APT - Line CB (E3) : Service Manual

™
APT.line CB (E3)
CO2 incubators
with FPI-sensor system and display controller MB1
Service Manual
valid for the following models:
Model Order no. Model Order no.
CB 053 9040-0069, 9140-0069 CB 053-UL 9040-0070, 9140-0070

9040-0071, 9140-0071 9040-0072, 9140-0072
CB 150 9040-0038, 9140-0038 CB 150-UL 9040-0042, 9140-0042

9040-0044, 9140-0044 9040-0048, 9140-0048
9040-0046, 9140-0046 9040-0050, 9140-0050
9040-0052, 9140-0052 9040-0054, 9140-0054
CB 210 9040-0039, 9140-0039 CB 210-UL 9040-0043, 9140-0043

9040-0045, 9140-0045 9040-0049, 9140-0049
9040-0047, 9140-0047 9040-0051, 9140-0051
9040-0053, 9140-0053 9040-0055, 9140-0055
issue 04-2009 Order no. 7001-0189

- Service Manual
2/92 Service Manual CB (E3) 04-2009

Imprint
Imprint
Manufacturer:
BINDER GmbH
Address P.O. Box 102
D-78502 Tuttlingen
Phone +49 7462 / 2005 0
Fax +49 7462 / 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 / 2005 555
Service Fax +49 7462 / 2005 93 555
Service E-mail service@binder-world.com
Service Hotline USA +1 866 816 8191
Service Hotline Asia Pacific +603 6204 2855
The reproduction, distribution and utilization of this document as well as the

communication of its content to others without explicit authorization are prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or design.
 BINDER GmbH, 2009
Service Manual CB (E3) 04-2009 3/92

Table of contents
Table of contents
1 Introduction .................................................................................................. 6
1.1 General guidelines ......................................................................................... 6
1.2 Syntax ............................................................................................................ 6
1.3 Structure of the safety instructions ................................................................. 7
2 General safety instructions ......................................................................... 9

2.1 Qualification of service personnel .................................................................. 9
2.2 Dangers ....................................................................................................... 10
3 Preparation of service tasks...................................................................... 12

3.1 Handling of potential contaminated units...................................................... 12
3.2 Servicing stacked units................................................................................. 12
4 Maintenance ............................................................................................... 13
4.1 Safety check acc. to DIN VDE 0701-0702 ................................................... 16
5 Troubleshooting ......................................................................................... 17
5.1 General electrical faults................................................................................ 18
5.2 Faults of the heating system ........................................................................ 21
5.3 Faults of the CO2 system ............................................................................. 23
6 Repair work at the doors ........................................................................... 26

6.1 Testing of closeness between outer door and gasket................................... 26
6.2 Adjusting the outer door ............................................................................... 26
6.3 Replacing the outer door gasket .................................................................. 28
6.4 Replacing the glass door gasket .................................................................. 29
6.5 Replacing the glass door and the latch catch............................................... 30
6.6 Divided inner glass door, gas proof .............................................................. 31
6.7 Adjusting the glass door and the latch catch................................................ 32
6.8 Components of the instrument box .............................................................. 33
6.9 Dismantling and replacing the instrument box ............................................. 34
6.10 Replacing the main switch (-1S1 )................................................................ 35
6.11 Replacing the controller MB1 monitor (-3N1 ) .............................................. 36
6.12 Replacing the housing of the instrument box ............................................... 36
6.13 Dismantling the interior side of the outer door.............................................. 37
6.14 Testing and replacing the interior side of the outer door with the heating wire38
6.15 Replacing the heating wire of the interior door (-4E3) .................................. 39
6.16 Replacing the door switch (-3S1) ................................................................. 40
6.17 Replacing the closing device of the outer door ............................................ 41
6.18 Testing and replacing the Pt100 temperature sensor (-3B3 ) of the outer door43
6.19 Replacing the outer side of the outer door ................................................... 45
7 Repair work at the electric mounting plate .............................................. 47

