine Manager form will display a list of flange
SKEYs that the selected welding machine is capable of handling.

The existing SKEY value shown on the form can be edited


by entering the values directly in to the textbox.

The right click menu allows the list to be modified:-


 Create – this will create a new entry in the list above
the currently selected entry
 Copy – this will create a duplicate of the selected
entry.
 Delete – this will remove the currently selected entry
once the deletion request has been confirmed.

The Export to Excel and Print Preview are common to the


other forms already covered in this training guide.

9.4.2 Welding Dimensions

Selecting the Welding Dimensions tab on the Fabrication Machine Manager form will display the current
data for the selected machine. These values will be checked against the pipe during the Fabrication Check
process.

With the exception of the Matref, the existing values shown on the form can be edited by entering the values
directly in to the textbox. The available values are :-
 OD – This is the outside diameter of the pipe being welded. The dimension must be exactly the
same as the outer diameter given for the component in paragon. i.e. 76.1 must be 76.1 and not 76.
This is mandatory data.
 WThickness – This is the wall thickness of the pipe. It works in a similar fashion to outside diameter
and will apply the dimensional data to a pipe which satisfies both the outside diameter and wall
thickness data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of
pipe for this outside diameter.
 Matref – This is the material reference of the pipes and acts as an additional filter to the OD and
WThickness parameters. This is not mandatory data leaving the value unset will include all
materials pipe for this OD and/or WThickness.
 WHN – This is the minimum distance required for a manual weld.
 WMN – This is the minimum distance required for a machine weld.
 WON – This is the minimum distance required for an orbital weld.

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The right click menu from the list has the same
options available as the Weldable Flanges tab
previously covered.

9.4.3 Weld Connections

Selecting the Weld Connections tab on the Fabrication


Machine Manager form will display a list of connection
codes that the selected welding machine is capable of
handling.

The Connection field is an options list that allows the


value to be changed. This will update the Description
shown on the form.

The right click menu from the list has the same options
available as the Weldable Flanges tab previously
covered.

9.4.4 Welding Machines – (Worked Example)

Select the Fabrication World and Group created


in the previous worked example. With the
Machine Type set to Welding Machine click
the Create Welding Machine button.

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On the Create Welding Machine form, enter


TRA_Welding_Mach_01 and #1 Welding
Machine for the Name and Description
respectively. Click the Apply button.

Click the Dismiss button to close the form.

The Welding Machine can be seen in the Design


Explorer.

From the Outer Diameter and Length of Pipe


sections, enter values of 48.3 and 219.1; and 500
and 5000 for the Minimum and Maximum values
respectively.

With the Weldable Flanges tab selected, from


the right click menu select Create.

This will create a new entry. Enter the SKEY


value of FLWN.

With the Welding Dimensions tab selected,


from the right click menu select Create. Enter the
following values:-
 OD = 48.3
 WHN = 250
 WMN = 350
 WON = 400

With the Welding Dimensions tab selected,


from the right click menu select Create. Select
the BWD value from the Connection options list.

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9.5 Extrusion Machines

The system stores data relating to the fabricator‟s extrusion machine(s). The data allows for dimensional
values required for the successful automatic creation of the extrusions.

Selecting Extrusion Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the extrusion machine data. The upper section of the data displays the
name of the currently selected machine.

The Extrusion Machine field is an options list that allows the


selection of an alternative.

 The current project only has a single extrusion machine


below each FMGRP element so there is no alternative
selection.

Clicking the Create Extrusion Machine button adjacent to the


Extrusion Machine name textbox will open the Create
Extrusion Machine form. This form is used in exactly the same
fashion as those shown previously.

The principle values that are required by the system for the extrusion machine can be
quickly referenced using the Information button.

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9.5.1 Extrusion Machine Dimensions

Selecting the Extrusion Dimensions tab on the Fabrication Machine Manager form will display the
current data for the selected machine. These values will be checked against the pipe during the Fabrication
Check process.

With the exception of the Matref, the existing values shown on the form can be edited by entering the values
directly in to the textbox. The available values are :-
 MOD – This is the outside diameter of the main pipe from which the extrusion will be formed. The
dimension must be exactly the same as the outer diameter given for the component in paragon. i.e.
76.1 must be 76.1 and not 76. This is mandatory data.
 WThickness – This is the wall thickness of the pipe. It works in a similar fashion to the MOD and
will apply the dimensional data to a pipe which satisfies both the outside diameter and wall thickness
data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of pipe for this
outside diameter.
 Matref – This is the material reference of the pipes and acts as an additional filter to the MOD and
WThickness parameters. This is not mandatory data leaving the value unset will include all
materials pipe for this MOD and/or WThickness.
 BOD – This is the outside diameter of the branch created by the extrusion. The dimension must be
exactly the same as the outer diameter given for the component in paragon. i.e. 76.1 must be 76.1
and not 76. This is mandatory data.
 EAB – This is the minimum distance to the tangent point of next bend.
 EAK – This is the minimum distance to the end of the pipe.
 EAH – This is the height of the extrusion collar.
 EHE – This is the height of the extrusion machine to allow for bends.
 ANT - This is the permissible angular tolerance measured from the normal direction.

It can be seen that the number of entries on this tab is determined by the number of BOD sizes that can be
extruded from the MOD. For example, it is only possible extrude a BOD size of 48.3 from an MOD of 48.3,
so there is only one entry present. Whereas it is possible to extrude BOD sizes of 48.3, 60.3 and 76.1 from a
MOD of 76.1, so there are three entries.

The right click menu allows the list to be modified:-


 Create – this will create a new entry in the list above the
currently selected entry
 Copy – this will create a duplicate of the selected entry.
 Delete – this will remove the currently selected entry once
the deletion request has been confirmed.

The Export to Excel and Print Preview are common to the other
forms already covered in this training guide.

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9.5.2 Distance Between Extrusions

Selecting the Distance between Extrusions tab on the Fabrication Machine Manager form will display the
current data for the selected machine. The purpose of this separate tab is to handle the vast number of
permutations that may occur and how this can be interpreted. These values will be checked against the pipe
during the Fabrication Check process.

