Rev C HCI (S) Part List Master

Standard Parts Lists
HCI(S) Top Drive System
500/650TON HCI(S) 750/1205HP
DOCUMENT NAME: 880006 REV C

PARTS LISTS COPYRIGHT AND DISCLAIMER
Tesco Corporation ("Tesco") has made every effort to ensure that this document contains accurate and
current information for the Tesco top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and Tesco does not warrant
or guarantee that the information contained herein is either complete or accurate in every respect, and
the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its
directors, officers, employees and agents from and against all liability for personal injury, death or
property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
Tesco Corporation © 2006
Contact Information
Corporate Head Office
6204 - 6A St. S.E.
Calgary, AB T2H 2B7
Canada
www.tescocorp.com
Telephone: (403) 692-5700
Fax: (403) 692-5710
880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

III
REVISION INFORMATION PARTS LISTS
Revision Information
Version Date Description of Changes

Rev A April 2004 Standard Parts List created for the HCI Top Drive System
Rev B June 2005 Updates and additions to the HCI Standard Parts List. Added 720457 (supercedes
8538), 93000902, 24020161, 19000070, 91000913, 91345303, 730748
Rev C Aug 2006 Updates and additions to the HCI Standard Parts List.
©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

IV
PARTS LISTS TABLE OF CONTENTS
TABLE OF CONTENTS
Chapter 1: About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Top Drive, 500T HCI Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Kit, Quill Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Top Drive General Assembly, 650 Ton Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Kit, Quill Installation, 650T HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Top Drive, 2.76:1 Ratio, 500 HCIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Swivel, 500T, with Bail, Complete Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Swivel Assembly, without Bail, 500/650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Washpipe, R500T/R650T Swivel (c/w 4TPI Upper Nut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Kit, Swivel Installation, 500T & 650T, HCIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Top Drive, HCI, w/o Load Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Kit, Pipe Handler Lock, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Final Assembly, 11-Station Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mechanical Assembly, 11/9-Station Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Kit, Transducer, 11/9-Station Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Panel Assembly, 11-Station Manifold, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Kit, Load Collar, Installation, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Collar, Load, 650 ECI/HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Gearbox Assembly, Std, 2.76:1 Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Motor, Hyd, Rineer, 196, C62, 4 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Kit, Gearbox, Final. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Expansion Chamber, Gearbox, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Kit, Case Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Kit, Hydraulic Hose Installation, Rotary Seal, Inner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Kit, Pipe Handler, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Kit, Grabber Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Grabber, 9 in. Assembly (One-Piece Clamping Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Piston/Cylinder Assembly, Grabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Kit, Rotary Seal Stop Installation, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Kit, Motor Manifold Plumbing, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Kit, Mainframe Clevis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Kit, Link Tilt Cylinder Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Kit, Hydraulic Hose Installation, Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

V
TABLE OF CONTENTS PARTS LISTS
Kit, Gearbox to Mainframe Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Kit, Bumper Guard Assy, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Kit, Hose Installation, Rotary Seal, Outer, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Kit, Pilot Check Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Kit, Torque/Relief and Motor Manifold Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Motor Manifold Assembly, Code 62, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Kit, Grabber Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Kit, Pressure Relief Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Kit, Rotary Seal Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Kit, Auxiliary Manifold and Intensifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Auxiliary Manifold Assembly, ECI/HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Seal, Rotary, 12 Port, 8-1/2 in. ID, 500/650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Kit, 11-Station Installation, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Chapter 3: Power Unit Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Pwr Unit, Hyd, High Amb, w/o Hose Reel/Serv. Loop, CAT3512, D6P . . . . . . . . . . . . . . . . . . . . .110
Skid, Engine, Complete, CAT 3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Engine Package, CAT 3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Cover/Coupling Assy, SAE 00, CAT 3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Kit, Lube System, CAT 3512, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Reservoir/Filter Assy, Painted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Pwr Unit, Hyd, High Amb, w/o Hose Reel, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Power Unit, Hyd, w/o Hose Reel/Service Loop 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Power Unit, Hyd, w/o Hose Reel/Service Loop CAT3512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Power unit, Hydraulic, w/o Hose Reel/Service Loop, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Kit, Lube System, 12V2000, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Kit, Hoses, Engine Skid, 12V2000, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Pwr Unit, w/o Eng Skid, Hose Reel, Service Loop, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Tank Skid, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Oil Tank Assembly, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Kit,Tank Skid Final Assembly,CAT3412,D4P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Kit, Oil Tank Final Assembly, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Kit, Aux & Circulating Pump Instl, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Kit, Hose and Fitting,Tank Skid, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Air Cooler Assembly, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Pump Skid, 12V2000, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Kit, Pump Drive Lubrication, 12V2000, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Kit, Pump Drive Lubrication, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Kit, Filter Manifold & Pump Assy, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

VI
PARTS LISTS TABLE OF CONTENTS
Kit, Charger Filter, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Kit, Hot Oil Shuttle, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Kit, Case Drain Plumbing, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Kit, Hoses, Hyd, Pump Skid, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Kit, Filter Manf & Charge Filter Instl, 12V2000, D4P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Charge-Manifold, Filter Assy, Type B, D2P/D4P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Kit, Pump Installation, 12V2000, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Skid,Tank/2xAKG Coolers, Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Kit, Major Equipment, Skid, Tank, AKG Coolers, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Circulation/Auxiliary Pump Assy, 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Tank Assy, Hyd. Oil, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Pump Assy, 10HP, 230/480V, 1800 rpm, 6.0 cu. in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Panel, Main Control, Mk2, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Cooler Install, c/w Guard & Stand, AKG-AC-250, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Kit, Hydraulic Install,Coolers, AKG-AC-250, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Kit, Hoses, Hyd, Skid, Tank/AKG Coolers, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Kit, Electrical Instal, Skid, Tank, 2xAKG Cooler, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Inspection Assy, Oil Condition, Pump Drive, D2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Kit, Fuel System, Supply/Return, CAT3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Kit, Hoses, Hydraulic, Engine Package, CAT3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Kit, Emergency Stop, CAT3512, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Skid,Pump,Complete, CAT3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Filter Manifold & Charge Filter Install, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Assembly, Filter, Charge Manifold, Type B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Kit, Filter Manifold and Pump Assembly, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Charge Filter Discharge Assembly, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Kit, Hot Oil Shuttle, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Kit, Case Drain Plumbing, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Assembly, Manifold, 3 in. Case Drain, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Kit, Pressure Gauge Plumbing, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Assembly, Pressure Pilot Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Hose & Fitting Installation, Pump Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Kit, Pump Instal, Pump Drive, CAT3512, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Kit, Charge Pump Instl & Plumbing, CAT 3512, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Assembly, Pump Skid, D6P, 16V2000, Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Kit, Pump Lubrication System, Pump Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Kit, Pump Installation, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Kit, Charge Pump Install and Plumbing 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

VII
TABLE OF CONTENTS PARTS LISTS
Skid, Engine, Complete, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300

Kit, Drive Shaft and Cover, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302
Kit, Installation, Reservoir/Filter, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304
Kit, Hose & Fitting Install, Engine Skid, 16V2000, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306
Kit, Hoses, Hydraulic, Engine Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
Assembly, Tank Skid, D6P, 16V2000, Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
Kit, Tank Skid Final Assembly, D6P, 16V2000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
Transformer Assembly, 20KVA, D4P/D6P, HS/HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
Kit, Oil Tank Final Assembly, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
Aux Pump & Circulating Pump Install, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
Hose and Fitting Installation, Tank Skid, 16V2000, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
Assembly, Air Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
Assembly, Oil Tank, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
Chapter 4: Hose Reel/Service Loop Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

Hose Reel Assy, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
Service Loop, 225 ft-lg. D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
Kit, Hoses, Hydraulic, Service Loop, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
Hose Reel, c/w Controls, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352
Skid Assembly, Hose Reel, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
Tensioner, Chain, Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356
Reel Motor Control Assy, HMI, ECI/EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
Hose Reel/Service Loop, 225-ft, Cont Swvl, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
Service Loop, 225-ft, Lg, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364
Kit, Hoses, Hydraulic, Service Loop, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .366
Hose Reel, Cont Swivel, c/w Controls, D4P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
Chapter 5: Torque Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

Torque Bushing, Standard, c/w Counterbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372
Hose Charge, Counterbalance, HCI, ECI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374
Assy, Torque Bushing, Std . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376
Torque Bushing, Std, Cl. No Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .378
Block Manifold/Relief Assy, Counterbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .380
Chapter 6: Driller’s Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

Driller’s Panel, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .385
Kit, Miscellaneous, Driller’s Panel, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .388

VIII
PARTS LISTS
CHAPTER 1: ABOUT THIS DOCUMENT

This chapter contains all the parts lists and the accompanying illustrations for the 500/
650TON HCI(S) 750/1205HP top drive sytem.
The illustrations are drawn from the off driller’s side point of view.
Table 1-1: Where to Find More Information
For information on Refer to

system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
Tesco manufactured parts and part numbers Parts List
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• cooling schematics
• gearbox lubrication schematics
available options and spares Tesco Representative

1
ABOUT THIS DOCUMENT PARTS LISTS
This page has been left blank intentionally.

2
PARTS LISTS
CHAPTER 2: TOP DRIVE PARTS LISTS

This chapter contains all the parts lists and the accompanying illustrations for the HCI(S) top
drive.

3
TOP DRIVE, 500T HCI OPTION PARTS LISTS
TOP DRIVE, 500T HCI OPTION

4
PARTS LISTS TOP DRIVE, 500T HCI OPTION
Parts List
Part # 7859
Drawing # I-7859 Rev. 7 Page 2 of 2
File # I-7859.xls Refer: 1 Illustration
Drawing Title: Top Drive,500 HCI
Item # Tesco # Qty Description Doc#
1 0623 4 Screw,Cap,Skt Hd,1/4"-20UNCx1-3/4",18-8 SS
2 8453 1 Kit,Quill Installation,500T HCI I-8453
3 720488 1 Top Drive,HCI,w/o Load Path I-720488
4 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES 52020011
5 9785 4 Nut,Hex,Lock,Nylon,1/4"-20UNC,Gr8,Pld

5
KIT, QUILL INSTALLATION, HCI PARTS LISTS
KIT, QUILL INSTALLATION, HCI

6
PARTS LISTS KIT, QUILL INSTALLATION, HCI
Parts List
Part # 8453
Drawing Title: Kit,Quill Installation,500T HCI
Item # Tesco # Qty Description
1 1042 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
4 1079 6 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
5 840032 1 Quill,TNC61LHPinxNC50RHPinx2-1/2"ID,500T HCI/ECI
6 4352 1 Clamp,Hose,Gear-Type,2-1/16" to 12-1/4"
7 7362 1 Spring,Friction,300mm-ODx250mm-IDx71.6mm-W
8 7608 1 Collar,Split,Inner,Load Nut,ECI/HCI
9 7609 1 Retainer,Inner Split Collar,Load Nut,ECI/HCI
10 7785 2 Screw,Set,Skt Drive,Dog Pt,1"-8UNCx1-5/8",Mod
11 7786 1 O-Ring,Nitril,70, N70-267
12 7791 2 RING,SNAP,INTERNAL,1.180DIA
13 7792 1 Ring,Retaining,Int,Spiral,10.00"ID Shaft,0.187"Thk
14 8089 8 Screw,Jacking,ECI/HCI
15 8240 1 Boot,Dust,Quill,ECI/HCI
16 8471 1 Collar,Upper,Quill,ECI/HCI
17 8472 1 Ring,Thrust,Upper Quill Collar,ECI/HCI
18 8473 1 Ring,Compression,Upper,ECI/HCI
19 8474 1 Ring,Compression,Lower,ECI/HCI
20 720543 1 Collar,Lower,Quill,ECI/HCI
21 8476 1 Shim,Thrust Ring,Upper Quill Collar,ECI/HCI
22 840025 1 Nubbin,Lifting,TNC61 LH Box

7
TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION PARTS LISTS
TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION

8
PARTS LISTS TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION
Parts List
Part # 9376
Drawing Title: Top Drive,650T HCI
2 720727 1 Kit,Quill Installation,650T HCI
3 720488 1 Top Drive,HCI,w/o Load Path
4 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES

9
KIT, QUILL INSTALLATION, 650T HCI PARTS LISTS
KIT, QUILL INSTALLATION, 650T HCI

10
PARTS LISTS KIT, QUILL INSTALLATION, 650T HCI
Parts List
Part # 720727
Drawing Title: Kit,Quill Installation,650T HCI
5 840013 1 Quill,TNC61LHPinxNC61RHPinx2-1/2"ID,650T HCI/ECI
11 7786 1 O-Ring,Nitril,70, N70-267
22 840025 1 Nubbin,Lifting,TNC61 LH Box

11
TOP DRIVE, 2.76:1 RATIO, 500 HCIS PARTS LISTS
TOP DRIVE, 2.76:1 RATIO, 500 HCIS

12
PARTS LISTS TOP DRIVE, 2.76:1 RATIO, 500 HCIS
Parts List
Part # 720818
Drawing Title: Top Drive,2.76:1 Ratio,500HCIS
2 0977 8 Screw,Cap,Hex Hd,1"-8UNCx3-1/2",Gr8,Pld
3 14168 1 SWIVEL,500T,W/BAIL,COMPLETE
4 16288 1 Assy,Support,T650 Swivel,ECI/HCI
5 720197 8 Nut,Hex,Lock,Spiralock,Flg,1"-8SPL,Gr8,Pld
6 720488 1 Top Drive,2.76:1 Ratio,HCI,(w/o Load Path)
7 720819 1 Kit,Swivel Installation,500T & 650T,HCIS
8 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES

13
SWIVEL, 500T, WITH BAIL, COMPLETE ASSEMBLY PARTS LISTS
SWIVEL, 500T, WITH BAIL, COMPLETE ASSEMBLY

14
PARTS LISTS SWIVEL, 500T, WITH BAIL, COMPLETE ASSEMBLY
Parts List
Part # 14168
Drawingt # I-14168 REV 0
File # I-14168-0.xls Refer: 1 Illustration
Drawing Title Swivel, 500 Ton, with Bail, Complete Assembly

1 14090 1 SWIVEL, 500/650TON, W/O BAIL (34620000)
1 14170 1 BAIL, SWIVEL, F/500T, SWIVEL BODY, MACHINED (32701051)

15
SWIVEL ASSEMBLY, WITHOUT BAIL, 500/650T PARTS LISTS
SWIVEL ASSEMBLY, WITHOUT BAIL, 500/650T

16
PARTS LISTS SWIVEL ASSEMBLY, WITHOUT BAIL, 500/650T

17

18

19
Parts List
Part # 14090
Drawing # I-14090 Rev. 8 Pages 5 - 6 of 6
File # I-14090.xls Refer: 4 Illustrations
Drawing Title: Swivel Assy,Tesco,500/650T
1 0451 1 PLUG,MAGNETIC,3/4"NPT
2 0638 2 SEAL,OIL,F/GEARBOX,C/R 78738
3 9790 12 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
4 3532 12 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/2",Gr8,Pld,Dr Hd
6 1112 9 Fitting,Grease,Straight,Long,#2MNPT,GF-610
8 1232 8 Stud,Threaded,3/4"-10UNCx3-1/4",A-193 B7
9 13771 1 Gooseneck,Swivel
10 13543 1 BEARING,TORRINGTON ROLLER,F/500/650T SWIVEL
11 13544 1 BEARING,THRUST,F/500/650T SWIVEL
12 13545 1 BEARING,LOWER TAPER ROLLER CUP,F/500/650T SWIVEL
13 13546 1 BEARING, LOWER TAPER ROLLER CONE,F/500/650T SWIVEL
14 13553 1 Sub,Blind,Male,4",Fig 1002
15 13727 12 Washer,Flat,Type A,Wide,1",Hardened,Pld
16 14073-1 1 Body,Swivel,500/650Ton,ECIS/HCIS
17 14074 2 Retainer,Bail Pin,500T/650T Swivel
18 14438 1 Housing,Bearing,Lower,500T/600T Swivel
19 14076 1 Housing,Seal,Lower,500T/650T Swivel
20 14077 1 Housing,Seal,Upper,500T/650T Swivel
21 14078 1 Sleeve,Oil Seal,Lower,500T/650T Swivel
22 14079 1 Sleeve,Oil Seal,Upper,500T/650T SWIVEL
23 14080 1 Bonnet,500T/650T Swivel
24 14083 1 Shim Pack,Housing,Seal,Upper,500T/650T Swivel
25 14085 1 Shield,Mud Deflector,500T/650T Swivel
26 14086 3 Seal,Oil,Lower,500T/650T Swivel,NAT417606
27 14087 1 O-Ring,Nitrile,70,N70-381
28 14088 1 O-Ring,Nitrile,70,N70-382
29 14092 12 Stud,Threaded,1"-8UNCx4-1/2",A-193 B7
30 14093 1 Plug,Magnetic,Skt Drive,1/4"MNPT
31 14094 1 Dipstick,Oil Filler,1-1/2"FNPTx8-7/16"lg
32 1303 1 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxCL
33 7327 1 Washpipe,R500T/R650T Swivel,(c/w 4TPI Upper Nut)
35 3687 4 Washer,Lock,Helical Spring,5/8",Alloy,Pld

20
Parts List
Part # 14090
Drawing Title: Swivel Assy,Tesco,500/650T
37 840033 1 Quill,Swivel,NC61RHPinx2-1/2"ID,650T HCI/ECI
38 17970 2 Pin,Bail,500T/650T Tesco Swivel
39 9231 30 Washer,Flat,Type A,Narrow,3/4",Hardened,Pld
40 9530 2 O-Ring,Nitrile,70,N70-472
41 13394 1 O-Ring,Nitrile,90,N90-348
42 14209 4 Washer,Lock,Helical Spring,1/4",18-8 SS
43 14264 1 Nameplate,Swivel,SS
44 14332 1 Nipple,Gland Nut,Upper,Wash Pipe,500T/650T Swivel
45 14437 1 Plate,Instruction,Oil Level,500T/650T Swivel
46 14439 4 Screw,Drive,#4X3/8",Type U,SS
49 4945 1 Fitting,Grease,Straight,Relief,1-5 psi,1/8MNPT
50 14573 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1"
51 15666 4 Screw,Cap,Skt Button Hd,1/4"-20UNCx1/2",18-8 SS
52 14518 5 Oil,Gear,1S0-220,(20L)
100 730450 1 Kit,Label,Stick-On,Swivel,250/500/650T
101 730442 1 Decal,Shell Spirax HD 80W90,5"x2",Red

21
WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT) PARTS LISTS
WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT)

22
PARTS LISTS WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT)
Parts List
Part # 7327 Sales kit? Yes No

Drawing Title: Assembly, Washpipe, C/W 4TPI Upper Nut, R500T/R650T Swivel
1 7808 1 FTG,GREASE,STR,1/8MNPTX1-1/4
2 6940 1 HOUSING, LOWER PACKING GLAND
3 7323 1 PACKING, HI-PERFORMNCE, F/LB500T
4 7324 1 NUT, UPPER, 6", F/WASHPIPE R650/R500
5 7325 1 NUT, LOWER, F/WASHPIPE R650&R500
6 7326 1 WASHPIPE, F/R650&R500
7 7328 1 RING, RETAINER, F/R650&R500
8 7914 1 SPACER, BTM.PACKING, 500T SWIVEL
9 7916 2 SPACER, MIDDLE PCKNG, 500TSWIVEL
10 7917 1 SPACER, TOP PACKING, 500TSWIVEL
11 17161 1 SPACER, PACKING, UPPER, WASHPIPE, 500/650 SWIVEL
12 17159 1 SCREW, SET, SKT HD, 3/8"-16UNC X 3/8", FLAT POINT

23
KIT, SWIVEL INSTALLATION, 500T & 650T, HCIS PARTS LISTS
KIT, SWIVEL INSTALLATION, 500T & 650T, HCIS

24
PARTS LISTS KIT, SWIVEL INSTALLATION, 500T & 650T, HCIS
Parts List
Part # 720819
Drawing Title: Kit,Swivel Installation,500T & 650T,HCIS
11 7786 1 O-Ring,Nitril,70, N70-267

25
TOP DRIVE, HCI, W/O LOAD PATH PARTS LISTS
TOP DRIVE, HCI, W/O LOAD PATH

26
PARTS LISTS TOP DRIVE, HCI, W/O LOAD PATH
Parts List
Part # 720488
Drawing Title: Top Drive,650T HCI
1 10030 5 Oil,Gear,80W90,20 Litre
2 720726 1 Kit,Load Collar Installation,HCI
3 16321 1 Kit,Pipe Handler Lock,HCI
4 3860 1 Manifold Assy,11 Station,HC/HCI
5 7361 1 Mainframe/Gearbox,2.76:1 Ratio,HCI
6 Not Used
7 8449 1 Kit,Gearbox,Final Assy,HCI
8 8450 1 Kit,Case Drain,HCI
9 8451 1 Kit,Hose Installation,Rotary Seal,Inner,HCI
10 8452 1 Kit,Pipe Handler,HCI
11 Not used
12 8455 1 Kit,Grabber Leg Installation, HCI
13 8456 1 Kit,Stop Installation,Rotary Seal,HCI
14 8457 1 Kit,Plumbing,Motor Manifold,HCI
15 8459 1 Kit,Clevis Assembly,Mainframe,HCI
16 8462 1 kit,Link Tilt Cylinder Installation,HCI
17 8463 1 Kit,Hose Installation,Mainframe,HCI
18 8464 1 Kit,Gearbox Installation,HCI
19 8466 1 Kit,Bumper & Guard Instl,HCI
20 8467 1 Kit,Hose Installation,Rotary Seal,Outer,HCI
21 8477 1 Kit,Pilot Check Valve,HCI
22 8478 1 Kit,Torque/Relief & Motor Manifold Instl,HCI
23 8479 1 Kit,Accumulator,Grabber Lift,HCI
24 8480 1 Kit,Pressure Relief Instl,HCI
25 8481 1 Kit,Rotary Seal Installation,HCI
26 8482 1 Kit,Aux Manf & Intensifier Instl,HCI
27 8949 1 Seal,Rotary,12-Port,8-1/2"ID,500/650T
28 8959 1 Frame,Pipe Handler,650T,HC/HS/HCI
29 Not Used
30 Not Used
31 9298 1 Stand & End Roll Assy,Travel,HCI/ECI
32 9446 1 Kit,9/11 Station Maifold Installation,HCI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red