7.1 Replacing the miniature fuse (-1F1 ) ............................................................ 48
7.2 Replacing the miniature fuse (-1F3, -2F1) secondary circuit ........................ 48
7.3 Dismantling the faceplate............................................................................. 49
7.4 Replacing the gas fine filter .......................................................................... 50
7.5 Dismantling the electric mounting plate........................................................ 51
7.6 Components of the electric mounting plate .................................................. 52

Table of contents
7.7 Replacing the power cord (-X1).................................................................... 54

7.8 Replacing the 24 V power supply unit (-1T1 ) .............................................. 55
7.9 Replacing the axial fan (Permadry) (-4M2 ) ................................................. 56
7.10 Controller MB1 I/O board (-3N2 ) ................................................................. 57
7.11 Replacing the controller MB1 I/O-board (-3N2 ) ........................................... 58
7.12 Replacing solid-state relays (-4K1, -4K2, -4K3 ) .......................................... 59
7.13 Replacing the manometric switch (-5F1, -6F1, -6F2 ) .................................. 60
7.14 Replacing the CO2 solenoid valve (-5Y1 ) .................................................... 61
7.15 Replacing the CO2 sensor board (-2N1 )...................................................... 62
8 Repair work at the chamber ...................................................................... 63

8.1 Replacing the rear panel .............................................................................. 63
8.2 Opening the maintenance flap ....................................................................... 64
8.3 Replacing the CO2 injection nozzle ................................................................ 65
8.4 Replacing the temperature fuse (-1F2 ) ....................................................... 66
8.5 Dismantle the plate of the outer chamber .................................................... 67
8.6 Testing and replacing the Pt100 temperature sensor (-3B2 ) ............................ 68
8.7 Example for the assembly of the gas sensors and nozzles............................... 69
8.8 Testing and replacing the Pt100 temperature sensor (-3B1 ) ............................ 70
8.9 Replacing the fan (-4M1 )............................................................................. 72
8.10 Testing and replacing the heating elements (-4E1, -4E2 )............................ 74
9 Spare parts.................................................................................................. 77
10 Calibration and adjustment of the CB ...................................................... 81

10.1 General information...................................................................................... 81
10.2 Temperature calibration................................................................................ 83
10.3 Adjustment of the CO2 controller.................................................................. 86
10.4 Adjustment of the O2 controller (only units with O2 control) .......................... 88
10.5 Entry the altitude above sea level ................................................................ 90
10.6 Entering the offset of the doorheating .......................................................... 91
10.7 Readjust the holdtime for opened door ........................................................ 91

Introduction
1 Introduction
1.1 General guidelines
This service manual describes maintenance, trouble shooting, repair, calibration and adjustment
of the CB series.
Sections only concerning 230 V, 115 V or 100 V units or units with options are indicated.
The figures in this service manual show the service work on the CB150 (230 V). The service work
of other CB units is to perform analogical.
This service manual is aimed at service personnel who should maintain, repair, calibrate or adjust
a CB.
References about the required qualification of the service personnel can be found in chap. 2.1 on
page 9.
The service manual of the CB series will be updated if necessary.
Always use the latest version of the service manual.
In case of doubt about the validity of this service manual please contact the Binder Service Hotline
(see Imprint).
Wiring diagrams are published separately. The required wiring diagrams can be ordered at the
Binder Service Hotline.
This service manual is according to the wiring diagrams for the units:
CB 053 (E3), 230 V, 9040-0069, 56005001.PRO
CB 053 (E3), 100 - 120 V, 9040-0070, 56005501.PRO
CB 150 (E3), 230 V, 9040-0038, 56015004.PRO
CB 150 - UL (E3), 115 V, 9040-0042, 56015505.PRO
CB 150 (E3), 100 V, 9040-0048, 56015502A.PRO
CB 210 (E3), 230 V, 9040-0039, 56025001.PRO
CB 210 - UL (E3), 115 V, 9040-0043, 56025502.PRO
CB 210 (E3), 100 V, 9040-0041, 56025502A.PRO
All information about initial operation, normal operation, cleaning, alarm and error messages
of the CB units with controller MB1 can be found in the relevant “operating manual” delivered with
the CB.
1.2 Syntax
Syntax Meaning
(-1A1) Marking of electrical equipment and electric contacts
<button> Button to be pushed
"text" Displayed text or text to be keyed in

