MECHANICAL Engineering Design

ASSIGNMENT NO 1

NAME: MUHAMMAD SUBYYAL

M.SAJAWAL RAHIM
MUHAMMAD RUMAN
CLASS: F19-BSME-FET
REG NO.: 870-BSME-FET-F19
862-BSME-FET-F19
893-BSME-FET-F19
SUBMITTED TO: Sir. Ishfaq

PRODUCT DEVELOPMENT
 1. Identify the Need
High-speed gas guns are used in a variety of applications where high-
velocity impacts are required. Some of the key needs and applications of
high-speed gas guns include:

1. Materials science research: High-speed gas guns are used in

materials science research to study the behavior of materials under
high-velocity impacts. This can include studying the properties of
metals, ceramics, and other materials, as well as understanding the
impact resistance of various materials.
2. Ballistic testing: High-speed gas guns are also used in ballistic testing
to evaluate the performance of materials and structures under high-
velocity impacts. This can include testing the effectiveness of body
armor, vehicle armor, and other protective materials.
3. Aerospace testing: High-speed gas guns are used in aerospace testing
to simulate the impact of high-speed debris or projectiles on aircraft
components or other structures. This can help engineers design more
robust and reliable aerospace systems.
4. Impact physics research: High-speed gas guns are also used in impact
physics research to study the behavior of materials and structures
under extreme conditions. This can include studying the mechanics
of high-speed impacts and developing models to predict impact
behavior.

2. Plan for design process

The design process for a high-speed gas gun typically involves the following
steps:

1. Define the objectives and requirements: The first step in designing a

high-speed gas gun is to define the objectives and requirements of
the system. This can include specifying the desired projectile velocity,
impact energy, accuracy, and reliability.
2. Conceptual design: Based on the objectives and requirements,
engineers will develop a conceptual design for the high-speed gas
gun. This will include selecting the type of gas used for propulsion,
 determining the size and shape of the gun barrel, and identifying any
special features required for the system.
3. Detailed design: Once the conceptual design is complete, engineers
will develop a detailed design for the high-speed gas gun. This will
involve selecting specific components, such as the valve, piston, and
trigger mechanism, and designing the gun barrel to meet the desired
specifications.
4. Prototype testing: After the detailed design is complete, a prototype
of the high-speed gas gun will be built and tested to ensure that it
meets the desired performance requirements. Any issues or
problems that are identified during this testing phase will be
addressed and corrected.
5. Production: Once the design has been finalized and any necessary
modifications have been made, the high-speed gas gun will enter into
production. This will typically involve the mass production of the gun,
with strict quality control measures in place to ensure that each unit
meets the required standards.
6. Post-production testing and evaluation: Once the high-speed gas gun
is in production, it will undergo additional testing and evaluation to
ensure that it continues to meet the desired performance
requirements. This may involve ongoing maintenance and support to
ensure that the gun continues to function properly

3. Develop engineering specification

1. Projectile velocity: The gas gun should be capable of achieving a
minimum projectile velocity of 1,000 meters per second.
2. Projectile mass: The gas gun should be able to launch a projectile
weighing up to 50 grams.
3. Accuracy: The gas gun should be capable of delivering a projectile
with a maximum deviation of 1% from the target.
4. Reliability: The gas gun should be able to operate reliably for at least
10,000 shots with minimal maintenance.
5. Safety: The gas gun should include safety features such as a trigger
lock and a pressure relief valve to prevent accidental firing and over-
pressurization.
3. DEVELOP CONCEPT
1. Material selection: The gas gun should be made of high-strength
materials that can withstand the high pressures and forces generated
during firing. Common materials used for gas gun fabrication include
stainless steel, titanium, and aluminum alloys.
2. Machining: The gas gun components will need to be precisely
machined to ensure proper fit and function. CNC machining is often
used to produce accurate and repeatable parts.
3. Assembly: The gas gun components will need to be assembled using
proper techniques and tools to ensure proper alignment and tight
tolerances. Fasteners should be torqued to the correct specification
to prevent leaks and other issues.
4. Pressure testing: Before firing the gas gun, it should be pressure
tested to ensure that it can safely handle the pressures generated
during firing. This may involve using a hydrostatic pressure test or
other testing methods.
5. Quality control: Throughout the fabrication process, strict quality
control measures should be in place to ensure that the gas gun meets
the required specifications. This may involve using precision
measuring equipment, visual inspection, and non-destructive testing
methods.

