Sarwan Singh CHANI

YorckStr. 21, 89077 Ulm, Germany

Email: sschani@gmail.com
Web profile: http://www.linkedin.com/in/sarwansinghchani
DOB: 05-10-1984

“To achieve Zenith position of Engineering Field and to be an important part of this golden era of technology”
“Always ready to flutter towards aim”
Total 13+ years’ experience (11+ years in Aerospace and 2 years in automotive field)

CAx Automation & Developer (Process & Methods): (CAD, CAE, CAM, PLM, PDM & ERP)

Automated Design Process: Expert in reducing manual efforts, customized solutions and frameworks such as ‘DFX’ for “Design
it right first time”, Data Migration, Automatic Pre-DMU and DMU 1.1 generation etc.
Innovation & Cycle Management: Razor-Sharp Focus on Innovation ideas for Product Development. Connecting technologies
by drilling forward & backward to make complete product out of it.
Empowered Business & Benchmarking: Applying enhanced product design benchmark process in other projects. It includes:
 Knowledge Encapsulation: KBE Knowledge Based Engineering: Master-Models (SP & Assy.), Skeleton Modeling,
Design Optimization & KEE.
 Macro & API based customization, GUI customization, and CAx Integration

Airframe (Aerospace): Mechanical Systems (Design to Cost, Structures), Interiors, Electrical Systems Installation.
Automation: Design, Software Development, CAD/PLM Support, Admin and Configuration, K.B.E., Level 3 Support.
Automotive: BIW, Trims, Fixture Design, Lighting Design

Recently developed CAx Automation Tool (Web Based) for DIEHL Aviation Cabins (for customer: Airbus and Boeing) which mainly
includes:
1. Automatic reading the input document from customer and make the 3D detailed design automatically.
2. Maintain each and every small detail within PLM and CAD and organizational rules and creating Master-Models.
3. Automatically check and correct (if required) the quality of 3D Data and create 2D Drawings.
4. Automatic data delivery in Customer database & PLM.

In past developed complete Automatic Engineering Tool (CAD CAM CAE and PLM) for Airbus Beluga-XL Aircraft (Structure Design,
Stress Calculation and NC Machining till vaulting into VPM). Making 100% parametric and highly intelligent design templates
(KBE, KBA and PKT) for Primary and secondary structures of Aircraft. These templates are initiating by framework and generating
the whole DMU. Customized output to ISSY and reactions back to CATIA for part modification and at last NC Programming of the
parts. Main focus on Parametric Knowledge based engineering, Design Tables for Primary and Secondary Structure Design of
Aircraft. Creating automatic tool to design, optimize the aircraft primary structure, which includes:
• CAD CAM CAE PLM Architecture Designer with Automation and interconnectivity with efficient communication during
Engineering Changes, creating master development / packaging, defining master template modeling structures.
• CAA for CatiaV5, NX OPEN for NX.
• Engineering methods and process development
• CATIA DMU Module and Catalogue making
• KBE(rules/checks, reactions, optimisations, scripts, loops), KBA, PKT (Powercopy’ s and UDF’s), PEO and BKT
• Making customized parametric math models and products for commodities using KBE template modeling techniques.
• Extensive knowledge of Catia/NX modeling and an extensive background developing / packaging / synthesizing complex
aerospace/automotive vehicle systems.
• Develop engineering and/or design applications to automate repetitive tasks & embed engineering design requirements.
• Pursue 'Continuous Improvement' through development of engineering applications using CATIA, Knowledgeware, VBA, etc.
• Create/maintain automation application documentation
• Promote awareness of new applications and Cross train the team regarding new/existing automation applications
• Assist in website update & maintenance.
• Level 3 Support for various projects

Parallel integrated all new Automation Apps into Intra Macro Management Tool which is being accessed all over the company
network in different locations in the world through secured access and server. It can be used in all present and future business
verticals (Engineering Services, Technical /Non-Technical) to improve the productivity of the employees and cost saving.
Categorized repositories are obfuscated and being securely accessed.

