Ffu 0000055 01

Variant Safety point Document no.
Safety
1852760
Department/Group Issued by/Date Q Quality control ECO NO:
SSSTUE20080910 380935 & 390287
Tempo no.
Position Issue Path
Symbols
Tempo, denomination: Important/things to consider Comments and areas for improvement:
1.0 Preparations.
1.1 Location of bracket.
1.2 Pre-assemble filter.
1.3 Fit filter assembly on vehicle.
1.4 Remove P-pipe from tank.
1.5 Routing P-pipe from tank to filter.
1.6 Routing P-pipe from filter to engine.
1.7 Connect P-pipe to engine.
1.8 Bleeding diesel
1.9 Electrical installation front Switch off the power
2.0 Electrical installation front
2.1 Remove the panels
2.2 Connect fuse
2.3 Connect fuse
2.4 Connect relay
2.5 Connect blue connector
2.6 Electrical installation rear & front
2.7 Connect positive cable
2.8 Connect driver's side
2.9 Check, clamp & refit
3.0 Electrical installation (only with FFU 380935).

3.6 Addition: Vehicle not specified with warning lamps.
3.7 Start the engine / Complete the paperwork.
PL PS name name name name name name name name name name name name name name name
Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Document no. Issue
1852760
Tempo number Chassis variant Issued by, date Symbols Ideal time Real time
Safety Quality control Safety point
1.0 SSSTUE20080910 Q sec. sec.
Tempo/Denomination Sy No. Operation Important/things to consider

Consequences
Preparations. 1 Get the following according to the Mona list:
Picture 2x Hexagon screws M14X40
2x Washers; 15X26
Hexagon lock nut M14
If 8x4 double frame
(Fitting in frame member).
Renew hexagon screw M14X40 to
hexagon screw M14X45
2x Hexagon screws M10X40

4x Washers 10.5X20
2x hexagon lock nuts M10
Bracket used
in T member. (Tractor).
On trucks, the filter is fitted on the

frame side.
Parts and tool handling Step
Total for step

0
name name name name name name name name name name name name name name name

Document no. Issue
1852760

Consequences
Location of bracket. 1 Always fit the filter as close to the tank
Picture as possible!
2 Tractors.
Filter to be fitted on T member. Use Swarf.
Mark holes according to the picture & pre-drill protective
using a smaller drill bit.
100mm
Then drill with ø14.5mm drill bit.
Blow away all swarf from the frame and
touch-up holes.
3 Trucks.
If possible, the filter should be fitted in Use Swarf.
the same position as on a tractor, protective
otherwise, the HPI filter should be fitted on the
Positioning of filter 2nd T member. INSIDE of the frame.
Mark the holes & pre-drill using a
smaller drill bit.
Then drill with ø14.5mm drill bit.
Blow away all swarf from the frame and
touch-up holes.
Total for step

0

Document no. Issue
1852760

Consequences
Pre-assemble filter. 1 Secure the bracket: 1804458 in a vice.
Picture
2 Fit the filter on the bracket with.

2x Hexagon screws M10X40
2
4x Washers 10.5X20
Hexagon lock nut M10
Socket: 16mm.
Q Torque: 39Nm.
3 3 Fit insert unions on the filter.

Insert unions x2 on "IN".
Insert unions x2 on "OUT".
Socket: 22mm.
Q Torque: 35Nm.
4 Plug remaining in/outputs.
Total for step

0

Document no. Issue
1852760

Consequences
Fit filter assembly on vehicle. 1 Fit filter assembly on vehicle.
Picture 2x Hexagon screw: M14X40
2x Washers: 15X26
2x Hexagon lock nuts: M14
Socket: 21mm.
Q Torque: 112Nm.
See photo.
1
Total for step

0

Document no. Issue
1852760
1.4 ssspet 20100914 Q sec. sec.