Introduction
1.3 Structure of the safety instructions

In this service manual, the following symbols and signal words indicate dangerous situations
following ANSI Z535.6 and ISO 3864-2.
1.3.1 Safety instructions identification

 Instruction how to avoid the hazard: mandatory action
 Instruction how to avoid the hazard: prohibition
Warning levels
Dangers are indicated, according to the severity and likelihood of their consequences,
by a word to attract attention, with the associated warning color and any appropriate
safety symbol:
DANGER!
Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious (irreversible) injury.
WARNING!
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious (irreversible) injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in
moderate or minor (reversible) injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in damage of the
product and/or its functions or of a property in its ambiance.

Introduction
1.3.2 Safety symbols
Danger of injury.
Follow all the directions indicated by the safety symbol in order to avoid injury
or death.
Danger of electric shock
Danger of cutting injuries
Danger of injuries by jumping off mechanical components
Stability hazard
Danger of scalding
1.3.3 Imperative symbols
Pull out the power plug
Wear protective goggles
Wear protective gloves
1.3.4 Information symbols
Important information

General safety instructions
2 General safety instructions

2.1 Qualification of service personnel
WARNING!
If the CB is maintained or repaired incorrectly, there is a risk of malfunction which
could cause harm to human beings and material damage to the equipment and
samples.
CAUTION!
If the CB is calibrated or adjusted incorrectly, there is a risk of malfunction which could cause
material damage to the samples and false test results.
The CB should only be maintained, repaired, calibrated and adjusted by qualified

persons.
To be able to carry out the service work the enforcing personnel must be qualified and
familiar with the service and the operation of the CB.
Sufficient qualification is achieved by:
 Electro technical training
 Technical training by BINDER GmbH
 Knowledge of the present service manual
 Knowledge of the operating manual of the CB to be serviced
 Experience in servicing environmental simulation chambers for constant climates

2.2 Dangers
DANGER!
Danger of electric shock.
Danger to life.
 The unit must be switched off and disconnected from the power supply prior to
performing most of the described service tasks.
 Take all precautionary measures that a unit which is disconnected from the
power supply will not be inadvertently connected to the power supply.
 The unit must be live to perform some of the service tasks.
In this case, a second person must be present who is able to switch off the unit
in case of emergency.
CAUTION!
Danger of cutting injuries by sharp edges.

 Wear protective gloves against cutting injuries during mounting and dismantling
of inner chamber parts because the sheet metal components are sharp-edged.

CAUTION!
Danger of damaging the electronics.
Circuit boards might be damaged by handling malpractices and touching of its
components.
 Prior to work at electronic components the technician must take appropriate
protective measures against electrostatic discharge. Wearing ESD shoes and
a grounding bracelet have shown to be useful.
 Before opening the triangle instrument box the technician should at least
electrostatically discharge by touching grounded metallic objects.
 Prior to work at the electrical equipment check identity of the components with
the aid of the wiring diagram.
The assembly of the electrical equipment may be different from the description
in this service manual.
CAUTION!
Danger of mechanical damages.
Never let mechanical components hang at electric cables. Electric cables are not
appropriate to hold bigger components and will be damaged if you do so.