Design Automation Experience: (See Attached Annexure-I) Page-4

 Scripted number of macros for increasing the productivity of the design teams and quality of the deliverables. Made
CAD-Environments, Scripted interface to manipulate existing function to better-fit customer processes like CATDUA,
Text in Part, Correct Instance, Spell Checker, Data Convertors etc.
 Made own value added tool AeroV5 using VB6 which integrates MS applications, CAD and CAE applications with one GUI.
Made Catia V5 automation macros to generate point cloud data, curve generation and loft generation of Aircraft H400
(HBC, USA).
Aerospace Structure Design Experience: (See Attached Annexure-II) Page-6
Value Analysis Engineering, Design to Cost, making design principles, modeling and drafting of AIRCRAFT STRUCTURAL
COMPONENTS (Primary and Secondary) (A350-900/1000 XWB Keel Beam and Lower Aft-Shell structures using Catia
V5) for both metallic and composites (GFRP and CFRP) as per Airbus Methodologies with experience in CPD and ASL.
Quality check of deliverables, parametric modeling using knowledgeware, integration into Ennovia-VPM, making ECN and
BOM in PDM-SSCI.

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Aerospace Interiors Design Experience:
Making design of Aircraft Interiors like Galleys, Partitions and doghouse for A380 in Catia V5. It includes making SAM,
Part Design, Assembly Design, Drawings (manufacturing and Assembly), Parametric modeling and Assembly,
Knowledgeware, Powercopy and Design Automation. Quality Check of the deliverables, CATDUA, Q-Checker and
integration into PLM.
Aerospace Electrical Systems Experience:
 Making of Aircraft A400M Electrical Harness 2D installation drawings in Catia V5. Input was change history/DQN and
making of 2D drawings from GRM with annotations and making BOM and ECN in PDM SSCI.
 Making installation drawings for A & B supporting brackets for electrical harness on primary and secondary structures in
Catia V4 for ATA 53 and 25 and for sections 12, 13, 15 and 18 for A380 aircraft. Making sessions, CPP files (fasteners),
drawings, BOM, quality check of the deliverables, and integration into PLM.
Miscellaneous Experience and Qualities:
 Possess in-depth knowledge of CATIA V5 Part Design, GSD, GSM, ASM, CPD, Assembly, Drafting, DMU, Kinematics,
Knowledgeware & Design Automation (Macros). Well versed with Airbus tools viz. VPM, PDM-SSCI, Primes and TREND.
 Having good experience on ATA Chapters 25, 53, 87 and 92. Having good knowledge of AI Methodologies.
 6 Months of Experience in Product Development of automobile lamps, ARAI, PPAP, DFMEA, PFMEA, APQP up to PSW sign
off using Unigraphics NX3.
 Handled projects with mutual understanding as a team member or as an individual and completion of projects with in
given time (Time Management).
 Systematic, Flexible, Reliable, Analytical detail oriented, willing to learn; Worked diligently on long and tedious
assignments.

KEY ACCOUNTABILITIES
Process Management
 Suggesting new ideas; preparing process proposals and technical specifications for smooth execution of projects within
the time and cost parameters, evaluating project, present cost / benefit analysis at project decision points.
 Participating in project review meetings for tracking project progress & cost.
Product / Design Engineering
 Performing Solid & Surface Modeling, assembly, detailing and DMU Kinematics & Navigator.
 Planning detailed engineering activities and finalizing requirements and specifications in consultation with Engineering
and Production Departments.
 Looking after technical activities like conceptual design, providing alternate design solutions, modeling & detailing of
various components.
AUTOMATION Support
 Managing the CAD software Level 3 Support and installation that includes system configuration, testing, resolving
complex technical issues, implementing upgrades and providing technical support to the end users.
 Researching, developing, testing and implementing helpful programs to automate redundant tasks along with seeking
better ways to reduce time of development.
 CATIA Automation (Custom Applications/Macros/Scripts):
 Automate Design or Engineering Tasks
 Increase design iterations by performing optimization routines
 Automate 2D or 3D tasks based on your custom specifications
 Increase efficiency of or eliminate repetitive or mundane tasks
 Automation opportunities are virtually endless
 Knowledge Based Engineering:
 Capture your corporate intellectual property
 Drive standardization through knowledge re-use
 Customized Rules, Checks, Reactions, Knowledge Patterns
 “Templatize” your standard part library in PLM and call automatically as required
 PowerCopies, UserFeatures, Design Templates, Skeleton Modeling, Master Models, Engineering Optimizations
 Other Automation Capabilities:
 Microsoft Office Products (Word, Excel, Presentation, Access, Outlook, Publisher etc.)
 Database entry/management with automatic graph/reporting output
 Others available upon request