Consequences
Remove P-pipe from tank. 1 Get a container and bleed hose
Picture
4 1 2 Place Absol mat + container
3 Cut any chafe protection &

cable tie.
4 Cut P-pipe: RA & RU. Use The pipes may
& bend them into the container protective goggles! be pressurised

2
Q 5 Renew unions on the armature. Risk of
2x Insert unions Diesel splashes.
Long socket: 22mm.

1 5
Torque: 35Nm.
55
6 Blow into one of the pipes, RA or RU Leave the other one
to drain most of what is in the P-pipes against the
(use an air gun) container
Total for step

0

Document no. Issue
1852760
Tempo/Denomination Sy No. Operation Important/things to consider Consequences

Routing P-pipe from tank to filter. 1 If the P-pipes are prepared? Make sure that
Picture Cut P-pipe: RA & RU to hide no other P-pipes
1 the cut off ends using cable ties or cable harness
(otherwise, go to the next page) are damaged
Q 2 Route 2off new P-pipes from the tank to the filter. They must not
Use pre-bent P-pipes contact

supplied in the box. the heat shield
3 Refit any chafe protection &

clamp.
Total for step

0

Document no. Issue
1852760

Consequences
Routing P-pipe from filter to engine. 1 Remove the coiled hoses & tilt the cab
Picture
1 2 Replace all fitted cable ties with new ones Soap the P-pipes by the
which are not tightened. cable duct
3 Route 2off new P-pipes from the filter to the engine

Use pipes: Fuel lines
supplied in the box.
4 Follow the routing of the original P-pipes

by splicing together the P-pipes &
then route in the new by using the
old P-pipe.
5 Clamp underneath the vehicle

6
6 Picture of pre-routed fuel pipe
Total for step

0

Document no. Issue
1852760

Connect P-pipe to engine. 1 Cut the P-pipes next to the unions and for Leave to drip
Picture pre-routed, also cut RU & RA by the on Absol mat
2 3 cable duct
2 Unscrew the unions & renew these.

Q Insert unions: assy x2.
Long socket: 22mm
Torque: 35Nm.
4 5 3 Clamp the new P-pipes Hide the cut off

RU & RA p-pipes
4 Cut off the new P-pipes to a suitable length
so that they do not chafe or get kinked
Q 5 Smooth the P-pipe ends and Make sure that no Leakage

connect new P-pipes to the engine. p-pipe bit is
6 6 left
6 Clamp & do not forget the Absol mat

6
Total for step

0

Document no. Issue
1852760

Bleeding diesel 1 Connect a transparent hose on the
Picture bleed nipple on the engine. Place the
3 3 Open the bleed nipple container
with a 17 spanner
2 Blow air into the tank via the bleed Carefully. Balloon
hose. tank
3 While waiting for the Skip this

bleed procedure to be completed, clamp if it is not
5 the pre-prepared cables in the cable sock prepared
4 4 Keep the pressure until both filters are Diesel is running in

filled and there are no air bubbles in the an
even flow
hose. Tighten the nipple before
pressure release in the tank (Detach gun)
Q 5 Connect the exhaust hose. Start and Clean & pump

check the unions for any leakage the cab back
5 5 Drain diesel in
Return coiled hose and leave container & hose iontainer provided
Total for step

0

Document no. Issue
1852760

Electrical installation front 1 Switch off the master switch see sticker for how Risk of fire
Picture to ensure it is switched
off
1 2 2 Remove the plastic cover
3 Fit the protection & clamp to the bracket
4 Loosen the nut & fit the ring cable terminal

FHS19 to G13M and tighten the nut approx. 12Nm
5 Open the catches by the fire wall use C101

and the glove C102. Is it missing? instead.
3 4
Bracket
4 5
Total for step

0

Document no. Issue
1852760

Consequences
Electrical installation front 1 Connect cable FHS18 / 15 to /=location
Picture C102 or C101 (next to the white cable / 31)
2 Press in the tool 99584 at the front until If it is stiff, pull the
it clicks. Press in the pin from the handle pin towards you
first using eg.
pliers
3 Lock the catch on the glove
C102 or C101
4 Leave open by the fire wall
Total for step

