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Paper Code and Title: H08TM Textile Manufacturing and Testing

Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

TESTING FOR WOVEN FABRICS - HANDLE PROPERTIES

Introduction:

Fabric handle as the name itself implies, is concerned with feel of the material and so
depends upon the sense of touch. It compresses appearance and comfort. Fabric handle is a
subjective phenomenon because it differs from person to person and it’s a challenge to
predict it.This is evaluated by consumers and textile producers subjectively by means of his
hand touch of the fabric from mechanical comfort view point. Subjective method is the most
direct method to measure fabric handle but it restricts scientific understanding.Different types
of material will have different degree of smoothness or roughness when the fabric handle is
to be judges the sensation for stiffness , hardness or softness, roughness or smoothness are all
made use of. Thus to overcome the disadvantage of subjective measurement and also to have
theoretical understanding of fabric handle objective measurement is done.

Parameters Influencing Fabric Hand:

There below are few parameters that have a greater influence on fabric handle:

Weight and density: Weight per unit area (GSM) or unit volume is considered. If the fabric
weight is high it will be hard to feel as compared to low weight fabric. Density measures the
compactness or relaxation of fabric. It the thread density in the fabric is more it will be more
compact when compared to low density. This contributes to the fullness of the fabric

Surface friction: It refers to resistance to be slipping either on the finger or on another piece
of fabric. For balanced fabric surface friction should be adjustable. Otherwise it will create
problem during processing and using. Fabrics vary in surface friction from harsh to slippery.
Sensation of the fabric like smoothness and roughness is contributed by the surface friction.

Flexibility: It refers case s of squeezing of a fabric. Fabrics vary in compressibility from


pliable to stiff. Drapability and crispness is influenced by this property. Depends on fibre
property of the fabric

Compressibility: It refers case of squeezing of a fabric. Fabrics vary in compress ability


from soft to hard.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

Bending Properties

Pierce empirical equation,

• Where,

• M = Mass per unit area (g/m2)

• G = Flexural rigidity.

• C = Bending length (mm)

• θ = Angle fabric bends

• at θ = 7.1º, X = 1

• Higher the bending length, stiffer is the fabric.

• θ = 7.1º, C = L (mm)
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

So, pierce definition of bending length is “the length of rectangular strip of material which
will bend under its own mass to an angle of 7.1º.

 200mm x 25mm specimen strip dimension.


 Allowing this strip to bend to a fixed (41.5º) under its own weight.
 The over changing length is twice the bending length (C = L/2) at θ = 41.5º, X = 0.5.

Shearing and Drape

• The ability of a fabric to deform by ‘shearing’ (so conform to the contours of the
body) differentiates, it from other thin sheet materials such as paper or plastic film.

• Difficult to measure, as textile materials are very flexible.

• The term “Drape” used to describe the way a fabric hangs under its own weight
determines how good a garment looks in use.

• It differs from fabric to fabric and depends on end use.

• A particular value cannot be classified as either good or bad.

• The multi-direction curvature formed is dependent on shear property and bending


stiffness.

Compression

• Compressibility of fabric is defined as the extent or reduction in “Thickness” with the


application of normal pressure.

• During compression, the space between the fibres is decreased until they eventually
come into contact with one another.

• Changes within the structure causes by ,

(i)Bending of individual fibres(ii)Slippage between fibres/yarns.

• Compression of fabric is completed in 3 stages,

• Individual protruding surface fibres are compressed (by bending) [Elastic


Deformation]
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

• Inter yarn or inter fibre friction resist the slippage [Plastic Deformation]

• Lateral compression of the fibres themselves [Elastic Deformation]

• Measurements of thickness and compression properties of fabrics form an integral


part of objective evaluation of “Handle” properties of apparel fabrics.

• During determination of the handle of fabrics, the fabric is compressed between the
fingers.

• Quality of a carpet or any other soft material is judged by testing the compressibility.

KAWABATA EVALUATION SYSTEM OF FABRIC (KESF):

Five different tests can be performed using KES for fabrics and the main mechanical
characteristics produced, are described below

Modules of KES

• 1. KES-FB1 - Tensile and shearing

• 2. KES-FB2 - Bending

• 3. KES-FB3 - Compression

• 4. KES-FB4 - Surface friction and variation

Tensile LT Linearity of load extension


curve
WT Tensile energy
RT Tensile resilience
Shear G Shear rigidity
2HG Hysteresis of shear force at
0.5º
2HG5 Hysteresis of shear force at

Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

Bending B Bending rigidity


2HB Hysteresis of bending
moment
Later compression LC Linearity of compression
thickness curve
WC Compressional energy
RC Compressional resilience
Surface characteristics MIU Coefficient of friction
MMD Mean deviation of MIU
SMD Geometrical roughness
Fabric construction W Fabric weight per unit area
To Fabric thickness

Polar pairsand KES – F Parameters

The below table provides the polar pair of expressions related to fabric hand as a fabric
physical property representing them as a subjective parameters vs objective parameters.