Certification / Training
 A350-VPM certification at CIMPA, Toulouse, France.
 A350-PDM SSCI certification at EADS Learning Services, Hamburg.
 RDR certification at EADS Learning Services, Hamburg.
 21 STRU CONCESSION SUPPL. ENG. ASS & VA certification at EADS Learning Services, Hamburg.
 AQLA - AP2006 Manage Concession Process & SAP DQN Process certification at EADS Learning Services, Hamburg.
 IPM (Core IP) certification at EADS Learning Services, Hamburg.
 TEAMCENTER-Basis certification at DIEHL Air Cabin GmbH, Laupheim.
 TEAMCENTER DAC Engineering Workflow certification at DIEHL Air Cabin GmbH, Laupheim.
 Teamcenter Konstruktion Mechanik & Elektrik certification at DIEHL Air Cabin GmbH, Laupheim.
 Aircabin A350 Equipment Process and PDMLink-CC certification at DIEHL Air Cabin GmbH, Laupheim.
 Jun’ 2005-May’ 2006: Worked as an Engineer-Trainee in JCB INDIA LTD, India.
 Jun’ 2004-Jul’ 2004: Undergone Four weeks training at Rail Coach Factory, India.

Personal / Passport Details

1. Passport Number: K9511054
2. Date of Issue / Expiry: 02-02-2013 to 01-02-2023
3. Nationality: Indian
4. EU Blue Card(Aufenthaltstitel): valid till 16-08-2020
5. Driving License(Führerschein) B-Class

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Employment History and Projects Done:
Since May’ 2016 – Till Now: With DIEHL Aviation, Laupheim, Germany. (As CAx Automation & PLM Lead)
1. Mainly responsible for CAx Macro management Tool, Master models creation along with KBE and PLM
Since June’ 2013 – Till April’ 2016: With P3-Voith Aerospace GmbH, Germany. (As Automation & Design Lead)
1. Executed Value Analysis Engineering, Design to Cost for A350 XWB 900/1000 Series Airframe (Primary and Secondary
Structure) with cost management, weight management, manufacturing lead time within time management. It also
includes Problem solving and conflict management. Making design principles and to go from all aspects. Standardizing
the process with Design Automation using Catia V5, Ennovia-VPM in Airbus, Hamburg.
Since July’ 2012 – May’2013: With Aspect Ratio GmbH, Germany. (As Design Engineer)
1. Executed Design/Check A350 XWB 900/1000 Series Cargo Lining secondary structures Section 13 and Section 16-18
(Ceiling and Sidewall LH/RH), mass reduction, DQN’s, RDR’s, Design Process Standardization using Catia V5, Ennovia-
VPM, PDM-SSCI, IPM in Airbus Plateau, Bremen, Germany
2. Design Automation to increase productivity and quality of the deliverables.
Since Sep’ 2010 – June 2012: With Larsen & Toubro Limited-IES, Bangalore. (As Project-Leader)
1. Executed A350-XWB Primary Structures Aft Lower shell and keel-beam design and detailing in Airbus France.
2. Executed challenging role with reputed Airbus for military program A400M in Airbus, Bremen for increasing designer’s
productivity, automatic quality checker of the deliverables and automatic work package maker for offshore.
3. Executed Aircraft Hydraulic Valves detailing and standardization for HBC, USA.
4. Catia V5 customization and automation like Part/Product/Drawing Checker, Spell checker, 3D Text in CATPart etc.
5. Made Catia V5 automation macros to generate point cloud data, curve generation and loft generation of Aircraft H400
(HBC, USA).
6. Data Migration tool from CATIA V4 to CATIA V5, CAD Administration and Software development.
7. Making macros in VBA for final report generation (deliverables) from different CAE packages
Sep’ 2007-Aug’ 2010: With EDAG Engineering & Design India Pvt. Ltd. (As Senior Engineer-Aerospace)
1. Aerospace Interiors design for Galleys, Partitions and Doghouse including SAM, Part Design, Assembly and
Manufacturing/Assembly drawings. It also includes making BOM and integration into PLM.
2. Drawing Creation for Airbus A-380 customized Harnesses A & B-Brackets on number of interface point basis, riveting
brackets with aircraft primary structure. Executed retrofit and cabin conversion for AIRBUS on ATA Chapter 25.
3. Creation of installation drawings for Center & Lateral hat rack, seating system and BOM.
4. Executed Trims (surfacing) on Daimler methodology using Catia v5.
5. Drawing creation of welding fixtures for Volkswagen, BIW parts for Ashok-Leyland.
6. Drawing Creation for Airbus A series aircrafts for interiors modifications like seat arrangement and Over Head Stowage
Bins (OHSB).
7. Data migration from CATIA V4 to CATIA V5.
8. Creation of Data Sheets and quality checking of drawing by Q-Checker.
Jan’ 2007-Aug’ 2007: With MINDA Industries Ltd. (As Member Design)
1. Involved in the Concept and 3D CAD Modeling, Testing and Analysis Reports, ARAI, PPAP, DFMEA, PFMEA, APQP up to
PSW sign off.
2. Product Development of Front Fog Lamps, Tail Lamp, Side Repeaters and Room Lamps for Ford-Fiesta & Ford-Ikon.
Jul’ 2006-Dec’ 2006: With Sphinx Worldbiz Limited. (As Engineer-Trainee)
1. Warpage Analysis of Hub Assembly of Ceiling Fan.
2. Involved in the CAD Modeling, FEA Modeling and Analysis.
3. 3D Tetrahedral meshing was developed as per customer specifications with mesh quality criteria for durability analysis.
Jun’ 2005-May’ 2006: With JCB India Limited (As College-Trainee)
1. Modeling of major components of 3d-excavator and their pallets design.
2. Involved in the 3D modeling and pallet designs for 3Dexcavator major parts.
3. 3D modeling done of MAINFRAMES, LOADER TOWER, BOOM, DIPPER, LOADER ARM and then pallets are designed as per
given space.