Preparation of service tasks
3 Preparation of service tasks

3.1 Handling of potential contaminated units
WARNING
Harmful substance. Danger of poisioning.
Biohazard. Danger of infection.
Due to the use the unit may be contaminated with harmful, infectious or
radioactive substances.
 You shall not service a unit with sticking harmful or radioactive substances or
sources of infection.
 You shall not service a unit before the form “Declaration of harmlessness” is
completely filled out.
 Prior to any service tasks, the operating staff shall free the unit from any
sticking harmful or radioactive substances or sources of infection.
 Prior to any service tasks, a person in charge of the operating staff shall fill
out the form “Contamination clearance certificate”.
Incubators series CB are designed for cultivation of mammal cells under typical conditions of
about 37°C (see chap. “Intended use” of the „Operating manual”).
Due to the use by the operating company it might be possible that the unit is contaminated with
harmful, infectious or radioactive substances inside and outside.
For the safety of the service personnel prior to any service tasks the unit shall be freed from
any sticking harmful or radioactive substances or sources of infection by the operating staff.
Prior to any service tasks, a person in charge of the operating staff shall fill out the form
“Contamination clearance certificate”.
For the “Contamination clearance certificate” refer to the operating manual.
3.2 Servicing stacked units
Stacked units should be separated before servicing.

Maintenance
4 Maintenance
WARNING
Hazardous voltage
Risk of electric shock
 The check for electrical safety shall be done during the recommended
annual maintenance work.
 The check for electrical safety shall be done after every repair.
 Nobody shall operate the unit if the check for electrical safety fails.
 Service personnel shall look for possible causes of the fail and repair them.
All mechanical and electrical parts of the units should be visually checked, tested and
maintained by qualified service personnel (chap. 2.1, page 9) annually.
Table 1: Recommended annual maintenance work
Component Check step

 Action
Housing
Sheet metal components Check the housing for mechanical damages and corrosion
 If necessary, repair or replace the damaged sheet metal
components (chap. 8.1, page 63)
Outer door
Outer door, Check the adjustment and the tight fit of the outer door
door hinges, Check the smooth-running of the door hinges
lugs  If necessary, adjust the door hinges and lugs (chap. 6.2, page 26)
Door gasket Check the door gasket for wear, tight fit and damages
 If necessary, replace the door gasket (chap. 6.3, page 28)
Instrument box Check the instrument box for tight fit and cracks
 If necessary, tighten or replace the outer housing of the instrument
box (chap. 6.12, page 36)
Outer door Check the outer door for mechanical damages and corrosion
 If necessary, replace the outer door (chap. 6.19, page 45)
Interior side of outer door Check the interior side of outer door for mechanical damages and
corrosion
 If necessary, replace the interior side of outer door
(chap. 6.14, page 38)
Closing device Check the smooth-running and the function of the closing device
 If necessary, replace the closing device (chap. 6.17 page 41)
Door switch (-5S1) Check the function of the CO2 cutoff via the door switch.
 If necessary, replace the door switch (chap. 6.16 page 40)

Maintenance
Inner chamber
Glass door gasket Check the glass door gasket for wear, tight fit and damages
 If necessary, replace the glass door gasket (chap. 6.4, page 29)
Glass door, Check the glass door, the door hinges and the latch catch for
latch catch damages
Check the strength of the adhesion between the glass door and the
hinges resp. the handle
Check the adjustment of the glass door
Check the smooth-running of the glass door
 If necessary, adjust the glass door and the latch catch
(chap. 6.7, page 32)
 If necessary, replace the glass door (chap. 6.5, page 30)
Inner chamber Check the inner chamber for mechanical damages and corrosion
 If necessary, contact the BINDER service hotline.
Machine room
Machine room Check the machine room for fouling, mechanical damages and
corrosion
 If necessary, clean the machine room from dust and similar
impurities
 If necessary, check by what mechanical damages and corrosion
are caused and eliminate these causes
 Check the water pan for tightness and deposit.
Electric and electronic
Power plug Check the power plug and the power cord for damages
Power cord  If necessary, replace the power cord with the power plug
Electric mounting plate Check electric mounting plate for tight fit, fouling, mechanical
damages and corrosion
Electric components of the Check the electric components of the electric mounting plate for tight
electric mounting plate fit, fouling, mechanical damages and corrosion
Check the cables being connected to the electric components of the
electric mounting plate for sufficient fixing and damages
 If necessary, replace electric components of the electric mounting
plate (chap. 7, page 47)
 Fix loose cables and replace damaged cables
CO2 system
Gas fine filters  Replace all gas fine filters
Hoses Check all hoses of the CO2 inlet system and the CO2 sensor system
for tight fit, obstructions and leakages.
 If necessary, replace a hose