The existing values shown on the form can be edited by


entering the values directly in to the textbox. The available
values are :-
 MOD – This is the outside diameter of the main pipe
from which the extrusion will be formed. This is
mandatory data.
 BODA – This is the outside diameter of the branch
created by the extrusion that already exists. This is not
mandatory data, leaving this value set to 0.0 will check
the EAA value against any unspecified combination that
exists on the Extrusion Dimensions tab for this MOD.
 BODB – This is the outside diameter of the branch
created to be created by the extrusion. This is not
mandatory data, leaving this value set to 0.0 will check
the EAA value against any unspecified combination
that exists on the Extrusion Dimensions tab for this
MOD and BODA.
 EAA – This is the minimum distance between the
extrusions. This is mandatory information.

Some explanation is required to understand how these values should be interpreted:-

 For the MOD value of 76.1

The Extrusion Dimensions tab shows that there are three


possible branch sizes that can be extruded from this MOD
ranging from 48.3 to 76.1.

The Dist. between Extrusions tab only contains a single entry


with an EAA value of 190mm.

This will be interpreted so that for any combination of 48.3, 60.3


and 76.1 extrusions the minimum distance will be 190mm.

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 For the MOD value of 168.3

The Extrusion Dimensions tab shows that there are seven


possible branch sizes that can be extruded from this MOD
ranging from 48.3 to 168.3

The Dist. between Extrusions tab contains numerous entries


for this MOD. This will be interpreted as follows:-

 For any combination where the existing branches are


48.3, 60.3, 76.1 and 114.3 the EAA value will be
190mm.

 These four entries could have been replaced with a single


entry of 0.00mm for both the BODA and BODB dimension
and 190mm for the EAA. However it has been expanded to
include other entries to make the explanation easier to
follow.

 For any combination where the existing branch is 139.7


the EAA value will be 190mm. Except where a new
branch of 168.3 exists the EAA value will then be
196mm.

 For any combination where the existing branch is 168.3


the EAA value will be 190mm.
 Except:-
o Where a new branch of 114.3 exists the EAA
value will then be 192mm.
o Where a new branch of 139.7 exists the EAA
value will then be 205mm.
o Where a new branch of 168.3 exists the EAA
value will then be 219mm.

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The right click menu fom the list has the same options available
as the Extrusion Dimensions tab previously covered.

9.5.3 Extrusion Machine – (Worked Example)

Select the Fabrication World and Group created


in the previous worked example. With the
Machine Type set to Extrusion Machine click
the Create Extrusion Machine button.

On the Create Extrusion Machine form, enter


TRA_Extrusion_Mach_01 and #1 Extrusion
Machine for the Name and Description
respectively. Click the Apply button.

Click the Dismiss button to close the form.

The Extrusion Machine can be seen in the


Design Explorer.

With the Extrusion Dimensions tab selected,


from the right click menu select Create. This will
create a new entry. Enter the following data:-
 MOD = 48.3
 BOD = 48.3
 EAB = 175
 EAK = 150
 EAH = 5.57
 EHE = 700
 ANT = 2.5

With Dist. between Extrusions tab selected


create a new entry using the following values:-
 MOD = 48.3
 EAA = 75.0
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Exercise 11 – Bending Machine Creation

Perform the following tasks:-

 The previous worked example that covered the bending machine creation only included a single
entry for each of the tabs. Complete the remainder of the data input using the following information.

 Copy the complete bending machine and check the Incremental Springback checkbox on the
form.

 Experiment with the Springback tab on the copied bending machine to see how it differs.

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Chapter 10

10 Administration – Pipe Spool Drawing Configuration

This section covers the administration of the Pipe Spool Drawing Backing sheets and Templates.

10.1 Administration

How the Backing Sheets and Templates are accessed is dependent upon the requirements of the customer.
The material that is delivered with the product is arranged as follows:-
 Backing Sheets are stored on the MAS project
 Drawing Templates are stored on the Training project for both Marine and Plant products.

 It is not desirable to access the MAS project in order to perform modifications because this project is
frequently updated by AVEVA. Instead the foreign database will be copied in to the current project
being used for the training.

The current Backing Sheets are owned by the MASTER/PADD database belonging to the MAS project. The
following steps need to be performed in order to make the database accessible from the Training projects:-
 The existing database needs to be excluded from the MDB.
 The foreign database from the MAS needs to be copied into the Training project.
 The copied database needs to be included in the MDB.

10.1.1 Database Administration for Marine

To start the AVEVA Marine Admin application, select All Programs >
AVEVA Marine> Design > Marine 12.1.SPx > Admin

The AVEVA Marine – Admin Login form appears, enter the following
data:

Project Training
Username SYSTEM
Password XXXXXX
MDB PROJADMIN

Click the Login button.

 The MDB is not required for Admin, but it will


help when switching to Outfitting Draft later in
the process.

The Admin form then appears. From the Elements options list select the
Databases and Extracts option. From the bottom of the form click the Exclude
button.

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From the Exclude Foreign Databases form


select the MASTER/PADD database and click
the Exclude button. On the Confirm form click
the Yes button.

Click the Dismiss button on the Exclude


Foreign Databases form.

Click the Copy Foreign button on the base of


the form.

The Copy Foreign Database form appears.

From the Foreign Projects section of the form


select the MAS project. Enter the following:-

Username SYSTEM
Password XXXXXX

From the Foreign Databases section of the


form select the MASTER/PADD database.

With the MASTER team selected click the


Apply button followed by the Dismiss button.

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From the Elements options list select the MDBs option. From the bottom of
the form click the Exclude button.

Select the PROJADMIN MDB from the list and


click the Modify button.

The Modify Multiple Database form appears as


shown.

Move the MASTER/PADD database from the


Project Databases section to the Current
Databases section.

Click the Apply button followed by the Dismiss


button.

This will have placed a copy of database directly


on to the Training project for modification.

From the application pull-down menu select


Admin > Modules > Outfitting Draft… From
the Confirm form click the Yes button.

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10.1.2 Database Administration for Plant

The procedure shown in the previous section that is required for the Marine installation has already been
allowed for in the Plant Training project. Consequently, all that is required is to change to the Draft module.

From the application pull-down menu select Design


> Modules > Draft… From the Confirm form click
the Yes button.

