NT221312 Draft

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FUGRO TECHNICAL SERVICES LIMITED

Tel : +852-2450 8233


Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 1 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Inspection of Fabrication of Structural Steelwork out Hong Kong for the Project -
Columbarium at Cape Collison Road in Chai Wan (Programme No. 023NB)

Subject: Inspection of Fabrication of Steelwork Outside Hong Kong

Dear Sir,
Enclosed herewith please find our inspection report No.220196NT221312 Dated: 23/08/2022 for
Final inspection at Dongguan Qiaotou Zhude Hardware Processing Factory

Should you need further information on this report, please feel free to contact us.

Thank you for your attention.

For and on behalf of


Fugro Technical Services Ltd.

V.K. Babu
Manager - NDT/Welding Dept.
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 2 of 13
Report No. : 220196NT221312 Date Inspected: 23-08-2022
Inspection Report (Galvanization)
Summary of Inspection
The total number of members that has been blast cleaned, the number of members that has been
1 inspected for blast cleaning in this visit, since the last inspection visit and the remaining number of
members that has not yet been blast cleaned; and
N/A

2 Identification of steel members for blast cleaning that has been inspected in the visit.
Ref to Appendix: 1

Details of Inspection and observation


Activities Involved Observation / Findings / Corrective action Reference

Follow up of the Recommendation of the previous


N/A N/A
report

Ensure that all QA/QC documentation and all


Factory does not provide QA/QC documents and
compliance test results of fabrication works are in N/A
records
order

Check surface condition prior to hot-dip


galvanization (All weld slags and paints on steel
No such activity during visit N/A
surface shall be removed. All cut surfaces shall be
ground smooth)

Check vent and drainage holes in accordance with


No such activity during visit N/A
approved shop drawings

Check the process of galvanization in accordance


with the approved method statement and QA/QC No such activity during visit N/A
has been implemented

The galvanize thickness was 125-166um, and the


Check thickness of galvanization coating Appendix: 2
test results met the design requirements

Record all the defects Galvanized surface is smooth without zinc slag Appendix: 2

Carry out repair work in accordance with the


No such activity during visit N/A
approved method statement

Recommendation: Nil

Conclusion: The above works were checked.

Remark: Nil
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 3 of 13
Report No. : 220196NT221312 Date Inspected: 23-08-2022
Inspection Report (Painting)
Summary of Inspection
The total number of members that has been blast cleaned, the number of members that has been inspected
1 for blast cleaning in this visit, since the last inspection visit and the remaining number of members that
has not yet been blast cleaned; and
N/A

2 Identification of steel members for blast cleaning that has been inspected in the visit.
Metal Railing : T5-5,T6-2,T8-3(3pcs),T5-6,T7-6,T8-5,T8-9,T7-10,T5-8,T6-9,T7-3,T1-1,T1-1,T1-4,T1-1,T1-5,A41,A9-
1,A9-2,A36-1,A36-2,D20-7,D17-4

Details of Inspection and observation


Activities Involved Observation / Findings / Corrective action Reference

Follow up of the Recommendation of the previous report No such activity during visit N/A

Method of painting and procedure to be in accordance with


the approved method statement and specifications No such activity during visit N/A
(Information of paint shall be recorded)

Paint and associated materials are properly stored and


No such activity during visit N/A
protected

Witness T-wash process and application of primer No such activity during visit N/A

Check each coat is completely dried before the application


of further coats and all coats are applied within the No such activity during visit N/A
allowable time limit

Check the dry film thickness of the paint coats Paint thickness is acceptable Appendix:4,7

Small amount of damage was found on paint surface.


The painting peeled off easily because of failure of
paint adhesion issue and unacceptable.
Visual inspection for surface defects and record all defects Appendix: 3,5,6
(Metal Railing : T5-5, T6-2, T8-3(3pcs), T5-6, T7-6,
T8-5, T8-9, T7-10, T5-8, T6-9, T7-3, T1-1, T1-4, T1-
5, A41, A9-1, A9-2, A36-1, A36-2, D20-7, D17-4)

Check surface preparation work and subsequent protection


No such activity during visit N/A
treatment against the approved method statement

Carry out other tests as appropriate No such activity during visit N/A

Recommendation: Nil

Conclusion: Rejected the delivery of railing and reported to the factory for repair.

