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3 - Bottom Hole Assembly - Pdsi
3 - Bottom Hole Assembly - Pdsi
3 - Bottom Hole Assembly - Pdsi
BHA
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BHA
BASIC ORIGINAL COMPONENT
BIT
DEFLECTION TOOL
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DD EQUIPMENT HISTORY
1_BHA 1EXplanation 4 21
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PDC (Polycrystalline Diamond Cutter) bits
shear /drag the rock as they cut
SONIC
CUTTING
DRILLING
PLASMA DRILLING TECHNOLOGY
LASER CUTTING Rock bit
TECHNOLOGY fracturing or crushing the formation
with "tooth"-shaped cutting element
Hybrid Bit
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BIT TYPE
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BIT CUTTING ACTION
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PLASMA DEEP DRILLING TECHNOLOGY
Objective:
to substitute conventional, contact-based rotary systems.
Plasma deep drilling, water jet, hydrothermal spallation or laser
Drilling using Being (currently) developed high-energetic
electrical plasma electrical plasma in deep drilling applications.
Addressing many issues related to drilling in
• water environment, or
• production of boreholes
with a wide range of diameters.
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SLOVAKIA-BASED GA DRILLING
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During coffee break:
Kymera Hybrid Drill Bit Technology
PDC Manufacture Process
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Drill String Component – Drill Pipe (DP)
API RP7G API Drill Pipe Grade: D,E, X,G and S
Designation Yield Strength ( psi) Tensile
Strength
Letter Alternate Minimum Maximum
(psi)
D D-55 OBSELETE
E E-75 75,000 105,000 100,000
X X-95 95,000 125,000 105,000
G G-105 105,000 135,000 115,000
S S-135 135,000 165,000 145,000
Tool joint 120,000 165,000 140,000
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API SYSTEM FOR DP
TOOL JOINT
Three ranges of DP length; range 2 (10 m ~ 30 ft) is most common
available.
To constitute a long drill string the DPs are connected on its a tool joint
(Pin x Box) at each end.
DP torsional strength ratio is 0.8: tool joint torsional strength = 80%
tube torsional strength.
Make Up Torque:
determined by pin ID or box OD
60% of the tool joint torsional strength
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Pipe Wall Thickness
• SCH = Schedule (term used to describe thickness of pipe)
• Schedule Number = 1000 x
Where: P = Internal working pressure, psi
S = Allowable stress for the material at condition of
use, psi
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API SYSTEM FOR DP CLASSIFICATION
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API SYSTEM FOR DP CLASSIFICATION
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BHA COMPONENT
DRILL COLLAR SELECTION
Main Components Using bit making hole by conveying provided energy by rig.
One of drill-string functions:
Exerts weight on the bit; the compressive force necessary to break
the rock. Weight should come from BHA
main (direct) weight from DC (most bottom BHA Part)
12" /4
1
8" /2
1
6" /4 Safety Factor = 0.85
3
DC 6'' 4" /4
MWD/LWD DC Length = WOB / (0.85 x BF x WDC)
MOTOR/RSS WDC = weight in air lbs/ft
Bit
DIRECTIONAL WELL
DC Length vertical / cos Well Inclination
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Drill Collar
• https://www.dpmaster.com.sg/products_uri/drill-
collar-bha/
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Unit Pipe Weight by Dimension Chart
• Outer Diameter:
6 5/8 inch (168.3
mm)
• Pipe Wall
Thickness:
0.28 inch (7.11 mm)
• Schedule: 40
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Drill Collar
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API DRILL COLLAR DESIGN FACTORS
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BHA COMPONENT
STANDARD HWDP Integral Centre Wear Pad
HWDP - STABILIZER
HWDP is used to provide part
SPIRAL Extra Tool Joint (all weight on bit) in directional
and horizontal wells, drilling
https://pet-oil.blogspot.com/2012/03/lecture-6-drilling-jars.html
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BHA COMPONENT
DRILLING JARS
Supplying Powerful upward or downward blows to the stuck drill-string
Mechanical jars SELECTION, POSITIONING DRILLING JARS
have a preset load to trip jar Refer to manufacturers operating procedures and
Hydraulic jars recommendations
use a hydraulic fluid to control the jar firing until Hydraulic jar is preferable than mechanical jar