0

Document no. Issue
1852760

Consequences
Remove the panels 1 Remove the panels & central electric unit with
Picture bits TX20 & TX30 TX = Torx
Total for step

0

Document no. Issue
1852760

Consequences
Connect fuse 1 Turn the central electric unit to gain access to
Picture the rear and cut the cable ties as illustrated in
2 3 photo 1
2 Cable harness FHS water instr?
3 Open the catches and route the F9 connector
4 Remove the fuse and detach one part Save the fuse
from F9
4 5
5 Cut off both the FHS4 & FHS5 cables
6 Half press together and fit cables New cables

FHS4 /1 & FHS15 /3 / = location
FHS5 /2 & FHS14 /4
in
6 7
7 Clamp the connector and
press in the fuses 2x20A
8 Retaining rail
on the RH side
Total for step

0

Document no. Issue
1852760

1 Open the catch. Connect the cable Compare with Does not lock
Connect fuse
Picture FHS9 /12 and catch. 5A fuse existing cable if turned the
wrong way.
1 1 terminals, which way
2 Open the catch. Connect the cable they should be turned
FHS13 /47 and catch. 10A fuse
2 2
Total for step

0

Document no. Issue
1852760

Connect relay 1 Lift up the relay holder R400 & cut Power turned off?
Picture off all cables from it. Save the relay.
1 2
2 Press in both relays in the new holder
and refit in the same position.
3 Clamp & hide the cut off They must not be

loose.
3 3
Total for step

0

Document no. Issue
1852760

1 Route the red cables "by the green ones" towards the fire wall
Picture FHS3, FHS16 & C55.D
1 2
2 Route the blue cable FHS22 by the glycol container
3 Detach connector C234 situated at the rear. See the pictures
4 Cut off the old cable & open connector C234

3 3
5 Detach the old cable terminal
using tool 99585
6 Press in the new cable FHS22 in C234/3 Use the tool

as a location
template
7 Lock the connector & refit
4 4
connector
5 6
Total for step

0

Document no. Issue
1852760

Electrical installation rear & front 1 Detach the control units which are in the way of
Picture the positive cable C55.D , FHS3 & FHS16
1 1
2 Pull out the old FHS3 cable from C102/31 / = location
and cut it off.
3 press in the new cables

in
FHS3 /31 & FHS16 /15
4 Lock them on the front You haven't

4 5 31
forgotten to lock both?
3 15
Fit the glove C102
1 5
Total for step

0

Document no. Issue
1852760

Connect positive cable 1 Cut off the cable shield
Picture
1 2 2 Undo the nut
3 Cut off the old cable C55.D
4 Fit the new C55.D and fit the nut

and fit the cable shield loosely.
3 4
Q 5 Tighten the nut to 16Nm
6 Refit the rubber protection on

both nuts & tighten the cable tie
(The picture shows how it should be fitted)
5 6
7 Fit the control units which were detached Make sure that no Short circuit
previously cables get caught
8 Route the cables towards the driver's side
7 8
Total for step

0

Document no. Issue
1852760

Connect driver's side 1 Open panels & the instrument panel
Picture
1 2 Detach connector G2. Open it and New cables
insert cable FHS12 , FHS8 & FHS23 in (1 cable terminal with
any position. Lock & refit connector. 3off black cables)
3 Detach connector C275 and open it
4 Press in FHS6 in any position &

2 3
clamp it and refit
in the same position.
5 Detach the old connector S62

from the fuel heater button.
Clamp it.
4
6 Press in the new S62 connector in the button. Fuel heater
button
Total for step

0

Document no. Issue
1852760

1 Switch on the power Check that the
Check, clamp & refit
Picture exhaust hose is on.
2 Check that the fuel filter heater
is working
3 Clamp
4 Refit all panels etc.
5 Detach the exhaust hose
6 Clean
7 Complete the paperwork in process
Total for step

0

Document no. Issue
1852760
Q Safety Quality control Safety point
3.0 SSSTUE20080910 sec. sec.