27
KIT, PIPE HANDLER LOCK, HCI PARTS LISTS
KIT, PIPE HANDLER LOCK, HCI

28
PARTS LISTS KIT, PIPE HANDLER LOCK, HCI
Parts List
Part # 16321
Drawing Title: Kit,Pipe Handler Lock,HCI
1 0314 2 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
2 0991 4 Screw,Cap,Hex Hd,1/4"-20UNCx1",Gr8,Pld
5 1097 1 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
6 13670 2 Washer,Flat,Type A,Wide,3/4",Hardened,Pld
8 14671 2 Cable,Safety,Pipe Handler Lock,ECI/HCI
9 3537 1 Screw,Cap,Hex Hd,3/4"-10UNCx4-1/2",Gr8,Pld,Dr Thd
11 7619 1 CYLINDER,HYD,PIPE HANDLER LOCK,650HCI
12 7671 1 SHIM,BACKING,PIPE HANDLER LOCK.HCI
13 7672 2 SHIM,SIDE,PIPE HANDLER LOCK.HCI
14 7833 1 GEAR SEGMENT,PIPE HANDLER LOCK,HCI
16 9324 1 MOUNT,SENSOR,PIPEHANDLER,HCI
17 9349 1 Nut,Hex,Jam,1"-14UNS,Gr5,Pld

29
FINAL ASSEMBLY, 11-STATION MANIFOLD PARTS LISTS
FINAL ASSEMBLY, 11-STATION MANIFOLD

30
PARTS LISTS FINAL ASSEMBLY, 11-STATION MANIFOLD
Parts List
Part # 3860
Drawing # I-3860 Rev. 1 Refer: 1 Illustration
File # I-3860.xls Page 2 of 2
Drawing Title: Final Assembly,11 Station Manifold, HC/HCI

1 13136 1 ASSY, MECHANICAL, 11STN MANIFOLD, HCI
2 14947 1 ASSY, ELECTRICAL, 11STN MANIFOLD, HC/HCI

31
MECHANICAL ASSEMBLY, 11/9-STATION MANIFOLD PARTS LISTS
MECHANICAL ASSEMBLY, 11/9-STATION MANIFOLD

32
PARTS LISTS MECHANICAL ASSEMBLY, 11/9-STATION MANIFOLD

33
MECHANICAL ASSEMBLY, 11/9-STATION MANIFOLD PARTS LISTS

34
PARTS LISTS MECHANICAL ASSEMBLY, 11/9-STATION MANIFOLD
Parts List
Part # 13136
Drawing Title: Assembly, Mechanical, 11/9 Station Manifold, HCI
1 16267 1 VALVE, DIR.4W/3P, P-T, A&B BK, 3L
2 16268 3 VALVE, DIR.3F, P BLKED, A&B -TANK
3 16269 1 VALVE, DIR.4W/2P, P-T-A-B BLK, 1A
4 16270 6 VALVE, DIR.4W/3P, P-T-A-B BLK, 3A
5 1038 44 CAPSCREW, SKT HD, NC, 10/24" X 1-1/4"
6 10634 24 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
7 10875 1 BLOCK, MANIFOLD, 11STN, STEPPED
8 11104 1 NAMEPLATE, F/MANIFOLD, 1-1/2" X 3"
9 11291 6 FTG, HYD, PLUG, SKT, 5/8"MALE ORB
10 13130 1 ENCLOSURE BOX, 11STN, MANIFOLD, S/S, NEW STYLE, HS/HCI
11 13696 24 CAPSCREW, SKT, 1/4" X 1/2", UNC, BUTTON HEAD
12 14948 4 SCREW, DRIVE, 2GA X 3/16", TYPE U, 18-8S
13 220081 12 SET SREW, HEX SOCKET, 3/8" DIA, 16 UNC, 1/2" LONG
14 2799 3 FTG, HYD, PLUG, SKT, 1/4" MALE, ORB
17 6188 12 SCREW, SET, 1/2" X 3/4", UNC, ALLEN HD
18 8485 1 KIT, 11STN TRANSDUCER ASSY, HCI

35
KIT, TRANSDUCER, 11/9-STATION MANIFOLD PARTS LISTS
KIT, TRANSDUCER, 11/9-STATION MANIFOLD

36
PARTS LISTS KIT, TRANSDUCER, 11/9-STATION MANIFOLD
Parts List
Part # 8485
Drawing # I-8485 REV. 0
Drawing Title: Kit, Transducer, 11/9 Station Manifold, HCI

1 0337 1 FTG, HYD, STR, 3/8 FJIC X 1/4 MJIC (3060-6-4)
2 0353 2 FTG, HYD, ELB, 90D, 1/4 MJIC X FJICSW (3293-4-4)
3 0405 3 FTG, HYD, CAP, 3/8 JIC, STEEL (60C-6)
4 0664 4 SEAL, STAT-O, BONDED, 9/16"
5 0665 1 SEAL, STAT-O, BONDED, 7/16"
6 14133 1 FTG, TBG, ELB, 90D, 1/4 TUBE X 1/4 MNPT (SS400-2-4)
7 1985 1 FTG, BH, STR, SS, 1/4 TUBE X 1/4 MJIC (SS-400-61-4AN)
8 3876 1.7 FT TUBING, S/S, 1/4 X .065 WALL
9 3879 1 TRANSDUCER, DFP, 4-20mA, 0-5000#
10 4047 1 FTG, HYD, BULKHEAD, 1/4 MPT X 3/8 MJIC (1035-6-4)
11 4279 3 FTG, HYD, BULKHD, 90D, 3/8 MJIC X MJIC (3235-6-6)
12 0404 2 FTG, HYD, CAP, 1/4 JIC, STEEL (60C-4)

37
KIT, TRANSDUCER, 11/9-STATION MANIFOLD PARTS LISTS

38
PARTS LISTS PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI
PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI

39
PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI PARTS LISTS

40
PARTS LISTS

41
KIT, LOAD COLLAR, INSTALLATION, HCI PARTS LISTS
KIT, LOAD COLLAR, INSTALLATION, HCI

42
PARTS LISTS KIT, LOAD COLLAR, INSTALLATION, HCI
Parts List
Part # 720726
Drawing Title: Kit,Load Collar Installation,HCI
1 8960 1 Collar,Load,650T HCI/ECI
3 8734 1 Retainer,Spring,Load Collar,ECI/HCI
5 2337 24 SPRING,LOAD COLLAR,DOUBLES
6 2340 24 SPRING,SINGLE,.800
7 2348 2 Nut,Hex,Slotted,1"-8UNC,Gr2
8 2361 2 PIN,SAFETY,SMALL,1/8"
9 3434 2 Retainer,Bail,500EC,HS,HC,650HS
10 3506 2 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Thd
11 13684 1 Shim Pack,Pipe Handler,ECI/HCI

43
COLLAR, LOAD, 650 ECI/HCI PARTS LISTS
COLLAR, LOAD, 650 ECI/HCI

44
PARTS LISTS COLLAR, LOAD, 650 ECI/HCI
Parts List
Part # 8960
Drawing Title: Collar, Load, 650 HCI/ECI

1 1112 2 FTG, GREASE, STRAIGHT, 1/8 NPT
2 2329 3 SCREW, SET, UNC, 3/8" X 3/4"
3 3147 1 BUSHING, BRONZE, LOAD COLLAR, 650T
4 3150 1 RETAINER, LOAD COLLAR, 650T
5 3156 6 CAPSCREW, 3/8" X 1", UNC, SKT HD
6 7937 1 SEAL, D-STYLE, MOD LD/CLR, WD8251
7 8732 1 COLLAR, LOAD, MACHINED, 650T, EC/ECI/HCI

45
GEARBOX ASSEMBLY, STD, 2.76:1 RATIO PARTS LISTS
GEARBOX ASSEMBLY, STD, 2.76:1 RATIO

46
PARTS LISTS GEARBOX ASSEMBLY, STD, 2.76:1 RATIO
Parts List
Part # 7361
Drawing Title: Mainframe/Gearbox,2.76:1 Ratio,HCI
1 0592 2 O-Ring,Nitril,90,N90-265
4 1112 8 Fitting,Grease,Straight,Long,#2MNPT,GF-610
5 14098 2 Ring,Retaining,Internal,200mm-ID Shaft,4mm-Thk
6 14966 12 Spring,Disc,10000-lbs,5/8"IDx1.535"OD,Stl
7 15520 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1/2"
11 3725 28 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
12 4144 12 Fitting,Hyd,Plug,Skt Hd,1/4"MNPT
16 5706 34 Washer,Flat,Type A,Narrow,3/8",Low Carbon,Pld
17 7144 2 Bearing,Radial,Rlr,Tpr,360mmx260mmx63.5mm Thk
18 7145 6 Seal,260.000mm-Shaftx290.000mm-ODx16.000mm-W,HDS2
19 7316 1 O-Ring,Nitril,70,N70-244
20 7317 2 O-Ring,Nitril,70,N70-252
21 7318 2 O-Ring,Nitril,70,N70-277
22 7319 2 O-Ring,Nitril,70,N70-282
23 7342 1 Gear,Idler,27T,HCI
24 7343 1 Gear,Pinion,2.76:1 Ratio,HCI
25 7345 1 GEAR,BULL,HCI
26 7347 1 HUB,QUILL,650 ECI/HCI
27 7594 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1-3/4"
29 8398 12 Screw,Cap,Hex Hd,5/8"-11UNCx3-3/4",Gr8,Pld
30 8589 2 SPACER,IDLER BEARING WASHER,F/650HC
31 8598 1 STANDOFF,LOWER IDLER BEARING,F/650HCI
32 8641 2 MOTOR,RINEER,4 PORT,CODE62
33 8728 3 SHIM,QUILL BEARING RETAINER,0.05,F/650HCI
34 8729 6 SHIM,QUILL BEARING,RETAINER,0.10,F/650HCI
35 8745 1 Fitting,Hyd,Plug,Skt,#24MORB

47
GEARBOX ASSEMBLY, STD, 2.76:1 RATIO PARTS LISTS

Drawing Title: Mainframe/Gearbox,2.76:1 Ratio,HCI

36 8768 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx130mm-IDx69mm-W
37 8992 1 Mainframe/Gearbox Housing,Matched Set,HCI
38 8839 1 COVER,GEARBOX ACCESS,650HCI
39 8840 2 RETAINER,QUILL BEARING,650HCI
40 8841 2 SEAT,PINION BEARING,650HCI
41 8842 1 SHAFT,TRUNION,650HCI
42 8843 1 PLUG,BTM.TRUNION BORE,650HCI
43 8844 1 RETAINER,TRUNION SHAFT,650HCI
44 8845 1 SPACER,IDLER BEARING,650HCI
45 8846 1 STANDOFF,IDLER GEAR,650HCI
46 8869 1 SPACER,BULL GEAR, .557,650HCI
47 8871 1 Ring,Retaining,Ext,Spiral,11.50"OD Shaft,0.187"Thk
48 8883 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx120mm-IDx80mm-W
49 8936 1 Fitting,Hyd,Plug,Hex Hd,#32MORB
50 8970 6 FT CORD,O RING,.139(1/8BUNA)
51 9000 1 MAGNET,4.02ODX2.01IDX.374T
52 11293 1 Fitting,Hyd,Plug,Hex Hd,1"MNPT
53 500274 3 Retainer,Seal,Gearbox,Qwuill Bearing Retainer,HCI
54 3533 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd

48
PARTS LISTS GEARBOX ASSEMBLY, STD, 2.76:1 RATIO

49
MOTOR, HYD, RINEER, 196, C62, 4 PORT PARTS LISTS
MOTOR, HYD, RINEER, 196, C62, 4 PORT

50
PARTS LISTS MOTOR, HYD, RINEER, 196, C62, 4 PORT
Parts List
Part # 8641
Drawing Title: Motor,Hyd,Rineer,196,C62,4 Port
1 9252 8 Screw,Cap,Skt Hd,xxx-xxx x xxx
2 17801 1 Seal,EGC,Shaft,Rineer
3 11472 12 Stud,5/8"-11UNCx18"Lg,Rineer,125 Series
4 11476 12 Nut,Hex,Acorn,5/8"-11UNC
5 11477 12 WASHER,STATO SEAL,F/C62,MTR
6 15590 2 Rotor,PC,Rineer,125 Series
7 15665 1 Plate,EGC Seal,Rineer
8 19183 2 Shim,Bearing,Rineer
9 AOR 2 Bearing,Ball
10 AOR 1 Housing,Center,PC,C62,Rineer
11 AOR 1 Housing,Front,C62,Rineer
12 AOR 1 Housing,Rear,PC,C62
13 AOR 8 Pin,Dowel
14 AOR 4 Plate,PC,Rineer,125 Series
15 AOR 1 Plate,Seal,Rear Housing,C62,Rineer,125 Series
16 AOR 12 Screw,Cap,Skt Hd,xxx-xxx x xxx
17 AOR 1 Shaft,Splined,C62,Rineer,125 Series
18 15621 2 Stator,98 CID,Rineer
19 720419 8 Bushing,5/8"ODx1/2"IDx0.585"Lg,Rineer
200 19220 1 Kit,O-ring,Rineer,196,C62,4-Port
201 0592 1 O-Ring,N90-265,7.734"IDx0.139"Dia
202 9246 2 O-Ring,N70-164,6.237"IDx0.103"Dia
203 11473 8 O-Ring,V90-272,9.484"IDx0.139"Dia
204 16311 4 O RING,DISOGRIM,LG THERMAL,9550MG,2-162
205 16312 4 O RING,DISOGRIM,SM THERMAL,9250MG,2-156
206 16314 4 O RING,DISOGRIM.MED THERMAL,9250MG,2-158
300 19221 2 Kit,Spring,Rotor,196,C62,4-Port,(One Rotating Grp)
301 19198 32 Spring,Rotor Vane,Outer,Rineer
302 19199 32 Spring,Rotor Vane,Inner,Rineer
350 AOR 2 Kit,Spring,Stator,196,C62,4-Port,(One Rotating Grp)
351 720837 12 Spring,Wave,196,C62,4-Port,Rineer
352 11474 12 Spring,Stator Vane,Rineer
400 N/A 2 Vane Kit,Rotor,One Rotating Group
401 19200 16 Vane,Rotor,#95,PC
450 N/A 2 Vane Kit,Stator,One Rotating Group
451 19182 6 Vane,Stator,98 CID,Double Wave Spring,Rineer

51
KIT, GEARBOX, FINAL PARTS LISTS
KIT, GEARBOX, FINAL

52
PARTS LISTS KIT, GEARBOX, FINAL
Parts List
Part # 8449
Drawing Title: Kit, Gearbox, Final, HCI

1 0013 1 VALVE, BALL, APOLLO, 2000#WP, 1"
2 0287 1 FTG, HYD, STR, 1 MPT X 1 MJIC
3 0402 1 FTG, HYD, CAP, 1 JIC, STEEL
4 0983 1 CAP, GR8, UNC, PLT, 1/2" X 1-1/2"
5 Not used
6 3725 12 CAPSCREW, 3/8" X 1", UNC, GR8, DR HEAD
7 5881 3 LOCKWASHER, 1/2", ALLOY, PLTD
8 5966 2 CAPSCREW, 1/2" X 1-1/4", UNC, GR8, DR HEAD
10 7316 1 O RING, DURO, 70, NITRIL, N70-244
11 7835 1 OIL CHECK WINDOW, WELDMENT, HCI
12 7836 1 GASKET, F/OIL CHECK WINDOW, HCI
13 7864 1 EXPANSION CHAMBER, G/BOX, HCI
14 7924 1 BRACKET, RPM SENSOR, HCI
15 8171 1 FTG, HYD, ELB, 45D, 1 MPT X 1 MPT

53
EXPANSION CHAMBER, GEARBOX, HCI PARTS LISTS
EXPANSION CHAMBER, GEARBOX, HCI

54
PARTS LISTS EXPANSION CHAMBER, GEARBOX, HCI
Parts List
Part # 7864
Drawing Title: Chamber,Expansion,Gearbox,HCI
1 0238 1 Fitting,Hyd,Straight,#6MNPTx#6MNPT
2 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
3 0698 2 Clamp,Hose,Cost Trq,3/4" to 1-3/4"
4 14526 1 Chamber,Expansion,Weldment,Gearbox,HCI
5 2697 1 Breather,Air,10-Micron,3/8"MNPT,Steel,Pld
6 3200 1.5 FT Hose,Braided,5/8"ID,PVC,Clear
7 500276 1 Cap,Oil Filler,Expantion Chamber,HC
8 5166 1 VALVE,BRASS BALL,3/8FNPT
9 4945 1 Fitting,Grease,Straight,Relief,1-5 psi,1/8MNPT

55
KIT, CASE DRAIN PARTS LISTS
KIT, CASE DRAIN

56
PARTS LISTS KIT, CASE DRAIN
Parts List
Part # 8450
Drawing Title: Kit, Case Drain, HCI

1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0204 1 FTG, HYD, ELB, 90D, 1/2 MORB X 1/2 MJIC
3 0230 2 FTG, HYD, STR, 1/2 MORB X 1/2 MNPT
4 0336 1 FTG, HYD, STR, 3/4 FJIC X 1/2 MJIC
5 0361 1 FTG,HYD,TEE,1/2FNPT
6 0372 1 FTG,HYD.TEE,3/4MJIC RUNX3/4FJICSW BRANCH
7 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
8 2792 1 FTG, HYD, STR, 1/2 MNPT X 3/4 MJIC

57
KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER PARTS LISTS
KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER

58
PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER
Parts List
Part # 8451
Drawing Title: Kit,Hose Installation,Rotary Seal,Inner,HCI
1 0022 2 VALVE,PARKER FLOW CONTROL
2 0023 1 VALVE,MAGNUM NEEDLE, 1/4" MXF
3 0214 2 Fitting,Hyd,Straight,#4MNPTx#6FJIC
4 0219 1 Fitting,Hyd,90°Elb,#4MJICx#6FJIC
7 0268 1 Fitting,Hyd,90°Elb,#4FNPTx#4FNPT
9 Not Used
11 0359 1 Fitting,Hyd,Tee,#4FNPTx#4FNPTx#4FNPT
12 0376 1 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
13 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
14 Not Used
15 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
17 3580 1 Support,Counter Balance Coupler,HC/HCI
19 7353 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,CBM,1/4"MNPT
200 16757 1 Kit,Hoses,Hyd,Rotary Seal,Inner,HCI
201 3382 1 Hose,Hyd,100R2-AT,#6x30",FJICxFJIC

59
KIT, PIPE HANDLER, HCI PARTS LISTS
KIT, PIPE HANDLER, HCI

60
PARTS LISTS KIT, PIPE HANDLER, HCI
Parts List
Part # 8452
Drawing Title: Kit, Pipehandler, HCI
1 0696 1 Bearing,Slewing,ECI/HCI
2 0972 6 Nut,Hex,#10-24UNC,Pld
5 3435 1 NAMEPLATE,VERTICAL,TESCO,S/S
6 3437 1 PIN, GRABBER LIFT
7 3675 6 Screw,Mach,Rnd Hd,Sq Skt,#10-24UNCx1-1/2",Pld

61
KIT, GRABBER LEG INSTALLATION PARTS LISTS
KIT, GRABBER LEG INSTALLATION

62
PARTS LISTS KIT, GRABBER LEG INSTALLATION
Parts List
Part # 8455
Drawing Title: Kit, Grabber Leg Installation, HCI
2 10637 10 Washer,Lock,Helical Spring,1",Alloy,Pld
3 16764 4 SHACKLE,BOLT-TYPE,3/8",1 TON,G-2130
4 2593 6.3FT Chain,Close-Link,3/8",2500-lbs SWL,Gr80
5 3018 1 SHACKLE,BOLT-TYPE,1/2",2 TON,G-2130
6 3436 1 SPACER, GRABBER LEG,1/4"THICK
7 3439 1 Leg,Lower,Grabber,Machined,ECI/HCI
9 3744 10 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Hd
10 4025 1 O-Ring,N90-218,1.234"IDx0.139"Dia
11 5033 1 PIN,GRBR,LWR LEG,CYL BASE
13 7972 1 CYL,HYD,GRAB.LIFT,DBLE.ACTING
14 720457 1 Grabber, 9"
15 8987 1 Guide,Split,6-3/4"Drill Pipe,STD

63
GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX) PARTS LISTS
GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)

64
PARTS LISTS GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)
Detailed Bill of Material 720457 Rev B

Grabber,9"
Item Qty Units Part Number Description

01 1 EA 0404 Fitting,Hyd,Cap,#4FJIC,Stl
02 1 EA 0405 Fitting,Hyd,Cap,#6 JIC,Steel
03 2 EA 0612 O-Ring,N90-904,0.351"IDx0.072"Dia
04 8 EA 1044 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
05 4 EA 1045 Screw,Cap,Skt Hd,1/2"-13UNCx1"
06 4 EA 1079 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
07 1 EA 1488 Fitting,Hyd,Str,#4 MORBx#4 MJIC
08 1 EA 1500 Fitting,Hyd,Str,#6MJICx#4MORB
09 4 EA 1676 TONG DIES,1/2X1-1/4X5-7/8
10 1 EA 3040 CYLINDER,GRABBER
11 1 EA 3045 GUARD, HOSE
12 2 EA 3046 Pin,Retraction,6-7/8" 7-3/8" 8-1/2 & 9"Grabber
13 2 EA 3051 Holder,Die,7-3/8" 8-1/2" & 9"Grabber,ECI/HCI
14 2 EA 3054 PLATE,KEEPER,F/7-3/8&8-1/2,GRB
15 1 EA 3059 CAP, RETRACTION
16 2 EA 3060 EXTENSION, PORT
17 1 EA 3061 COVER, DIRT, GRAB
18 2 EA 3062 SHOE,CYLINDER, 8-1/2&9",2/UNIT
19 4 EA 3725 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
20 4 EA 3727 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/4",Dr Hd
21 1 EA 7002 BOX,TORQUING,GRABBER 9"
22 4 EA 7135 Washer,Lock,Helical Spring,3/8",Alloy,Pld
23 1 EA 810065 Rev B Clamping Box,Machining,Grabber Box, 9.00
910 7 HR LABOUR - MECH Labour - Mechanical