10.1.3 Arrangement of Templates and Backing Sheets

As already explained the Templates and Backing Sheets are stored in separate databases. The delivered
Templates and Backing Sheets that is intended for use with the Pipe Fabrication - Pipe Spool Drawing form
include „PipeFabrication‟ in their name.

The Template can be considered as the view


creation mechanism for the pipe spool drawing.

The SHEET element below the DRWG contains the


views that belong to the Template.

The FUNCTION and SPPURP attributes of the


views is important for the Template to function
correctly.

The SHEE element has a BSRF attribute, (Backing Sheet Reference), which indicates the Backing Sheet to
be used by the Template.

From the SHEET level of the Template entering GOTO BSRF in the Command Window will navigate to the
referenced BACK element in the hierarchy.

The Backing Sheet can be considered to be the


supporting text data mechanism and form
required for the pipe spool drawing.

The BACK element owns numerous NOTE


elements. The naming convention for the NOTE
elements must be strictly adhered to.

The FUNCTION and SPPURP attributes are


also essential for the correct population of data.
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10.2 Administration – Drawing Templates

Some of the administrative functions that are required for the Template can be performed using the Pipe
Spool Drawing Admin form. To access this form, first select Draft > Administration… followed by Draft >
Drawing Template Admin… from the application pull down menu.

This will allow access to the Configure menu, select


Configure > Pipe Spool Drawing Admin… from the
application pull-down menu.

This will open the Pipe Spool


Drawing Admin form as shown:-

The appearance of the form is


dependent upon the project and
consequently the write access that
the user currently has.

The current project is set up so that


both Backing Sheets and Drawing
Templates are accessible.
Consequently all the buttons are
available to allow modification.
Setting the Pipe Spool Drawing
(Template) will automatically update
the Backing Sheet Ref.

The currently selected Backing Sheet


is not appropriate for the Pipe
Fabrication Pipe Spool Drawings.
This is apparent because the name
of the Template does not include
„PipeFabrication‟.

Setting the Pipe Spool Drawing options list to /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4. Will


display one of the supplied Templates that is intended for use with Pipe Fabrication.

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The Backing Sheet Ref entry and


the representation of the form will
change.

To be able to use the form the relevant sheet of the


Template should be opened.

Navigate to the SHEE element in the Draft Explorer


and using the right click menu select Open Sheet.
When the Sheet is opened some of the elements from the Backing Sheet can be seen. The BSRF attribute
for the sheet can be seen on the Attributes form as shown or queried in the Command Window.

From the Pipe Spool Drawing Admin


form click the Create/Modify View
button.

The lower section of the form changes to


show the Create/Modify View section..

There are two radio buttons:-


 For ISO Overlay View
 For Draft Underlay View

These control the appearance of the


lower part of the form.

In addition to these there is a Back to


Main Tasks link label which returns the
form back to its original appearance,
closing the Create/Modify View section.
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10.2.1 ISO Overlay View – Plant Only

The Plant product stores the Isodraft style view as a plotfile and uses an OLAY element to link the plotfile to
the Dabacon database. This is not required for the Marine product, the Isodraft image is converted into
geometry in Marine Drafting. As a result the For ISO Overlay View radio button is only relevant for the Plant
product.

With the For ISO Overlay View radio button selected several options are available:-
 Option File – this allows the administrator to determine the default option file for the selected
Drawing Template. A browse button is available for the selection of alternative files using the
standard Windows browser.
 Result File – this determines the location of the directories that will be used to store the plot files.
This also uses a browse button to select a location using the standard Windows browser.
 View Type – this is the orientation of the Isodraft view, which can be
selected using the scrollable list as shown.
 Text Height – allows the setting of the text height for the Isodraft
view.
 View Margin – the values shown in the text box are the respective margins for the Isodraft view.
They are ordered Left, Right, Top and Bottom. These values can be entered manually by keying or
can be obtained graphically by using the Pick Area or Get Area link labels.

o Pick Area opens the Point Construction Option


form allowing the selection an option from the
options list and then using the graphical view to
indicate opposing corners of the desired view.
o Get Area allows the indication an existing Overlay to
obtain the View Margin values.

Once the desired changes/selections have been made the Option file can be updated using the Save and
Edit buttons. Alternatively the Option file can be deleted using the Delete button.

 In most cases it is easier to copy an existing Overlay and then edit it using the Pipe Spool Drawing
Admin form.

 If more information is required in relation to the creation of OLAY elements refer to TM-1302 AVEVA
Plant (12.1) Project Drawing Administration training guide.

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10.2.2 Draft Underlay View

The Draft Underlay View is used to produce standard Marine Drafting/Draft images of the pipe spools. There
maybe several of these views on a single pipe sketch depending on how the customer wishes to deliver the
information to production. Some of the administrative functions required for the creation and modification of
these VIEW elements can be performed using the form.

With the For Draft Underlay View radio


button selected the lower section of the
form changes as shown

The following options are available:-


 View Name
 View Direction
 View Size
 View Position

The values for View Direction, View


Size and View Position are dependent
on the view currently selected.

To change to an alternative VIEW the


user can navigate to a different VIEW in
the Draft Explorer and select the CE link
label.

Or, alternatively, select the desired VIEW from the


options list on the form.

The View Direction can be set by using the options


list.

Alternatively the Derived link label can be used to


allow the indication of an existing VIEW element.

The View Size can be set by keying in a co-ordinate value in relation to the bottom left corner of the Drawing
Template or by clicking either the Pick Size or Get Size link labels.

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Selecting the Pick Size link label will activate the


Point Construction Option Form allowing the
selection of a point option. This will enable the
graphical indication of the corner points for the
view frame.

Alternatively the Get Size link label can be used to


allow the indication of an existing VIEW element.

Similarly the View Position can be set by entering


in a co-ordinate value in relation to the bottom left
corner of the Drawing Template or by clicking the
Pick Pos link label.

Selecting the Pick Pos link label will activate the Point Construction Option form allowing the selection of
a point option. This will enable the graphical indication of a new position for the view.

Any changes made to the existing view can be applied by using the Edit button on the bottom of the form.

Alternatively the VIEW size and position can be set using the Attributes form or Command Window if the
Pipe Spool Drawing Admin form is not present.

The SIZE attribute has an X and Y component.