Maintenance
Controller
Controller display (-3N1), Check the function of the buttons and the displays by performing
LEDs different inputs (see „Operating manual”)
 If necessary, replace the controller display (chap. 6.11, page 36)
Controller Check the function of the controller by entering different menus
(see „Operating manual”)
 If necessary, replace the controller MB1 I/O-board (chap. 7.11,
page 58)
Set point setting Key in several set points for temperature and check if the unit starts
approaching this values (see „Operating manual”)
 Execute a troubleshooting, if the unit does not start approaching
the set points (chap. 5, page 17)
Temperature control, Calibrate the temperature control (chap.10.2, page 83)
CO2 control  If necessary, adjust the temperature control
 If necessary, replace the Pt100 temperature sensor (-3B1)
Calibrate the CO2 control (chap.10.3, page 86)
 If necessary, adjust the CO2 control
 If necessary, replace the CO2 sensor board (chap. 7.15, page 62)
Safety checks
Check for electrical safety * Check the unit for visible damages and defects.
(acc. to DIN VDE 0701-0702) Check the protective conductor resistance and the insulation
resistance as well as the protective conductor current
(chap. 4.1, page 16).
 If one of the checks fails, the unit shall not be operated.
Look for the possible causes and repair it.
Operating manual Check if the operating manual is available (in particular for safety
instruction)
* According to general technical rules, conduct a safety check acc. to DIN VDE 0701-0702 after
every repair or modification of a unit.
Alternatively you can perform the safety check also with similar national standards if they contain
the tests described in chap. 4.1, page 16.
Independent of the standard used for the safety check, the measurement values indicated in
chap. 4.1, page 16 must be reached.

Maintenance
4.1 Safety check acc. to DIN VDE 0701-0702
WARNING
Hazardous voltage
 The check for electrical safety shall be done during the recommended
annual maintenance work.
 The check for electrical safety shall be done after every repair.
Nobody shall operate the unit if the check for electrical safety fails.
 Service personnel shall look for possible causes of the fail and repair them.
During the yearly maintenance and following repair we recommend an inspection acc. to
DIN VDE 0701-0702. This inspection comprises the following points:
1. Visual inspection
Check the unit and all electrical connecting lines visible damages and defects.
Replace damaged parts and electrical connecting lines.
2. Measuring the protective conductor resistance
The protective conductor resistance is measured between the grounding contacts
of the power plug and several different, electrically conductive spots of the housing.
The measuring current for measuring the resistance must be at least 0.2 Amp.
The protective conductor resistance must not exceed the value 0.3 Ω.
Possible causes of error: corroded connections, no electrically conductive
measuring spots due to lacquer or dirt.
Cause removal: Clean connections or make the measuring spots metallically bare.
3. Measuring the insulation resistance
The insulation resistance is measured between one conduct and several different,
electrically conductive spots of the housing. All switches must be closed during the
measurement.
The resistance must not fall below the value 0.3 MΩ.
When measuring, make sure that the unit is not dirty or wet. If the measured
resistance value is too low, we recommend drying thoroughly the unit and repeating
the measurement.
4. Measuring the protective conductor current
The protective conductor current is the current that flows through the protective
conductor when the unit is switched on. All switches must be closed during the
measurement.
Set the following set-point value:
Temperature: +60°C / 194°F
The measurement is effected at all possible plugging positions of the power plug.
The protective conductor current must not exceed 3.5 mA. If the current is
exceeded, a possible cause may be bad insulation or short-circuit of a coil.
Coils exist e.g. in fans, power supply units, motors, solenoid valves, and relays.
By temporary electrical uncoupling of the corresponding parts, you can identify
and localize possible sources of error.