65
PISTON/CYLINDER ASSEMBLY, GRABBER PARTS LISTS
PISTON/CYLINDER ASSEMBLY, GRABBER

66
PARTS LISTS PISTON/CYLINDER ASSEMBLY, GRABBER
Parts List
Part # 3040
Drawing Title: CYLINDER,GRABBER

1 0610 1 O RING, DURO, 70, NITRIL
2 0640 1 SEAL, GRABBER, UNI-RING
3 0642 2 POLYPAK, SEAL, F/GRABBER
4 2799 2 FTG, HYD. PLUG, SKT, 1/4 MALE, ORB
5 3056 1 CYLINDER, GRABBER BOX
6 3057 1 GLAND, NUT, GRAB CYL
7 3058 1 PISTON, GRAB CYL

67
KIT, ROTARY SEAL STOP INSTALLATION, HCI PARTS LISTS
KIT, ROTARY SEAL STOP INSTALLATION, HCI

68
PARTS LISTS KIT, ROTARY SEAL STOP INSTALLATION, HCI
Parts List
Part # 8456
Drawing Title: Kit, Stop Installation, Rotary Seal, HCI

1 0990 3 SCREW, CAP, HEX HD, 1/2" - UNC X 2", GR8, PLD
2 3353 1 STOP BLOCK, ROTARY SEAL
3 3531 2 SCREW, CAP, HEX HD, 7/8" - UNC X 2-1/2", GR8, PLD, DR HD
6 8520 1 FLANGE, ROT/SEALTORQ, 650 ECI/HCI

69
KIT, MOTOR MANIFOLD PLUMBING, HCI PARTS LISTS
KIT, MOTOR MANIFOLD PLUMBING, HCI

70
PARTS LISTS KIT, MOTOR MANIFOLD PLUMBING, HCI
Parts List
Part # 8457
Drawing Title: Kit, Motor Manifold Plumbing, HCI

1 0594 8 O RING, DURO, 90, NITRIL
2 0598 6 O RING, MANIFOLD FLNG
3 1005 24 CAPSCREW, 3/4" X 2-1/2", UNC, GR8, PLT
4 1370 4 PLUG, HEX, FS, 2" (CANVIL ONLY)
6 4815 32 CAPSCREW, 5/8" X 2-3/4", UNC, GR8, PLT
7 6196 16 FLANGE, SPLIT, C62
8 7456 4 VALVE, FULL PORT BALL, 5000PSI, 2" NPT
9 7600 3 NIPPLE, THR, SCH160, 2" X 5"
11 7897 4 UNION, HAMMER, THREAD, #1502, 2"
12 8823 12 FLANGE, SPLIT, CODE62, 2"
13 9079 1 ASSY, PIPING SET, MOTOR MANIFOLD, HCI
14 7592 2 NIPPLE, THR, SCH160, 2" X 6"

71
KIT, MAINFRAME CLEVIS ASSEMBLY PARTS LISTS
KIT, MAINFRAME CLEVIS ASSEMBLY

72
PARTS LISTS KIT, MAINFRAME CLEVIS ASSEMBLY
Parts List
Part # 8459
Drawing Title: Kit, Mainframe Clevis Assembly, HCI

1 7841 24 NUT, LOCK, NYLON, 3/4 -10 UNC, GR8, PLD
2 1010 4 SCREW, CAP, HEX HD, 3/8 - 16 UNC X 2, GR8, PLD
3 10376 8 WASHER, BELLEVILLE, 3/4" ID X 2.047" OD, STL, SERIES SP
4 1092 24 PIN, COTTER, 5/32" DIA X 1-1/2" LG, PLD
5 3383 2 PIN, EXTEND, 8-1/4", W/RETAINER
6 3384 2 PIN, EXTEND, 6", W/RETAINER
7 3493 8 SCREW, CAP, HEX HD, 3/4 - 10 UNC X 3-1/2, GR8, PLD, DR THD
8 3537 16 SCREW, CAP, HEX HD, 3/4 - 10 UNC X 4-1/2, GR8, PLD, DR THD
9 4333 4 NUT, LOCK, NYLON, 3/8 - 16 UNC, GR8, PLD
10 7439 4 PLATE, SHIM, M/FRAME CLEVIS, HCI
11 7855 16 WASHER, LOCK, HELICAL SPRING, 3/4, ALLOY, PLD
12 7980 4 CLEVIS, UPPER, MAINFRAME, 6-1/2" OFFSET, HCI
13 7987 1 CLEVIS, LOWER, 16" OFFSET, ODS
14 7988 1 CLEVIS, LWR, 16" OFFSET, DS
15 15829 2 SCREW, SET, SKT, CUP POINT, 3/4-10UNC X 3, SS
16 5588 2 NUT, JAM, 3/4 - 10 UNC, RH-THREAD, GR2, BLACK

73
KIT, LINK TILT CYLINDER SUB-ASSEMBLY PARTS LISTS
KIT, LINK TILT CYLINDER SUB-ASSEMBLY

74
PARTS LISTS KIT, LINK TILT CYLINDER SUB-ASSEMBLY
Parts List
Part # 8462
Drawing Title: kit,Link Tilt Cylinder Installation,HCI
1 18109 4 Stem,Breakaway Mount,Cylinder
2 810003 4 Pin,Spring,Coiled,3/16"ODx1"Lg
3 0289 10 Fitting,Hyd,Str,#6MJICx#4MNPT
5 0368 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MJIC
6 0373 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6FJIC-Br
7 0931 4 CYLINDER,HYD,LINK TILT
8 1109 4 Pin,Cotter,3/16"ODx2"Lg,Pld
10 16772 1 KIT,HOSES,HYD,LINK TILT,HCI
10A 3407 4 Hose,Hyd,100R2-AT,#6x29",FJICxFJIC
10B 3415 2 Hose,Hyd,100R2-AT,#6x21",FJICxFJIC
10C 3421 2 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
10D 3476 2 Hose,Hyd,100R2-AT,#6x33",FJICxFJIC
11 4022 4 Screw,Modified,Rod End,1"-8UNCx3"
12 4023 4 Spacer,Rod End,1.160"ODx0.985"ID
13 4024 8 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified

75
KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME PARTS LISTS
KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

76
PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

77
KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME PARTS LISTS
Parts List
Part # 8463
Drawing Title: Kit,Hose Installation,Mainframe,HCI
1 0022 2 VALVE,PARKER FLOW CONTROL
3 0260 1 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT
4 0289 2 Fitting,Hyd,Straight,#6MJICx#4MNPT
5 0338 1 Fitting,Hyd,Straight,#8FJICx#4MJIC
10 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
11 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 1297 1 Fitting,Pipe,Nipple,Sch80,1"MNPTx3"L
15 Not Used
16 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
17 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
18 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
19 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
20 6997 1 Fitting,Hyd,90°Elb,#16MNPTx#16MNPT
200 16762 1 Kit,Hoses,Hyd,Main Frame,HCI

78
PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

79
KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI PARTS LISTS
KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI

80
PARTS LISTS KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI
Parts List
Part # 8464
Drawing Title: Kit,Gearbox Installation,HCI
1 Not Used
2 Not Used
3 3533 8 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd
4 3574 4 RETAINER,MAIN FRAME DOWEL
7 Not Used
9 Not Used

81
82
Typical 2 places
9 Safety wired
11
©TESCO CORPORATION, 2006

KIT, BUMPER GUARD ASSY, HCI
21
17 5
1
11
Typical 2 places
Typical 2 places
11
9 Safety wired
Typical 6 places Typical 2 places
8 11 9 Safety wired
4 10
Typical 5 places
KIT, BUMPER GUARD ASSY, HCI
13
6
5
20
1
11 Typical 2 places
11
1
500/650TON HCI(S) 750/1205HP

5
16
2 15 19
Typical 2 places
3 15 7 12
Typical 10 places 22 Typical 2 places
14 18
Typical 2 places Match drill Ø9/16", two holes, for mounting
14
Typical 2 places 11
1 5 1 11 14
11
Typical 2 places Title
1 Kit,
5
Typical 5 places 5 Bumper Guard
Typical 2 places Assembly, HCI
File No. Model
Rev. By Date ICD# Description CORPORATION I-8466-1.ai HCI
0 VNL 030310 Issued for manufacture Dwg. No. Rev. Sheet
I-8466 1 1 of 2
1 VNL 060306 LSW-123 Updated item 22, added note Date Drawn Checked Appd.
030310 VNL
880006 REV C
PARTS LISTS
PARTS LISTS KIT, BUMPER GUARD ASSY, HCI
Parts List
Part # 8466
Drawing Title: Kit, Bumper Guard Assembly, HCI
1 0968 14 NUT,HEX,PLTD,NC,GR8,1/2"
2 0996 2 CAP,GR8,NC,PLT,3/4 X 3
3 1002 10 CAP,GR8,NC,PLT,3/4 X 1-1/2
4 1050 6 CAP,SKT,HD,NC,3/4 X 2
5 1091 14 PIN,COTTER,PLATED,1/8X1
6 13154 1 SPACER,BUMPER,HCI
7 13670 10 WASHER,FLAT,ALLOY,USS,GR8,3/4"
8 14571 5 CAP,HEX HD,1/2-13UNC X 6,GR8,PLTD,DR HEAD
9 3116 6 CAP,GR8,NC,1/2 X 1-1/2 DR HEAD
10 3196 6 WASHER,LOCK,HI COLLAR,3/4"
11 5881 20 WASHER,LOCK,ALLOY,PLTD,1/2"
12 5970 2 CAP,GR8,NC,1/2X2-1/2 DR THREAD
13 5971 1 CAP,GR8,NC,1/2X4 DR THREAD
14 7746 6 CAP,GR8,NC,1/2X2-1/4 DR THREAD
16 7870 2 BUMPER,PIPE,F/HCI
17 7878 1 ASSY,FRAME,PIPE BUMPER,HCI
18 7946 1 ASSY,LWR.PLT,P/BUMPER,M/F,HCI
19 7947 1 ASSY,SIDE GUARD,P/BUMP,M/F,HCI
20 7948 1 ASSY,SIDE GUARD,M/F,11STN,HCI
21 8093 1 SIDE GUARD,M/F,DRILLERS,HCI
22 8149 1 BRACKET,SUPPORT,MTR PIPE,HCI

83
KIT, HOSE INSTALLATION, ROTARY SEAL, OUTER, HCI PARTS LISTS
KIT, HOSE INSTALLATION, ROTARY SEAL, OUTER, HCI

84
PARTS LISTS KIT, HOSE INSTALLATION, ROTARY SEAL, OUTER, HCI
Parts List
Part # 8467
Drawing Title: Kit,Hose Installation,Rotary Seal,Outer,HCI
3 Not used
8 0439 2 Fitting,Hyd,Plug,Hex Hd,#6MJIC,Stl
9 1112 2 Fitting,Grease,Str,Long,1/8"MNPT
10 15473 10FT SLEEVE,HOSE,NYLON,1.53"ID,BULK
11 Not used
12 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
13 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
14 4928 2 Fitting,Hyd,Plug,Skt Hd,1/8"MNPT
100 16761 1 KIT,HOSES,HYD,ROTARY SEAL,OUTER,HCI
104 3486 2 Hose,Hyd,100R2-AT,#6x11',FJICxFJIC
107 5441 2 Hose,Hyd,100R2-AT,#6x66.5",FJICxFJIC

85
KIT, PILOT CHECK ASSEMBLY PARTS LISTS
KIT, PILOT CHECK ASSEMBLY

86
PARTS LISTS KIT, PILOT CHECK ASSEMBLY
Parts List
Part # 8477
Drawing Title: KIT,PILOT CHECK ASSY,HCI

1 0202 1 FTG,HY,ELB,90D,1/4MORBX3/8MJIC
2 0376 1 FTG,HYD,TEE,3/8FJICSWXMJIC,RUN
3 0445 1 FTG,HYD,PLUG,HEX,3/4MORB
4 0983 1 SCREW,CAP,HEX HD,1/2-13UNCX1-1/2,GR8,PLD
5 1497 1 FTG,HYD,STR,3/8MORBX3/8MJIC
7 2799 1 FTG,HYD,PLUG,SKT,1/4MORB
8 3838 1 MANIFOLD,ACCUMULATOR MOUNT,ORB
9 3870 1 VALVE,4.1 INTERGRATED PILOT TO CLOSE W/BODY CHECK
10 5146 1 FTG,HYD,ADAPT,1/4MORBX3/8JICSW
12 0199 1 FTG,HYD,ELB,90D,3/8MORBX3/8MJIC

87
KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION PARTS LISTS
KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION

88
PARTS LISTS KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION
Parts List
Part # 8478
Drawing Title: Kit, Torque/Relief and Motor Manifold Installation, HCI

4 0222 1 FTG,HYD,STR,3/8MORBX1/4MNPT
5 0285 1 FTG,HYD,STR,1/4MNPTX1/4MJIC
6 0337 1 FTG,HYD,STR,3/8FJICX1/4MJIC
7 0359 1 FTG,HYD,TEE,1/4FNPTXFNPTXFNPT
9 1092 3 PIN,COTTER,PLATED,5/32X1-1/2
11 2802 1 FTG,HYD,PLUG,HEX,1/4MORB
12 3271 4 SCREW,CAP,SKT HD,1/4-20UNCX1
14 7492 3 SCREW,CAP,HEX HD,3/4-10UNCX7-1/2,GR8,PLD,DR THD
16 7959 1 GAUGE,CBM,7500PSI,2-1/2X1/4,LF
17 8102 1 MANIFOLD,ASSY,MOTOR,CODE 62,HCI
19 0353 3 FTG,HYD,ELB,90D,1/4MJICXFJICSW
20 0352 1 FTG,HYD,ELB,90D,3/8MJICXFJICSW

89
MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI PARTS LISTS
MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI

90
PARTS LISTS MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI
Parts List
Part # 8102
Drawing Title: Manifold Assembly, Motor, Code 62, HCI
1 0567 3 Fitting,Test Point,10000-psi,#4MORB,Nitrile Seal
2 0598 1 O-Ring,N90-228,2.234"IDx0.139"Dia
4 10760 2 VALVE, DIRECTIONAL, ACTIVE 4BAR
5 10847 1 ORIFICE, BOSCH, 1.2MM
6 10850 1 VALVE, PRESS, REDUCING, CART/TYPE
7 10851 1 VALVE, POPPET CHECK, 5#PSI, CRACK
8 10852 5 O-Ring,N90-112,0.487"IDx0.070"Dia
9 10866 4 Screw,Cap,Skt Hd,7/8"-9UNCx8"
11 10872 1 BLOCK,MOTOR MANIFOLD,MOD3,HCI
14 11104 1 Nameplate,Tesco,Three Line,1-1/2"x3",Aluminium
16 14948 4 Screw,Drive,Rnd Hd,2Gax3/16",Type U,18-8 SS
17 15300 4 Screw,Cap,Skt Hd,#10-24UNCx5-1/4",18-8 SS
18 15441 5 COVER PLATE,PAINTING,F/SAE 2 " CODE 62 PORT
19 15442 5 GASKET,PAINT COVER,F/SAE 2" CODE 62 PORT
20 2047 1 KNOB,UNKEYED,BOSCH VALVE
21 2051 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
22 2062 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
23 2155 1 PLATE,SUB,CONTINENTAL,D03#6SAE
24 2799 8 Fitting,Hyd,Plug,Skt Hd,#4MORB
25 2956 3 O-Ring,N90-012,0.364"IDx0.070"Dia
26 3158 1 MANIFOLD,MOTORRELIEF SOLENOID,HCI
28 8616 1 VALVE,SHUTTLE,HYD

91
KIT, GRABBER LIFT ASSEMBLY PARTS LISTS
KIT, GRABBER LIFT ASSEMBLY

92
PARTS LISTS KIT, GRABBER LIFT ASSEMBLY
Parts List
Part # 8479
Drawing Title: Kit, Grabber Lift Assembly, HCI

1 0073 2 ACCUMULATOR,1QT,3000PSI,3/4NPT
2 0231 2 FTG,HYD,STR,3/4MORBX3/4MNPT
3 10632 4 WASHER,FLAT,3/8,TYPE A,NARROW (SAE),ALLOY,PLD
4 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
7 2079 1 GAUGE,CBM,5000PSI,2-1/2,W/FF
11 4064 1 MANIFOLD,BLOCK,GRABBER LIFT ACCUMULATOR
12 4333 4 LOCKNUT,NYLON,PLTD,NC,GR8,3/8"
14 9139 1 VALVE,PRESS,REDUCING,P.O. SUN
15 9140 1 BODY,VALVE,SUN,ECJ

93
KIT, PRESSURE RELIEF INSTALLATION PARTS LISTS
KIT, PRESSURE RELIEF INSTALLATION

94
PARTS LISTS KIT, PRESSURE RELIEF INSTALLATION
Parts List
Part # 8480
Drawing Title: Kit,Pressure Relief Instl,HCI
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liquid Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
5 0243 1 Fitting,Hyd,Straight,#12MNPTx#8FNPT
6 0246 1 Fitting,Hyd,Straight,#20MNPTx#12FNPT
9 0327 1 Fitting,Hyd,Straight,#4FNPTx#6FJIC
14 12129 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MORB-Br
15 14899 1 Mount,Pressure Relief Valve,HCI
16 1502 1 Fitting,Hyd,Straight,#8MJICx#8MORB
17 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
18 3429 1 VALVE,INLINE CHECK,3/4MJIC,5PSI
19 5152 1 Fitting,Hyd,Cross,#8MJICx#8MJICx#8MJICx#8MJIC
20 5870 1 Fitting,Hyd,Tee,#12FNPTx#12FNPTx#12MNPT-Br
21 7683 1 Fitting,Hyd,Tee,#12MNPT-Runx#12FNPTx#12FNPT
22 2024 1 VALVE,BI-DIR.RELIEF ,C/W BODY
24 720873 1 Snubber,Pressure,1/4"MNPTx1/4"FNPT,5000-psi,Brass

95
KIT, ROTARY SEAL INSTALLATION, HCI PARTS LISTS
KIT, ROTARY SEAL INSTALLATION, HCI

96
PARTS LISTS KIT, ROTARY SEAL INSTALLATION, HCI
Parts List
Part # 8481
Drawing Title: Kit, Rotary Seal Installation, HCI

1 3116 3 CAPSCREW,1/2" X 1-1/2", UNC, GR8, DR HEAD

97
KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION PARTS LISTS
KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

98
PARTS LISTS KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

99
KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION PARTS LISTS
Parts List
Part # 8482
Drawing Title: Kit,Aux Manf & Intensifier Instl,HCI
3 2820 1 CYLINDER, HYD. INTENSIFER
6 8091-1 1 Auxiliary Manifold Assembly,ECI/HCI
7 Not used
100 16773 1 Kit,Hoses,Hydraulic,Auxiliary Manifold,ECI/HCI
107 Not used
108 Not used
109 8098 1 Hose,Hyd,100R2-AT,#4x13.75',FJICxFJIC
111 8308 1 Hose,Hyd,100R2-AT,#4x10.5',FJICxFJIC

100
PARTS LISTS KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

101
AUXILIARY MANIFOLD ASSEMBLY, ECI/HCI PARTS LISTS
AUXILIARY MANIFOLD ASSEMBLY, ECI/HCI

102
PARTS LISTS AUXILIARY MANIFOLD ASSEMBLY, ECI/HCI
Parts List
Part # 8091-1
Drawing # I-8091-1 Rev. 3 Page 2 of 2
Drawing Title: Auxiliary Manifold Assembly,ECI/HCI
1 0024 1 VALVE,MAGNUM NEEDLE,1/4FNPT
2 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
3 0058 1 Gauge,Btm Mnt,5000psi,2-1/2"ODx1/4"MNPT
4 0073 1 Accumulator,1QT,3000psi,3/4"FNPT
5 Not used
6 Not used
7 2019 1 VALVE,3:1,15GPM, PILOT TO OPEN CHECK
8 2058 1 VALVE,COMPACT CONTROL NEEDLE,CP610-1-B-O-B
11 720222 1 Gauge,Liq Filled,0-7500psi/kPa,2.5"ODx1/4"MNPT,LM
12 590118 1 Manifold Auxiliary,ECI/HCI
200 720078 1 Kit,Fittings,Hydraulic,Auxiliary Manifold,ECI/HCI
201 0199 1 Fitting,Hyd,90°Elb,#6MJICx#6MORB
202 0214 1 Fitting,Hyd,Str,#4MNPTx#6FJIC
203 0237 1 Fitting,Hyd,Str,#12MNPTx#12MNPT
205 720476 1 Fitting,Hyd,Tee,#4MNPTx#4MNPTx#4MNPT
206 0327 2 Fitting,Hyd,Str,#4FNPTx#6FJIC
207 10511 1 Fitting,Hyd,Str,#6MJICx#4FNPT
208 10535 1 Fitting,Hyd,90°Elb,#4MJICx#4FNPT
209 1501 3 Fitting,Hyd,Str,#6MJICx#8MORB
213 17158 1 Fitting,Hyd,Str,#10MORBx#12FNPT

103
SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T PARTS LISTS
SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T

104
PARTS LISTS SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T
Parts List
Part # 8949
Drawing Title: Seal, Rotary, 12-Port, 8-1/2"ID, 500/650T
3 0404 1 Fitting,Hyd,Cap,#4FJIC,Steel
4 0405 47 Fitting,Hyd,Cap,#6FJIC,Steel
5 0588 13 O RING,DURO,70,NITRIL,N70-275,"GAPI-UNDERSIZED"
6 1049 6 Screw,Cap,Skt Button Hd,1/4"-20UNCx1"
7 1113 1 Fitting,Grease,45°Elb,1/8"MNPT
8 13414 24 PLUG,FARMINGTON
9 16557 13 SEAL,ROTARY SEAL ASSY,11.022" OD X .154"WIDE
10 3109 1 POLYPAK,SEAL,11" X 1/2" X 1/4"
11 3111-1 1 Ring,Mounting,8-1/2"Rotary Seal,500/650T
12 3112 1 SLEEVE,OUTER,12 PORT,ROTARY SEAL,650ECI/HCI
13 3113 1 GLAND,UPPER SEAL
16 5969 3 Screw,Cap,Skt Hd,1/4"-20UNCx1/2",Dr Hd
17 8519 1 SLEEVE,INNER,12 PORT,ROTARY SEAL,650ECI/HCI
18 8521-1 1 Retainer,Inner,8-1/2"Rotary Seal,500/650T

105
KIT, 11-STATION INSTALLATION, HCI PARTS LISTS
KIT, 11-STATION INSTALLATION, HCI

106
PARTS LISTS KIT, 11-STATION INSTALLATION, HCI

107
KIT, 11-STATION INSTALLATION, HCI PARTS LISTS
Parts List
Part # 9446
Drawing # I-9446 Rev. 0 Refer: 2 Illustrations
Drawing Title: Kit, 11 Station Installation, HCI

1 0031 6 VALVE, "BUNA" HIGH PRESSURE RELIEF, CP2003
2 0339 1 FTG, HYD, STR, 1/2 FJIC X 3/8 MJIC
3 0349 3 FTG, HYD, 45D, 3/8 MJIC X FJICSW
4 0352 4 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW
5 0353 1 FTG, HYD, ELB, 90D, 1/4 MJIC X FJICSW
6 0378 1 FTG, HYD, TEE, 1/2 FJICSW X MJIC, RUN
7 11944 1 PLUG, CAVITY, #8 SERIES, 3-WAY
8 1499 5 FTG, HYD, STR, 1/2 MORB X 1/4 MJIC
11 2459 1 VALVE, MOTION CONTROL, CP458
16 5966 6 CAPSCREW, 1/2" X 1-1/4", UNC, GR8, DR HEAD
18 7578 1 MOUNT, UPPER, M/FRAME M/FLD, HCI
19 7579 1 MOUNT, LOWER, M/FRAME M/FLD, HCI

108
PARTS LISTS
CHAPTER 3: POWER UNIT PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the power unit compo-
nents of the 500/650TON HCI(S) 750/1205HP top drive system.

