PROJECT BASED LEARNING

ME2071 – MANUFACTURING PROESSES

Assoc. Prof. Tran Anh Son.

Email: tason@hcmut.edu.vn

1. List components of a car. For example Honda City RS.

No. Part Material Description

1. Shaft Steel Shape, Size, Specification,…
2.

2. Indicate the potential processes to manufacturing each part.

No. Part Potential processes Description

1. Shaft • Casting
• Forging
• Machining
2.
3. Describe the manufacturing processes
3.1. Metal Casting Processes

No. Part Needs Raw material Processes Product

Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing • Material Machine, • Surface
• Quantity • Surface Tools,… quality
• quality • Dimension
• Shape • Tolerance
• Dimension • Mechanical
• Mechanical properties
properties • …
•
2. • •

3.2. Bulk Deformation Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.3. Sheet Metal Forming Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.4. Powder Metallurgy

No. Part Needs Raw Processes Product
material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.5. Ceramics and Glasses Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.6. Plastics and Composite forming and shaping

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.7. Machining Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
 1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.8. Grinding and Abrassive processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.9. Advanced Manufacturing Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

3.10. Rapid-Prototyping Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
 • Tolerance
• Mechanical
properties
• …
2. • •

4. Joining Processes

No. Part Needs Raw Processes Product

material Equipment Process Fundamental Specification
parameters of process
1. Shaft • Drawing ???? Machine, • Surface
• Quantity Tools,… quality
• • Dimension
• Tolerance
• Mechanical
properties
• …
2. • •

5. Student (or a group of students) chooses a part assembled in an equipment cluster, then presents
the whole processes of manufacturing the part and assembling the cluster.