Software Skills
CAx Software: CATIA V5, CATIA V4, UNIGRAPHICS-NX, Ennovia-VPM, TEAMCENTER, PDMLink-SSCI, Cadint, Windchill, TAKSY,
CCD, AutoCAD R14-2004, SolidWorks, Solid Edge, AUTODESK-Walkthrough, MASTER-CAM, CNC (FANUC & HAIDEN-HEIN),
ANSYS.
Languages and Scripting: WScript, VBScript, Visual Studio, CATVBA, Catia CAA V5 Infrastructure, C#, C++.
Miscellaneous: ERP-SAP, Microsoft-Office, Project and Photoshop.

Educational Qualifications
 Bachelors in Technology [Mechanical Engineering 4 Years Degree] from Punjab Technical University, India.
 10+2 (Non-Medical) passed with first division from Punjab School Education Board in 2001.
 10th (Metric) passed with first division from Punjab School Education Board in 1999.

Other Projects Executed

1. SIP (Solving In-house Problems), Decreasing Material Movement, Inventory Handling, Process Flow by developed
layout, designs of existing design and their analysis and QC (Quality Control) project in paint shop at JCB INDIA Ltd.
2. DTA (Down Time Analysis) up to TACT (Time Available to Complete Task) projects in paint shop at JCB INDIA Ltd.
3. Worked closely with a team of BFW, providing technical support to end-users in installation and its CAM of SPM CNC
Boring Machine at JCB India Ltd.

Extra Achievements
 Electromagnetic Train Concept selected and published for NASA Tech Briefs.
 Bagged First Prize in State Level and participated in National Level Science Fair in 2001.
 Member of Indian Society of Technical Education.
 Gold Medal in Javelin throws and Bronze medal in 1500m races at Intra college level in 2004-05.
 First prize in Face Painting and Second Prize in Sketching at Intra college level.