Electrical installation (only with FFU 380935). 1 Fit the heat shield, fuel heater
Picture on the filter.
See photo.
2 Connect the cable harness FHS water frame

on the heat shield. Route the cable in the cable
duct over the T member where the filter is
fitted. Continue forwards in the right-hand frame
member to the cable grommet by the
shock absorber RH-front.
Route the cable through the grommet & put it
in the plastic rail RH front.
1 Continue along the cable harness up to
RH front & clamp it with:
Cable tie: 380X7.6.
Ensure that the fuel pipes are further away

from the filter due the heat radiation from
the heat shield.
Total for step

0

Document no. Issue
1852760

Electrical installation (only with FFU 380935). 1 Fit cable harness under the instrument
Picture panel according to:
Wiring diagram: FHS.
(See the last page).
2 If a fuel heater is already fitted,

existing cable harness must be renewed for:
Cables: Cable harness FHS water instr.
3 This cable harness is for both engine

fuel filter & water separating filter.
4 If the vehicle is not fitted with engine fuel heater

C234
Pin 3
fit the cable harness: cable harness FHS instr.
5 Connect according to wiring diagram:

Hydraulic pipe assy centre X.
See diagram.
Total for step

0

Document no. Issue
1852760

Electrical installation (only with FFU 380935). 1 Place relay mini
Picture Fuse holder, connector F9 instr
according to photo.
2 R46 is fitted for water separating

filter if the vehicle DOES NOT have engine fuel
heater, otherwise fit R43 for
water separating filter.
3 Fit relay in relay holder & 20A Fuse supplied

fuse in fuse holder F9. with the cables.
Total for step

0

Document no. Issue
1852760

Consequences
Electrical installation (only with FFU 380935). 1 Power supply taken from plus point Cut the power
Picture behind the control units. by the battery
Socket: 13mm. master switch!
Torque: 16Nm.
(See photo).
2 Note:
Remember to refit the rubber
protection on the cable fittings.
Total for step

0

Document no. Issue
1852760

Consequences
Electrical installation (only with FFU 380935). 1 Place switch, fuel heater
Picture according to photo.
Info:
If all positions are taken in the upper
row & the lower row is taken
by a storage compartment (see picture), then renew
this storage compartment for a button panel and
blind plug the vacant positions.
Part no. for:

Button panel.
Blanking piece.
Total for step

0

Document no. Issue
1852760

Electrical installation (only with FFU 380935). 1 Blue cable FHS22 to be fitted to C489
Picture (Pos. 18), if the vehicle is not fitted with contact housing:
1431424 should be fitted.
C100 C101 C102 C103 Info:

On certain vehicles, C102 in the front may be missing,
use C101 instead.
2 Behind the instrument cluster a

case rubber should be fitted on
lamp L123.
(fourth lamp position counted from below).
Total for step

0

Document no. Issue
1852760
Addition: Vehicle
Tempo/Denomination not specified with warning Sy No. Operation Important/things to consider Consequences
lamps. Sometimes the cable harness in the cab is missing on
Picture vehicles with water separating fuel filter with heat
When a vehicle is missing cable harness between C489

& instrument cluster, it is necessary to
complete with cable harness BWS warning
lamp instr.
between C489 & C146.
Instrument cluster:
Fit cable harness BWS bulb assy.
Symbol sheet on symbol lens.
Symbol lens in the instrument
cluster.
The connections needed are mentioned

below.
BWS178 between C489/18 and C234/3
BWS176 between G1/15 and C146/1
See the wiring diagram!