Polar Pair Physical propertis represented


Limp-crisp Bending
Scratchy-silky Frictional
Fine-coarse Frictional
Light-heavy Areal density
Smooth - rough Frictional
Thin - Thick Compression
Firm - sleazy Bending
Hard-soft Compression
Flexible - stiff Bending
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

KAWABATA EVALUATION SYSTEM OF FABRIC (KESF) MODULES:

1. KES-FB1 ® Tensile and shearing

• Stressed up to 500gf/cm load


• Sample is clamped between 2 Jaws with effective test area of 5/L cm x 20/W cm and
subjected to a constant tension of 10gf/cm by a weight attached to the drum on which
one jaw is mounted.
• This type of biaxial extension ia called strip biaxial extension.
• Constant tension is applied by allowing the drum to rotate freely.
• The shear force is measured by a transducer connected to the other jaw which moved
sideways to apply the shear deformation and the shear strain is detected by
potentiometer.
• For hand derivation, the warp and weft directional values are averaged.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

Parameters obtainted:

(a) WT = Tensile energy = Area under the load – extension

(b) Linearity (LT)

(c) Resilience (RT)

(d) Shear Rigidity G slope of curve between 0.5º and 2.5º shear Angle

(e) 2HG = Hysteresis of shear force at 0.5º shear angle

(f) 2HG5 = Hysteresis of shear force at 5.0º shear angle

2. KES-FB2 ® Bending

• Fabric sample is bent between the curvatures –2.5 and +2.5cm-1


• The stiffness(slope) and hysteresis are measured.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

Parameters obtainted:

(g) B = Slope between 0.5 and 1.5cm-1 curvature

(h) 2HB = Hysteresis of bending moment at curvature 1cm-1.

3. KES-FB3 ® Compression

The compressional properties between two plates and increasing the pressure while
continuously monitoring the sample thickness up to a max. pressure of
50gf/cm2(0.49N/cm2).The constant velocity of 20 micro.m/s is maintained. The
shape of the load thickness is similar to the shape of the tame ensile property curve,
and the parameters are used with the identification of compression energy ,resilience
and linearity of compression curve.
Compressional measurement is done by KES-F-3 as shown in Figure. The principle
of the apparatus is shown in Fig. is an example of the recorded curves. The
integration of the curve is computed by the computing block automatically.

The signal from the transducer is passed the filter having prescribed frequency
response and integrated to compute SMD.

Parameters obtained:

(i) LC = Linearity of compression curve

Area under compression curve / Area of triangle

(j) WC = Compressional energy

(k) RC = Compressional resilience


Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

4. KES-FB4 ® Surface friction and variation


Surface geometry smoothness and frictional smoothness are measured. The sensors for these
measurements shown in the figure. The contact surface of the frictional sensor is 10 parallel
piano wires 0.5mm in diameter, and the surface shape is similar to that of a human finger
print.A weight is used to apply 0.5 N contact force during measurement.The rough surface of
fingerprint shape is sensitive to fabric surface roughness.

For geometrical smoothness sensor, single wire of the same diameter is used to measure
geometry more accurately. The signals from these sensors pass a frequency filer with a
second high-pass response. The sweep velocity is 1 mm/s. when we touch a fabric and sweep
our finger across the fabric surface, the sweep velocity is normally 5 cm/s; that is 1 Hz in an
actual sweep. A frequency component higher than about 250 Hz in an actual sweep is
naturally eliminated by the fingerprint surface and the transducer mechanism. The most
sensitive frequency range of human sensation is 50-200 Hz and a filter s used to deect only
this range, eliminating the noise component from surface sensing.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

The parameters representing surface properties are:

• (l) MIU = mean value of coefficient of friction,(for a 2-cm return sweep)

• (m) MMD = mean deviation of coefficient of friction

• (n) SMD = Geometrical roughness

In addition to these, KES-F also measures following fabrics parametersalso,

(o) W = fabric weight per unit area and

(p) To = fabric thickness

FAST SYSTEM (FABRIC ASSURANCE BY SIMPLE TESTING)

It is much simpler than KESF system. The FAST system, developed by CSIRO for quality
control and assurance of fabrics. FAST, or Fabric Assurance by Simple Testing, consists of a
series of instruments and test methods which are inexpensive, robust and simple to use. It
measures properties which are closely related to the ease of garment making-up and the
durability of worsted finishing. FAST-1 gives a direct reading of fabric thickness over a
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

range of loads with micrometre resolution. FAST-2 measures the fabric bending length and
its bending rigidity. FAST-3 measures fabric extensibility at low loads as well as its shear
rigidity. FAST-4 is a quick test for measuring fabric dimensional stability, including both the
relaxation shrinkage and the hygral expansion.

