Molinari Rail Systems GmbH

Company profile

Dessau, Germany

CONSULTING ENGINEERING ANALYSIS SYSTEMS

Molinari Rail Systems
Portfolio

«Railway in our DNA»

Molinari Rail Systems is a specialized service provider for the whole railway industry:
OEMs, Operators and all producers of systems and components.
The portfolio of MRS includes for any material such as steel, stainless steel, aluminum :
• Cutting, bending, trimming of parts and components
• Welding of parts, components, carbodies, bogie frames, etc.
• Paining of parts, components, carbodies, bogie frames
• Fitting and assembly of trams, passenger coaches, EMU, DMU, etc.
• Testing and commissioning of trams, EMU, DMU, locomotives, passenger coaches
• Maintenance, repair, refurbishment and modernization of all kind of rail vehicles
Molinari Rail Systems
Location: Desssau

«Railway Site»
Dessau is a historic railway
site and has a long history in
the development and
production of railway vehicles.

Dessau
«Located in the heart of Europe»
Dessau is very well connected to mayor highways
and railway lines. With Leipzig a mayor cargo airport
is close by.
Molinari Rail Systems
Location: Desssau

«Railway in our DNA»

The factory was designed for the
production of railway vehicles.
The premises cover about 100’000 m2
and the shop floor is about 30’000 m2 .
The access and the connection by rail
and to the railway lines is operational
and allows a eays access of material and
vehicles for repair and overhaul.
Molinari Rail Systems
Portfolio

Car Body and Parts

Our quality management system is managed according to DIN EN ISO 9001:2008.
Molinari Rail Systems GmbH is certified according to DIN EN ISO 15085-2, DIN EN ISO
6701-2 and DIN EN ISO 3834-2:2006.

Project plans based on your requirement

• Materials: steel, stainless steel, aluminum
• Integration of individual components

Production of the car body or components :

• Finished, with thermal and acoustic installation
• Including electrical, air-conditioning, water
systems, including complete brake systems
• Draw and buffer equipment
• Complete inner paneling and interior fittings
• Including windows and doors
Molinari Rail Systems
Portfolio

Bogies
Our quality management system is managed according
to DIN EN ISO 9001:2008.
Molinari Rail Systems GmbH is certified according to
DIN EN ISO 15085-2, DIN EN ISO 6701-2 and
DIN EN ISO 3834-2:2006.

References in the area of bogie manufacturing :

• Flexible framework of H-type with two crossbeams
• Wheelsets with monoblock wheels with a diameter of 760 mm
• Wheelset guidelines with levers including the wheelset
bearings
• Power transmission of longitudinal and lateral forces
via push-pull
• Double stage suspension via steel and air springs
• Drive mechanism via two forced ventilated asynchronous
motors transversally arranged
Molinari Rail Systems
Portfolio

Driver Cabs
Our Expertise in the area of driver cabs :
• Project planning of your design requirements
• Self-supporting or partially load-bearing design
• Material choice: steel, aluminum, metal/plastic
and plastic laminate
• Integration of individual components (interior,
exterior fittings)
• Static and dynamic calculation including side
wind tolerance
• Implementation of the electrical plans
• Minimization of interfaces
• Determining puncture resistance
• Operation licenses and approvals
Molinari Rail Systems
Portfolio

Traction Systems
Expertise in the area of traction systems :
• Engineering and Design of complete
propulsion systems
• Engineering and design of the control
and electrical system
• Selection of adequate combustion engine
• Design and production of frames
and housing
• Design and production of piping and tanks
• Testing of propulsion system
• Delivery as »ready to install«
• Spare parts management
Molinari Rail Systems
Portfolio

Door Systems
Expertise in the area of door systems :
• Plug-and-play-solution ready for immediate
installation
• Simple integration of the modular system
• Minimization of interfaces to the car body
• Simple in setting and adjustment work
• Low-maintenance
• High reliability

MRS is able to deliver door modules for

all types of vehicles
Molinari Rail Systems
Portfolio

Maintenance / Repair / Service

• Repair, maintenance, inspection, modification and
refurbishment of vehicles
• Materials: steel, stainless steel, aluminum, material
combinations
• Assessment of existing welded components with
regard
to all aspects of design, production method and
execution
• Build Supervision and Testing
• Design and production of jigs and fixtures
• Non-distructive testing material applications
Molinari Rail Systems
References
Rolling Stock designed and produced in Dessau
The »Metropolitan« has been designed and
produced in Dessau and is a passenger
coach unit for push-pull operation with up to
seven carriages, at the speed of 230 km/h.
The carriages are connected to each other
by central buffer couplings, screw couplings
and buffers (to UIC Standard).
The pressure-tested carriages have a
framework construction made out of steel.
PROTOS® was designed and produced in Dessau
and is in operation in the Netherlands.
The vehicles is electrically or diesel-electrically
powered low-floor EMU/DMU regional train with a
top speed of 160 km/h.
The size of the PROTOS® multiple unit train can
vary, based on the number of cars. The individual
PROTOS cars are independent of one another an
each car has its own powered bogie.
The very long low-floor section enables many
configuration ideas to be implemented without
barriers.
Molinari Rail Systems
Current Projects

«Railway in our DNA worldwide» Technology and manufacturing Know-how

transfer to India and Kazakhstan.
Molinari Rail Systems
Our customer landscape

«Our customers at the center of our activities»

Molinari Rail Systems
for the future

«MRS ready for tomorrow»

MRS as local, regional, national and

international company is aiming at
being a active corporate citizen with
social engagement and commitment.

MRS supported junior football team

of Herta BSC at Allianz Cup in
Dessau in January 2017.

MRS is supporting the education of

new talents in Sachsen-Anhalt.

MRS is safeguarding EHS policies,

environmental friendly production
processes and sustainability in all
aspects of its operations.
 TECHNOLOGIES FOR THE MOST SUSTAINABLE
MODE OF TRANSPORT. MADE BY MOLINARI.

«A passion for railway solutions»

Molinari Rail AG Molinari Rail Austria GmbH Molinari Rail Systems GmbH Molinari Rail International GmbH SAS Ingenieurbüro AG

Merkurstrasse 25 Münchner Strasse 15 Am Waggonbau 11 Münchner Strasse 15 Weitegasse 6

CH-8400 Winterthur A-6130 Schwaz DE-06844 Dessau-Rosslau A-6130 Schwaz CH-9320 Arbon
Switzerland Austria Germany Austria Switzerland
Phone +43 5242 71400 – 12 Phone +43 5242 71400 – 12 Phone +41 71 447 20 60
Phone +41 52 320 60 60 Fax +43 5242 71400 – 800 Fax +43 5242 71400 – 800 Fax +41 71 447 20 69
Fax +41 52 320 60 61 Phone +49 340 2537 100
info@molinari-rail.com dessau@molinari-rail.com info@sas-ingenieurbuero.ch
www.molinari-rail.com
www.sas-ingenieurbuero.ch