This is relative to the XYPOS attribute which defines


the position of the centre of the VIEW relative to the
origin of the Template.

To create a new view click the Auto link label.

The View Name will be altered accordingly and the


remaining fields can be updated to suit the VIEW
requirements.

Once the values have been entered the Add button


can be clicked to create the VIEW.

 By default this will create a standard draft view. This can be changed to the Isodraft style view by
editing the FUNCTION attribute. See the View Types section for more details.

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Existing views can be deleted by clicking the Delete button on the bottom of the form.

The Confirm form will then be displayed, click the


Yes button to confirm the deletion.

The Back to Main Tasks link label returns the form to its initial appearance, closing the Create / Modify /
View.

10.2.3 View Types

There are two different view types to consider when performing the administration of the Pipe Spool
Drawings.

Isodraft style view that is available from the /TT/DRA/PRJ/TMP/PipeFabrication/IsoType_A4 drawing


template:-

If a Template requires a VIEW of this type


then the FUNCTION attribute of the
DRWG must be set to Pipe iso sketch.

The FUNCTION attribute for the VIEW


when requiring a representation of this
type must be set to ISO_VIEW.

Standard drafting views that are available from the /TT/DRA/PRJ/ TMP/PipeFabrication/SketchType_A4
drawing template:-

If a Template only requires VIEWs of this


type then the FUNCTION attribute of the
DRWG must be set to Pipe 2D sketch.

The FUNCTION attribute for the VIEW


when requiring a representation of this
type must be set to MODEL_VIEW.

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10.2.4 Sheet Attributes

The SHEE element that owns the VIEWs has a FUNCTION attribute that controls how the scales for the
VIEWs are calculated.

Setting the FUNCTION attribute


of the SHEE to SAME-SCALE
will result in all standard
drafting views having the same
scale as each other.

 This does not affect the


scale of the Isodraft view.

If this FUNCTION attribute is


not set to SAME-SCALE the
VIEWs will not have the same
scale as each other.

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10.2.5 Standard Draft View LAYE Attributes

It can be seen that although the appearance of the spool is the same in the standard draft view type the
labelling and dimensioning is different. This is controlled via the LAYE elements that are owned by the
VIEW.

These are specifically the /USER_Dims


and /USER_Labs LAYE elements and
their respective purposes.

For the dimensioned orthogonal views the


following attribute values are set:-

/USER_Dims:-

 Purpose = DIMA

/USER_Labs:-

 Purpose = NOLA

For the labelled isometric views the


following attribute values are set:-

/USER_Dims:-

 Purpose = NODI

/USER_Labs:-

 Purpose = LABA

 The presence of the C1, C2 etc. is controlled by the Backing Sheet which will be covered in a later
section.

 The inclusion of an Isodraft style view will result in the position labels and dimensions not being shown
on the standard draft views.

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10.2.6 Drawing Template – (Worked Example)

In this worked example a new Registry will be created below the existing Department that owns the
delivered Drawing Templates.

To be able to create the SHEE element below the DRWG the User
Application must be selected from the Draft option of the application pull-
down menu.

Navigate to DEPT /TT/Project_Libraries


from the Draft Explorer.

Select the Create > Registry… from the application pull-down menu.

From the Create REGI form enter


/TRA/TMP/PipeFabrication in the Name textbox and click
the OK button.

From the Registry Information form ensure the Create


Drawing checkbox is checked, select the Explicitly radio
button and click the OK button.

From the Create DRWG form enter


/TRA/TMP/PipeFabrication/TRA01 in the Name textbox
and click the OK button.

From the Drawing Definition form click the Attributes


button.

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From the Drawing Attributes form select A4 from


the options list to set the Width and Height values.

Click the Apply button followed by the Dismiss


button to close the Drawing Attributes form.

Click the Apply button followed by the Dismiss


button on the Drawing Definition form.
Set the SPPURP attribute of the REGI and DRWG
to PSPOOL.

Set the FUNCTION attribute of the DRWG to Pipe


iso sketch.

With the DRWG element selected in the Draft


Explorer select Create > Sheet > Explicitly…
from the application pull-down menu.

The default entry in the Name textbox is correct,


so click the OK button.

From the Sheet Definition form click the Apply


button followed by the Dismiss button to close the
form.

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The SHEE element requires some specific attributes to


be set.

Set the SPPURP attribute to PSPOOL.


Set the FUNCTION attribute to SAME-SCALE.
Set the BSRF attribute to
/TT/DRA/MAS/BACKS/PipeFabrication/IsoType.
Setting the BSRF attribute will display the text and drawing form owned by the assigned Backing Sheet

 The size of the Backing Sheet must be the same as the Drawing Template for the assignment to be
successful.
For the creation of new VIEWs it is easier to copy an existing VIEW of the same type and modify the
attributes to suit the new Template. In this example the Isodraft style view will be copied from the delivered
Template.

Navigate to VIEW /TT/DRA/PRJ/TMP/PipeFabrication/IsoType_A4/S1/ISO as shown.

From the right click menu select Copy.

Navigate to SHEE /TRA/TMP/PipeFabrication/TRA01/S1 as shown.

From the right click menu select Paste.

This will create a copy of the VIEW delivered with the product below the SHEE created previously.

From the right click menu select


Rename.

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From the Element Naming form enter


/TRA/TMP/PipeFabrication/TRA01/S1/IS
O in the Name textbox. Ensure the Re-
name all option is selected and click the
Apply button followed by the Dismiss
button.

Modify the X and Y values of the SIZE


attribute of the VIEW to 100.

On the Command Window change the


XYPOS attribute of the VIEW to XYPOS
X65 Y145.

 This repositions the image on the


resulting drawing.

Navigate to the RECT element as shown.

Modify the XLENGTH and YLENGTH


attributes of the RECT element to
100mm. This will reposition and resize the
Isodraft style view.
 Changing the size of RECT and VIEW can be performed independently of one another with varying
results.
Navigate to VIEW /TT/DRA/PRJ/TMP/PipeFabrication/Sketch_Type/S1/V4 as shown.

From the right click menu select


Copy.

Navigate to VIEW /TRA/TMP/PipeFabrication/TRA01/S1/ISO as shown.

From the right click menu select


Paste.

This will create a copy of the VIEW delivered with the product below the VIEW created previously.