109
PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL/SERV. LOOP, CAT3512, D6P PARTS LISTS
PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL/SERV. LOOP,

CAT3512, D6P

110
PARTS LISTS PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL/SERV. LOOP, CAT3512, D6P
Parts List
Part # 720717
Drawing Title: Power Unit,Hyd,High Ambient,w/o Hose R,CAT3512,D6P
1 15017 1 Kit,Fasteners,Skid Set,D6P
2 3229 1 Heliroll,Weldment,D4P/D6P
3 720712 1 Skid,Tank/2xAKG Coolers,Complete,D6P
4 720775 1 Skid,Engine,Complete,CAT 3512,D6P
5 720825 1 Skid,Pump,Complete,CAT3512,D6P

111
SKID, ENGINE, COMPLETE, CAT 3512, D6P PARTS LISTS
SKID, ENGINE, COMPLETE, CAT 3512, D6P

112
PARTS LISTS SKID, ENGINE, COMPLETE, CAT 3512, D6P
Parts List
Part # 720775
Drawing Title: Skid,Engine,Complete,CAT 3512,D6P
1 500353 1 Engine Package,CAT 3512,D6P
2 720088 1 Kit,Labels,Stick-On,Engine Skid,D6P

113
SKID, ENGINE, COMPLETE, CAT 3512, D6P PARTS LISTS

114
PARTS LISTS ENGINE PACKAGE, CAT 3512, D6P
ENGINE PACKAGE, CAT 3512, D6P

115
ENGINE PACKAGE, CAT 3512, D6P PARTS LISTS

116
PARTS LISTS ENGINE PACKAGE, CAT 3512, D6P

117
ENGINE PACKAGE, CAT 3512, D6P PARTS LISTS

118
PARTS LISTS

119
COVER/COUPLING ASSY, SAE 00, CAT 3512, D6P PARTS LISTS
COVER/COUPLING ASSY, SAE 00, CAT 3512, D6P

120
PARTS LISTS COVER/COUPLING ASSY, SAE 00, CAT 3512, D6P
Detailed Bill of Material 500364 Rev A

Cover/Coupling Assy,SAE 00,CAT 3512,D6P

1 7 EA 988 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
2 2 EA 994 Screw,Cap,Hex Hd,1/4"-20UNCx3/4",Gr8,Pld
4 8 EA 1054 Screw,Cap,Skt Hd,5/8"-11UNCx2-1/2"
5 2 EA 10370 Washer,Belleville,1390-lbs,1/4"IDx0.551"OD,Stl
6 1 EA 500358 Coupling,Atra Flex,SAE 00M-6,Kemplated
7 1 EA 500370 Rev B Spacer,Flywheel Housing,SAE 00
10 16 EA 6174 Screw,Cap,Hex Hd,M12-1.75x60mm,Class10.9,Plain
13 8 EA 1064 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
14 1 EA 500372 Rev A Cover,w/Lid,Coupling & Flywheel,SAE 00

121
KIT, LUBE SYSTEM, CAT 3512, D6P PARTS LISTS
KIT, LUBE SYSTEM, CAT 3512, D6P

122
PARTS LISTS KIT, LUBE SYSTEM, CAT 3512, D6P

123
KIT, LUBE SYSTEM, CAT 3512, D6P PARTS LISTS

Kit, Lube System, CAT 3512, D6P

1 1 EA 68 Meter,Flow,15 GPM,1/2" NPT,Round
2 1 EA 128 Fitting,Pipe,90°Elb,2000-psi,1/2",FNPT
3 3 EA 235 Fitting,Hyd,Str,#8MNPTx#8MNPT
4 1 EA 242 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
5 2 EA 243 Fitting,Hyd,Bushing,#12 MNPTx#8 FNPT
6 1 EA 247 Fitting,Hyd,Bushing,#8 MNPTx#4 FNPT
7 1 EA 266 Fitting,Hyd,Str,#8FNPTx#8FNPT
8 4 EA 1073 Washer,Flat,Type A,Narrow,1/2",Hardened,Pld
9 1 EA 283 Fitting,Hyd,Str,#8MJICx#8MNPT
10 3 EA 318 Fitting,Hyd,90D Elb,#8 MNPTx#8 MJIC
11 3 EA 380 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
12 2 EA 700 Clamp,Hose,Constant Torque,6-1/2"
13 4 EA 990 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld
14 1 EA 3430 Valve,Check,Inline,1/2"FNPT,3000psi-WP,65psi-CP
15 1 EA 5175 Gauge,Liq Fill,0-200psi/kPa,2.5ODx1/4MNPT,CBM,U-Cl
16 1 EA 5187 Fitting,Pipe,Plug,Skt Drive,1/2"MNPT,Blk
17 1 ASSY 8408 Reservoir/Filter,Lubrication System,D2P/D6P
18 1 EA 8539 Mount,Reservoir/Filter,Lubrication System,D2P/D6P
20 4 EA 968 Nut,Hex,1/2"-13UNC,Gr8,Pld
21 1 EA 16533 Bracket,Oil Filter,Lubrication System,D6P
22 1 EA 13723 Washer,Flat,Type A,Wide,1/2",Hardened,Pld

124
PARTS LISTS KIT, LUBE SYSTEM, CAT 3512, D6P

125
RESERVOIR/FILTER ASSY, PAINTED PARTS LISTS
RESERVOIR/FILTER ASSY, PAINTED

126
PARTS LISTS RESERVOIR/FILTER ASSY, PAINTED
Parts List
Part
Part ## 8408
8408
Drawing ## I-8408
Drawing I-8408 Rev. 00
Rev. Refer: 11 Illustration
Refer: Illustration
File ## I-8408.xls
File I-8408.xls Page
Page 22 of
of 22
Drawing Title: ASSEMBLY,
Drawing Title: ASSEMBLY, RESERVOIR/FILTER,
RESERVOIR/FILTER, PAINTED
PAINTED
Item
Item ## Tesco
Tesco ## Qty
Qty Description
Description
11 7489
7489 11 RESEVOIR,
RESEVOIR, COOLER
COOLER SYSTEM
SYSTEM W/FILT
W/FILT
22 8297
8297 22 BUSHING,
BUSHING, HEX
HEX 2-1/2
2-1/2 X
X 3/4,
3/4, 150#,
150#, M.I.
M.I.
33 9227
9227 44 MAGNET,
MAGNET, 1/2
1/2 X
X .125T,
.125T, NEON
NEON
44 11295
11295 22 FTG,
FTG, HYD,
HYD, PLUG,
PLUG, HEX,
HEX, 3/4"
3/4" MPT
MPT

127
PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL, 16V2000, D6P PARTS LISTS
PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL, 16V2000, D6P
This illustration is under development. Contact a Tesco Representative for information about part number 720719.

128
PARTS LISTS PWR UNIT, HYD, HIGH AMB, W/O HOSE REEL, 16V2000, D6P

129
POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP 16V2000 PARTS LISTS
POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP 16V2000


130
PARTS LISTS POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP 16V2000

131
POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP CAT3512 PARTS LISTS
POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP CAT3512


132
PARTS LISTS POWER UNIT, HYD, W/O HOSE REEL/SERVICE LOOP CAT3512

133
POWER UNIT, HYDRAULIC, W/O HOSE REEL/SERVICE LOOP, D4P PARTS LISTS
POWER UNIT, HYDRAULIC, W/O HOSE REEL/SERVICE LOOP,

D4P
This illustration is under development. Contact a Tesco representative for information about part number 720657.

134
PARTS LISTS POWER UNIT, HYDRAULIC, W/O HOSE REEL/SERVICE LOOP, D4P

135
KIT, LUBE SYSTEM, 12V2000, D4P PARTS LISTS
KIT, LUBE SYSTEM, 12V2000, D4P

136
PARTS LISTS KIT, LUBE SYSTEM, 12V2000, D4P
Parts List
Part # 1120001
Drawing Title: Kit,Lube System,12V2000,D4P
1 0068 1 METER,FLOW,15 GPM,1/2"NPT,ROUND
2 0128 1 Fitting,Pipe,90°Elb,2000-psi,1/2",FNPT
5 0243 2 Fitting,Hyd,Str,#12MNPTx#8FNPT
7 0266 1 Fitting,Hyd,Str,#8FNPTx#8FNPT
13 0700 2 Clamp,Hose,Constant Torque,6-1/2"
14 720195 4 Nut,Hex,Lock,Spiralock,Flg,1/2"-13SPL,Gr8,Pld
17 16533 1 Bracket,Oil Filter,Lubrication System,D6P
18 3430 1 Valve,Check,Inline,1/2"FNPT,3000psi-WP,65psi-CP
19 5175 1 Gauge,Liq Fill,0-200psi/kPa,2.5ODx1/4MNPT,CBM,U-Cl
20 5187 1 Fitting,Pipe,Plug,Skt Drive,1/2"MNPT,Blk
21 8408 1 Reservoir/Filter,Lubrication System,D2P/D6P
22 8539 1 Mount,Reservoir/Filter,Lubrication System,D2P/D6P

137
KIT, HOSES, ENGINE SKID, 12V2000, D4P PARTS LISTS
KIT, HOSES, ENGINE SKID, 12V2000, D4P

138
PARTS LISTS KIT, HOSES, ENGINE SKID, 12V2000, D4P
Parts List
Part # 1120002
Drawing Title: Kit,Hoses,Engine Skid,12V2000,D4P
1 1120003 1 Hose,Hyd,100R2-AT,#8x80'',FJICx90°FJIC
2 1120004 1 Hose,Hyd,100R2-AT,#8x73'',FJICx90°FJIC

139
PWR UNIT, W/O ENG SKID, HOSE REEL, SERVICE LOOP, D4P PARTS LISTS
PWR UNIT, W/O ENG SKID, HOSE REEL, SERVICE LOOP, D4P

140
PARTS LISTS PWR UNIT, W/O ENG SKID, HOSE REEL, SERVICE LOOP, D4P

141
TANK SKID, CAT3412, D4P PARTS LISTS
TANK SKID, CAT3412, D4P


142
PARTS LISTS TANK SKID, CAT3412, D4P

143
OIL TANK ASSEMBLY, D4P PARTS LISTS
OIL TANK ASSEMBLY, D4P

144
PARTS LISTS OIL TANK ASSEMBLY, D4P

145
OIL TANK ASSEMBLY, D4P PARTS LISTS
Parts List
Part # 3307
Drawing Title: ASSY, OIL TANK, D4P
1 0008 8 Valve,Ball,2-Way,2000-psi,WOG,1-1/4"FNPT
2 0009 1 Valve,Ball,2-Way,2000-psi,WOG,3/4"FNPTx3/4"FNPT
3 0013 1 Valve,Ball,2-Way,2000-psi,WOG,1"FNPTx1"FNPT
5 0016 2 Valve,Gate,200-psi WOG,2"FNPTx2"FNPT,Brass
6 0085 4 Fitting,Pipe,Reducer,6000-psi,1-1/4"FNPTx2"MNPT
7 0086 2 Fitting,Pipe,Reducer,6000-psi,1"FNPTx2"MNPT
8 0092 2 BUSHING,HEX,FS,2"X1/2"
9 0096 4 Fitting,Pipe,Bushing,Hex,1-1/2"FNPTx2"MNPT,FS
10 0109 4 Fitting,Pipe,45°Elb,2000-psi,2",FNPT
11 0111 4 Fitting,Pipe,45°Elb,2000-psi,1-1/4",FNPT
14 0147 2 Fitting,Pipe,1/2"Hose Endx1/2"MNPT,Pld
15 0170 1 Fitting,Pipe,Tee,2000-psi,1",FNPT
17 0225 4 Fitting,Hyd,Str,#24MORBx#24MNPT
22 0465 2 Fitting,Pipe,90°Elb,150-psi,1/2"FNPTx1/2"MNPT
23 0531 4 Union,Hammer,2000-psi CWP,1-1/4"xThd,FIG206
24 0536 2 Union,Hammer,2000-psi CWP,2"xThd,FIG206
25 0713 2 Clamp,Hose,Worm-Gear,5/16" to 3/4"
30 1300 4 Fitting,Pipe,Nipple,Sch80,1"MNPTxClose
31 1303 2 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxClose
33 1310 4 Fitting,Pipe,Nipple,Sch80,1-1/4"MNPTx6"Lg
34 Not Used
35 1317 2 Fitting,Pipe,Nipple,Sch80,1/2"MNPTxClose

146
PARTS LISTS OIL TANK ASSEMBLY, D4P
Parts List
Part # 3307
37 1340 9 Fitting,Pipe,Nipple,Sch80,2"MNPTx2-1/2"Lg
39 1370 1 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
40 1372 3 Fitting,Pipe,Plug,Hex Hd,1"MNPT
41 1375 2 Fitting,Pipe,Plug,Hex Hd,1/2"MNPT
42 15417 1 FLOAT,SIGHT GLASS LEVEL INDICATOR,MCH SKID
43 2083 2 Fitting,Pipe,Coupling,Full,3000-psi,1-1/2",FNPT
44 2091 1 Fitting,Pipe,Cross,2000-psi,2",FNPT
45 2422 2 Filter,Return Line,Cartridge,300psi,100gpm
46 2707 6 STRAINER,MAGNETIC,HYD.,2" NPT
47 3322 1 TANK,OIL,CAT
48 3343 2 CLAMP,OIL TANK FILTER
49 4695 1 Plug,Quick Disconnect,Coupler,72-Ser,1",Yellow
50 4915 2 FT Hose,Braided,3/4"ODx1/2"ID,PVC,Clear
52 6374 1 SUPPORT FRAME,D4P OIL TANK

147
KIT,TANK SKID FINAL ASSEMBLY,CAT3412,D4P PARTS LISTS
Kit,Tank Skid Final Assembly,CAT3412,D4P

148
PARTS LISTS KIT,TANK SKID FINAL ASSEMBLY,CAT3412,D4P

149

150

151

152
Parts List
Part # 730618
Drawing Title: Kit,Tank Skid Final Assembly,CAT3412,D4P
1 0033 1 VALVE,PILOT OPERATED RELIEF,F/AUX PUMP,CP2102
2 0067 1 METER,FLOW,UNI-DIR,3500PSI,50GPM,1.25
3 0070 2 THERMOMETER,BIMETAL,0-250,1/2
4 0115 1 ELBOW,PIPE,45 DEG,2000#,1"
5 0223 3 FTG,HYD,STR,1-1/4MORBX1-1/4MPT
6 0230 1 FTG,HYD,STR,1/2MORBX1/2MPT
7 0442 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,1
11 … … Not used
12 … … Not used
13 0983 6 CAP,GR8,NC,PLT,1/2 X 1-1/2
14 0987 4 CAP,GR8,NC,PLT,1/2 X 3
15 0990 8 CAP,GR8,NC,PLT,1/2 X 2
16 1004 4 CAP,GR8,NC,PLT,3/4 X 3-1/2
17 1007 2 CAP,GR8,NC,PLT,3/8 X 3
18 1010 8 CAP,GR8,NC,PLT,3/8 X 2
19 1013 8 CAP,GR8,NC,PLT,3/8 X 1-1/4
20 1019 16 CAP,GR8,NC,PLT,5/8 X 2
21 1073 16 WASHER,FLAT,ALLOY,Z/DC,1/2"
22 1300 1 NIPPLE,THR,SCH80,1"XCL
24 13721 8 WASHER,FLAT,ALLOY,USS,3/8"
26 13849 1 ASSY,BRACKET,QUICK COUPLING,AIR COOLER,16V2000,DD
27 13852 1 ASSY,BRACKET,QUICK COUPLING,OIL TANK SKID,16V2000
28 13920 1 BRACKET,SUPPORT,LEFT,FLOWMETER,D6P,16V2000
29 13921 1 BRACKET,SUPPORT,RIGHT,FLOWMETER,D6P,16V2000
30 1489 1 FTG,HY,STR,1-1/4MORBX1-1/4MJIC
32 1998 1 COUPLING,QUICK,FF,FEMALE,1X1FNPT
34 2084 1 COUPLING,THR,FS,3000#,1-1/4"X1
35 2784 1 HOSE,HYD,2 W,#32 X 72" W/FJIC
36 3301 1 ASSY,20KVA,TRANSFORMER,HS/HC
37 3304 2 ASSY,CIRC/AUX PUMP,460V
38 3311 2 ASSY,GUARD,TEMP GAUGE,4"X2-3/4"
39 3314 1 ASSY,COVER,PRESSURE GAUGE
40 3318 1 BRKT, SUPPORT, OIL TO FAN

153
Parts List
Part # 730618
Drawing Title: Kit,Tank Skid Final Assembly,CAT3412,D4P
41 3320 1 STAND, COOLER CABLE, 2 PC
42 3628 4 CAP,GR8,NC,PLT,3/8 X 4-1/2
43 3653 8 CAP,GR8,NC,PLT,5/8 X 3-1/2
45 4348 1 ASSY,MOUNT,MAIN CONTROL PANEL,D4P/D6P
46 4815 8 CAP,GR8,NC,PLT,5/8 X 2-3/4
47 5175 1 GAUGE,CBM,200PSI,2-1/2,U-CLAMP
49 6208 1 METER,REV FLW,OIL,BI-DIR,SS,5000PSI,100GPM,RD
50 … … Not used
52 7213 1.5 FT PIPE,BLK,A106,SCH80,1"
53 7230 1 BRACE,CONTROL PANEL,D6P
55 … … Not used
57 0096 1 BUSHING,HEX,FS,2"X1-1/2"
58 0296 1 FTG,HYD,STR,2MPTX2MJIC
59 16792 1 VALVE,CHECK,INLINE,1-1/2FNPT,65PSI
60 1303 1 NIPPLE,THR,SCH80,1-1/2"XCL
61 1071 4 Washer,Lock,Helical Spring,1/2",Stl,Pld
63 0028 1 VALVE,CHECK,1-1/4"FNPT,6",5 PSI,OAL,F/AIR COOLER
64 0088 1 Fitting,Pipe,Reducer,3000-psi,1"FNPTx1-1/4"MNPT

154

155
KIT, OIL TANK FINAL ASSEMBLY, CAT3412, D4P PARTS LISTS
Kit, Oil Tank Final Assembly, CAT3412, D4P

156
PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, CAT3412, D4P

157
KIT, OIL TANK FINAL ASSEMBLY, CAT3412, D4P PARTS LISTS

158
PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, CAT3412, D4P
Parts List
Part # 730619
Drawing Title: Kit,Oil Tank Final Assembly,CAT3412,D4P
2 0072 4 THERMO,304,S/S,1/2X3/4X6.0 LAG
3 0242 1 FTG,HYD,ELB,90D,1/2MPTX1/2MPT
4 Not used
5 Not used
6 0425 1 COUPLING,QUICK,FF,FEMALE,3/8X1/2FNPT
7 1772 1 SWITCH,LEVEL,MURPHY,1-1/2NPT
8 2435 1 HEATER,TANK,480V,1.5KW,1 PH
9 2700 1 BREATHER,3/4" NPT, ABF3/10
10 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8
11 Not used
12 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2"
13 1317 1 NIPPLE,THR,SCH80,1/2"XCL
14 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"
15 730458 3 Switch,Temp,WP,80°F-205°F,SPDT

159
KIT, AUX & CIRCULATING PUMP INSTL, CAT3412, D4P PARTS LISTS
Kit, Aux & Circulating Pump Instl, CAT3412, D4P

160
PARTS LISTS KIT, AUX & CIRCULATING PUMP INSTL, CAT3412, D4P

161
KIT, AUX & CIRCULATING PUMP INSTL, CAT3412, D4P PARTS LISTS

162
PARTS LISTS KIT, AUX & CIRCULATING PUMP INSTL, CAT3412, D4P
Parts List
Part # 730620
Drawing Title: Kit,Auxiliary & Circulating Pump Instl,CAT3412,D4P
1 0026 1 VALVE,INLINE CHECK,1"FNPT,5PSI CRACKING
5 0143 1 ELBOW,PIPE,90 DEG,2000#,3/4"
6 0170 4 TEE,THR,2000#,NPT,1"
7 0254 1 FTG,HYD,ELB,90D,1/4MPTX1/4FPT
8 0283 1 FTG,HYD,STR,1/2MPTX1/2MJIC
10 0322 1 FTG,HYD,ELB,90D,3/4MPTX1MJIC
11 0323 2 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
12 0394 1 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,1
13 0402 1 FTG,HYD,CAP,1JIC,STEEL
14 0759 1 SWITCH,ASCO,PRES,XPPR,200-3500
17 1013 2 CAP,GR8,NC,PLT,3/8 X 1-1/4
18 10632 4 WASHER,FLAT,ALLOY PLTD,GR8,3/8
22 0280 2 FTG,HYD,STR,3/4MPTX1MJIC
23 1350 2 NIPPLE,THR,SCH80,3/4"X3"
24 1989 1 COUPLING,QUICK,FF,MALE,1X1FNPT
25 NOT USED
26 4935 2 CAP,GR8,NC,PLT,1/4 X 1-1/4
27 NOT USED
28 6206 1 SUPPORT,AUX PUMP PLUMBING,D4P/D6P
30 7353 1 GAUGE,CBM,3000PSI,2-1/2,1/4MNPT,LF
31 8404 1 MOUNT,SWITCH OIL TANK AUX,D6P
32 1011 2 CAP,GR8,NC,PLT,3/8 X 1-1/2
33 1007 2 CAP,GR8,NC,PLT,3/8 X 3