4. DEVELOP PRODUCT:

1. Research and design: Engineers will research and design the

gas gun based on the desired application and performance
requirements. This will involve selecting appropriate
materials, components, and design features to achieve the
desired specifications.
2. Prototyping and testing: Once the design is complete,
engineers will build and test a prototype of the gas gun to
ensure that it meets the desired performance requirements.
Any issues or problems that are identified during this testing
phase will be addressed and corrected.
3. Refinement and optimization: Based on the results of the
prototype testing, engineers will refine and optimize the
 design to improve performance and address any issues or
limitations identified during testing.
4. Manufacturing and production: Once the design is finalized
and optimized, the gas gun will be manufactured using high-
quality materials and precision machining techniques.
Quality control measures will be in place to ensure that each
unit meets the required specifications.
5. Support and maintenance: After the gas gun is in use,
ongoing support and maintenance will be provided to
ensure that it continues to operate reliably and safely. This
may involve regular inspections, repairs, and replacement of
worn or damaged components.

Manufacture

1. Material selection: High-strength materials such as stainless

steel, titanium, and aluminum alloys are commonly used in
gas gun manufacturing. The materials are carefully selected
based on the desired performance requirements of the gun.
2. Machining: Precision machining techniques are used to
fabricate the individual components of the gas gun.
Computer numerical control (CNC) machines are often used
to ensure high accuracy and consistency in the machining
process.
3. Assembly: The individual components are assembled to
create the complete gas gun. This involves using specialized
tools and techniques to ensure proper alignment and tight
tolerances.
4. Testing and inspection: Before the gas gun is put into use, it
must be tested and inspected to ensure that it meets the
required specifications. This may involve pressure testing,
velocity testing, and visual inspection to detect any defects
or issues.
 5. Packaging and shipping: Once the gas gun has been
manufactured and tested, it is packaged and shipped to the
customer. Careful packaging is necessary to ensure that the
gun is protected during transport and arrives in good
condition.
6. Ongoing support: After the gas gun is delivered to the
customer, ongoing support may be provided to ensure that
it continues to operate reliably and safely. This may involve
regular maintenance, repair, and replacement of worn or
damaged components.

ASSEMBLE

1. Prepare the components: Ensure that all the components

are clean and free of any debris or contaminants. This will
help to prevent damage and ensure a proper fit.
2. Install the barrel: Install the barrel into the receiver or
breach, and ensure that it is properly aligned and secured in
place.
3. Install the firing mechanism: Install the firing mechanism,
which may include a trigger assembly, hammer, and spring.
Ensure that it is properly aligned and securely fastened in
place.
4. Install the gas system: Install the gas system components,
which may include a gas cylinder, regulator, and valve.
Ensure that they are properly aligned and securely fastened
in place.
5. Install the stock or grip: Install the stock or grip onto the
receiver, and ensure that it is properly aligned and securely
fastened in place.
6. Test fire the gun: Test fire the gun to ensure that it is
operating properly and safely. This may involve firing the
gun using different types of projectiles at different velocities
 to ensure that it meets the desired performance
specifications.
7. Final inspection: Inspect the assembled gun to ensure that
all components are properly aligned, securely fastened, and
free from defects or damage.
8. Package and ship: Once the gun has been assembled and
inspected, it can be packaged and shipped to the customer.
Careful packaging is necessary to ensure that the gun is
protected during transport and arrives in good condition.

DISTRIBUTE

1. Determine the target market: Determine the target market

for the gas gun based on its intended use, performance
specifications, and other factors. This may include military
and law enforcement agencies, research institutions, and
commercial entities.
2. Establish distribution channels: Establish distribution
channels for the gas gun, which may include direct sales,
distribution partners, or online sales platforms.
3. Develop marketing materials: Develop marketing materials
to promote the gas gun to potential customers. This may
include product brochures, videos, and online advertising
campaigns.
4. Conduct sales and negotiations: Conduct sales and
negotiations with potential customers, and provide them
with detailed information about the gas gun's features,
specifications, and capabilities.
5. Provide customer support: Provide customer support to
ensure that customers have access to technical assistance,
repair services, and replacement parts as needed.
 6. Manage inventory: Manage inventory levels to ensure that
there is sufficient stock of gas guns to meet customer
demand.
7. Ensure regulatory compliance: Ensure that the distribution
of the gas gun complies with all relevant laws and
regulations, including export control regulations and
weapons licensing requirements.
8. Monitor sales performance: Monitor sales performance to
identify trends, evaluate the effectiveness of marketing
strategies, and make adjustments as needed to maximize
sales and profitability.