Remark: Nil
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 4 of 13
Report No. : 220196NT221312 Date Inspected: 23-08-2022
Inspection Report (Final Inspection)
Summary of Inspection
The total number of members that has been final check and pack up, the number of members that has
1 been inspected forfinal check and pack up in this visit, since the last inspection visit and the
remaining number of members that has not yet been final check and pack up; and
Refer to attached inspection progress
2 Identification of steel members for final check and pack up that has been inspected in the visit.
Ref to Appendix: 1

Details of Inspection and observation


Activities involved Observation / Findings / Corrective action Reference

Follow up of the Recommendation of the previous report N/A N/A

Factory does not provide QA/QC documents and


Document Reiew (QA/QC documents and records) N/A
records

Material Inspection (delivered steel sections to be


Material has been checked on previous visits N/A
checked against manufacturer's certificates)

Unpacked components are stored indoors, and


Storage of structural steel members (Stockist certificate
packed components waiting for delivery are Appendix :2,3,5
and all steel members shall be traceable)
stored outdoors

Check dimensions of members, pre-camber, alignment


All dimensions are checked and recorded by
and setting out of connection joints and holes in N/A
factory QC
accordance with approved shop drawings

Check welds and stud welds according to approved Weld type and dimensions are in accordance
Appendix :2,3
shop drawings with approved construction drawings

Recommendation: Nil

Conclusion: Nil

Remark: Nil
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 5 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Inspection Summary

- Finding:
1 QA/QC documents and records have not been provide during the visit.

Small amount of damage was found on paint surface. The painting peeled off easily because
of failure of paint adhesion issue and unacceptable.
2
(Metal Railing : T5-5, T6-2, T8-3(3pcs), T5-6, T7-6, T8-5, T8-9, T7-10, T5-8, T6-9, T7-3, T1-
1, T1-4, T1-5, A41, A9-1, A9-2, A36-1, A36-2, D20-7, D17-4)

- Conclusion and Recommendation (If Any):


QA/QC and NDT reports for all components should be send to ASD & IIA for record
1
after the fabrication.

2 Rejected the delivery of railing and reported to the factory for repair.

- Follow up action from previous visits:


Nil

• Inspected by:
Name: Xu Chunyu Qualification: CSWIP3.1 Certified Welding Inspector
NACE level 1 coating inspector
Any attachment: Yes ■ No □
Appendix 1 to 8
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 6 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 1

Photo 1 :Check the number of delivery orders and components


FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 7 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 2

Photo 2 to 9 : Galvanized surface and thickness are acceptable


FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 8 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 3

Photo 10 to 17 : T bone and handrail paint finished, paint surface acceptable


FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 9 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 4

Photo 18 to 25 :Paint thickness is acceptable


FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 10 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 5

Photo 26 to 33: Small amount of damage was found on paint surface. The painting peeled off easily because of failure of paint
adhesion issue and unacceptable.
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 11 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 6

Photo 34 to 41 :5 pieces of square pipe railings have also been packed.


We ask the factory to remove all the outer packaging, and the painted surface is acceptable
FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 12 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 7

Photo 42 to 49 :Paint thickness is acceptable


FUGRO TECHNICAL SERVICES LIMITED
Tel : +852-2450 8233
Fugro Development centre, Fax : +852-2450 6138
5 Lok Yi Street, 17 M.S. Castle Peak Road, E-mail : matlab@fugro.com
Tai Lam, Tuen Mun, N.T., Hong Kong. Website : www.fugro.com

Page 13 of 13

Report No. : 220196NT221312 Date Inspected: 23-08-2022

Appendix: 8

Photo 50 to 57 :The components to be shipped have all been signed

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