Troubleshooting
5 Troubleshooting
Alarm and error messages as well as basic measures the operator himself
should take to clear them are described in the “CB operating manual”.
Please make sure these measures have been tried before looking further for
any other possible error causes.
The troubleshooting diagrams below are built up as follows:
Error pattern
Possible error cause Yes Remedial measure
No
Possible error cause Yes Remedial measure
Faults should be found by replacing components of the unit. Usually that will be the fastest method
of troubleshooting.
The sequence of the columns describing potential causes for errors, and the remedial actions to
clear the described error patterns, is mainly intended to facilitate basic error diagnosis and
clearance.
So it is recommended to work your way from top to bottom of the diagrams.
Notations between brackets and in italics, e.g. (-1S1), behind a component refer to the respective
equipment codes for this component, as specified in the wiring diagram, and in labels on some
parts inside the unit.

Troubleshooting
5.1 General electrical faults

No indications on the controller display
(-3N1)
Temperature of inner chamber does not
increase to set temperature
Fans (-4M1, -4M2) do not work
Yes
Power plug (-X1) not connected Connect power plug
No
Yes
Main switch (-1S1) set to OFF Set main switch to ON
No
Yes
Facility-side power supply not available Ensure facility-side power supply
No
Replace miniature fuse (-1F1)

Miniature fuse (-1F1) blown
Look for possible causes for the fuse
blowing and clear them.
If contaminated with conductive dust:
clean the unit carefully.
If the cables are mechanically damaged:
replace or insulate the cable in a
Yes professional manner.
If cables or components are burned:
replace cable or component if possible.
If the 24 V power supply unit (-1T1) is
defective: replace the 24 V power supply
(chap. 7.8, page 55).
If the heating elements (-4E1, -4E2) are
defective: replace the heating elements
(chap. 8.10, page 74)
If the heating wire of the door (-4E3) is
defective: replace the inside of the outer
door, alternatively change the heating
wire (chap. 6.15, page 39).
No

Troubleshooting
Plugs not connected to the main Yes Connect plugs to the main switch
switch (-1S1) (chap. 6.10, page 35)
No
Yes Replace main switch

Main switch (-1S1) defective
(chap. 6.10, page 35)
No
Yes Replace Power cord

Power cord (-X1) defective
No
Yes Look for possible causes for the fuse

Temperature fuse (-1F2) blown because of
blowing and clear them. Replace
an error in the control circuit. temperature fuse (chap. 8.4, page 66)
No
Yes Replace controller MB1 I/O-board

Controller MB1 I/O-board (-3N2) defective
(chap 7.11, page 58)
No
Yes Replace the Suppression capacitor

Suppression capacitor (-1Z1) defective
(chap.7.6, page 52)

Troubleshooting
No indications on the controller display

(-3N1),
Temperature of inner chamber increase
to set temperature,
Fans (-4M1, -4M2) work
Controller cable (-X60) not connected to Yes Connect controller cable (-X60)
the controller display (-3N1)? (chap. 6.11, page 36)
No
Controller cable (-X60) not connected to Yes Connect controller cable (-X60)
the controller MB1 I/O-board (-3N2)? (chap. 7.11, page 58)
No
Yes Replace controller display (-3N1)

Controller display (-3N1) defective?
(chap. 6.11, page 36)
No

(chap. 7.11, page 58)

Troubleshooting
5.2 Faults of the heating system
Temperature of inner chamber does not

increase to set temperature
Controller displays current temperature
Set point of safety controller Yes

Operating error (see operating manual)
class 3.1 is too low
No
Yes Replace the fan (-4M1)

Fan (-4M1) defective
No
Yes Replace the heating elements

Heating elements (-4E1) or (-4E2) defective?
(chap. 8.10, page 74)
No
Yes Replace solid-state relays (-4K2) or (-4K3