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 ANNEXURE-I

CAx Automation Projects

I. PROJECT PROFILE
Project Name: APP STORE (Web-Based) (CAD CAE CAM CAQ CAR and PLM) for Aircabin Products
Role Fully Responsible for CAx creation and Level3 Support afterwards for Aircabin Components
Organization Diehl Aircabin, Germany
Environment Software Tools: CAA, CATVBA, CATIA V5, Visual Studio, Teamcenter

Project Description
The above tool was scripted for followings:
1. To standardize the complete engineering process
of Aircabin Products like Stowage, Partition,
doghouse, Curtains.
2. Highly intelligent 3D Assembly Master Model
capable to generate all possible configurations
and integration to PLM.
3. The Tool analyze the Customer Input document
(MoVie) and generate the 3D Model
Automatically with efficient reporting and
tracing. As shown in figure.
4. Automatic Output Delivery to customer after
peak hours with confirm emails and messages. It
also includes quality Reports, Data Transfer
Sheets and Logs.

Contribution
 Exponential increase in the productivity by
reducing the workload and achieve FTR.
 80-90% of the CAx Efforts are completely
automated.

II. PROJECT PROFILE

Project Name: Automatic Engineering Tool (CAD CAE CAM CAQ CAR and PLM) for Airbus Beluga-XL
Role Fully Responsible for Airframe Structure
Organization Airbus-France, Toulouse
Environment Software Tools: CAA, CATVBA, CATIA V5, Visual Studio, ISSY, StarTeam, VPM, TAKSY

Project Description
The above tool was scripted for followings:
1. To Standardize the complete engineering process of
Aircraft Structures
2. Highly intelligent 3D Templates were made which
can be used for any Aircraft in future
3. The complete Lifecycle of the product was
automated with efficient reporting and tracing. As
shown in figure.
4. Automatic Output Delivery to customer after peak
hours with confirm emails and messages.

Contribution
 Exponential increase in the productivity by reducing
the workload and with no errors
 80-90% of the project was completely automated.
 Project finished one year before with 100% quality.

Design Automation Projects

III. PROJECT PROFILE
Project Name: Automatic Catia V4 to Catia V5 migration tool including Prop tool for wiring harness design.
Role Fully Responsible
Organization Airbus-India.
Environment Software Tools: CAA, CATVBA, CATIA V5
Project Description
The above tool was scripted for following steps:
1. Get the position of all the parts in V4 and put in excel.
2. Make a standard Catia structure and call the parts from standard library as per their properties under different products.
3. Position them as per their position in Catia v4.
4. Extracted prop xml files from Catia v4 will get integrated in Catia v5.
5. Designer can route the wires as per output from prop files.

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Contribution
 This increases the productivity of the designer by reducing the working time with no error.
 60 % of the project was automated.
 Project delivered earlier with 100% quality.
 Team size reduced due to automation.

IV. PROJECT PROFILE

Project Name : Customized CATDUA tool for CATIA files.
Role Fully Responsible
Organization Edag-India and Muhlenberg Interiors GMBH, Hamburg
Environment Software Database: Windchill; Tools: CATVBA, CATIA V5, VB6
Project Description
One interface was created in VB6 to clean CATPart, CATProduct and CATDrawing files.
Contribution
As a tool developer, was responsible for
• Error free integration of data into PLM-Windchill.
• Remove ghost links of Catia V5 files.
• Can be run in batch mode.
• Generate and display HTML report to the designer.
• Can be run remotely from and in any workstation in the network.

V. PROJECT PROFILE
Project Name : Quality-Checkers for Part, Product and Drawings
Role Fully Responsible
Organization Edag-India and Muhlenberg Interiors GMBH, Hamburg
Environment Software Database: Windchill; Tools: CATVBA, CATIA V5
Project Description
This automated t o o l was scripted to check the customer s t a n d a r d s b e f o r e delivery. Designer c a n check
all the check list points with one click.
Contribution
As a tool developer, was responsible for:
 Complete quality of the Catia V5 files before delivery.
 Generate OK report for checklist and export to customer.
 Error free data to be delivered.
 No details with in part, product and drawing should be missing.