INSTALL

1. Choose an appropriate location: Select a suitable location

for the gas gun that provides a safe and secure environment
for its operation.
2. Prepare the installation area: Ensure that the installation
area is clean and free of any debris or obstacles that may
interfere with the operation of the gas gun.
3. Install any necessary infrastructure: Depending on the
requirements of the gas gun, it may be necessary to install
additional infrastructure such as gas lines, electrical wiring,
or ventilation systems.
4. Assemble the gas gun: Follow the manufacturer's
instructions to assemble the gas gun, ensuring that all
components are properly aligned and securely fastened in
place.
5. Connect the gas source: Connect the gas source, such as a
gas cylinder or compressor, to the gas gun's regulator and
valve assembly.
6. Conduct safety checks: Conduct safety checks to ensure that
the gas gun is operating safely and reliably. This may involve
 testing the pressure of the gas source, checking the
alignment of the gun barrel, and verifying that all safety
features are functioning properly.
7. Test fire the gun: Test fire the gun to ensure that it is
operating properly and safely. This may involve firing the
gun using different types of projectiles at different velocities
to ensure that it meets the desired performance
specifications.
8. Train operators: Provide training to operators on how to
safely and effectively use the gas gun, including proper
handling procedures, safety precautions, and maintenance
requirements.
9. Maintain the gas gun: Develop and implement a
maintenance plan to ensure that the gas gun is regularly
inspected and serviced to prevent breakdowns and maintain
optimal performance.

Use of Gas Gun:

1. Before using the gas gun, carefully read and follow the
manufacturer's instructions, safety guidelines, and operating
procedures.
2. Always wear appropriate personal protective equipment
(PPE) when operating the gas gun, including safety glasses,
hearing protection, and gloves.
3. Use only the recommended gas and projectiles for the gas
gun, and never exceed the recommended pressure or
velocity limits.
4. Always point the gas gun in a safe direction and ensure that
there are no people or objects in the firing range.
5. Follow proper handling and storage procedures when
transporting or storing the gas gun.
Cleaning of Gas Gun:

1. After use, clean the gas gun thoroughly to remove any

residue or debris that may interfere with its performance.
2. Disassemble the gas gun according to the manufacturer's
instructions and clean each component with a suitable
cleaning solution and a soft cloth.
3. Use a bore brush and cleaning patches to clean the barrel of
the gas gun, and then lubricate it with a recommended
lubricant.
4. Inspect the gas gun for any signs of damage or wear, and
replace any worn or damaged parts as needed.

Maintenance of Gas Gun:

1. Develop and implement a regular maintenance schedule to

ensure that the gas gun is properly inspected and serviced.
2. Follow the manufacturer's recommended maintenance
procedures, including lubrication, cleaning, and replacement
of worn or damaged parts.
3. Keep the gas gun stored in a clean, dry, and secure location
to prevent damage or corrosion.
4. Conduct regular safety inspections to ensure that all safety
features are functioning properly.

Testing of Gas Gun:

1. Test the gas gun regularly to ensure that it is operating

within the recommended performance specifications.
2. Conduct velocity and accuracy tests to ensure that the gas
gun is firing consistently and accurately.
3. Perform safety tests to ensure that all safety features are
functioning properly.
 4. Maintain records of all testing and inspection results for
future reference.

Diagnose and Repair of Gas Gun:

1. If the gas gun is not operating properly, diagnose the

problem by following the manufacturer's troubleshooting
guide and performing any recommended tests.
2. Identify the specific component or parts that are causing the
problem, and inspect them for damage or wear.
3. Replace any damaged or worn parts with new ones,
ensuring that they are properly installed and aligned.
4. Test the gas gun again to ensure that the problem has been
resolved, and conduct any necessary adjustments or
calibration.

END OF THE PRODUCT

The end of life of a gas gun product typically involves the

following stages:

1. Disposal: When the gas gun reaches the end of its useful life,
it may be disposed of according to local regulations and
environmental guidelines. This may involve recycling or
disposing of the various components and materials of the
gas gun, including the metal components, plastics, and other
materials.
2. Decommissioning: Before disposing of the gas gun, it should
be decommissioned to ensure that it is safe and secure. This
may involve removing any remaining gas or other materials
from the gun, disabling any safety mechanisms, and
rendering the gun inoperable.
3. Recycling: Where possible, the various components of the
gas gun may be recycled. For example, the metal
 components may be melted down and repurposed for other
uses.
4. Environmental impact: During the end-of-life stage, it is
important to consider the environmental impact of the gas
gun and take steps to minimize any negative effects. This
may involve properly disposing of any hazardous materials,
such as compressed gas cylinders, and ensuring that any
disposal or recycling methods used are environmentally
responsible.
5. Product stewardship: Responsible manufacturers and
distributors may engage in product stewardship initiatives
aimed at minimizing the environmental impact of their
products. This may involve designing products for ease of
recycling, implementing take-back programs to recover end-
of-life products, and working with customers and
stakeholders to promote responsible product use and
disposal.