Solid-state relays (-4K2) or (-4K3) defective
(chap. 7.12, page 59)
No
Yes Replace the air jacket sensor (-3B2)

Air jacket sensor (-3B2) defective
(chap. 10, page 67)
No

(chap. 7.11, page 58)

Troubleshooting
Formation of condensate on the inside

of the chamber
Yes Check the position and direction of the

The Permadry™ water pan is misplaced.
Permadry™ water pan
No
Yes Adjust the outer door

Outer door does not fit closely
No
Yes Replace door gasket

Door gasket defective
No
The alu flex tube for the Permadry™ water Yes Put on the alu flex tube airtight
pan at the bottom of the inner chamber is
not put on
No
Fan for the Permadry™ water pan (-4M2) Yes Replace fan for the Permadry™ water
defective pan, (chap. 7.9, page 56)
No
Yes Replace solid-state relays

Solid-state relays (-4K1) defective
(-4K1), (chap. 7.12, page 59)
No
The heating wire (-4E3) inside the door is Yes Check and replace the heating wire
defective. if necessary (chap. 6.14, page 38)
No

(chap. 7.10, page 57)

Troubleshooting
5.3 Faults of the CO2 system
CO2 controller shows ”9999” or ”1999”
Yes Observe a delay time of at least 30 s

Initialization error
between switching “off” and “on” again.
No
Yes Replace secondary fuse (-1F3 / -2F1)

Secondary fuse (-1F3 / -2F1) blown
No
Yes Replace 24 V power supply unit

24 V power supply unit (-1T1) defective
No
The signal between the CO2 sensor board Yes Calibrate the CO2 controller
(-2N1) and the input E4 at the controller
(chap. 10.3, page 86)
MB1 I/O-board (-3N2) is above 20mA.
No
Yes Check and replace the CO2 sensor if

CO2 sensor (-2B1) defective
necessary (see fig. 37).
No
Yes Replace the CO2 sensor board (-2N1)

CO2 sensor board (-2N1) defective
(chap. 7.15, page 62)
No
Yes Replace the Controller MB1 I/O-board

(chap. 7.11, page 58)

Troubleshooting
Increased CO2 consumption
Pressure switch defective.

The gas pressure exceeds the maximum Yes Check and replace the pressure switch
allowable pressure. (-5F1), (-6F1) and (-6F2) with option
bottle changer, (chap. 7.13, page 60)
No
Check the installation of the gas hoses

Yes
Incorrect installation of the gas fine filter and gas fine filters. (chap. 7.4, page 50);
No
CO2 sensor (-2B1) not plugged or fixed Yes Plug or fix the CO2 sensor tightly
tightly. (see fig. 38).
No


Troubleshooting
CO2 over / under concentration

Display shows notification „CO2“
No

No
Over concentration Yes Replace the solenoid valve

Solenoid valve (-5Y1) does not close (chap. 7.14, page 61).
No
Under concentration Yes Replace the solenoid valve

Solenoid valve (-5Y1) does not open (chap. 7.14, page 61).

Repair work at the doors
6 Repair work at the doors
DANGER
Hazardous voltage
 You shall switch off the unit and disconnect it from the facility-side power
supply if this is instructed in the description of a service task.
 You shall disconnect the unit from the facility-side power supply to make
sure that it cannot be switched on again by mistake.
CAUTION
Burn hazard.
Hot surface inside.
 You shall allow the unit to cool down below 36° C before servicing.
6.1 Testing of closeness between outer door and gasket

1. Put a normal writing paper between outer door and gasket and close the door.
If the paper is jammed and does not slip, the door fits close to the gasket.
2. Test the closeness along the whole gasket.
3. If the door does not fit close to the gasket, align the outer door or replace the gasket
6.2 Adjusting the outer door
6.2.1 Aligning the door hinges
Necessary tools:  Phillips-tip screwdriver size 2
1. Open the outer door (F).