163
KIT, HOSE AND FITTING,TANK SKID, CAT3412, D4P PARTS LISTS
Kit, Hose and Fitting,Tank Skid, CAT3412, D4P

164
PARTS LISTS KIT, HOSE AND FITTING,TANK SKID, CAT3412, D4P
Parts List
Part # 730621
Drawing Title: Kit,Hose,Tank Skid,CAT3412,D4P
1 13483 1 Hose,Hyd,100R2-AT,#16x38",FJICx90°FJIC(Use #16746)

165
AIR COOLER ASSEMBLY, CAT3412, D4P PARTS LISTS
Air Cooler Assembly, CAT3412, D4P

166
PARTS LISTS AIR COOLER ASSEMBLY, CAT3412, D4P
Parts List
Part # 730622
Drawing Title: Air Cooler Assembly,CAT3412,D4P
1 Not used
4 Not used
7 0166 1 Fitting,Pipe,90°Elb,3000-psi,2"FNPTx2"MNPT
9 Not used
10 Not used
12 0961 10 Nut,Hex,3/8"-16UNC,Gr8,Pld
15 1142 2 Hose,Hyd,100R1-AT,#32x11.5",MNPTxFJIC
16 12100 2 Fitting,Hyd,Plug,Hex Hd,1-1/4"MNPT
17 Not used
20 3877 1 Fitting,Pipe,Bushing,Hex,1/4"FNPTx2"MNPT
21 4052 1 EXCHANGER,HEAT,OIL/AIR,LAB-174
22 4355 1 GUARD,AIR COOLER
23 5189 1 PLUG,COUNTERSUNK,BLK,1"
25 9159 3 PLUG,PLASTIC, 1/2" MNPT

167
PUMP SKID, 12V2000, D4P PARTS LISTS
PUMP SKID, 12V2000, D4P


168
PARTS LISTS PUMP SKID, 12V2000, D4P

169
KIT, PUMP DRIVE LUBRICATION, 12V2000, D4P PARTS LISTS
KIT, PUMP DRIVE LUBRICATION, 12V2000, D4P

170
PARTS LISTS KIT, PUMP DRIVE LUBRICATION, 12V2000, D4P
Parts List
Part # 1120000
Drawing Title: Kit,Pump drive Lubrication,12V2000,D4P
12 730757 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx18"Lg
13 3562 1 SWITCH,TEMP,GAUGE,MURPHY,250F
14 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
15 3330 1 MANIFOLD, LUBE, PUMP BOX, D4P
18 7650 1 Manifold,Return,Lubrication,D2P/D4P
19 7651 1 CAP,FILLER,THRD,3/4NPT,D2P/D4P

171
KIT, PUMP DRIVE LUBRICATION, CAT3412, D4P PARTS LISTS
Kit, Pump Drive Lubrication, CAT3412, D4P

172
PARTS LISTS KIT, PUMP DRIVE LUBRICATION, CAT3412, D4P
Parts List
Part # 730609
Drawing Title: Kit,Pump Drive Lubrication,CAT3412,D4P
15 3562 1 SWITCH,TEMP,GAUGE,MURPHY,250F
17 3277 1 LEG,LEFT HAND,4 PUMP
18 3278 1 LEG,RIGHT HAND,4 PUMP
19 3325 2 SPACER, PUMP DRIVE,TOP,D4/6P
20 Not used
21 3327 4 PLATE, PUMP DRIVE MOUNT
26 7650 1 Manifold,Return,Lubrication,D2P/D4P
27 7651 1 CAP,FILLER,THRD,3/4NPT,D2P/D4P

173
KIT, FILTER MANIFOLD & PUMP ASSY, CAT3412, D4P PARTS LISTS
Kit, Filter Manifold & Pump Assy, CAT3412, D4P

174
PARTS LISTS KIT, FILTER MANIFOLD & PUMP ASSY, CAT3412, D4P

175
KIT, FILTER MANIFOLD & PUMP ASSY, CAT3412, D4P PARTS LISTS
Parts List
Part # 730610
Drawing Title: Kit,Filter Manifold & Pump Assy,CAT3412,D4P
3 0072 1 THERMO,304,S/S,1/2X3/4X6.0 LAG
8 0345 1 Fitting,Hyd,Str,#16FJICx#12MJIC
9 0218 2 Fitting,Hyd,90°Elb,#6FJICx#6MNPT
17 0569 48 FLANGE,SPLIT,C62
18 0621 8 O-Ring,N90-920,1.475"IDx0.118"Dia
19 0626 24 O-Ring,N90-222,1.484"IDx0.139"Dia
20 0968 8 Nut,Hex,1/2"-13UNC,Gr8,Pld
23 0327 2 Fitting,Hyd,Str,#4FNPTx#6FJIC
26 16535 1 Support,Flowmeters,Filter Manifold,D6P
28 2085 8 Fitting,Pipe,Reducer,3000-psi,2"FNPTx1-1/4"FNPT
29 0151 8 Fitting,Pipe,2"Hose Endx2"MNPT,Pld
31 8726 23FT Hose,Petroleum Suction/Dischrage,150 psi,2"
32 16534 1 Bracket,Support,Flowmeters,Filter Manifold,D6P
33 10775 8 Nut,Channel,1/2"-13UNC,W/Spring
34 16536 4 Bracket,Flowmeter Flange Support,D6P
35 3275 8 Adapter,Flow Meter,D6P
36 3324 2 Guard,Gauge,D4P/D6P
39 3568 4 Fitting,Hyd,90°Elb,#20MJICx#16-C61
40 3569 4 Fitting,Hyd,90°Elb,#12MJICx#12-C61
41 3575 4 Adapter,Split Flange,C62

176
PARTS LISTS KIT, FILTER MANIFOLD & PUMP ASSY, CAT3412, D4P

177
KIT, CHARGER FILTER, CAT3412, D4P PARTS LISTS
Kit, Charger Filter, CAT3412, D4P

178
PARTS LISTS KIT, CHARGER FILTER, CAT3412, D4P
Parts List
Part # 730612
Drawing Title: Kit,Charger Filter,CAT3412,D4P
1 0049 1 Gauge,Liq Fill,0-1000psi/kPa,2.5"ODx1/4"MNPT,LM,R
6 0394 1 Cap,Quick Disconnect,Nipple,FF-Ser,1",Black
7 0442 1 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
11 Not used
12 Not used
13 Not used
14 Not used
16 1989 1 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
17 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
18 3284 1 ASSY,PRESS.PILOT,CNTRL.VALVE

179
KIT, HOT OIL SHUTTLE, CAT3412, D4P PARTS LISTS
Kit, Hot Oil Shuttle, CAT3412, D4P

180
PARTS LISTS KIT, HOT OIL SHUTTLE, CAT3412, D4P
Parts List
Part # 730613
Drawing Title: Kit,Hot Oil Shuttle,CAT3412,D4P
1 0008 2 VALVE,BALL,APOLO,1500#WP,1-1/4"
2 0129 2 ELBOW,PIPE,90 DEG,2000#,1-1/4"
3 Not used
4 0297 2 FTG,HYD,STR,1-1/4MPTX1-1/4MJIC
5 0531 2 UNION,HAMMER,THREAD,206,1-1/4"
6 1306 1 NIPPLE,THR,SCH80,1-1/4"X8"
7 1309 4 NIPPLE,THR,SCH80,1-1/4"X2-1/2"
8 1311 1 NIPPLE,THR,SCH80,1-1/4"X3"
9 Not used
10 1918 1 TEE,THR,2000#,NPT,1-1/4"
11 3004 1 PLUG,HEX,THR,FS,1-1/4"
12 Not used
13 6569 2 CLAMP,MUFFLER,1-3/4",BLUE

181
KIT, CASE DRAIN PLUMBING, CAT3412, D4P PARTS LISTS
Kit, Case Drain Plumbing, CAT3412, D4P

182
PARTS LISTS KIT, CASE DRAIN PLUMBING, CAT3412, D4P

183
KIT, CASE DRAIN PLUMBING, CAT3412, D4P PARTS LISTS

184
PARTS LISTS KIT, CASE DRAIN PLUMBING, CAT3412, D4P
Parts List
Part # 730614
Drawing Title: Kit,Case Drain Plumbing,CAT3412,D4P
4 0705 4 CLAMP,HOSE,CONST.TRQ,3-1/2"
6 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
7 1014 2 CAP,GR8,NC,PLT,3/8 X 1
8 10719 10.5 FT HOSE,3"PETROLEUM TRANSFER 150P
11 1885 2 PLUG,PLASTIC,3",NPT,HEX
16 3283 1 ASSY,GUARD,CASE DRAIN MAN.,CAT/DD
17 Not used
20 8211 1 UNION,HAMMER,THD,SEAL,206-3"
21 8793 2 NIPPLE,KING COMB.PLTD,THR.3"
22 3276 1 MANIFOLD,CASE DRAIN,D4P,CAT,BARE

185
KIT, HOSES, HYD, PUMP SKID, CAT3412, D4P PARTS LISTS
KIT, HOSES, HYD, PUMP SKID, CAT3412, D4P

186
PARTS LISTS KIT, HOSES, HYD, PUMP SKID, CAT3412, D4P

187

188

189

190
Parts List
Part # 730770
Drawing Title: Kit,Hoses,Hyd,Pump Skid,CAT 3412,D4P
2 16700 1 Hose,Hyd,100R13,#20x75",FLGx90°FLG,C62
4 16731 1 Hose,Hyd,100R13,#20x44.5",FLGx45°FLG,C62
18 730759 3 Hose,Hyd,100R2-AT,#12x50",FJICx90°FJIC
21 730762 1 Hose,Hyd,100R2-AT,#16X41",FJICX90°FJIC
26 730767 1 Hose,Hyd,100R13,#20x66",90°FLGx90°FLG,C62

191
KIT, FILTER MANF & CHARGE FILTER INSTL, 12V2000, D4P PARTS LISTS
KIT, FILTER MANF & CHARGE FILTER INSTL, 12V2000, D4P

192
PARTS LISTS KIT, FILTER MANF & CHARGE FILTER INSTL, 12V2000, D4P

193
KIT, FILTER MANF & CHARGE FILTER INSTL, 12V2000, D4P PARTS LISTS
Parts List
Part # 731074
Drawing Title: Kit,Filter Manf & Charge Filter Instl,12V2000,D4P
1 0529 2 UNION,HAMMER,THD,SEAL,602,3",(ABSA CERTIFIED)
2 7897 2 UNION,HAMMER,THREAD,1502,2"
3 0609 4 O RING,DURO,90,NITRIL, N90-237
5 Not used
6 0982 6 CAP,GR8,NC,PLT,1/2 X 3-1/2
7 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
8 0990 10 CAP,GR8,NC,PLT,1/2 X 2
10 1010 8 SCREW,CAP,HEX HD,3/8-16UNCX2,GR8,PLD
12 13168 1 SUPPORT,HEADER FLTR BLK,D4P/6P
13 13227 1 BRKT,P/SKID,FWD OUT LINED4P/6P
14 1370 2 PLUG,HEX,FS,2"
16 13850 1 ASSY,SUPPORT,FORWARD OUT,Y-PIPE,16V2000,DD
17 13851 1 ASSY,SUPPORT,REVERSE IN,Y-PIPE,16V2000,DD
18 13914 20 WASHER,LOCK,ALLOY,GR8,1-1/8
19 0668 1 MANIFOLD,CHARGE FILTER,TYPE A
20 3672 1 CAP,GR8,NC,PLT,1 X 5-1/2
21 4072 1 SUPPORT,ELECTRIC CABLE,D6P
23 Not used
25 7856 16 CAP,SKT,HD,NC,1-1/8 X 4
26 730633 2 Pipe,Reverse Out,CAT3412,D4P
27 730630 1 Header,Reverse In,Code 62,CAT3412,D4P
28 7976 1 ASSY,HEADER,REVERSE OUT,CODE62
29 7977 1 ASSY,HEADER,FORWARD OUT,CODE62
30 730629 1 Header,Forward In,Code 62,CAT3412,D4P
31 8370 1 SUPPORT FOOT,ELEC. CABLE,D6P
32 8934 4 CAP,GR8,NC,PLT,1-1/8 X 3
33 Not used
34 720197 1 Nut,Hex,Lock,Spiralock,Flg,1"-8SPL,Gr8,Pld
35 7655 1 MANIFOLD,FILTER,C62,HCI,D6P
37 Not used
40 5878 1 BRACKET,CHARGE FILTER,HMI

194
PARTS LISTS KIT, FILTER MANF & CHARGE FILTER INSTL, 12V2000, D4P

195
CHARGE-MANIFOLD, FILTER ASSY, TYPE B, D2P/D4P PARTS LISTS
CHARGE-MANIFOLD, FILTER ASSY, TYPE B, D2P/D4P

196
PARTS LISTS CHARGE-MANIFOLD, FILTER ASSY, TYPE B, D2P/D4P
Parts List
Part # 0668
Drawing Title: Filter Assy,Charge-Manifold,Type B,D2P/D4P
1 0430 6 Fitting,Hyd,Plug,Hex Hd,#16MORB
3 10692 1 BLOCK,MANIFOLD,CHARGEPRESS,B
5 11548 1 Filter,Base-Ported,Cartridge,3000psi,100gpm

197
KIT, PUMP INSTALLATION, 12V2000, D4P PARTS LISTS
KIT, PUMP INSTALLATION, 12V2000, D4P

198
PARTS LISTS KIT, PUMP INSTALLATION, 12V2000, D4P
Parts List
Part # 731245
Drawing Title: Kit,Pump Installation,12V2000,D4P
2 0593 8 O-Ring,N70-365,6.975"IDx0.210"Dia
3 0934 4 Pump,Hyd,CCW,7.93 cu-in/rev,4640-psi,(Sundstrand)
4 731248 12 Nut,Hex,M10,Class 10.9
7 12102 4 Fitting,Hyd,Plug,Hex Hd,2"MNPT
8 800079 1 Bracket,Mounting,RH,Pump Drive,D4P
12 3203 1 ASSY,PUMP DRIVE,1:1.18 RATIO,D4P
15 590200 4 Adaptor,Charge Filter Assy,Sundstrand Ser 90
16 730623 1 Spacer,Atraflex M6 Coupling,CAT3412,D4P
17 730625 1 Coupling,Flywheel Atraflex M6,Splined,CAT3412,D4P
18 730626 1 Spacer,Atraflex M6 Housing,CAT3412,D4P
19 731246 3 Rod,Thr,M10x1M,Class 10.9
20 7474 4 PLATE,ADAPTER,SUNDSTRAND PUMP
22 800080 1 Bracket,Mounting,LH,Pump Drive,D4P
25 3277 1 LEG,LEFT HAND,4 PUMP
26 3278 1 LEG,RIGHT HAND,4 PUMP
30 3325 2 Packing,Pump Drive,1/4"thk,RS-4,D4P/D6P

199
SKID,TANK/2XAKG COOLERS, COMPLETE PARTS LISTS
SKID,TANK/2XAKG COOLERS, COMPLETE


200
PARTS LISTS SKID,TANK/2XAKG COOLERS, COMPLETE

201
KIT, MAJOR EQUIPMENT, SKID, TANK, AKG COOLERS, D6P PARTS LISTS
KIT, MAJOR EQUIPMENT, SKID, TANK, AKG COOLERS, D6P


202
PARTS LISTS KIT, MAJOR EQUIPMENT, SKID, TANK, AKG COOLERS, D6P

203
CIRCULATION/AUXILIARY PUMP ASSY, 460V PARTS LISTS
CIRCULATION/AUXILIARY PUMP ASSY, 460V

204
PARTS LISTS CIRCULATION/AUXILIARY PUMP ASSY, 460V
Parts
Parts List
List
Part # 3304
Part # 3304
Drawing Title: Assy., Circ/Aux Pump, 460V
Drawing Title: Assy., Circ/Aux Pump, 460V
1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
4 1825 1 COUPLER,HALF,7S,1-3/8
4 1825 1 COUPLER,HALF,7S,1-3/8
5 1826 1 COUPLER,HALF,7S,1
5 1826 1 COUPLER,HALF,7S,1
6 1830 1 COUPLER,HALF,ELEMENT,7JE
6 1830 1 COUPLER,HALF,ELEMENT,7JE
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532

205
TANK ASSY, HYD. OIL, D6P PARTS LISTS
TANK ASSY, HYD. OIL, D6P

206
PARTS LISTS TANK ASSY, HYD. OIL, D6P
Parts List
Part # 720713
Drawing Title: Tank Assy,Hydraulic Oil,D6P
4 0072 4 THERMO,304,S/S,1/2X3/4X6.0 LAG
5 0097 1 Fitting,Pipe,Bushing,Hex,1/2"FNPTx3/4"MNPT
7 0147 2 Fitting,Pipe,1/2"Hose Endx1/2"MNPT,Pld
14 0465 2 Fitting,Pipe,90°Elb,150-psi,1/2"FNPTx1/2"MNPT
15 0716 2 Clamp,Hose,Worm-Gear,3/8" to 3/4"
16 0720 4 Clamp,Hose,Constant Torque,3"
17 0961 46 Nut,Hex,3/8"-16UNC,Gr8,Pld
20 1120006 2 Bracket,Support,Suction,Tank,D6P
24 1372 1 Fitting,Pipe,Plug,Hex Hd,1"MNPT
25 1772 1 SWITCH,LEVEL,MURPHY,1-1/2MNPT
26 1885 3 Fitting,Pipe,Plug,Hex Hd,3"MNPT,Plastic
28 2422 2 Filter,Return Line,Cartridge,300psi,100gpm
29 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
31 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8"
33 4915 3.2 FT Hose,Braided,3/4"ODx1/2"ID,PVC,Clear
34 510421 1 Fitting,Pipe,90°Elb,2-1/2"Hose Endx2-1/2"MNPT
35 510466 1 Hose,Suction,2-1/2",Petroleum
36 5202 1 Fitting,Pipe,Bushing,Hex,1/2"FNPTx1-1/2"MNPT
37 6650 1 STRAINER,MAGNETIC,HYD,1"NPT

207
TANK ASSY, HYD. OIL, D6P PARTS LISTS
Parts List
Part # 720713
Drawing Title: Tank Assy,Hydraulic Oil,D6P
39 720774 1 Tank,Hyd,310-gal Capacity,c/w Guards,(2xAKG),D6P
42 7491 4 Valve,Ball,2-Way,600-psi,WOG,3"FNPTx3"FNPT,Brass
45 960019 1 Fitting,Hyd,90°Elb,#40Barbx#32-C61
46 960020 1 Valve,Ball,2-Way,400-psi,WOG,2-1/2"FNPTx2-1/2"FNPT
47 9687 2 Valve,Ball,2-Way,600-psi,1"MNPTx1"FNPT,Brass

208
PARTS LISTS TANK ASSY, HYD. OIL, D6P

209
PUMP ASSY, 10HP, 230/480V, 1800 RPM, 6.0 CU. IN. PARTS LISTS
PUMP ASSY, 10HP, 230/480V, 1800 RPM, 6.0 CU. IN.

210
PARTS LISTS PUMP ASSY, 10HP, 230/480V, 1800 RPM, 6.0 CU. IN.

Pump Assy,10HP,230/480V,1800-rpm,6.0 cu-in/Rev

3 1 EA 1768 Bellhousing,182TC-256TCxSAE B,5.80"lg
4 1 EA 1825 Coupling,Flange,Quadra-Flex,7S,1-3/8"
5 1 EA 720721 Coupling,Flange,Quadra-Flex,7S,1-1/4"ID
6 1 EA 1830 Coupling,Sleeve,Quadra-Flex,7,JEM
7 1 EA 2159 Motor,Elec,10 HP,215TC,230/480V,1800 RPM,XP
8 1 EA 720722 Pump,Hyd,CCW,Vane,6.0 cu-in/rev

211
PUMP ASSY, 10HP, 230/480V, 1800 RPM, 6.0 CU. IN. PARTS LISTS

212
PARTS LISTS PANEL, MAIN CONTROL, MK2, D6P
PANEL, MAIN CONTROL, MK2, D6P

213
PANEL, MAIN CONTROL, MK2, D6P PARTS LISTS

214

215

216

217

218
PARTS LISTS COOLER INSTALL, C/W GUARD & STAND, AKG-AC-250, D6P
COOLER INSTALL, C/W GUARD & STAND, AKG-AC-250, D6P


219
KIT, HYDRAULIC INSTALL,COOLERS, AKG-AC-250, D6P PARTS LISTS
KIT, HYDRAULIC INSTALL,COOLERS, AKG-AC-250, D6P

220
PARTS LISTS KIT, HYDRAULIC INSTALL,COOLERS, AKG-AC-250, D6P
Parts List
Part # 960030
Drawing Title: Kit,Hydraulic Instal,Coolers,AKG-AC-250,D6P
1 0026 1 Valve,Check,Inline,1"FNPT,3-kpi-WP,5-psi CP
5 0084 2 Fitting,Pipe,Bushing,Hex,1/4"FNPTx1/2"MNPT
6 0085 2 Fitting,Pipe,Bushing,6000-psi,1-1/4"FNPTx2"MNPT,FS
21 1314 1 Fitting,Pipe,Nipple,Sch80,1/2"MNPTx3"Lg
25 0394 1 Cap,Quick Disconnect,Nipple,FF-Ser,1"
27 0442 1 Cap,Quick Disconnect,Coupler,FF-Ser,1"
28 0759 1 Switch,Pressure,XP,SPDT,200-3500psi
30 1120007 1 Bracket,Hose Support,Skid,Tank/AKG Coolers,D6P
31 12012 3 Fitting,Hyd,Str,#16MNPTx#16MJIC-Blkhd
39 0168 1 Fitting,Pipe,Tee,2000-psi,1-1/2",FNPT