VI. PROJECT PROFILE

Project Name : Run Quality-Checker and Export into external formats for Catia V5
Drawings.
Role Fully Responsible
Organization L&T IES Bangalore and Embraer, Brazil
Environment Software Tools: CATVBA, CATIA V5
Project Description
This tool was scripted to make for a bunch of drawings. It do the quality check and then save it and also
convert the drawing in external format for initial review of customer such as ‘*.pdf’, ‘*.dxf’ etc.
Contribution
As a tool developer, was responsible for
 Check quality of bunch of drawings.
 Save the quality checked drawings.
 Convert in external format simultaneously.
 No drawing should be missing.
 Can be run in batch mode.
 Note: It can save up to 2 to 3 hours, if you execute it on 100 drawings.

VII. PROJECT PROFILE

Project Name : Create point cloud data from excel and interchange coordinates.
Role Fully Responsible
Organization L&T IES Bangalore
Environment Software Tools: CATVBA, CATIA V5, MS-Office
Project Description
This tool was created for whole point cloud data of aircraft to get into Catia from excel files. Just with one whole
cloud data to formed into Catia. In future if co-ordinates of the points to be interchanged, it is possible.
Contribution
As a tool developer, was responsible for
• With one click excel data get into Catia V5 as point cloud.
• Error free scripting, automatic curve generation, Interchanging of infinite number of points is possible.
• Note: It saved 75% of the project time to be executed, if do manually.

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 ANNEXURE-II

Projects:
Project 1: Design to Cost and Creation, Modification and checking up to release of Primary and Secondary
Structures (Section 13-14 and 16-18) for A350-XWB -900 and -1000 Bulk Area.
Duration: July-2012 till December-2014
Software used: Ennovia-VPM, CATIA V5 (Part, Assembly, ASL, Composite, Knowledgeware and Drawing), PDM-SSCI.
Description: Creation of Design Principles and 3Dmodeling of Cargo Lining B-Brackets, Bulk Floor, assemblies & drawing
according to latest Airbus Standards. Design to Cost (Value based Engineering), Weight Optimization and reduce ME Cost.
Responsibilities:
 Design Focal, regular meetings with Customer and Manufacturing Engineering.
 Metallic Structure (Milled, ASL and composite) - Design Engineer / Checker
 Responsible for making design principles, 3D parts and drawings
 Design to Cost, Weight Optimization.
 Execution and check of design deliverables
 Parts detailing and checking
 Meeting deadlines, allocations and objectives for the design
 Assistance to the project leader for the Client relationship and project follow-up tools
 Researching, developing, testing and implementing automation as needed
 Design principle making using knowledgeware functions; easy to change in future
 Updating parts, assemblies & drawing to the latest Airbus Standards
 Creation/Updating of BOM & ECN using Windchill Primes
 Performing QC’s and responsible till release.
 Preparation of work instruction & Checklist
Contribution:
 Creation/Modification of parts & drawing as per the client requirement
 Involved in creation of BOM & ECN
 Solving technical issues to get the smooth flow in the work
 Used knowledgeware functions to lead down the design time
 Made design automation tools to create repeated drawings in less time

Project 2: Creation and Modification of Keel Beam Structural parts of A350.

Duration: Jan-2012 till June 2012.
Software used: Ennovia-VPM, CATIA V5 (Part, Assembly, Composite, Knowledgeware and Drawing), PDM-SSCI, CADInt.
Description: Creation of Design Principles and modeling of Keel Beam Structural parts, assemblies & drawing according to latest
Airbus Standards.
Responsibilities:
 Composite (GFRP and CFRP) CPD and Metallic Structure (ASL) - Design Engineer
 Responsible for making design principles, 3D parts and drawings
 Execution and check of design deliverables
 Composite parts detailing and checking
 Meeting deadlines, allocations and objectives for the design
 Assistance to the project leader for the Client relationship and project follow-up tools
 Researching, developing, testing and implementing automation as needed
 Design principle making using knowledgeware functions; easy to change in future
 Updating parts, assemblies & drawing to the latest Airbus Standards
 Creation/Updating of BOM & ECN using Windchill Primes
 Performing QC’s
 Preparation of work instruction & Checklist
Contribution:
 Creation/Modification of parts & drawing as per the client requirement
 Involved in creation of BOM & ECN
 Solving technical issues to get the smooth flow in the work
 Used knowledgeware functions to lead down the design time
 Made design automation tools to create repeated drawings in less time