appropriate load applied to give a high impact. Mechanical jars run in tension, hydraulic (can be)
compression/tension
Jarring Action
impact force to break the sticking binding force
impulse act distance to move the sticking pipe
Both forces are influenced by the weight above
the jar
Impact smaller higher impact force
end of piston stroke larger greater impulse force
Neutral Point shall be far enough from jar
Fire
Weight above the jar
Piston enters wide bore
accelerates Mech should be sufficient to allow cocking of the jar
Pull Tension Hyd equal to or exceed the maximum anticipated down
oil enters past piston jar force
Well Inclination
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BHA considerations for jar placement
• Run jar above possible stuck points, but as low as
possible
• No stabs above jars
• Stay away from the neutral points
• Jar continuously cycling between compression &
tension fatigue
• Fire unexpectedly
• Choose jar size / hole size, i.e. no 8" tools in 26" hole
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Jar Placement for horizontal well
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Reasons for Jarring Failure
Mechanical Jar Hydraulic Jar
• Jar not cocked • Jar not cocked
• Stuck above jar • Not waiting long enough
• Pick up or slack off weight • Stuck above jar
incorrect • Jar failure
• Unknown/incorrect trip • Pick up or slack off weight
load setting incorrect
• Excessive hole drag • Excessive hole drag
• Right-hand torque trapped
in torque sensitive jar
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PDSI JAR
PLACEMENT CONSIDERATIONS
• Anticipated type of sticking; differential or mechanical
• Hole condition, trajectory, and inclination
• Configuration of bottom hole assembly
• Wall drag
• Pump pressure
• Buoyancy factor of drilling fluid
• Planned range of weight on bit
• Over-pull available
• Safe working strength of the drill pipe
• Latch setting on the jar
LOCATION OF THE JAR
• Differential sticking is anticipated relatively high in the BHA
• Mechanical sticking is more common lower in the BHA to increase jarring efficiency
• Can either be under tension or compression but not at the transition point
• Axial forces acting on the National Oilwell Varco Jar while drilling <50%
• As close as possible above the anticipated stuck point,
but at least two drill collar lengths above the top stabilizer
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PDSI JAR
LOCATION OF THE JAR
Sufficient number of DC & DP above the jar, to provide the necessary mass to jar down
To avoid becoming stuck above the jar, the drill string above must not exceed the jar diameter
Do NOT locate the jar at a crossover between BHA components of different diameters
2 DC should be placed between the jar and top stabilizer to:
• Minimize bending stresses in jar
• Minimize the risk of becoming stuck above the jar in sloughing formations
• Provide a clear target for a string shot if requiredto be set when making BHA
Jarring Operation
Latch release force set when make up BHA Mud Circulating Force
down release force is 45% of the up release setting reduces the force required to jar up, and
(may be varied 35% to 75%)
increases the force required to jar down
Wall Drag Refer to Jar Specs
Occur especially in deviated well
Determined from weight indicator readings/record Example:
during tripping before stuck 6.50" Jar with 1, 000 psi Bit Pressure Drop
Jar ID area = 9.6 in2
Free String Weight Mud force in the jar = 9.6 x 1000 = 9600 lbs
weight of string above the jar =
total string weight - weight below jar
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JARRING OPERATION
Jarring Up Jarring Down
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BHA
KICK OFF & DEFLECTION TOOL
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WELL KICK OFF HISTORY
1958,
First down-hole drilling mud motors
were designed and manufactured by Dyna-Drill
Based on positive cavity pump principle
invented French inventor René Moineau (1930).
In 1990s:
Adjustable Stab & RSS Development
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Directional Drilling BHA’s
The BHA is the active part of the Drill String Main Components
Only the elements included in the first 40 to 50m behind the drilling bit
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Directional Drilling BHA’s
Different phases shall be distinguished
during execution of a directional well.
Drilling BHA’s are therefore classified per distinctive phase.