From the right click menu select Rename.

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From the Element Naming form enter


/TRA/TMP/PipeFabrication/TRA01/S1/V4 in the
Name textbox. Ensure the Re-name all option is
selected and click the Apply button followed by the
Dismiss button.

Modify the X and Y values of the SIZE attribute of the


VIEW to 55.

On the Command Window change the XYPOS


attribute of the VIEW to XYPOS X142 Y72.

Savework

 For this Template the dimensions and position numbers will be incorporated in the Isodraft style view. If
this Template did not include a VIEW of this type the TASKLB element will need to be copied and
renamed so that the labels and dimensions are added to the standard draft view types.

The resulting Drawing Template will be as shown.

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10.2.7 Creating a Plotfile

The Pipe Spool Drawing form which is used in Outfitting/Design relies on a plotfile in order to preview the
Drawing Template selected by the general user.

The plotfile must be stored in the C:\AVEVA\<Plant><Marine>\Data12.1.SP4\pdmsui\DFLTS\pipesketch


directory and be named as shown in the example below.

To create the plotfile navigate to the SHEE element in the Draft Explorer and select Utilities > Plot CE…
from the main pull down menu. This will open the Plot Sheet form as shown.

In the Output File section enter the


Directory as explained above and the
exact Filename.

The example shown would update the


plotfile for Drawing Template:-

/TT/DRA/PRJ/TMP/PipeFabrication/S
ketchType_A4.

In this case the file already exists and requires the user to
confirm the overwriting by clicking the Yes button.

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Exercise 12 – Drawing Templates

Perform the following tasks:-

 Create a new Drawing Template element below the existing REGI with the name of
/TRA/TMP/PipeFabrication/TRA-EX. Use the P4 drawing size of 210 x 297mm. Set the following
attributes:-
o SPURP - PSPOOL
o FUNCTION - Pipe 2D sketch

 Create the SHEE element and set the following attributes:-


o SPURP - PSPOOL
o FUNCTION - SAME-SCALE
o BSRF - /TT/DRA/MAS/BACKS/PipeFabrication/SketchType

 Copy VIEW /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4/S1/V1 and rename.

 Copy VIEW /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4/S1/V4 and rename.

 Copy TASKLB /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4/SpoolTagging into LIBY


owned by the DRWG and rename it and all member elements.

 Create a plotfile for Drawing Template /TRA/TMP/PipeFabrication/TRA-EX called


PipeFabrication_TRA-EX.plt and store it in
C:\AVEVA\Marine\Data12.1.SP4\pdmsui\DFLTS\pipesketch

 Savework

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10.3 Administration – Backing Sheets

To access the administration form, first select Draft > Administration… followed by Draft > Drawing
Template Admin… from the application pull down menu.

This will allow access to the Configure menu, select


Configure > Pipe Spool Drawing Admin… from the
application pull-down menu.

This will open the Pipe Spool


Drawing Admin form as shown:-

The appearance of the form is


dependent upon the project and
consequently the write access that
the user currently has.

The current project is set up so that


both Backing Sheets and Drawing
Templates are accessible.
Consequently all the buttons are
available to allow the user to make
modifications. Setting the Pipe
Spool Drawing (Template) will
automatically update the Backing
Sheet Ref.

The currently selected Backing Sheet


is not appropriate for the Pipe
Fabrication Pipe Spool Drawings.

Similar to the Templates, Backing Sheets that are relevant to Pipe Fabrication include „PipeFabrication‟ in
their name.

Set the Pipe Spool Drawing options list to /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4.

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The Backing Sheet Ref entry and


the representation of the form will
change.

To be able to make changes to the Backing Sheet it must first be opened. The easiest method of doing so is
from the Draft Explorer.

Navigate to the desired Backing Sheet in the Draft Explorer as shown and using the right click menu select
Open Sheet.

The Backing Sheets own numerous NOTE elements which are grouped in relation to their purpose.

 Some of these NOTE elements refer to various


tables of information on the Backing Sheet. The
FUNCTION and SPURPOSE attributes of these
NOTE elements must be set correctly. The
relevant settings are highlighted later.

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With the desired Backing Sheet


selected, clicking the Create/Modify
Text button on the Pipe Spool
Drawing Admin form changes the
form as shown.

The lower section of the form is


populated with Text Properties.

These are in relation to the NOTE


that is selected.

To change the content of the Text Properties section of the form navigate to a different NOTE in the Draft
Explorer and select the CE link label.

Or, alternatively, select the desired


NOTE from the options list on the
form.

The list at the bottom of the form will then be populated with all the keywords and any associated
expressions owned by the selected NOTE.

Selecting a keyword will then


populate the following fields on the
form:-
 Keyword
 Expression
 Height
 Justification
 Alignment
 Position
 Colour

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The expression field is not always necessary


as it is possible to add keywords that are
automatically recognised by AVEVA
Plant/Marine, i.e. #CDATE, #PROJECT^ID,
etc. as well as general text which is used as
notation for field titles.

The Justification, Alignment and Colour can all be set using the options lists.

The Position can be set by either entering a co-ordinate value in relation


to the bottom left corner of the Backing Sheet or by clicking the Pick Pos
link label.

Selecting the Pick Pos link label will activate the Point
Construction Option Form allowing the selection of a
point option. This will enable the graphical indication of a
new position for the text.

This in turn will update the Position values in the text


field.

The bottom of the form contains three buttons:-


 Add – allows new keywords to be created.
 Edit – allows the values for existing keywords to be changed.
 Delete – allows the selected keyword to be deleted.

The Back to Main Tasks link label returns the form to its initial appearance, closing the Text Properties
section.
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In addition to the positioning functions already shown the Modify Mode button alongside the 2D
View can be used.

This allows the selection and repositioning of the text by dragging it to a new position. To complete
the move another text element can be selected or an unpopulated area of the backing Sheet can
be clicked.

10.3.1 Visibility

It may have been noticed that when navigating between the various NOTE elements that some of the
keywords listed are not visible. Often these are the keywords that are used to populate the drawing with data
extracted using an expression.

For instance, navigate to /TT/DRA/MAS/BACKS/PipeFabrication/SketchType/MtoTableEntries using the


options list.

The keywords that are listed will not be


seen on the Backing Sheet.