Project 3: Creation and Modification of Aft Lower Shell Structural parts of A350.
Duration: July-2011 to December-2011.
Software used: Ennovia-VPM, CATIA V5 (Part, Assembly, Composite, Knowledgeware and Drawing), PDM-SSCI, CADInt.
Description: Creation of Design Principles and modeling of equipped brackets (metallic and composite) & drawings according to
latest Airbus Standards.
Responsibilities:
 Composite and Metallic Structure - Design Engineer
 Responsible for making design principles, 3D parts and drawings
 Execution and check of design deliverables
 Composite parts detailing and checking
 Meeting deadlines, allocations and objectives for the design
 Updating parts, assemblies & drawing to the latest Airbus Standards
 Creation/Updating of BOM & ECN using Windchill Primes
 Performing QC’s
 Preparation of work instruction & Checklist.
Contribution:
 Creation/Modification of parts & drawing as per the client requirement
 Involved in creation of BOM & ECN
 Solving technical issues to get the smooth flow in the work

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Project 4: Making Electrical Harness installation Drawings of cleats assembly for A400M.
Duration: February-2011 to July-2011.
Software used: CATIA V5 (Assembly and Drawing), PDM SSCI and DMU.
Responsibilities:
 Create the cleat assembly drawings as per standards
 Making Annotations in DMU Navigator
 Making BOM
 Quality Check as per the standards
Integrating deliverables in PLM.

Project 5: Automatic Catia V4 to Catia V5 migration tool including Prop tool for wiring harness design.
Duration: July-2011.
CAD Environment: CATIA V5 R18 (Input-CatiaV4, Cads5)
Responsibilities:
Made a tool which do the following steps:
 Get the position of all the parts in V4 and put in excel.
 Make a standard Catia structure and call the parts from standard library as per their properties under different products.
 Position them as per their position in Catia v4.
 Extracted prop xml files from Catia v4 will get integrated in Catia v5.
 Designer can route the wires as per output from prop files.
Contribution:
 This increases the productivity of the designer by reducing the working time with no error.
 60 % of the project was automated.

Project 6: Aircraft Structure Design and making Valve Drawings for HBC.
Duration: September-2010 to January 2011.
Software used: CATIA V5 (Parts, Assembly and Drawing
Responsibilities:
 Create the 3D models of primary and secondary structures in Catia V5
 Making part and assembly drawings and BOM
 Making Certification drawings for valves.
Quality Check as per the standards*

Project 7: Aircraft Cabin Interior Design (Galleys, Partitions and Doghouse) for A380.
Duration: Jan-2010 to September 2010.
Software used: CATIA V5, V4, Windchill (Parts, Assembly and Drawing, CAA, Knowledgeware)
Responsibilities:
 Create the SAM models and concept models in Catia V5
 Making part and assembly drawings and BOM
 Integration deliverables into Windchill.
Quality Check as per the standards

Project 8: Installation of fasteners and drawing creation of bracket installation to support Wiring Harness on
primary and secondary structures of A380.
Duration: September-2008 to December 2009.
Software used: CATIA V4 (Assembly and Drawing), ZAMIZ and TAKSY.
Responsibilities:
 Create the 3D models of fasteners of brackets with primary and secondary structures in Catia V4 (CPP files)
 Making assembly drawings for the installation of brackets in A380
 Making BOM
 Quality Check as per the standards

Project 9: BIW Parts Design and Fixture Design for Elements.

Duration: September-2007 to August 2008.
Software used: CATIA V4 and V5
Responsibilities:
 Benchmarking the existing Catia V4 models.
 Extracting the Weld Reports and Envelopes with point cloud data.
 Reverse Engineering in CatiaV5 by using point cloud and weld points, generating Surface and then 3D Parts and
Assemblies.
 Quality Check, Gap, Flushness, Manufacturability and one to one matching as per customer requirements.
 Making Part, Assembly drawings.
 Making BOM
 Final Quality Check as per the standards before delivery.

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