Objective Generic Phase Generic BHA
1 – Build inclination toward plan Kick Off interval Kick Off
direction
5 – Change well azimuth Turn, Build &Turn, Drop & Turn Steerable
A deflection tool or method must be used to force the bit departs to the desired direction
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Jetting
Used in soft formations
One large bit nozzle oriented to the desired direction
BHA:
Bit - Near-bit Stabilizer – UBHO -NMDC w/MWD – Stabilizer- Drill Collar
Steps:
• RIH BHA, orientate open jet to plan intended direction
• Wash a “pocket” at the intended direction, while reciprocating BHA
• Spud and light rotate, wash, until angle is built
• Continue building with rotary BHA
Azimuth corrections more difficult with > inclination
Economics generally limits the application: Modern Days still
• Long duration
• Depths less than 1200 m (~4000 ft) extensively used in
the crowded area
Pros:
• Simple and cheap. Cons:
• Sometimes the only way to build • Erratic, sometimes severe doglegs
angle in soft formations.
can occur over short sections of
• Survey tool close to bit.
• Control of dogleg by footage jetted. hole/micro dog legs;
• Orientation is fairly easy. May requires hole opener run
• Same assembly can be used to build • It only works in soft formations/at
and rotate. shallow depths.
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Mud Motor
1960’s – First commercial (straight) PDM
Reverse principle with Progressing Cavity Pump
More efficient if compared to (jetting, whipstocks)
In late 1920’s in France, aero-plane designer René Moineau searched for a compressor to increase engine
power.
1930 the University of Paris awarded Mr Moineau a doctorate of science for his thesis on “new
capsulism”.
The dissertation that laid the foundations for the progressing cavity pump.
1932, Mr Moineau teamed up with mechanical engineer Robert Bienaimé developed PCM Pump, which
became the first company to produce progressing cavity pumps.
BHA:
Bit – PDM - Bent sub – Float sub – Orienting sub (UBHO) – Non-
magnetic drill collars – Steel drill collars – HWDP – Drill pipe 1980’s
by-pass valve motor stage universal joint bearing stage drive shaft Steerable
Mud Motor
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Steerable Mud Motor
ideal use of a steerable motor is to drill a complete
hole section from casing point to casing point
Able to drill
a complete hole section
from casing point to
casing point
Turbines, Turbo-drills
• Used for improving drilling ROP and for deflection
• High shaft speeds, high pressure requirements
• No elastomers - good downhole life, no temperature limitations
• Not as versatile as the PDM
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Directional Drilling BHA’s
Followings Drilling BHA’s after kick-off.
Objective Generic Phase Generic BHA
2 – Continue building inclination Build Up section Build
5 – Change well azimuth Turn, Build &Turn, Drop & Turn Steerable
If no steerable system available, kick off shall be directed by taking account total estimated
walk reaching well TD using Rotary BHA.
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Rotary Directional Drilling BHA’s
The fundamental principle Rotary Stabilized BHA is to create and control lateral force at the drill bit.
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Rotary Steerable System
PUSH-THE-BIT POINT-THE-BIT DESIGNS
“POINT-THE-BIT”
“PUSH-THE-BIT”
= 0.3°
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Rotary Steerable System
AS OF 1921 PROVIDER
PROVIDER TYPE
APS Technology Push
Baker Hughes Continuous Proportional Steering
Enteq Upstream Push
Nabors Drilling Services Hybrid
National Oilwell Varco Push
Sanvean Technologies Push
Schlumberger Hybrid Point-the-bit & Push the-bit
Scientific Drilling International Push the-bit / proportional control
TerraVici Drilling Solutions Point-the-bit
Weatherford Point-the-bit
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Rotary Steerable
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GEOPILOT TOOL
(Point the bit internal deflection)
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PUSH THE BIT - PAD
AutoTrak® Steering Unit
Reliability Non-Rotating Sleeve
Redundant rib design
Steering Ribs &
Mud Cooled Bearings associated hydraulic
No Rotating Seals systems
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Rotary Steerable Systems
Schlumberger Private
Methods of Steering
Push-the-bit
– Side force applied to the bit to increase side cutting action
Schlumberger Private
Point-the-bit
– introduces an offset to the bit trajectory. Analogous to steering with a bent
motor.