For creation and modification purposes


these keywords need to be visible to
the administrator. To do this, right click
over the Note and select Show Note
from the context sensitive menu.

This will result in the keywords appearing as shown.

The user must be aware that when the creation/modification has been completed the keywords must be
made invisible once more. This is achieved by selecting Hide Note from the right click menu. If this is not
done the keywords will be present of the pipe sketch created, often making the text that is required illegible.

 This sets the LVIS attribute for the NOTE to False.


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10.3.2 Creating the Backing Sheet Hierarchy – (Worked Example)

In this worked example a new LIBY will be created below the existing Department /TT/Master_Libraries
that owns the delivered Backing Sheets.

To be able to create the BACK element Sheet


Libraries must be selected from the Draft option
of the application pull-down menu.

Select the Create > Library… from the


application pull-down menu.

From the Create LIBY form enter /TRA/BACKS


in the Name textbox and click the OK button.

Select the Create > Sheet Library… from the


application pull-down menu.

From the Create SHLB form enter


/TRA/BACKS/PipeFabrication in the Name
textbox and click the OK button.

From the Sheet Library form select A4 from the


options list to set the Width and Height values.

Click the Apply button followed by the Dismiss


button to close the Sheet Library form.

Set the SPPURP attribute of the SHLB to


PSPOOL.

Select the Create > Backing Sheet… from the


application pull-down menu.

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From the Create BACK form enter


/TRA/BACKS/PipeFabrication/Iso_A4 in
the Name textbox and click the OK button.

Click the Apply button followed by the


Dismiss button to close the Backing Sheet
form.

This will open the Backing Sheet but will


only show an outline of the size specified.

10.3.3 Backing Sheet NOTEs

As can be seen from the previous worked example the Backing Sheets requires some content in the form of
NOTE elements to populate the Drawing Template that references it and to make the representation more
akin to a pipe spool drawing.

The NOTE elements follow a strict naming convention and often require the SPURP and FUNCTION
attribute to be set correctly in order for the Backing Sheet to work as intended.

10.3.3.1 Required Attribute Values

If the NOTE elements below the /TT/DRA/MAS/BACKS/PipeFabrication/SketchType are considered:-

NOTE = Limits

SPURP = LIMITS

 The implementation of the Limits NOTE has not been completed for the current release.
NOTE = MtoTable

SPURP = TABLE
FUNCTION = MTO

NOTE = BendingATable

SPURP = TABLE
FUNCTION = BENDINGA

NOTE = AssemblyTable

SPURP = TABLE
FUNCTION = ASSEMBLY

NOTE = WeldingTable

SPURP = TABLE
FUNCTION = WELDING

NOTE = MtoTableEntries

SPURP = CELLS
FUNCTION = MTO

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NOTE = BendingATableEntries

SPURP = CELLS
FUNCTION = BENDINGA

NOTE = AssemblyTableEntries

SPURP = CELLS
FUNCTION = ASSEMBLY

NOTE = WeldingTableEntries

SPURP = CELLS
FUNCTION = WELDING

NOTE = EndPointTable

SPURP = TABLE
FUNCTION = ENDPOINT

NOTE = EndPointTableEntries

SPURP = CELLS
FUNCTION = ENDPOINT

NOTE = ReservedAreas

SPURP = TABLE

 The implementation of the ReservedAreas NOTE has not been completed for the current release.
NOTE = Barcode

SPURP = BARC

The NOTE elements that have an SPURP of CELLS will have the LVIS attribute set to False.

 The Title, Logo and Frame NOTE elements do not require their SPPURP or FUNCTION attributes to
be set. This is because the text and geometry elements do not require any intelligence.

10.3.3.2 Administration of Tabulated Notes

It can be seen from the above list of notes that the tabulated information is constructed with pairs of NOTE
elements. The main headings of the table are held within a NOTE with the SPURP of TABLE and the
contents of the table are held in a NOTE with the suffix of „Entries‟ with a SPURP of CELLS.

The arrangement of the text and geometry elements that are owned by the NOTE follow a very strict set of
rules which must be adhered to.

The main points to consider are:-


 XYPOS of the NOTE.
 Ensure the geometry elements have the correct names and order in the Draft Explorer.
 It is the direction of ColumnLine1 that defines the direction of the rows.

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It can be seen how these rules are applied when considering the MtoTable NOTE element used for
/TT/DRA/MAS/BACKS/PipeFabrication/SketchType Backing Sheet.

The titles and relative positions of the


elements are quite logical with the exception
of the FirstLine and LastLine STRA
geometry elements. For the NOTE with
SPURP set to TABLE these lines are in the
same location.

The same philosohpy can be applied to the NOTE used to populate the table with SPPURP of CELLS with
the exception:-
 The XYPOS being the same position as the partner NOTE.
 The Firstline and LastLine have different locations as shown

 This is shown in greater detail in the User Guide under the Pipework > Pipework Design > Pipe
Fabrication > Pipe Sketch Backing Sheet Admin > Position and Populate Backing Sheet.

The text that is wrapped by the ? character, i.e ?matpos?, is the Keyword that is used to control the
configurable text.

Some Keywords are automatically recognised by the


application, i.e. ?matpos? and ?unit? in this case, while others
require and expression as is the case for the remainder for this
NOTE. This can be easily seen using the Pipe Spool Drawing
Admin form. When using expressions the Keyword used is not
important so long as it is easily recognisable by the
administrator.

The Keyword and Expression are the BTEXT and ETEXT


attributes respectively of the TEXP element owned by the
NOTE.
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Three of the Keyword/BTEXT attributes of the BendingATableEntries NOTE are displayed on the resulting
pipe spool drawing and as a result they can be edited to suit the customer requirements.

By default BMACH:, SPOOL: and CLUTCH: are used as shown on the Backing Sheet.

This is how these values on the pipe spool drawing


will be displayed by default.

Editing the BTEXT attribute will change the value on the resulting pipe spool drawing.

 The BTEXT has to be changed as opposed to the Keyword on the Pipe Spool Drawing Admin form
in order to remove the ? characters.

The delivered /TT/DRA/MAS/BACKS/PipeFabrication/SketchType Backing Sheets contains an


EndPointTable and partner EndPointTableEntries NOTE.