Total for step

0

Document no. Issue
1852760

Start the engine / Complete the paperwork. 1
Picture
2 Start the engine & leave it running. Note:

In order to remove any air pockets. If the vehicle is difficult
to start,
3 fault codes are

generated, clear
4 using a PC.
5 Clean out the cab.
6 Complete the paperwork for the job.
7 Move the vehicle in progress.
Total for step

0

ECO: 380935
Part number Quantity Description
When 557A(fuel heater with) and 3113B (COO7)
1887964 1 CABLE H FHS/WATER INSTR
1493046 1 RELAY MICRO
When 557Z (fuel heater without) and 3113B (COO7)
1887961 1 CABLE H FHS INSTR
1493046 1 RELAY MICRO
1741914 1 SWITCH FUEL HEATER
1749227 1 CONNECTOR F9 INSTR
Electrical parts for all chassis:
1804500 1 CABLE H FHS WATER FRAME
1777451 1 FUEL HEATER
If contact housing in C489 is missing mount part 1431424:
1431424 1 CONTACT HOUSING 21-POLE SOCKET
MECHANICAL INSTALLATION:
Parts for all chassis:
1780729 1 PREFILTER FUEL
1780730 1 PREFILTER SPINN-ON
1780731 1 PREFILTER HEAD FUEL
1722417 4 INSERT CONNECTION
1805090 1 BOWL WATER BOWL
1804123 1 FUEL PIPES
*Note:If fuel filter placed far long from the fuel tank with fuel pick
up then use two 1853278 and two 1853280 fuel pipes!
Parts when filter mounted somewhere inside the frame:
(filter always to be mounted inside the frame)
1804458 1 BRACKET
814859 2 HEXAGON SCREW M14X40
815819 2 WASHER 15X26
815149 2 HEXAGON LOCK NUT M14
807310 4 WASHER 10.5X20
When the fuel pipes exchanged and connected to the fuel pump use
two insert connections 1722417:
When 4x2 and retarder use a washer 325015 when mounting bracket
1804458:
325015 1 WASHER
ECO: 390287
Part number Quantity Description
1780729 1 PREFILTER FUEL
1780730 1 PREFILTER SPINN-ON
1780731 1 PREFILTER HEAD FUEL
1805090 1 BOWL WATER BOWL
*Note:If fuel filter placed far long from the fuel tank with fuel pick
up then use two 1853278 and two 1853280 fuel pipes!
1804458 1 BRACKET
815819 2 WASHER 15X26
807310 2 WASHER 10.5X20

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Variant Safety point Document no.

Position Issue Path

3.0 Electrical installation (only with FFU 380935).

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

2x Hexagon screws M10X40

On trucks, the filter is fitted on the

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

2 Fit the filter on the bracket with.

3 3 Fit insert unions on the filter.

4 Plug remaining in/outputs.

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

4 1 2 Place Absol mat + container

3 Cut any chafe protection &

4 Cut P-pipe: RA & RU. Use The pipes may

& bend them into the container protective goggles! be pressurised

2x Insert unions Diesel splashes.

Long socket: 22mm.

to drain most of what is in the P-pipes against the

(use an air gun) container

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider Consequences

1 the cut off ends using cable ties or cable harness

(otherwise, go to the next page) are damaged

Use pre-bent P-pipes contact

3 Refit any chafe protection &

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider

which are not tightened. cable duct

3 Route 2off new P-pipes from the filter to the engine

4 Follow the routing of the original P-pipes

5 Clamp underneath the vehicle

6 Picture of pre-routed fuel pipe

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider Consequences

2 Unscrew the unions & renew these.

4 5 3 Clamp the new P-pipes Hide the cut off

Q 5 Smooth the P-pipe ends and Make sure that no Leakage

6 Clamp & do not forget the Absol mat

Parts and tool handling Step

Total for step

Version 2 \\Global\Public\Fit_For_Use\Prod.teknik\Mallar\Pos_Tempo mall MSDUT

Tempo/Denomination Sy No. Operation Important/things to consider Consequences