56 SLC
Principle of Operation
Schlumberger Private
Side force or Push-the-Bit tool
Pads extend dynamically from a rotating
housing
Compact and Logistically Simple
57 SLC
PowerDrive BHA – Controlling Factors
Schlumberger Private
Control variables
– Bit characteristics
– Stabilizer gauge
– Flex characteristics
– Hydraulics* (600-800 psi Delta P below tool)
58 SLC
PowerDrive - Bias Unit
3 pads driven by
hydraulic actuators
Schlumberger Private
Actuators apply lateral force
to the bit while rotating at
bit speed
59 SLC
The valve mechanism
•The valve controls pad
movement
•Lower half rotates with
Schlumberger Private
collar - fixed to spider
Disk Valve
•Upper half is controlled
Control Shaft by control unit via control
shaft
60 SLC
PowerDrive* Biasing
Synchronous Stationary
Modulated Bias control
valve RIGHT
TURN
Schlumberger Private
BUILD
61 SLC
62
Anti-rotation device
‘pizza cutter’
• Rotating Shaft is
deflected in center
between bearings
with dual eccentric
cams
• Deflection ( % )
• Toolface direction
Deflection mechanism
• GeoPilot is controlled
primarily by sending
downlik command through
GeoSpan skid unit
Downlink Command
• Geospan installed at standpipe with venting valve
• Creating pressure drop at the standpipe to send
command to the tool downhole
Sending a pulse downhole instead of uphole
Geospan
• Briefly venting off flow
from the flowline by
opening/closing the
valve
• Pressure drop at surface
• Sequence of pulses to
send specific commands
Donwlink Commands
• PWD detects the pulses
downhole from the internal
pressure sensor
• Pulses decoded into
commands
• Various commands
– GeoPilot commands
– Survey
– Reset M/LWD Tool
– GeoTap commands
– others
PWD
74
AutoTrak RCLS – Overview
75
AutoTrak G3 Rotary Closed Loop System
Accurate Well Placement
76
Steering Principle
Rotating Micro Hydraulic
Drive Shaft Modules Steering Ribs
Steering Vector
Magnitude
77
Rotary Steerable Systems - AutoTrak®
desired direction
and DLS
High Side
37% 37%
78
AutoTrak® G3 RCLS – Downlink Features
©
Downlink “on-the-fly”
– Reduced Non Productive Time
– Enhanced ROP
Downlink Confirmation
- Reduced drilling risk
- Enhanced reservoir contact
- Better wellbore placement Stand Pipe
Pressure
Signal via Transducer
Drilling
Closed loop control downhole Fluid
Surface
– Automated steering control of bit Control
79
AutoTrak - Downlinking
Communication
• Negative mud pulse telemetry from surface to
downhole
• Bypass actuator diverts 15% of mud flow in pulses
• Automated computer controlled operation
• Fast (~3 to 5 mins) while drilling ahead
• Full confirmation from tool
• Proven to >37,000 ft md
• Very reliable
80
AutoTrak® G3 RCLS - Closed Loop Steering
Unlike some rotary steerables, AutoTrak systems truly steer continuously for
smooth curves
81
AutoTrak - PentaCombo BHA
MagTrak SoundTrak
BCPM OnTrak
82
Hole Quality and impact on WL Log Qty
83
AutoTrak X-treme
Rotary Steerable System
84
What does AutoTrak X-treme do?
85
Application – Drilling Faster
Power to the bit = SPEED x TORQUE
– ROP proportional to POWER at the bit (factor ~ 1.3 to 2.0)
X-treme Technology Stator
– High torque without drop in speed of conventional motors
AutoTrak Steering Unit
– Higher speed than any other rotary steerable system
– 4 ¾” & 6 ¾” rated to 400 RPM, 9 ½” rated to 300 RPM
– versus competitors ~220 RPM
86
X-treme Technology Power Section
Steel
Elastomer
87
X-treme Motors
88
AutoTrak X-treme - Typical BHA Design
AutoTrak X-treme Technology Motor
Resistivity / Gamma / Pressure LWD
Steering Unit Power Section
Sensor Module
89
Full Communication
• Modular Motor is hard wired with the “M30 BUS”
• Full communication with steering unit gives real time:
• Near Bit Inclination
• Steering System Diagnostics
• Assures precise deviation control via immediate & definitive identification of
steering response irregularity due to formation change or system failure.
• No guesswork, right decisions, maximising well value.
90
Same Precise Steering Control, More Power
91
Application – Drilling off a Whipstock
92
End of AutoTrak
Rotary Steerable System
93
Rotary Steerable Tool
Sperry-Sun Geo-Pilot
Anadrill Exceed
internal
Baker AutoTrak
deflection
Gyrodata Well-Guide
Precision Revolution 475
Point the bit
Pathfinder PathMaker
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END OF
BOTTOM HOLE ASSEMBLY
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