These are used to display the connection


numbers and related table on the pipe spool
drawing as shown.

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These NOTEs can be deleted from the


Backing Sheet if the connections numbers
and associated table are not required.

10.3.4 NOTE Administration – (Worked Example)

This worked example will show how to add a NOTE for the company logo and modify an existing NOTE that
has been copied.
A Frame NOTE will be copied first to give some indication of where the logo needs to be positioned. In the
Draft Explorer navigate to NOTE /TT/DRA/MAS/BACKS/PipeFabrication/IsoType/Frame

From the right click menu select Copy.

Navigate to BACK /TRA/BACKS/PipeFabrication/Iso_A4 created in the previous worked example.

From the right click menu select Paste.

This will create a copy of the NOTE delivered with the product below the BACK created previously.

From the right click menu select


Rename.

From the Element Naming form enter


/TRA/BACKS/PipeFabrication/Iso_A4/Frame in
the Name textbox. Ensure the Re-name all option
is selected and click the Apply button followed by
the Dismiss button.

Ensuring that Sheet Libraries… has been


selected, from the application pull-down menu
select Create > Note > Back/Over…

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From the Create NOTE form enter


/TRA/BACKS/PipeFabrication/Iso_A4/Logo in the
Name textbox and click the OK button.

The default Symbol Library needs to be set to the


correct location. From the application pull-down menu
select Settings > User Defaults…

In the Draft Explorer navigate to


TT/DRA/MAS/BACKS and click the CE
button for the 2D Symbols LIBY on the
User Defaults form.

Click the OK button at the bottom of the


form.

Navigate to the BACK and from the right


click menu select Open Sheet.

Select Draw > Local Symbol… from the


application pull-down menu. An Error form
appears which can be ignored by click the OK
button.

From the Symbols tab of the 2d Draughting


form click the 2D Symbol button.

From the Library form select


/TT/DRA/MAS/BACKS/LOGO from the Symbol
Liby options list.

From the 2D Symbols form click the Create


NEW button.
The prompt ‘Identify library symbol required’ is
displayed.

Indicate the AVEVA logo on the Library form as


shown.

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Click the Cancel button on the Point


Construction Option form. The placement will
be handled using an explicit position.

Set the X/Y Scale values to 0.1 on the 2D


Symbols form and click the Apply button.

From the 2D Symbols form select Position > At


Default to temporarily position the logo at X0, Y0.
Followed by Position > By Explicit… from the
form pull-down menu.

On the Explicit By form enter values of 181.5


and 189 in the By X and Y texboxes respectively.
Click the Apply button followed by the Dismiss
button to close the form.

This will have created a SYMB element below the


NOTE. Click the Dismiss button on the 2D
Symbols form.

The logo can be seen on the Backing Sheet in


the 2D View.

Copy the …/BendingATable and …/BendingATableEntries NOTE elements from


BACK /TT/DRA/MAS/BACKS/PipeFabrication/SketchType into the BACK
/TRA/BACKS/PipeFabrication/Iso_A4 and rename them and their members accordingly.

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Navigate to SHEE /TRA/TMP/PipeFabrication/TRA01/S1 created in the Drawing Template worked


example previously.
The Backing Sheet Reference for the Template needs to be
set. Enter BSRF /TRA/BACKS/PipeFabrication/Iso_A4 in
the Command Window.

Select Draft > Drawing Template Admin… from the


application pull-down menu.

Select Configure > Pipe Spool Drawing Admin from the


application pull-down menu.

From the Pipe Spool Drawing Admin form select /TRA/TMP/PipeFabrication/TRA01 from the Pipe Spool
Drawing options list and click the Create / Modify Text button.

From the Note options list select /TRA/BACKS/PipeFabrication/Iso_A4/BendingATable

Right click on the Note textbox and


select Show Note.

Repeat this for NOTE /TRA/BACKS/PipeFabrication/Iso_A4/BendingATableEntries

The NOTE elements will now be visible on the Backing Sheet but the positions are incorrect.

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Navigate to NOTE /TRA/BACKS/PipeFabrication/Iso_A4/BendingATable.


From the Command Window enter XYPOS 7 48

Repeat this for NOTE /TRA/BACKS/PipeFabrication/Iso_A4/BendingATableEntries.

The NOTEs will be positioned as shown, but they


require some additional modification.

Copy the STRA /TRA/BACKS/PipeFabrication/Iso_A4/BendingATable/ColumnLine3 and rename it to


/TRA/BACKS/PipeFabrication/Iso_A4/BendingATable/ColumnLine4

From the Command Window enter BY X 17.

 This could have been done using the Edit


functions available from the Sheet Libraries but
it would be difficult to select the correct line as
they were at the same position/

The STRA element will be moved to the end of the


horizontal line. This will need to be extended to
intersect the horizontal line owned by the Frame
NOTE.

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Select Draft > Sheet Libraries… from the


application pull-down menu.

From the application pull-down menu select Edit >


Move Primitive/Nose To > X, Y…
The prompt ‘Indicate Primitive and Node’ is
displayed.

Indicate the lower node point of the STRA as


shown. As guidance the name of the element is
displayed to help the selection.

On the Primitive/Node At X, Y form enter 44 in


the At Y textbox and click the OK button.

The line will now be extended.

Copy, rename and reposition STRA


/TRA/BACKS/PipeFabrication/Iso_A4/BendingA
TableEntries/ColumnLine3 using the BY X 17
syntax in the Command Window.

The NOTE elements will look as shown.

Assuming that the Pipe Spool Drawing Admin form has remained open throughout this procedure the
FEED keyword is going to be used to create a new keyword. If the form has been closed it will be necessary
to select Draft > Drawing Template Admin to access the form.

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Indicate the FEED keyword to populate


the other textboxes on the form.

Enter Bending Table and 32, 46 in the


Keyword and Position textboxes
respectively and click the Add button.

The ?Bending Table? heading will be


added to the NOTE. The BTEXT and
TXCOLOUR attributes will need to be
edited.

From the Attributes form enter Bending Table and 10 in the


BTEXT and TXCOLOUR texboxes respectively.

The NOTE elements will be as shown.