221
KIT, HYDRAULIC INSTALL,COOLERS, AKG-AC-250, D6P PARTS LISTS
Parts List
Part # 960030
Drawing Title: Kit,Hydraulic Instal,Coolers,AKG-AC-250,D6P
41 16792 1 Valve,Check,Inline,1-1/2"FNPT,3000psi-WP,65psi-CP
43 1917 4 Fitting,Pipe,Bushing,Hex,2"FNPTx3"MNPT
46 2021 1 Body,Cartridge,Relief,2 Way,#8 SAE
49 4695 1 Plug,Quick Disconnect,Coupler,72-Ser,1",Yellow
52 720881 2 Fitting,Hyd,Tee,#8MJIC-Runx#8FNPTx#8FNPT
54 7353 1 Gauge,Liq Filled,0-3000psi/kPa,2.5"ODx1/4"MNPT,CBM
55 9687 1 Valve,Ball,2-Way,600-psi,1"MNPTx1"FNPT,Brass

222
PARTS LISTS KIT, HYDRAULIC INSTALL,COOLERS, AKG-AC-250, D6P

223
KIT, HOSES, HYD, SKID, TANK/AKG COOLERS, D6P PARTS LISTS
KIT, HOSES, HYD, SKID, TANK/AKG COOLERS, D6P

224
PARTS LISTS KIT, HOSES, HYD, SKID, TANK/AKG COOLERS, D6P
Parts List
Part # 720716
Drawing Title: Kit,Hoses,Hyd,Skid,Tank/AKG Coolers,D6P
1 14753 1 Hose,Hyd,100R12,#16x60",FJICxFJIC
4 3490 1 Hose,Hyd,100R2-AT,#8x32",FJICXFJIC
8 720870 1 Hose,Hyd,100R2-AT,#20x79",FJICX90°FJIC

225
KIT, HOSES, HYD, SKID, TANK/AKG COOLERS, D6P PARTS LISTS

226
PARTS LISTS KIT, ELECTRICAL INSTAL, SKID, TANK, 2XAKG COOLER, D6P
KIT, ELECTRICAL INSTALL, SKID, TANK, 2XAKG COOLER, D6P

227
KIT, ELECTRICAL INSTAL, SKID, TANK, 2XAKG COOLER, D6P PARTS LISTS

228
PARTS LISTS

229
INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P PARTS LISTS
INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P

230
PARTS LISTS INSPECTION ASSY, OIL CONDITION, PUMP DRIVE, D2P
Parts List
Part # 720358
Drawing Title: Inspection Assy,Oil Condition,Pump Drive,D2P
1 0029 1 Valve,Check,Inline,1/2"FNPT,3000-psi WP,5-psi CP
6 720459 1 Valve,Ball,3-Way,5075psi,1/2"FNPT,Stl,(w/Lock Kit)
8 720359 1 Strainer,Y-Type,Mag,150-psi,1"FNPTx1"FNPT,Brass
9 720661 2 Clamp,Pipe,28mm-OD,Std Series

231
KIT, FUEL SYSTEM, SUPPLY/RETURN, CAT3512, D6P PARTS LISTS
KIT, FUEL SYSTEM, SUPPLY/RETURN, CAT3512, D6P


232
PARTS LISTS KIT, FUEL SYSTEM, SUPPLY/RETURN, CAT3512, D6P

233
KIT, HOSES, HYDRAULIC, ENGINE PACKAGE, CAT3512, D6P PARTS LISTS
KIT, HOSES, HYDRAULIC, ENGINE PACKAGE, CAT3512, D6P


234
PARTS LISTS KIT, HOSES, HYDRAULIC, ENGINE PACKAGE, CAT3512, D6P

235
KIT, EMERGENCY STOP, CAT3512, D6P PARTS LISTS
KIT, EMERGENCY STOP, CAT3512, D6P


236
PARTS LISTS KIT, EMERGENCY STOP, CAT3512, D6P

237
SKID,PUMP,COMPLETE, CAT3512, D6P PARTS LISTS
SKID,PUMP,COMPLETE, CAT3512, D6P

238
PARTS LISTS SKID,PUMP,COMPLETE, CAT3512, D6P

239
SKID,PUMP,COMPLETE, CAT3512, D6P PARTS LISTS
Parts List
Part # 720825
Drawing Title: Skid,Pump,Complete,CAT3512,D6P
1 0960 2 Nut,Hex,1/4"-20UNC,Gr8,Pld
3 13873 1 Kit,Fittings,Lubrication System,Pump Drive,D6P
4 13875 1 Kit,Filter Manifold/Charge Filter Installation,D6P
5 13876 1 Kit,Filter Manifold & Pump Assy,16V2000,D6P
6 13877 1 Kit,Discharge,Charge Filter,16V2000,D6P
7 13878 1 KIT,HOT OIL SHUTTLE,16V2000,D6P
8 13880 1 Kit,Plumbing/Installation,Case Drain,16V2000,D6P
9 13881 1 Kit,Plumbing/Instal,Pump Press Gauges,16V2000,D6P
10 13919 1 Skid,Pump,Weldment,CAT3512/16V2000,D6P
11 16787 1 KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P
12 3963 1 TRAY,CABLE,3" W/ 1-1/4" SIDES
14 720288 1 Kit,Pump Instal,Pump Drive,CAT3512,D6P
15 720495 1 Kit,Charge Pump Instl & Plumbing,CAT3512,D6P
16 730451 1 Kit,Label,Stick-On,Pump Skid,D6P
17 960045 2 Plate,Spacer,Pump Drive,2-1/8"Thk,D6P

240
PARTS LISTS SKID,PUMP,COMPLETE, CAT3512, D6P

241
FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000 PARTS LISTS
FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

242
PARTS LISTS FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

243
FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000 PARTS LISTS
Parts List
Part # 13875
Drawing Title: KIT, FILTER MANIFOLD & CHARGE FILTER INSTALLATION, D6P, 16V2000
1 0529 2 UNION,HAMMER,THD,SEAL,602,3",(ABSA CERTIFIED)
6 0982 6 CAP,GR8,NC,PLT,1/2 X 3-1/2
7 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
8 0990 10 CAP,GR8,NC,PLT,1/2 X 2
9 1004 1 CAP,GR8,NC,PLT,3/4 X 3-1/2
12 13168 1 SUPPORT,HEADER FLTR BLK,D4P/6P
13 13227 1 BRKT,P/SKID,FWD OUT LINED4P/6P
14 1370 4 PLUG,HEX,FS,2"
16 13850 1 ASSY,SUPPORT,FORWARD OUT,Y-PIPE,16V2000,DD
17 13851 1 ASSY,SUPPORT,REVERSE IN,Y-PIPE,16V2000,DD
18 13914 20 WASHER,LOCK,ALLOY,GR8,1-1/8
19 3161 1 FILTER,CHARGEMANIFOLD,TYPE B
20 3672 1 CAP,GR8,NC,PLT,1 X 5-1/2
21 4072 1 SUPPORT,ELECTRIC CABLE,D6P
25 7856 16 CAP,SKT,HD,NC,1-1/8 X 4
26 7974 2 ASSY,Y-PIPE,D6P,CODE62
27 7975 1 ASSY,HEADER,REVERSE IN,CODE62
28 7976 1 ASSY,HEADER,REVERSE OUT,CODE62
29 7977 1 ASSY,HEADER,FORWARD OUT,CODE62
30 7978 1 ASSY,HEADER,FORWARD IN,CODE62
31 8370 1 SUPPORT FOOT,ELEC. CABLE,D6P
32 8934 4 CAP,GR8,NC,PLT,1-1/8 X 3
34 9790 1 LOCKNUT,NYLON,PLTD,NC,GR8,1"
35 7655 1 MANIFOLD,FILTER,C62,HCI,D6P

244
PARTS LISTS FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

245
ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B PARTS LISTS
ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B

246
PARTS LISTS ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B
Parts List
Part # 3161
Drawing Title: FILTER,CHARGE MANIFOLD,TYPE B
1 0430 6 FTG,HYD,PLUG,HEX,1MALE,ORB
2 0982 4 CAP,GR8,NC,PLT,1/2 X 3-1/2
3 10692 1 BLOCK,MANIFOLD,CHARGEPRESS,B
5 9181 1 FILTER,CAN ASSY. W/MOUNT 3KSX7

247
KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P PARTS LISTS
KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P

248
PARTS LISTS KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P

249
KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P PARTS LISTS

250
PARTS LISTS KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P
Parts List
Part # 13876
Drawing Title: Kit,Filter Manifold & Pump Assy,16V2000,D6P
1 0072 1 THERMO,304,S/S,1/2X3/4X6.0 LAG
5 0372 1 Fitting,Hyd,Tee,#12MJICx#12MJICx#12FJIC-Br
6 0569 72 FLANGE,SPLIT,C62
7 0621 12 O-Ring,Nitril,90,N90-920
8 0626 36 O-Ring,Nitril,90,N90-222
9 0968 28 Nut,Hex,1/2"-13UNC,Gr8,Pld
14 12141 4 Fitting,Hyd,Tee,#6MJICx#6MORB-Runx#6MJIC
19 16534 1 Bracket,Support,Flowmeters,Filter Manifold,D6P
20 16535 1 Support,Flowmeters,Filter Manifold,D6P
21 16536 6 Bracket,Flowmeter Flange Support,D6P
22 3275 12 Adapter,Flow Meter,D6P
23 3324 2 Guard,Gauge,D4P/D6P
24 3575 6 Adapter,Split Flange,C62
25 5763 2 Gauge,Liq Filled,0-6000psi,2-1/2"OD,LM,1/4"MNPT
29 10775 12 NUT,SPRING,1/2NPT,F/CANTRUSS

251
CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD PARTS LISTS
CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD

252
PARTS LISTS CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD
Parts List
Part # 13877
Drawing Title: KIT,CHARGE FILTER DISCHARGE ASSY,D6P,16V2000,DD
1 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
2 0098 1 BUSHING,HEX,FS,1-1/2"X1"
3 12208 1 FTG,HYD,BUSHING,1MNPTX1/4FNPT
4 0127 1 ELBOW,PIPE,90DEG,1-1/2FNPT,2000#,FS
5 0168 1 TEE,PIPE,1-1/2FNPT,2000#,FS
8 0578 1 FLANGE,ANCH,4-BOLT,ORXFNPT,1.5
10 10465 1 FTG,HYD,ELB,45D,1-1/2MNPTXMJIC
11 1047 4 SCREW,CAP,SKT HD,1/2-13UNCX2
12 1079 4 WASHER,LOCK,HELICAL SPRING,HI COLLAR,1/2,BLACK
15 1492 6 FTG,HYD,STR,1MORBX3/4MJIC

253
KIT, HOT OIL SHUTTLE, 16V2000, D6P PARTS LISTS
KIT, HOT OIL SHUTTLE, 16V2000, D6P

254
PARTS LISTS KIT, HOT OIL SHUTTLE, 16V2000, D6P
Parts List
Part # 13878
Drawing Title: KIT,HOT OIL SHUTTLE,16V2000,D6P
1 0008 2 VALVE,BALL,APOLO,1500#WP,1-1/4"
2 0129 2 ELBOW,PIPE,90 DEG,2000#,1-1/4"
3 Not used
4 0297 2 FTG,HYD,STR,1-1/4MPTX1-1/4MJIC
5 0531 2 UNION,HAMMER,THREAD,206,1-1/4"
6 1306 1 NIPPLE,THR,SCH80,1-1/4"X8"
7 1309 4 NIPPLE,THR,SCH80,1-1/4"X2-1/2"
8 1311 1 NIPPLE,THR,SCH80,1-1/4"X3"
9 Not used
10 1918 1 TEE,THR,2000#,NPT,1-1/4"
11 3004 1 PLUG,HEX,THR,FS,1-1/4"
12 Not used
13 6569 2 CLAMP,MUFFLER,1-3/4",BLUE

255
KIT, CASE DRAIN PLUMBING, 16V2000, D6P PARTS LISTS
KIT, CASE DRAIN PLUMBING, 16V2000, D6P

256
PARTS LISTS KIT, CASE DRAIN PLUMBING, 16V2000, D6P

257
KIT, CASE DRAIN PLUMBING, 16V2000, D6P PARTS LISTS

258
PARTS LISTS KIT, CASE DRAIN PLUMBING, 16V2000, D6P
Parts List
Part # 13880
Drawing Title: KIT,CASE DRAIN PLUMBING,16V2000,D6P

4 0705 4 CLAMP,HOSE,CONST.TRQ,3-1/2"
6 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
7 1014 2 CAP,GR8,NC,PLT,3/8 X 1
8 10719 10.5 FT HOSE,3"PETROLEUM TRANSFER 150P
12 NOT USED
13 NOT USED
15 NOT USED
16 3283 1 ASSY,GUARD,CASE DRAIN MAN.,CAT/DD
17 16436 1 SWITCH,TEMP,ADJUSTABLE,130 TO 250 F,MURPHY
21 8793 2 NIPPLE,KING COMB.PLTD,THR.3"
22 8926 1 ASSY,MANIFOLD,3"CASE DRN,D6P

259
ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P PARTS LISTS
ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P

260
PARTS LISTS ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P
Parts List
Part # 8926
Drawing Title: ASSY,MANIFOLD,3"CASE DRN,D6P

2 0170 6 TEE,THR,2000#,NPT,1"
5 13423 1 MANIFOLD,3",CASE DRAIN,WELDMENT,D6P

261
KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P PARTS LISTS
KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

262
PARTS LISTS KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

263

264

265
Parts List
Part # 13881
Drawing Title: KIT,PRESSURE GAUGE PLUMBING,16V2000,D6P

1 0049 1 GAUGE,1/4BM,1000PSI,2.5,W/RSTR
2 0056 2 GAUGE,BTM MNT,600PSI,2-1/2X1/4
3 0238 3 FTG,HYD,NIPPLE,3/8MPTX3/8MPT
4 0239 3 FTG,HYD,NIPPLE,1/4MPTX3/8MPT
7 0360 1 FTG,HYD,TEE,3/8FPTXFPTXFPT
9 0418 2 COUPLING,QUICK,FF,MALE,3/8X3/8FNPT
10 12178 2 FTG,HYD,CROSS,3/8FPT
11 13848 1 MOUNT,PRESSURE GAUGE,16V2000,DD
12 NOT USED
13 NOT USED
14 NOT USED
15 3284 1 ASSY,PRESS.PILOT,CNTRL.VALVE
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 3460 2 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,3/8

266

267
ASSEMBLY, PRESSURE PILOT CONTROL VALVE PARTS LISTS
ASSEMBLY, PRESSURE PILOT CONTROL VALVE

268
PARTS LISTS ASSEMBLY, PRESSURE PILOT CONTROL VALVE
Parts List
Part # 3284
Drawing Title: Pressure Pilot Control Valve Assembly

1 0292 4 FTG, HYD, STR, 3/8 MPT X 3/8 MJIC (1030-6-6)
2 0352 4 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW (3293-6-6)
3 0411 2 COUPLING, HYD, FEM, 3/8", FF (74C6-6F)
4 0418 2 COUPLING, HYD, MALE, 3/8", FF (74N6-6F)
5 1501 4 FTG, HYD, STR, 1/2 MORB X 3/8 MJIC (3050-8-6)
6 2880 1 VALVE, PRESS. CONTROL PILOT (MCV116A3201)
7 2881 1 MANIFOLD, ADAPTOR, F/MCV116 VALVE (KK02501)
8 3280 1 ASSEMBLY, BRACKET, DIRECTIONAL PROPORTIONAL VALVE (13000150)
9 3426 1 HOSE, HYD, 2W, #6 X 80" W/FJIC
10 Not used
11 3425 2 HOSE, HYD, 2W, #6 X 90" W/FJIC
12 3460 2 CAP, HYD, #6 NIPPLE, 74SRS, FF (74PNC-6 )
13 3461 2 PLUG, HYD, #6 CLPG, SRS, FF (74PCC-6)
14 3529 4 CAPSCREW, 1/4" X 1-1/4", UNC, SKT HD
15 3427 1 HOSE, HYD, 2W, #6 X 106" W/FJIC

269
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P PARTS LISTS
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

270
PARTS LISTS HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

271

272

273

274

275
Parts List
Part # 16787
File # I-16787.xls Pages 7 - 8 of 8
Drawing Title: KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P

1 0194 1 FTG,HYD,ELB,90D,1-1/4MORBXMJIC
3 0422 1 COUPLING,QUICK,STD,FEMALE,3/4X3/4FNPT
5 1014 11 CAP,GR8,NC,PLT,3/8 X 1
6 16721 1 KIT,HOSES,HYD,PUMP SKID,16V2000,D6P
6a 13763 1 HOSE,HYD,100R2-AT,#24X28",FJIC
6b 13893 1 HOSE,HYD,100R2-AT,#20X127",FJIC
6c 16722 1 HOSE,HYD,100R2-AT,#8X5",FJICXOPEN END
6d 16725 1 HOSE,HYD,100R2-AT,#6X26",FJICX90°FJIC
6e 16726 1 HOSE,HYD,100R2-AT,#6X25",FJICX90°FJIC
6f 16727 1 HOSE,HYD,100R13,#20X53",FLG,C62
6g 16728 2 HOSE,HYD,100R13,#20X83",FLGX90°FLG,C62
6h 16729 1 HOSE,HYD,100R13,#20X106.5",FLG,C62
6i 16730 1 HOSE,HYD,100R13,#20X72",FLGX45°FLG,C62
6j 16731 1 HOSE,HYD,100R13,#20X44.5",FLGX45°FLG,C62
6k 16732 1 HOSE,HYD,100R13,#20X57",FLGX45°FLG,C62
6l 16733 1 HOSE,HYD,100R13,#20X48",FLGX90°FLG,C62
6m 16734 1 HOSE,HYD,100R13,#20X50",FLGX90°FLG,C62
6n 16735 1 HOSE,HYD,100R13,#20X53",FLGX90°FLG,C62
6o 16736 1 HOSE,HYD,100R13,#20X80",FLG,C62
6p 16737 1 HOSE,HYD,100R13,#20X65",FLGX90°FLG,C62
6q 16738 1 HOSE,HYD,100R2-AT,#12X109",FJICX90°FJIC
6r 16739 1 HOSE,HYD,100R2-AT,#16X56",FJICX90°FJIC
6s 16740 1 HOSE,HYD,100R2-AT,#12X67",FJICX90°FJIC
6t 16741 1 HOSE,HYD,100R2-AT,#16X62",FJICX90°FJIC
6u 16742 1 HOSE,HYD,100R2-AT,#12X91",FJICX90°FJIC
6v 16743 1 HOSE,HYD,100R2-AT,#16X41",FJIC
6w 16744 1 HOSE,HYD,100R2-AT,#12X30",FJICX90°FJIC
6x 16745 1 HOSE,HYD,100R2-AT,#16X32",FJICX90°FJIC
6y 16746 1 HOSE,HYD,100R2-AT,#16X38",FJICX90°FJIC
6z 16747 1 HOSE,HYD,100R2-AT,#12X43",FJICX90°FJIC

276
Parts List
Part # 16787
File # I-16787.xls Pages 7 - 8 of 8
Drawing Title: KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P

6aa 16748 1 HOSE,HYD,100R2-AT,#12X22",FJICX90°FJIC
6ab 16749 1 HOSE,HYD,100R2-AT,#16X40",FJICX90°FJIC
6ac 3361 2 HOSE,HYD,100R2-AT,#6X42",FJIC
6ad 3377 1 HOSE,HYD,100R2-AT,#4X14",FJIC
6ae 3405 1 HOSE,HYD,100R2-AT,#6X18",FJIC
6af 3411 1 HOSE,HYD,100R2-AT,#6X48",FJIC
6ag 3420 1 HOSE,HYD,100R2-AT,#6X40",FJIC
6ah 3421 2 HOSE,HYD,100R2-AT,#6X16",FJIC
6ai 3478 1 HOSE,HYD,100R2-AT,#6X22",FJIC
6aj 3713 1 HOSE,HYD,100R2-AT,#4X24",FJIC
6ak 3716 1 HOSE,HYD,100R2-AT,#6X28",FJIC
6al 4376 1 HOSE,HYD,100R2-AT,#4X22",FJIC
6am 5116 1 HOSE,HYD,100R2-AT,#12X27",FJIC
6an 5178 1 HOSE,HYD,100R2-AT,#4X16",FJIC
6ao 5269 1 HOSE,HYD,100R2-AT,#4X15",FJIC
6ap 5270 1 HOSE,HYD,100R2-AT,#4X20.5",FJIC
6aq 5434 2 HOSE,HYD,100R2-AT,#4X12",FJIC
6ar 5436 2 HOSE,HYD,100R2-AT,#4X30",FJIC
6as 5461 1 HOSE,HYD,100R2-AT,#6X26",FJIC
6at 5463 1 HOSE,HYD,100R2-AT,#6X43",FJIC
6au 5520 1 HOSE,HYD,100R2-AT,#20X27",FJIC
6av 5882 1 HOSE,HYD,100R2-AT,#12X48",FJIC
7 4694 1 PLUG,DUST,HYD,YELLOW,F/STD FEM QUICK CPLG,3/4
8 5748 22 CLAMP,WIRE/TUBING,2,P-32

277
KIT, PUMP INSTAL, PUMP DRIVE, CAT3512, D6P PARTS LISTS
KIT, PUMP INSTAL, PUMP DRIVE, CAT3512, D6P

278
PARTS LISTS KIT, PUMP INSTAL, PUMP DRIVE, CAT3512, D6P

279
KIT, PUMP INSTAL, PUMP DRIVE, CAT3512, D6P PARTS LISTS
Parts List
Part # 720288
Drawing Title: Kit,Pump Instal,Pump Drive,CAT3512,D6P
1 0593 12 O-Ring,N70-365,6.975"IDx0.210"Dia
2 0964 24 Nut,Hex,3/4"-10UNC,Gr8,Pld
4 12934 1 Pumpdrive,1:2.32 Ratio,CAT3512/Elec,D6P/E6P
5 2980 3 Pump,Hyd,CW,7.93 cu-in/rev,4640-psi,(Sundstrand)
6 6916 1.4 FT Bar,Square,1/2",44W,HR
8 Not used

