Liebert APM STARTUP: 30 - 150 KVA SMS (SHEET 1 OF 3)

X Date:
Site Name:
Address:
City/St./ZIP:
Contact:
Phone/Fax:
WARNING! LETHAL VOLTAGES AND OTHER EXTREME HAZARDS ASSOCIATED Site ID #: Tag
WITH POWER CONVERSION PRODUCTS MAY BE PRESENT IN THIS ASSEMBLY Ticket #:
OR TEST EQUIPMENT, WHICH COULD CAUSE SERIOUS INJURY, BURNS, OR DEATH. Part #:
DO NOT OPERATE OR TEST THIS ASSEMBLY UNTIL YOU ARE AUTHORIZED TO DO Module Serial #:
SO AND HAVE READ AND UNDERSTAND ALL PERTINENT SAFETY INSTRUCTIONS
(REFER TO TKO).

NOTE: ALL READINGS MUST BE TAKEN USING CALIBRATED TEST EQUIPMENT.

Instructions: Complete each of the following steps in order, checking the Unit Serial #
boxes and entering data as appropriate.

PRE-POWER CHECKS
14 Record the battery information, including open-cell voltage reading
1 Verify the unit is installed with the proper service clearances as outlined in
the Installation Manual. Complete: X Battery Data
Battery Tag # Model # Date Code Open Cell [V]
2 Verify adequate ventilation and air conditioning available. Complete: X

3 With a multimeter, check that no power is going into the UPS. If power is
present (IN, OUT or DC), remove power and re-check. Complete: X

4 Check that any internal/external battery circuit breaker(s) is/are open.

Check that no voltage is present at the battery power connections.
Complete: X

5 Check the UPS and batteries for external damage. Remove all accessible
sheet metal barriers from the UPS and batteries. 15 Check the front and back of the UPS (and battery cabinet(s), if applicable)
Remove the cardboard from the top of the unit (if applicable). Complete: X to ensure that ventilation openings are not restricted. Complete: X

6 Check that the input feeder, (bypass feeder, if dual input) and output circuit 16 Clean the interior of the UPS, battery cabinet(s), maintenance bypass cabinet,
breaker current capacity matches the requirement of the system. Refer to the and Slim-Line Distribution Panel (if applicable) to remove any dust or
Installation Manual for proper feeder sizing. Have the customer set the foreign material. Complete: X
magnetic trip and GFI setting(s) to maximum (if applicable).
Record the recommended and actual feeder sizes. Record any discrepancies. 17 Check that the air filters are clean and installed properly. Complete: X

If UPS is single input, verify links from Main Input terminals to Bypass Input
Terminals are installed STARTUP
Circuit Breaker Size
Recommended: Actual: WARNING! CHECK THAT NOBODY IS WORKING ON EQUIPMENT THAT IS
Input: BEING SUPPLIED POWER FROM THE UPS SYSTEM, SINCE
Bypass: THE UPS OUTPUT WILL BE ENERGIZED.
Output:
18 Check that ALL Power Modules have the Ready Switch in the OFF
7 Check the input, bypass (if dual input), and ground wiring for proper size and position and the ID-DipSwitch is configured accordingly
termination. Refer to the Installation Manual for the correct wire sizes for the (ID.1 starting from the bottom, till max ID.5 on the top). Complete: X
system. Record any discrepancies. Complete: X
19 (Single-input) Connect a phase rotation meter to the input power
8 Check that all power and control wiring are wired in accordance with the connection terminals. Have the customer energize the input feeder to
Installation Manual Complete: X the UPS. Check for proper input phase rotation (A-B-C). Have the
customer de-energize the input feeder. Remove the phase rotation
9 Check for any internal physical damage to the equipment. Check for any meter. Complete: X
broken, damaged, or burned components. Complete: X
20 (Dual-input) Connect a phase rotation meter to the bypass power
10 Check all assessable nut, bolt, and screw connections and mechanical connection terminals. Apply bypass power and verify proper phase
assembly mounts and tighten (if necessary). Complete: X rotation for bypass input. Check for proper input phase rotation (A-B-C).
Remove power and disconnect the rotation meter. Complete:
11 Check that all ribbon cable connections and discrete wire terminal N/A: X
connections are secure. Complete: X

12 Check that all battery connections are tightened to the proper torque WARNING: INPUT, OUTPUT, AND BATTERY EMI FILTERS HAVE NO
specification. Connect the battery inter-tier connectors that were removed DISCHARGE PATH! AFTER REMOVING POWER FROM THE UNIT, YOU
prior to shipping (if necessary). Complete: X MUST BLEED DOWN EMI ASSEMBLIES IF WORKING IN THE VICINITY
OF INPUT, OUTPUT, AND BATTERY TERMINALS. ONCE POWER IS
13 Check internal battery for proper connection. For each tray, insert the three REMOVED, WAIT UNTIL DC CAPS HAVE FULLY DISCHARGED
battery groups, close rear BCB and measure DC Voltage on Battery bars. BEFORE PROCEEDING.
Every tray should be @ 375-390 VDC.
After every measure, re-open the BCB. Complete:

APM Startup Report - Cod. 273437 - Rev. 11/12/2010 1/3

21 Apply power and wait for the unit to complete the startup. Verify Rectifier LED OPERATIONAL CHECKS
is solid green after approximately 30 seconds. Complete: X
42 With a thermal scanner, measure and record the battery cabinet(s)
22 Verify Rectifier, Bypass, and Output LED are solid green. Battery LED is Red temperature.
and Status Led is Amber. Verify Status window on LCD screen displays
Complete: X Cabinet 1 Cabinet 2 Cabinet 3 Cabinet 4