Change the LVIS attribute of the NOTEs so that they are no longer visible, either using the Attributes or
Pipe Spool Drawing Admin form. Click the Dismiss button on the Pipe Spool Drawing Admin form.

Perform a Savework.

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Exercise 13 - Backing Sheets

Perform the following tasks:-

 Copy the MTO NOTEs from /TT/DRA/MAS/BACKS/PipeFabrication/IsoType. These will not need
to be repositioned because the Backing Sheets are based on the same Frame NOTE.

 Copy the AssemblyTable NOTEs from /TT/DRA/MAS/BACKS/PipeFabrication/SketchType. The


XYPOS attribute will need to be set to X170 Y34 for both NOTEs.

 Delete the unwanted elements from the existing Frame NOTE.

 The Backing Sheet should look as shown:-

 Set the LVIS attribute for the six NOTE elements to False.

 Perform a Savework.

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Appendix - A

Appendix – A - Understanding Assembly Information


A.1 - Overview of Assembly Information

The previous chapters of this training guide covered the creation of the pipe spool drawing.

A pair of Assembly Table NOTEs can be used


as supplementary information to the fabricator.

 The screenshot shows the relevant NOTEs


for the delivered Backing Sheet.

This details the orientation and positioning of the component with respect to another feature in the spool.

Here is an example from spool 8


belonging to /PIPE PF_Ex-07_Pipe_01.

The Assembly Table uses the annotated


isometric view to identify the components
using a position reference number.

These numbers can also be cross-referenced on the MTO information for further clarification.

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The Assembly Table consists of 5 columns. The titles of these can be edited to suit the customer
requirements but by default when using the /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4 Drawing
Template they are:-
 POS - position reference number
 ROTATE - rotation angle
 INCL - inclination angle
 TURN - turning angle
 REMARKS - area for supplementary remarks and reference details

A.2 - Reading Rotation Information

The ROTATE value is given as an angle measured in degrees in relation to a reference plane. The
reference plane is determined by another feature of the pipe spool, i.e. bend, elbow, branch, flange etc. and
is specified in the REMARKS column of the Assembly Table.

The reference plane should always be pointing to the


right when looking at it. A positive angle is given for
an anti-clockwise rotation when looking „through‟ the
component to be placed towards the reference
plane. The component being placed is in the
foreground with the reference plane behind it.

A.2 - Flanges

When considering flanges the only


relevant information to consider is
the ROTATE value in relation to the
boltholes.

Five different cases exist:-

P1 is the bend in this illustration and


is referenced as BP1 in the
REMARKS column. The flange
(POS 2) is to be rotated by the value
stated in the ROTATE column.

POS 4 is the elbow in this illustration


and is referenced as E4 in the
REMARKS column. The flange
(POS 3) is to be rotated by the value
stated in the ROTATE column.

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POS 2 is the branch in this


illustration and is referenced as BS2
in the REMARKS column. The
flange (POS 3) is to be rotated by
the value stated in the ROTATE
column. The same information is
duplicated for the second flange
(POS 4).

 The branch information (POS


2) is discussed in the next
section of this appendix)

POS 3 is the flange in this


illustration and is referenced as F3
in the REMARKS column. The
flange (POS 2) is to be rotated by
the value stated in the ROTATE
column. This is duplicated in
reverse for flange POS 3 which
references F2.

P1 is the mitre in this illustration and


is referenced as MP1 in the
REMARKS column. The flange
(POS 3) is to be rotated by the
value stated in the ROTATE
column.

 The mitre and cut information


is discussed later in the
appendix.

Loose flanges do not require any


rotation values and are nominated
as LOOSE in the REMARKS
column.

A.3 – Branch Connections

A branch connection that does not


rely on a fitting is orientated using
the ROTATE, INCL and TURN
values.

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The ROTATE value is only relevant if the branch has a flange. The branch and the main pipe define the
reference plane for the rotation value. The same principle of looking through the flange towards the
intersection of the branch and main pipe applies.

The INCL (inclination) is the angle between the branch and the main pipe measure in the direction of the
feature referenced in the REMARKS column.

The TURN of the branch is specified using the same method as the rotation of the flanges with the reference
plane specified in the REMARKS column.

In the event that a particular type of connection is created using the Non-standard Branch Connections
form the type of connection will be specified after the second colon.

The possible codes are as follows:-


 Insert = DRL
 Surface = SRF
 Saddle = SDL
 Extruded = EXT
 Boss = BOS

A.4 - Elbows

Elbows are orientated in a similar way to the branch connections using the INCL and TURN values.

 It is not necessary to include bends as itemised entries in the Assembly Information because their
orientation is described by the Bending Table and fixed once the pipe has been bent.
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A.5 – Slanted Ends

Slanted ends (POS P1 in this case) that are added


using the Fabricated Pipe Ends form use a similar
notation to that of an elbow to orientate the leave
connection of the end of the tube. The cut angle is
also added to the REMARKS column for additional
information.

A.6 - Butt Weld Tees

Butt welded tees (POS 6) are orientated in the


same way.

A.7 – Mitres

A mitred connection between two pipe pieces is also described in the Assembly Information.

The mitre (POS P1) is uses the ROTATE column


to indicate the type of connection. The INCL
column indicates the angle of the cut required on
the end of each pipe piece. The number of cuts
that are required to make the mitre is given in the
REMARKS column.

 The cut information is discussed later in the


appendix.

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The quantities for the individual tube lengths are accurately displayed in the MTO table

A.8 - Cut

The presence of the word CUT in the ROTATE column indicates that some material needs to be removed
from an end of the pipe spool during the fabrication process. Very often this is as a result of an excess that
has been added.

The POS refers to the tube element to be cut. The


INCL column indicates the end that is to be cut. The
finished length and the reference feature are
included in the REMARKS column. So a translation
of this information could be:-

 For tube POS1 cut end P2 to a length of


602mm in relation to P1.

A.9 - Butt

The presence of the word BUTT in the ROTATE column indicates that some material needs to be removed
between two bend of the pipe spool. This is as a result of an excess that has been added between the
bends and will require a butt weld to join the tube elements after the removal of the specified amount.

This is very similar to the information provided for


the CUT with the exception that the value in the
REMARKS column is how the length of tube that
needs to be removed. So a translation

 For tube POS1 remove 27mm in relation to


P1.

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