280
PARTS LISTS KIT, PUMP INSTAL, PUMP DRIVE, CAT3512, D6P

281
KIT, CHARGE PUMP INSTL & PLUMBING, CAT 3512, D6P PARTS LISTS
KIT, CHARGE PUMP INSTL & PLUMBING, CAT 3512, D6P

282
PARTS LISTS KIT, CHARGE PUMP INSTL & PLUMBING, CAT 3512, D6P

283
KIT, CHARGE PUMP INSTL & PLUMBING, CAT 3512, D6P PARTS LISTS
Parts List
Part # 720495
Drawing Title: Kit,Charge Pump Instl & Plumbing,CAT3512,D6P
1 0593 1 O-Ring,N70-365,6.975"IDx0.210"Dia
3 1124 4 Stud,Threaded,3/4"-10UNCx5",A-193 B7
4 720285 1 Pump,Hyd,CW,22.7 cu-in/rev,2-Stage,14T Spln Shaft
9 0562 2 SWAGE,SCH80,TBE,3"X2"
10 0575 1 FLANGE,ANCH,90EL,4BFLXFNPT2"
11 0598 3 O-Ring,N90-228,2.234"IDx0.139"Dia
16 2978 2 FLANGE,ANCH,BLANK,3000#,FF,2
19 7491 2 VALVE,FULL PORT BRASS BALL, 3"
21 8248 1 HOSE,LONGHORN,3"X45"W/MNPT E/E

284
PARTS LISTS KIT, CHARGE PUMP INSTL & PLUMBING, CAT 3512, D6P

285
ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE PARTS LISTS
ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE

286
PARTS LISTS ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE

287
ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE PARTS LISTS
Parts List
Part # 13855
Drawing Title: Skid,Pump,Complete,16V2000,D6P
3 13873 1 Kit,Fittings,Lubrication System,Pump Drive,D6P I-13873
4 13874 1 Kit,Pump Instal,Pump Drive,16V2000,D6P I-13874
5 13875 1 Kit,Filter Manifold/Charge Filter Installation,D6P I-13875
6 13876 1 Kit,Filter Manifold & Pump Assy,16V2000,D6P I-13876
7 13877 1 Kit,Discharge,Charge Filter,16V2000,D6P I-13877
8 13878 1 KIT,HOT OIL SHUTTLE,16V2000,D6P I-13878
9 13880 1 Kit,Plumbing/Installation,Case Drain,16V2000,D6P I-13880
10 13881 1 Kit,Plumbing/Instal,Pump Press Gauges,16V2000,D6P I-13881
11 13919 1 Skid,Pump,Weldment,CAT3512/16V2000,D6P 24100162
12 16787 1 KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P I-16787
13 3963 1 Tray,Cable,3"Wide x 1-1/4"high x 10-ft lg
15 720494 1 Kit,Charge Pump Instl & Plumbing,16V2000,D6P I-720494

288
PARTS LISTS ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE

289
KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P PARTS LISTS
KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P

290
PARTS LISTS KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P
Parts List
Part # 13873
Drawing Title: KIT,PUMP LUBRICATION SYS,PUMP SKID,16V2000,D6P
1 0242 1 FTG,HYD,ELB,90D,1/2MPTX1/2MPT
2 0243 1 FTG,HYD,BUSHNG,3/4MPTX1/2FPT
3 0248 1 FTG,HYD,BUSHNG,1MPTX1/2FPT
6 0357 1 FTG,HYD,TEE,3/4MPTX3/4MJIC,RUN
7 0370 6 FTG,HYD.TEE,1/4MJIC,RUNXFJICSW
8 0374 2 FTG,HYD,TEE,1/4FJICSWXMJIC,RUN
9 NOT USED
11 0452 1 PLUG,MAGNETIC,1"NPT
15 1297 1 NIPPLE,THR,SCH80,1"X3"
16 15022 1 FTG,HYD,STR,3/4FJIC X 1/4MJIC
17 1659 1 OIL,SHD-40W,20L,DETROIT
19 NOT USED
21 4144 2 FTG,HYD,PLUG,SKT,PLTD,1/4" NPT
22 4468 2 CAP,SKT,HD,NC,1/4 X 2-3/4
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 5640 1 BRACKET,LUBE MANIFOLD,D4P/D6P
30 NOT USED
31 5906 1 FTG,HYD,ELB,90D,1MPTX3/4MJIC
32 7753 1 CROSS,THR,150#,NPT,1"
33 0213 1 FTG,HYD,STR,1/2MPTX1/2FJICSW
37 0407 1 FTG,HYD,CAP,1/2JIC,STEEL

291
KIT, PUMP INSTALLATION, D6P, 16V2000, DD PARTS LISTS
KIT, PUMP INSTALLATION, D6P, 16V2000, DD

292
PARTS LISTS KIT, PUMP INSTALLATION, D6P, 16V2000, DD

293
KIT, PUMP INSTALLATION, D6P, 16V2000, DD PARTS LISTS
Parts List
Part # 13874
Drawing Title: Kit,Pump Instal,Pump Drive,16V2000,D6P
1 0593 12 O-Ring,N70-365,6.975"IDx0.210"Dia
2 0964 24 Nut,Hex,3/4"-10UNC,Gr8,Pld
4 Not used
5 2980 3 Pump,Hyd,CW,7.93 cu-in/rev,4640-psi,(Sundstrand)
6 6916 1.4 FT Bar,Square,1/2",44W,HR
8 Not used
13 3192 1 Pumpdrive,1:1.19 Ratio,D6P

294
PARTS LISTS KIT, PUMP INSTALLATION, D6P, 16V2000, DD

295
KIT, CHARGE PUMP INSTALL AND PLUMBING 16V2000, D6P PARTS LISTS
KIT, CHARGE PUMP INSTALL AND PLUMBING 16V2000, D6P

296
PARTS LISTS KIT, CHARGE PUMP INSTALL AND PLUMBING 16V2000, D6P

297
KIT, CHARGE PUMP INSTALL AND PLUMBING 16V2000, D6P PARTS LISTS
Parts List
Part # 720494
Drawing Title: Kit,Charge Pump Instl & Plumbing,16V2000,D6P
1 0593 1 O-Ring,N70-365,6.975"IDx0.210"Dia
3 1124 4 Stud,Threaded,3/4"-10UNCx5",A-193 B7
4 7514 1 PUMP,GEAR,P75B680B10XSPL17-7
9 0562 2 SWAGE,SCH80,TBE,3"X2"
10 0575 1 FLANGE,ANCH,90EL,4BFLXFNPT2"
11 0598 3 O-Ring,N90-228,2.234"IDx0.139"Dia
16 2978 2 FLANGE,ANCH,BLANK,3000#,FF,2

298
PARTS LISTS KIT, CHARGE PUMP INSTALL AND PLUMBING 16V2000, D6P

299
SKID, ENGINE, COMPLETE, 16V2000, D6P PARTS LISTS
SKID, ENGINE, COMPLETE, 16V2000, D6P

300
PARTS LISTS SKID, ENGINE, COMPLETE, 16V2000, D6P
Parts List
Part # 720776
Drawing Title: Skid,Engine,Complete,16V2000,D6P
1 13872 1 Cover/Coupling Assy,16V2000,D6P
2 720088 1 Kit,Labels,Stick-On,Engine Skid,D6P
3 720358 1 Inspection Assy,Oil Condition,Pump Drive,D2P
4 720875 1 Engine Package,16V2000-R1638K39,D6P
5 720876 1 Kit,Installaion,Reservoir/Filter,D6P
6 720877 1 Kit,Hose & Fitting Instal,Engine Skid,16V2000,D6P

301
KIT, DRIVE SHAFT AND COVER, D6P, 16V2000 PARTS LISTS
KIT, DRIVE SHAFT AND COVER, D6P, 16V2000

302
PARTS LISTS KIT, DRIVE SHAFT AND COVER, D6P, 16V2000
Parts List
Part # 13872
Drawing Title: KIT,DRIVE SHAFT & COVER,D6P,16V2000

1 0988 7 CAP,GR8,NC,PLT,1/2 X 1-1/4
2 0994 2 CAP,GR8,NC,PLT,1/4 X 3/4
3 1013 2 CAP,GR8,NC,PLT,3/8 X 1-1/4
4 1054 8 CAP,SKT,HD,NC,5/8 X 2-1/2
6 16548 1 COUPLING,KEMPLATED,ATRA FLEX,D6P
7 13651 1 SPACER,FLYWHEEL HOUSING,16V
8 15133 1 COVERS,DRIVESHAFT & FLYWHEEL,D6P
11 6174 16 CAP,HEX,HD,12MMX60MM,10.9
13 8397 8 CAP,GR8,NC,PLT,5/8 X 2-1/4

303
KIT, INSTALLATION, RESERVOIR/FILTER, D6P PARTS LISTS
KIT, INSTALLATION, RESERVOIR/FILTER, D6P

304
PARTS LISTS KIT, INSTALLATION, RESERVOIR/FILTER, D6P
Parts List
Part # 720876
Drawing Title: Kit,Installaion,Reservoir/Filter,D6P
7 0266 1 Fitting,Hyd,Str,#8FNPTx#8FNPT
11 0968 4 Nut,Hex,1/2"-13UNC,Gr8,Pld
13 not used
14 16533 1 Bracket,Oil Filter,Lubrication System,D6P
15 3430 1 Valve,Check,Inline,1/2"FNPT,3000psi-WP,65psi-CP
17 5187 1 Fitting,Pipe,Plug,Skt Drive,1/2"MNPT,Blk
19 8408 1 Reservoir/Filter,Lubrication System,D2P/D6P
20 8539 1 Mount,Reservoir/Filter,Lubrication System,D2P/D6P

305
KIT, HOSE & FITTING INSTALL, ENGINE SKID, 16V2000, D6P PARTS LISTS
KIT, HOSE & FITTING INSTALL, ENGINE SKID, 16V2000, D6P

306
PARTS LISTS KIT, HOSE & FITTING INSTALL, ENGINE SKID, 16V2000, D6P

307
KIT, HOSE & FITTING INSTALL, ENGINE SKID, 16V2000, D6P PARTS LISTS
Parts List
Part # 720877
Drawing Title: Kit,Hose & Fitting Instal,Engine Skid,16V2000,D6P
3 not used
6 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8"
7 4692 1 Cap,Quick Disconnect,Nipple,72-Ser,3/4"
100 720878 1 Kit,Hoses,Hydraulic,Engine Skid,16V2000,D6P


308
PARTS LISTS KIT, HOSE & FITTING INSTALL, ENGINE SKID, 16V2000, D6P

309
KIT, HOSES, HYDRAULIC, ENGINE SKID, 16V2000, D6P PARTS LISTS
KIT, HOSES, HYDRAULIC, ENGINE SKID, 16V2000, D6P


310
PARTS LISTS KIT, HOSES, HYDRAULIC, ENGINE SKID, 16V2000, D6P

311
ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE PARTS LISTS
ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE


312
PARTS LISTS ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE

313
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000 PARTS LISTS
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

314
PARTS LISTS KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

315

316

317

318
Parts List
Part # 13883 Sales kit? Yes No

Drawing Title: KIT,TANK SKID FINAL ASSY,D6P,16V2000
2 0067 1 METER,FLOW,UNI-DIR,3500PSI,50GPM,1.25
4 0115 1 ELBOW,PIPE,45 DEG,2000#,1"
5 0223 3 FTG,HYD,STR,1-1/4MORBX1-1/4MPT
11 0980 4 CAP,GR8,NC,PLT,1/2 X 1-3/4
12 0981 2 CAP,GR8,NC,PLT,1/2 X 1
13 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
14 0987 4 CAP,GR8,NC,PLT,1/2 X 3
15 0990 12 CAP,GR8,NC,PLT,1/2 X 2
16 1004 4 CAP,GR8,NC,PLT,3/4 X 3-1/2
17 1007 2 CAP,GR8,NC,PLT,3/8 X 3
18 1010 8 CAP,GR8,NC,PLT,3/8 X 2
19 1013 8 CAP,GR8,NC,PLT,3/8 X 1-1/4
20 1019 16 CAP,GR8,NC,PLT,5/8 X 2
26 13849 1 ASSY,BRACKET,QUICK COUPLING,AIR COOLER,16V2000,DD
27 13852 1 ASSY,BRACKET,QUICK COUPLING,OIL TANK SKID,16V2000
28 13920 1 BRACKET,SUPPORT,LEFT,FLOWMETER,D6P,16V2000
29 13921 1 BRACKET,SUPPORT,RIGHT,FLOWMETER,D6P,16V2000
30 1489 1 FTG,HY,STR,1-1/4MORBX1-1/4MJIC
34 2084 1 COUPLING,THR,FS,3000#,1-1/4"X1
35 2784 1 HOSE,HYD,2 W,#32 X 72" W/FJIC

319

Drawing Title: KIT,TANK SKID FINAL ASSY,D6P,16V2000
36 3301 1 ASSY,20KVA,TRANSFORMER,HS/HC
37 3304 2 ASSY,CIRC/AUX PUMP,460V
38 3311 2 ASSY,GUARD,TEMP GAUGE,4"X2-3/4"
39 3314 1 ASSY,COVER,PRESSURE GAUGE
40 3318 1 BRKT, SUPPORT, OIL TO FAN
41 3320 1 STAND, COOLER CABLE, 2 PC
42 3628 4 CAP,GR8,NC,PLT,3/8 X 4-1/2
43 3653 8 CAP,GR8,NC,PLT,5/8 X 3-1/2
45 4348 1 ASSY,MOUNT,MAIN CONTROL PANEL,D4P/D6P
46 4815 8 CAP,GR8,NC,PLT,5/8 X 2-3/4
47 5175 1 GAUGE,CBM,200PSI,2-1/2,U-CLAMP
50 Not Used
52 7213 0.84 ft PIPE,BLK,A106,SCH80,1"
53 7230 1 BRACE,CONTROL PANEL,D6P
55 8326 2 BRKT,SUPPT,PAIR,3" BALLVLV,D6P
57 0096 1 BUSHING,HEX,FS,2"X1-1/2"
59 16792 1 VALVE,CHECK,INLINE,1-1/2FNPT,65PSI

320

321
TRANSFORMER ASSEMBLY, 20KVA, D4P/D6P, HS/HC PARTS LISTS
TRANSFORMER ASSEMBLY, 20KVA, D4P/D6P, HS/HC

322
PARTS LISTS TRANSFORMER ASSEMBLY, 20KVA, D4P/D6P, HS/HC
Parts List
Part # 3301
Drawing Title: Transformer Assy,380/480V,120/208V,20kVA,D4P/D6P
1 14244 4 Cable,Bostrig,600V,110°C,#4,5C
2 14245 7 Cable,Bostrig,600V,110°C,#8,4C
3 14598 2 Connector,Cable,90°Elb,1",SR,(0.625"-0.750")
4 2441 1 Transformer,Dist,380/480V,120/208V,20kVA,3Ø,Epoxy
5 3956 2 Ring,Sealing,Elec,1"
6 3957 2 Nut,Lock,Elec,1",Stl
7 3958 1 Ring,Sealing,Elec,1-1/4"
8 3959 1 Nut,Lock,Elec,1-1/4",Stl
9 3961 2 Bushing,Elec,1",Plastic
10 3962 1 Bushing,Elec,1-1/4",Plastic
11 4095 1 Connector,Cable,90°Elb,1-1/4",SR,(1.065"-1.205")
12 5086 5 Lug,Elec,Mech,#6-#2/0,1C,1 Hole,1/4"

323
KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000 PARTS LISTS
KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000

324
PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000

325
KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000 PARTS LISTS

326
PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000
Parts List
Part # 13884
Drawing Title: KIT,OIL TANK FINAL ASSY,D6P,16V2000
2 0072 4 THERMO,304,S/S,1/2X3/4X6.0 LAG
7 1772 1 SWITCH,LEVEL,MURPHY,1-1/2NPT
8 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
14 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"

327
AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P PARTS LISTS
AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P

328
PARTS LISTS AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P

329
AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P PARTS LISTS

330
PARTS LISTS AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P
Parts List
Part # 13886
Drawing Title: KIT,AUX PUMP & CIRCULATING PUMP INSTAL,16V2000,D6P

1 0026 1 VALVE,INLINE CHECK,1"FNPT,5PSI CRACKING
5 0143 1 ELBOW,PIPE,90 DEG,2000#,3/4"
6 0170 4 TEE,THR,2000#,NPT,1"
7 0254 1 FTG,HYD,ELB,90D,1/4MPTX1/4FPT
10 0322 2 FTG,HYD,ELB,90D,3/4MPTX1MJIC
13 0402 1 FTG,HYD,CAP,1JIC,STEEL
14 0759 1 SWITCH,ASCO,PRES,XPPR,200-3500
17 1013 2 CAP,GR8,NC,PLT,3/8 X 1-1/4
22 0280 1 FTG,HYD,STR,3/4MPTX1MJIC
23 1350 2 NIPPLE,THR,SCH80,3/4"X3"
25 NOT USED
26 4935 2 CAP,GR8,NC,PLT,1/4 X 1-1/4
27 NOT USED
28 6206 1 SUPPORT,AUX PUMP PLUMBING,D4P/D6P
30 7353 1 GAUGE,CBM,3000PSI,2-1/2,1/4MNPT,LF
31 8404 1 MOUNT,SWITCH OIL TANK AUX,D6P
32 1011 2 CAP,GR8,NC,PLT,3/8 X 1-1/2
33 1007 2 CAP,GR8,NC,PLT,3/8 X 3

331
HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P PARTS LISTS
HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

332
PARTS LISTS HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

333
HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P PARTS LISTS
Parts List
Part # 16716
Drawing Title: KIT,HOSE & FITTING INSTAL,TANK SKID,16V2000,D6P

1 0299 1 FTG,HYD,STR,1-1/2MPTX2MJIC
2 10465 1 FTG,HYD,ELB,45D,1-1/2MPTXMJIC
3 17177 1 KIT,HOSES,HYD,TANK SKID,16V2000,D6P
3a 13483 1 HOSE,HYD,100R2-AT,#16X38",FJICX90°FJIC
3b 15021 1 HOSE,HYD,100R2-AT,#16X91",FJIC
3c 16777 1 HOSE,HYD,100R2-AT,#32X115",FJIC
3d 16793 1 HOSE,HYD,100R2-AT,#24X47",FJIC
3e 3374 1 HOSE,HYD,100R2-AT,#8X85",FJIC
3f 4376 1 HOSE,HYD,100R2-AT,#4X22",FJIC
3g 7121 1 HOSE,HYD,100R2-AT,#16X40",FJIC

334
PARTS LISTS HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

335
ASSEMBLY, AIR COOLER PARTS LISTS
ASSEMBLY, AIR COOLER

336
PARTS LISTS ASSEMBLY, AIR COOLER
Parts List
Part # 3305
Drawing Title: ASSY, AIR COOLER
1 Not used
4 Not used
7 0166 1 Fitting,Pipe,90°Elb,3000-psi,2"FNPTx2"MNPT
9 Not used
10 Not used
12 0961 10 Nut,Hex,3/8"-16UNC,Gr8,Pld
15 1142 2 Hose,Hyd,100R1-AT,#32x11.5",MNPTxFJIC
16 12100 2 Fitting,Hyd,Plug,Hex Hd,1-1/4"MNPT
17 Not used
21 4052 1 EXCHANGER,HEAT,OIL/AIR,LAB-174
22 4355 1 GUARD,AIR COOLER
23 5189 1 PLUG,COUNTERSUNK,BLK,1"

337
ASSEMBLY, OIL TANK, D6P PARTS LISTS
ASSEMBLY, OIL TANK, D6P

338
PARTS LISTS ASSEMBLY, OIL TANK, D6P

339

340
PARTS LISTS ASSEMBLY, OIL TANK, D6P
Parts List
Part # 3610
3 0016 2 VALVE,BRASS GATE,TOYO,2"
4 0086 2 BUSHING,HEX,FS,2"X1"
6 0096 7 BUSHING,HEX,FS,2"X1-1/2"
7 0125 3 ELBOW,PIPE,90 DEG,2000#,2FNPT
8 0140 1 ELBOW,PIPE,90 DEG,2000#,1FNPT
9 0147 2 NIPPLE,KING COMB,1/2MNPT,PLD
10 0170 1 TEE,PIPE,1FNPT,2000#,FS
11 0173 5 TEE,PIPE,2FNPT,2000#,FS
12 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
13 4695 1 PLUG,DUST,HYD,YELLOW,F/STD FEM QUICK CPLG,1
14 0296 1 FTG,HYD,STR,2MNPTX2MJIC
15 0304 2 FTG,HYD,ELB,45D,1MPTX1MJIC
16 Not used
17 0420 1 COUPLING,QUICK,STD,FEMALE,1X1FNPT
18 0465 2 ELBOW,STREET,PIPE,150#,1/2FNPTX1/2MNPT
19 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
20 0961 4 NUT,HEX,3/8-16UNC,GR8,PLD
21 Not used
22 Not used
28 1340 9 NIPPLE,THR,SCH80,2"X2-1/2"
29 Not used
30 Not used
32 1372 3 PLUG,HEX,FS,1"
33 13721 56 WASHER,FLAT,3/8,TYPE A,WIDE (USS),HARDENED,PLD
34 Not used
35 2707 2 STRAINER,MAGNETIC,HYD.,2" NPT

341
Parts List
Part # 3610
36 13804 1 ASSY,SUPPORT,RETURN PIPE,OIL TANK,D6P
37 Not used
39 1902 2 FTG,HYD,ELB,90D,1-1/2MORBX1-1/2MNPT
40 2422 2 HOUSING ,F/OIL TANK RTN,FILTER
41 3343 2 CLAMP,OIL TANK FILTER
42 3609 1 TANK,OIL,D6P,"BARE"
44 4915 3.2FT HOSE,BRAIDED,PVC,1/2IDX3/4OD
45 Not used
46 Not used
47 Not used
48 Not used
49 6842 3.4FT PIPE,A106,GR.B,SCH80,2
50 7135 56 WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
51 Not used
54 Not used
56 11294 2 FTG,HYD,PLUG,HEX,1/2MNPT
57 0300 1 FTG,HYD,STR,1-1/2MNPTX1-1/2MJIC
58 0225 2 FTG,HYD,STR,1-1/2MORBX1-1/2MNPT

342
PARTS LISTS
CHAPTER 4: HOSE REEL/SERVICE LOOP

PARTS LISTS
This chapter contains the parts lists and accompanying illustrations for the 500/650TON
HCI(S) 750/1205HP top drive Service Loop.
The illustrations are drawn from the off driller’s side point of view

343
HOSE REEL ASSY, D6P, 16V2000, DD PARTS LISTS
HOSE REEL ASSY, D6P, 16V2000, DD

344
PARTS LISTS HOSE REEL ASSY, D6P, 16V2000, DD

345
HOSE REEL ASSY, D6P, 16V2000, DD PARTS LISTS
Parts List
Part # 13857
Drawing Title: Hose Reel/Service Loop, Complete, 225-ft lg,D6P
1 13887 1 KIT,SHIP LOOSE ITEMS,D6P,16V2000,DD
2 720492 1 Service Loop, 225-ft lg, D6P I-720492
3 720493 1 Hose Reel,c/w Controls, D6P I-720493