• 1) FAST 1 – Compression meter

• 2) FAST 2 – Bending meter

• 3) FAST 3 – Extension meter

• 4) FAST 4 - Dimension stability test

1. Dried at 105ºC and length (warp/weft) – L1

2. Soared in water and wet relaxed length –L2

3. Redried in oven and measure again - L3

Fast measuring parameters

The below table provides the parameters obtained from each module:
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

FAST – 1: Compression meter

• This instrument measures fabric thickness at various loads and surface thickness

• The fabric thickness at two different pressures enables the accurate measurement of
surface layer thickness

• Thickness is measured at a pressure of 2 gf/cm2

• Surface thickness is the difference in thickness of a fabric measured at pressures of 2


gf/cm2 and 100 gf/cm2.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

• This gives information about the hairiness or surface bulk of the fabric (closely
related to surface treatment like brushing, singeing)

• Released surface thickness is the measure of the surface thickness after the fabric has
exposed to steam or water

FAST – 2: Bending meter

• This measures the fabric bending length according to BS 3356-1961.

• The bending length is converted into bending rigidity, which is directly related to
fabric stiffness – an important component of fabric handle

• The operator error in aligning the sample is eliminated with the use of an optical
sensor

• The main problems associate with bending rigidity occurs in fabrics that have low
values. These fabrics due to the ease with which they bend, would be difficult to
handle and sew.

• Fabric extensibility is combined with bending rigidity to give formability – a


parameter related to the incidence of seam pucker

FAST – 3: Extension meter

• This instrument measures fabric extension at various loads and bias extension

• Extension is displayed as a percentage with a 0.1% resolution

• Extensibility is measured at three loads 5 gf/cm (E5), 20 gf/cm (E20) and 100 gf/cm
(E100).

• The difference between E5 and E20 is used to calculate Formability

• E100 is used in control chart (Fabric Fingerprint) as the measure of fabric


extensibility. If the value is below approximately 2% then the fabric will be difficult
to extend during seam overfeed.

• Bias extension is converted to shear rigidity – which is directly related to


fabric looseness – another important component of fabric hand
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

• Shear rigidity below 30N/m, the fabric deforms so easily that it may give problems in
handling, laying up and sewing.

• Conversely if it is above 80N/m then the fabric can be difficult to overfeed, mould,
etc.

FAST – 4: Dimensional stability test

• This measures relaxation shrinkage and hygral expansion

• The test is completed in less than an hour as compared to the conventional one-day
test

• A forced convection oven, a template and a ruler are the only equipment required to
do the test

Advantages of FAST

• FAST can tell one how well a fabric will perform

• Abnormal FAST Fabric Fingerprints point to potential problem areas

• Fabric Fingerprints can be used for

• Fabric specifications

• Developing new fabrics

• Comparing fabric finishing routes

• Assessing stability of finished fabrics

• Predicting tailoring performance

• Final garment appearance

Broad areas of Use of FAST:

• I)Fabric Finishing (Using FAST-1):

• Change in fabric surface characteristics after finishing process can be


measured.
Paper Code and Title: H08TM Textile Manufacturing and Testing
Module Code and Title: H08TM33 Testing for woven fabrics - handle properties
Name of the Content Writer: Mrs. R. Sukanya Devi

• II) Tailorability:

a) Formability and seam pucker (Using FAST-2 and FAST-3):

• Sewing operations, especially those involved in overfeeding, imposes strains


on the fabric.

• Stiff fabrics resist buckling

• Extensible fabric accommodate overfeed

• b) Laying up and cutting (Using FAST-3):

• Very extensible fabrics, which move around while being cut, cause problems
with sizing, pattern matching and sewing stage.

• c) Sewing of long seams (Using FAST-3):

• Very extensible fabrics are difficult to match over a long seam length.

• d) Steaming and pressing (Using FAST-4):

• Pressing operation rely on amount of fabric shrinkage

• Garment appearance is affected by fabric shrinkage

• e) After care (Using FAST-4):

• Care must be taken when dealing with the fabrics which exhibits excessive
shrinkage

• f) Garment appearance (Using FAST-4):

• During conditions of high relative humidity, the onset of pucker can be


attributed in part to increasing fabric dimension, i.e. hygral expansion.

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