23 Verify the revision of firmwares and UPS model displayed in the LCD Version
tab. ALL Power Modules MUST HAVE THE SAME REVs. Complete: X Complete: X

Rectifier Inverter 43 With a thermal scanner, perform a temperature check on all breakers,
Monitor Bypass connections, and associated controls in the UPS Record any
discrepancies. Complete: X
24 Connect laptop to RS-232 port on the Bypass Module using a DB9 F-F null
modem cable and launch Paramset software. Complete: X 44 Check that the unit is operating on UPS (not on bypass). Allow the unit to
operate normally until the battery current on the display is less than 5 amps.
25 Verify communication established. Complete: X Ask to the customer to open the input feeder to the UPS and verify unit runs
on battery. Perform thermal scan of battery connections, then re-apply input
26 Launch “System Parameter”, verify/configure the following: and confirm unit returns to normal operation. Complete: X

UPS Model Complete: X 45 Using a multi-meter, record specified voltages and currents according to the
Grant kVA Complete: X tables.
System Voltage Level Complete: X Input AC Volts
Output Frequency Complete: X A-N: B-N: C-N:
Battery Parameters Complete: X Current: Current: Current:

27 Verify/Configure optional System Parameters according to the installation (Dual-Input only) Bypass AC Volts
requirements/customer preference. Complete: X A-N: B-N: C-N:
Current: Current: Current:
28 Once all System Parameters are correct, click Save to file and save the file.
Complete: X Output AC Volts (Inverter)
A-N: B-N: C-N:
29 Verify/set configuration settings for Rectifier, Inverter, and Battery parameters. Current: Current: Current:
Complete: X
Output AC Volts (Static Bypass)
30 Set ALL Power Modules Ready Switches in the ON Position. Complete: X A-N: B-N: C-N:

31 Press the Inverter On pushbutton. The inverter LED on the mimic display Output AC Volts (Maintenance Bypass)
should flash. At the completion of the inverter self-tests, the logic will A-B: B-C: C-A:
transfers the load to inverter. Complete: X
Battery Float Voltages
32 On the Mimic Panel, the rectifier, inverter, load LED show green after 1 minute. Battery Bus + Battery Bus -
The Battery LED should be Red and the Status LED should be Red.
Complete: X AC Ripple Battery Current

33 Close Battery Circuit Breaker(s). Alarm will sound and the LCD status window Current Battery Temp
should indicate “BCB Closed”. After 10 seconds, the Rectifier, Inverter, Load
and Status LED should be solid green. Bypass and Battery LED should be Battery Capacity
extinguished. Complete: X
Complete: X
34 Transfer the unit to bypass by pressing the Inverter Off pushbutton.
Verify the system transfers to bypass. Complete: X

35 Press the Inverter On pushbutton to place the unit back online.

Complete: X

36 Press the local EPO button and verify the Battery Breaker(s) trip.
Verify with a digital voltmeter that no power is present at the Output.
Complete: X

37 Restart the unit by pressing the Fault Clear button. Once the rectifier is online
and the load is on Static Bypass. Complete: X

38 Verify that the UPS is in bypass. Press the Inverter Off pushbutton if the unit is
online. Complete: X

39 Close Maintenance Bypass Breaker (MBB). Verify with a digital voltmeter that
power is present to the customer's load. Complete: X

40 Transfer from Maintenance bypass to static switch bypass by opening the

Maintenance Bypass Breaker. The system is now on internal bypass.
Complete: X

41 Transfer from internal maintenance bypass to normal operation by pressing

inverter on push button. After 1 minute verify Inverter LED is solid green.
Complete: X

APM Startup Report - Cod. 273437 - Rev. 11/12/2010 2/3

 OPERATIONAL CHECKS (CONT'D) POST-STARTUP

46 Check that the system operates properly while being supplied by generator 50 Before exiting the Paramset software, save each configuration file (parameter
(if available) Complete: X N/A screens) to a folder on your hard drive. Name the folder with the site name
for ease of retrieval in the future. Complete: X
47 Check that the system operates properly while supplying the customer's
critical load (if available) 51 Shut down the UPS. Install any option kits that shipped with the unit.
Complete: X N/A Install each kit carefully, one at a time. Restart the UPS each time an option is
installed, to check that it is operating properly.
48 Verify the CORRECT Battery curve is loaded List all options that are present in the unit.

49 Record the following LCD Display readings and verify accuracy to +/- 2.5% NOTE: If an OC-Web / NIC card is installed, verify the baud rate is configured
to 4800 via the settings screen on the LCD.
Mains
A B C 52 Exit Paramset Software. Complete: X
L-N Volts
Frequency 53 Install or perform any applicable Field Change Notices Complete: X
L-L Volts
L-L Currents 54 Clean the exterior of the UPS, battery cabinet(s), maintenance bypass
Power Factor cabinet, and Slim-Line Distribution Panel (if applicable) to remove any dust
or foreign material. Complete: X
Bypass
A B C 55 Conduct operator training for the customer. Record the name and title of each
Frequency person that attended the training.
L-L Volts

Output
A B C
Amps
Frequency
L-L Volts
Power Factor 56 Record any items that require customer action

Load
A B C
Sout (kVA)
Pout (kW)
Qout (kVAR)
Load Level (%)
Crest Factor 57 Reinstall all sheet metal barriers that were removed in step 4. Check that no
holes or gaps are present inside the UPS cabinet that could interfere with
proper airflow for component cooling (examples include conduit holes not
filled, and gaps between the access panels and the frame).
Complete: X

58 Indicate that the startup is complete by recording the name of the customer
representative approving the work, and having them sign below.

Customer Name / Title:

Customer Signature:

CE Signature:

APM Startup Report - Cod. 273437 - Rev. 11/12/2010 3/3