346
PARTS LISTS HOSE REEL ASSY, D6P, 16V2000, DD

347
SERVICE LOOP, 225 FT-LG. D6P PARTS LISTS
SERVICE LOOP, 225 FT-LG. D6P

348
PARTS LISTS SERVICE LOOP, 225 FT-LG. D6P
Parts List
Part # 720492
Drawing Title: Service Loop,225-ft lg,D6P
3 0331 2 Fitting,Hyd,Str,#20MJICx#20MJIC
4 0335 2 Fitting,Hyd,Str,#12MJICx#12MJIC
5 0387 1 Plug,Quick Disconnect,Coupler,78-Ser,1"
6 0389 1 Cap,Quick Disconnect,Nipple,78-Ser,1"
7 1370 16 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
8 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
9 2427 4 Grip,Cable,3260lb,(2.50"-2.99"),1 Eye,Lace Closing
13 720497 1 Kit,Hoses,Hydraulic,Service Loop,D6P SEE I-720492
14 7456 12 VALVE,FULL PORT BALL,5000PSI,2"NPT
16 7644 4 ASSY,ELBOW,2X45DEG,H/REEL,HCI 25220004
18 8764 12 Fitting,Pipe,Coupling,Full,6000-psi,2"FNPT

349
KIT, HOSES, HYDRAULIC, SERVICE LOOP, D6P PARTS LISTS
KIT, HOSES, HYDRAULIC, SERVICE LOOP, D6P

350
PARTS LISTS KIT, HOSES, HYDRAULIC, SERVICE LOOP, D6P
Parts List
Part # 720497
Drawing Title: Kit,Hoses,Hydraulic,Service Loop,D6P
3 8385 12 Hose,Fwd/Rev,5000-lb,#32x75',Service Loop,D6P 19000051-#4
4 8853 4 HOSE,FWD/REV,5000LB,#32X15FT,SERVICE LOOP,D6P 19000051-#5

351
HOSE REEL, C/W CONTROLS, D6P PARTS LISTS
HOSE REEL, C/W CONTROLS, D6P

352
PARTS LISTS HOSE REEL, C/W CONTROLS, D6P
Parts List
Part # 720493
Drawing Title: Hose Reel,c/w Controls,D6P
1 0008 1 Valve,Ball,2-Way,2000-psi,WOG,1-1/4"FNPT
13 0964 1 Nut,Hex,3/4"-10UNC,Gr8,Pld
14 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
17 1077 4 Washer,Flat,Type A,Wide,1/2",Low Carbon,Pld
20 15474 1 CHAIN,ROLLER,60-1RX15FT
21 16195 1 Skid Assy,Hose Reel,D6P I-16195
22 1835 1 LINKS,CHAIN,ROLLER,60-1,OFF SET LINK
23 1836 1 LINKS,CHAIN,ROLLER,60-1,CONNECTING LINK
26 2618 1 Sprocket,Motor Drive,Reel,20T
27 2771 1 MOTOR,HYD.CHAR-LYNN,104-1143
28 3323 1 Mount,Motor,Charlynn,HMI/ECI 25610561
29 3328 1 Tensioner,Chain,Service Loop I-3328
30 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI I-3335,19000033
33 3808 1 BUSHING,DODGE,1,SDS X 1
36 720498 1 Kit,Hoses,Hyd,Controls,Hose Reel,D6P See I-720493

353
SKID ASSEMBLY, HOSE REEL, D6P PARTS LISTS
SKID ASSEMBLY, HOSE REEL, D6P

354
PARTS LISTS SKID ASSEMBLY, HOSE REEL, D6P
Parts List
Part # 16195
Drawing Title: Skid Assembly, Hose Reel, D6P
em # Tesco # Qty Description
1 14171 1 SKID WELDMENT, HOSE REEL, D6P
2 15089 1 CONNECTION WELDMENT,HYD HOSES,LH,HOSE REEL,D4P/D6P
3 16079 1 CONNECTION WELDMENT,HYD HOSES,RH,HOSE REEL,D6P
4 3614 1 REEL WELDMENT, D6P
5 3926 1 ASSY,GUARD LOWER,HOSE REEL CHAIN,D6P
6 3927 1 ASSY,GUARD UPPER,HOSE REEL CHAIN,D6P
11 1009 14 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
16 1115 2 Fitting,Grease,Str,Short,1/4"MNPT

355
TENSIONER, CHAIN, SERVICE LOOP PARTS LISTS
TENSIONER, CHAIN, SERVICE LOOP


356
PARTS LISTS TENSIONER, CHAIN, SERVICE LOOP

357
REEL MOTOR CONTROL ASSY, HMI, ECI/EMI PARTS LISTS
REEL MOTOR CONTROL ASSY, HMI, ECI/EMI

358
PARTS LISTS REEL MOTOR CONTROL ASSY, HMI, ECI/EMI
Parts List
Part # 3335
Drawing Title: Assembly, Reel Motor Control, HMI, ECI/EMI
tem # Tesco # Qty Description

13 Not used
15 1068 2 Washer,Lock,Helical Spring,1/4",Stl,Pld
16 1314 1 Fitting,Pipe,Nipple,Sch80,1/2"MNPTx3"Lg
17 1315 1 NIPPLE,THR,SCH80,1/2"X5"
20 2021 2 Body,Cartridge,Relief,2 Way,#8 SAE
21 2194 1 VALVE,DIR. CONTROL,MANUAL
23 2902 1 Valve,Relief,Bi-Dir,Cart,10 gpm,600-3600 psi
26 3501 2 Fitting,Hyd,Str,#8MORBx#8FNPT-Swvl
28 5087 1 INSERT,CONTROL MOUNT

359
HOSE REEL/SERVICE LOOP, 225-FT, CONT SWVL, D4P PARTS LISTS
HOSE REEL/SERVICE LOOP, 225-FT, CONT SWVL, D4P

360
PARTS LISTS HOSE REEL/SERVICE LOOP, 225-FT, CONT SWVL, D4P

361
HOSE REEL/SERVICE LOOP, 225-FT, CONT SWVL, D4P PARTS LISTS
Bill of Material 720656 Rev A

Hose Reel/Service Loop,225-ft,Cont Swvl,2-Hose,D4P
1 1 EA 13887 KIT,SHIP LOOSE ITEMS,D6P,16V2000,DD
2 1 EA 731076 Rev A Service Loop,225-ft lg,D4P
3 1 EA 731077 Hose Reel,Cont Swivel,c/w Controls,D4P

362
PARTS LISTS HOSE REEL/SERVICE LOOP, 225-FT, CONT SWVL, D4P

363
SERVICE LOOP, 225-FT, LG, D4P PARTS LISTS
SERVICE LOOP, 225-FT, LG, D4P

364
PARTS LISTS SERVICE LOOP, 225-FT, LG, D4P

Service Loop,225-ft lg,D4P

3 2 EA 331 Fitting,Hyd,Str,#20MJICx#20MJIC
4 2 EA 335 Fitting,Hyd,Str,#12 MJICx#12 MJIC
5 1 EA 387 Plug,Quick Disconnect,Coupler,78-Ser,1"
6 1 EA 389 Cap,Quick Disconnect,Nipple,78-Ser,1"
7 6 EA 1370 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
8 1 EA 2008 Quick Disconnect,Nipple,1" x 1" FNPT,78 Series
9 2 EA 2427 Grip,Cable,3260lb,(2.50"-2.99"),1 Eye,CM
10 1 EA 2895 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
11 1 EA 4576 Grip,Cable,1610lb,(1.50"-1.74"),1 Eye,Lace Closing
12 1 EA 4889 Grip,Cable,3260lb,(2.00"-2.49"),1 Eye,Lace Closing
13 1 EA 731086 Rev A Kit,Hoses,Hydraulic,Service Loop,D4P
14 6 EA 7456 Valve,Ball,Full Port,2"NPT,5000PSI
15 8 EA 7597 Nipple,Thr,Sch160,2"X2-1/2"
16 2 EA 7644 ASSY,ELBOW,2X45DEG,H/REEL,HCI
17 6 EA 7897 Union,Hammer,Thread,#1502,2"
18 8 EA 8764 Fitting,Pipe,Coupling,Full,6000-psi,2"FNPT
20 2 EA 17740 Fitting,Hyd,90°Elb,Cont Swvl,2"FNPTx2"FNPT,6000psi
30 2 EA 100 Cap,2"FNPT,3000-lbs,FS

365
KIT, HOSES, HYDRAULIC, SERVICE LOOP, D4P PARTS LISTS
KIT, HOSES, HYDRAULIC, SERVICE LOOP, D4P

366
PARTS LISTS KIT, HOSES, HYDRAULIC, SERVICE LOOP, D4P

Kit,Hoses,Hydraulic,Service Loop,D4P

1 3 EA 1133 Hose,Hyd,100R2-AT,#20x75',FJIC
2 3 EA 5317 Hose,Hyd,100R2-AT,#12x75',FJIC
3 6 EA 8385 Hose,Fwd/Rev,5000-lb,#32x75',Service Loop,D6P
4 2 EA 8853 HOSE,FWD/REV,5000LB,#32X15FT,SERVICE LOOP,D6P

367
HOSE REEL, CONT SWIVEL, C/W CONTROLS, D4P PARTS LISTS
HOSE REEL, CONT SWIVEL, C/W CONTROLS, D4P

368
PARTS LISTS HOSE REEL, CONT SWIVEL, C/W CONTROLS, D4P

Hose Reel,Cont Swivel,c/w Controls,D4P

1 1 EA 8 Valve,Ball,2-Way,2000-psi,WOG,1-1/4"FNPTx1-1/4"FNPT
2 2 EA 135 Fitting,Pipe,90°Elb,3000-psi,1",FNPT
3 1 EA 215 Fitting,Hyd,Str,#20MNPTx#20FJIC
4 1 EA 281 Fitting,Hyd,Str,#12 MNPTx#12 MJIC
8 1 EA 303 Fitting,Hyd,45°Elb,#20MJICx#20MNPT
9 3 EA 394 Cap,Quick Disconnect,Nipple,FF-Ser,1"
10 1 EA 421 Quick Disconnect,Nipple,3/8"x 1/2" FNPT,74 Series
11 1 EA 425 Quick Disconnect,Coupler,FF,3/8" x 1/2" FNPT,74 Series,Sleeve Lock
12 3 EA 442 Cap,Quick Disconnect,Coupler,FF-Ser,1"
16 2 EA 1047 Screw,Cap,Skt Hd,1/2"-13UNCx2"
17 4 EA 1077 Washer,Flat,Type A,Wide,1/2",Low Carbon,Pld
18 2 EA 1300 Nipple,Thr,SCH80,1"xCL
19 2 EA 1496 Fitting,Hyd,Str,#10 MORBx#8 MJIC
20 1 EA 15474 Chain,Roller,60-1Rx15FT
21 1 EA 731078 Rev A Skid Assy,Hose Reel,Cont Swivel,D4P
22 1 EA 1835 Link,Off Set,60-1R Roller Chain
23 1 EA 1836 Link,Connecting,60-1R Roller Chain
24 3 EA 1989 Quick Disconnect,Nipple,FF Series,1" x 1" FNPT
25 3 EA 1998 Quick Disconnect,Coupler,FF Series,1" x 1" FNPT
26 1 EA 2618 Sprocket,3/4" Pitch,Single - Type QD,20 Teeth
27 1 EA 2771 MOTOR,HYD.CHAR-LYNN,104-1143
28 1 EA 3323 Mount,Hydraulic Motor
29 1 EA 3328 Tightener,Chain,3/4" x 6" Long
30 1 ASSY 3335 Reel Motor Control Assy,HMI,ECI/EMI
31 1 EA 3460 Cap,Quick Disconnect,Nipple,74-Ser,3/8"
32 1 EA 3461 Cap,Quick Disconnect,Coupler,74-Ser,3/8"
33 1 EA 3808 Bushing,QD,SDS 1.00" Bore
35 2 EA 6352 Fitting,Pipe,Nipple,Sch80,1"MNPTx2-1/2"Lg
36 1 EA 720498 Kit,Hoses,Hyd,Controls,Hose Reel,D6P

369
HOSE REEL, CONT SWIVEL, C/W CONTROLS, D4P PARTS LISTS

370
PARTS LISTS
CHAPTER 5: TORQUE BUSHING

This chapter contains the parts lists and accompanying illustrations for the torque bushing
components of the 500/650TON HCI(S) 750/1205HP top drive system.

371
TORQUE BUSHING, STANDARD, C/W COUNTERBALANCE PARTS LISTS
TORQUE BUSHING, STANDARD, C/W COUNTERBALANCE

372
PARTS LISTS TORQUE BUSHING, STANDARD, C/W COUNTERBALANCE
Parts List
Part # 720336
Drawing Title: Torque Bushing,STD,(c/w Counterbalance),HCI/ECI
3 15882 1 ASSY,COUNTERBALANCE CHARGE HOSE,ECI/HCI
5 4104 2 Accumulator,1/2 Gallon,3000-psi,#16FORB
6 6221 2 SOCKET,DEEP,IMP,1/2DRX1-1/4,6PT
7 7743 1 ASSY,TORQUE,BUSH,STD,HCI/ECI
8 8649 1 ASSY,ACC.MNT,FRNT.PLT.DR/SIDE
9 8650 1 ASSY,ACC.MNT,FRT.PLT.OFF DR/SD
10 8848 1 ASSY,BLOCK MANIFOLD RELIEF,COUNTER BALANCE

373
HOSE CHARGE, COUNTERBALANCE, HCI, ECI PARTS LISTS
HOSE CHARGE, COUNTERBALANCE, HCI, ECI

374
PARTS LISTS HOSE CHARGE, COUNTERBALANCE, HCI, ECI

375
ASSY, TORQUE BUSHING, STD PARTS LISTS
ASSY, TORQUE BUSHING, STD

376
PARTS LISTS ASSY, TORQUE BUSHING, STD
Parts List
Part # 7743
Drawing Title: ASSY,TORQUE,BUSH,STD,HCI/ECI
3 0368 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MJIC
6 0926 2 CYLINDER,HYD,EXTEND
9 3383 2 Pin,Extend Frame,1.5"ODx8-1/4"Lg
10 3384 2 Pin,Extend Arm,1.5"ODx6-1/4"lg
12 Not used
16 3567 1 Screw,Cap,Hex Hd,3/4"-10UNCx4",Gr8,Pld,Dr Thd
18 4022 2 Screw,Modified,Rod End,1"-8UNCx3"
19 4023 2 Spacer,Rod End,1.160"ODx0.985"ID
20 4024 4 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified
22 7437 2 ASSY,EXT/ARM,W/DBL CLEVIS,HCI/ECI
23 7922 1 ASSY,EXTEND FRAME,24",HCI/ECI
24 7970 1 TRQ/BUSH,STD.CL.NO HYD,HCI/ECI

377
TORQUE BUSHING, STD, CL. NO HYDRAULIC PARTS LISTS
TORQUE BUSHING, STD, CL. NO HYDRAULIC

378
PARTS LISTS TORQUE BUSHING, STD, CL. NO HYDRAULIC
Parts List
Part # 7970
Drawing Title: TRQ/BUSH,STD.CL.NO HYD,HCI/ECI
2 1083 14 Washer,Flat,Type A,Wide,3/8",Low Carbon,Pld
3 1092 24 Pin,Cotter,5/32"ODx1-1/2"Lg,Pld
4 14725 1 PLATE SET,TORQUE BUSHING,WELDMENT,HCI/ECI
4a 14726 1 ASSY,SIDE PLATE,DS,STD,WLDMNT,TRQ BUSHING,HCI/ECI
4b 14727 1 ASSY,SIDE PLATE,ODS,STD,WLDMNT,TRQ BUSHING,HCI/ECI
4c 14728 1 ASSY,FRONT PLATE,STD,WLDMNT,TORQUE BUSHING,HCI/ECI
5 2324 1 PIN,SAFETY,LARGE,3/16"
6 3493 8 Screw,Cap,Hex Hd,3/4"-10UNCx3-1/2",Gr8,Pld,Dr Thd
7 3535 16 Screw,Cap,Hex Hd,3/4"-10UNCx3",Gr8,Pld,Dr Thd
8 3831 2 BRACKET,TORQUE BUSHING,SHIM RETAINER
9 3832 6 SHIM, TORQUE BUSHING,1/8" X 72"
10 3833 4 SHIM, TORQUE BUSHING,1/16" X 72"
11 3834 2 LINER,BACK,UHMW,3/4X2-3/4X72, STD TORQUE BUSHING
12 3835 2 LINER,SIDE,UHMW,3/4X8X72,STD TORQUE BUSHING
13 3836 1 LINER,FRONT PLATE,UHMW,3/4X12X72,STD TORQUE BUSH
14 3934 1 PIN,TORQUE BUSHING LOCK
17 8951 42 CAP,PLTD,3/8X1-1/2",W-7/8HD,F/UHMW
18 18109 2 Stem,Breakaway Mount,Cylinder
19 810003 2 Pin,Spring,Coiled,3/16"ODx1"Lg

379
BLOCK MANIFOLD/RELIEF ASSY, COUNTERBALANCE PARTS LISTS
BLOCK MANIFOLD/RELIEF ASSY, COUNTERBALANCE

380
PARTS LISTS BLOCK MANIFOLD/RELIEF ASSY, COUNTERBALANCE
Parts List
Part # 8848
Drawing # I-8848 REV. 0 Refer: 1 Illustration
Drawing Title: Block Manifold/Relief Assembly, Counter Balance

1 0031 1 VALVE, "BUNA" HIGH PRESSURE RELIEF, CP2003
4 0227 1 FTG, HYD, STR, 1/2 MORB X 3/8 MPT
5 0233 1 FTG, HYD, ADPTR, 1/2 MORB X 1/2 FPT
6 0405 1 FTG, HYD, CAP, 3/8 JIC, STEEL
7 0407 4 FTG, HYD, CAP, 1/2 JIC, STEEL
8 0993 4 CAP, 1/4" X 3", UNC, GR8, PLT
9 10634 4 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
11 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
12 2603 1 FITTING, AIR BREATHER, 1/2 NPT
13 8027 1 MANIFOLD, COUNTER BALANCE, 500EC
14 9785 4 LOCKNUT, NYLON, 1/4", UNC, PLTD, GR8

381
BLOCK MANIFOLD/RELIEF ASSY, COUNTERBALANCE PARTS LISTS

382
PARTS LISTS
CHAPTER 6: DRILLER ’S PANEL

This chapter contains all the parts lists and the accompanying illustrations for the driller’s
panel components for the 500/650TON HCI(S) 750/1205HP top drive.

383
DRILLER’S PANEL PARTS LISTS

384
PARTS LISTS DRILLER’S PANEL, HCI
DRILLER ’S PANEL, HCI

385
DRILLER’S PANEL, HCI PARTS LISTS

386
PARTS LISTS

387
KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI PARTS LISTS
KIT, MISCELLANEOUS, DRILLER ’S PANEL, HCI

388
PARTS LISTS KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI

389
KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI PARTS LISTS
Parts List
Part # 730748
Drawing Title: Kit, Miscellaneous,Drillers Panel, HCI
1 12948 1 ASSY,CORD,37/14,10',11/9ST,MA
2 12949 1 ASSY,CORD,37/14,10',11/9ST,FEM
3 14574 1 CORD,DRILLERS CONSOLE,"C"DRWRKS INTERLOCKS
4 14575 1 CORD,DRILLERS CONSOLE,"D",MUD PUMP INTERLOCKS
5 14576 1 CORD,DRILLERS CONSOLE,"E"
6 14577 1 CORD,DRILLERS CONSOLE,"F",BRAKE HANDLE
7 14578 1 CORD,DRILLERS CONSOLE,"G",MUD LOGGER
8 14579 1 CORD,DRILLERS CONSOLE,"H"
9 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
10 3802 3 JUMPER,WIELAND,12 PT COMBINED
11 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
12 9375 1 HEATER,STRIP,50W,24V,F/DRL.PNL
13 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
14 16298 A/R WIRE,RED,14AWG/41 STRAND,125DEG C,GTF
15 16299 A/R WIRE,BLACK,14AWG/41 STRAND,125 DEG C,GTF
16 11467 A/R WASHER,FLAT,1/4,TYPE A,NARROW (SAE),HARDENED,PLD
17 0960 A/R NUT,HEX,1/4-20UNC,GR8,PLD
18 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
19 16294 A/R NUT,WING,14-20UNC,PLTD
20 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
21 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
22 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
23 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
24 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
25 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
26 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
27 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
28 10632 A/R WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
29 7135 A/R WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
30 6550 A/R Marker,6mm,Blank,10/Strip,Enlarged,F/Terminal
31 0816 A/R Jumper,Screw,70P,F/Terminal,WK 4/U,Plated

390
PARTS LISTS KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI

391

Rev C HCI (S) Part List Master

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Standard Parts Lists

HCI(S) Top Drive System

500/650TON HCI(S) 750/1205HP

DOCUMENT NAME: 880006 REV C

Tesco Corporation © 2006

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

Version Date Description of Changes

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

Kit, Gearbox to Mainframe Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Chapter 3: Power Unit Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

Kit, Charger Filter, CAT3412, D4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

Skid, Engine, Complete, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300

Chapter 4: Hose Reel/Service Loop Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

Chapter 5: Torque Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

Chapter 6: Driller’s Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

CHAPTER 1: ABOUT THIS DOCUMENT

Table 1-1: Where to Find More Information

For information on Refer to

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

This page has been left blank intentionally.

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

CHAPTER 2: TOP DRIVE PARTS LISTS

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

TOP DRIVE, 500T HCI OPTION

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

KIT, QUILL INSTALLATION, HCI

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

KIT, QUILL INSTALLATION, 650T HCI

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

TOP DRIVE, 2.76:1 RATIO, 500 HCIS

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

SWIVEL, 500T, WITH BAIL, COMPLETE ASSEMBLY

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

Item # Tesco # Qty Description

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

SWIVEL ASSEMBLY, WITHOUT BAIL, 500/650T

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT)

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

Drawing # I-7327 Rev. 2 Page 2 of 2

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

KIT, SWIVEL INSTALLATION, 500T & 650T, HCIS

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C

880006 REV C 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2006

TOP DRIVE, HCI, W/O LOAD PATH

©TESCO CORPORATION, 2006 500/650TON HCI(S) 750/1205HP 880006 REV C