2. Loosen all screws (D) of the upper and lower door hinges a little so that the door (F)
can be moved laterally within the slots (E).
3. Adjust the door (F) and tighten all screws (D) of the hinges.
4. Test if the door is proper adjusted and closes tight by opening and closing it.

A B C D E F
fig. 1: Aligning the outer door
A Adjusting screw C Door hinge E Slots

B Door holder lug D Screws of hinge F Outer door
6.2.2 Aligning the lugs
Spare parts:  Door holder lug (order no. 6006-0004)
1. Open the outer door (F).

2. By turning the adjusting screw (A) you can change the horizontal position of the door holder
lug (B).  left-hand rotation = inwards
 right-hand rotation = outwards
When screwing in the door holder lug unnecessarily far (left-hand rotation) the
adjusting screw works loose from the thread of the door holder lug, and the internal
spring may fall into the housing.
3. Align the door holder lug (A) in a way that the closing of the door can seal easy-running in the
openings of the door holder lug and the door closes tightly all around.

6.3 Replacing the outer door gasket

Spare parts:  Outer door gasket CB 053 (order no. 6005-0208)
 Outer door gasket CB 150 (order no. 6005-0017)
 Outer door gasket CB 210 (order no. 6005-0027)
1. Pull the old door gasket (A) from the edges of the interior side (C) of the outer door.
2. For ease of mounting loosen the screws of the interior side a little (chap. 6.13, page 37).
3. Put the new gasket (A) on the upper edge (C) of interior side of the outer door
(see  and ).
The joint at which the gasket is cemented should be located at that side where the door
hinges are located.
4. Push the door gasket (A) with its groove (B) on the upper edge of the interior side of the
outer door (C).
5. Pass the door gasket further on the lateral edge  and push the groove (B) on the edge.
6. Pull the door gasket downward diagonally  until it can be pushed completely on all edges.
7. Test if the door closes tight by opening and closing it (chap. 6.1, page 26).
A 4
C A Door gasket
B Groove
C Edge of interior side

of outer door
fig. 2: Mounting the outer door gasket (sectional view)

6.4 Replacing the glass door gasket

 Glass door gasket CB 053 (order no. 6005-0187)
Spare parts:  Glass door gasket CB 150 (order no. 6005-0077)
 Glass door gasket CB 210 (order no. 6005-0080)
1. Remove the glass door (chap. 6.7, page 32).

2. Pull the old glass door gasket (C) from the edge (A) of the outer enclosure.
3. Put the new gasket (C) on the upper edge (A) of the outer enclosure (see  and ).
The joint at which the gasket is cemented should be located at that side where the door
hinges are located.
4. Push the glass door gasket (C) with its groove (B) on the edge (A) of the outer enclosure.
5. Pass the door gasket further on the lateral edge  and push the groove (B) on the edge.
6. Pull the door gasket downward diagonally  until it can be push completely on the edge
of the outer enclosure.
7. Mount and adjust the glass door (chap. 6.7, page 32).
B C
A
fig. 3: Mounting the glass door gasket (sectional view)

A Edge of outer enclosure
B Groove
C Gasket

6.5 Replacing the glass door and the latch catch
Spare parts:  Glass door complete CB 053 (order no. 8010-0089

 Glass door complete CB 150 (order no. 8010-0019)
 Glass door complete CB 210 (order no. 8010-0020)
 Latch catch (order no. 6002-0124)
 Speed nut M4 (order no. 3002-0024)
1. Hold on to the glass door (E) and unscrew the screws (F) of both door hinges.
2. Replace the glass door and screw the new door tightly at its hinges.
3. Unscrew the screws (D) of the latch catch (C).
4. Remove the latch catch (C) and its spacer (B).
5. Replace the latch catch (C) and screw it tightly.
6. Adjust the glass door (E) and the latch catch (C) (chap. 6.7, page 32).
A
B
C D
E
F
fig. 4: Replacing the glass door and the latch catch
A Speed nuts D Screws of latch catch

B Spacer for latch catch E Glass door
C Latch catch F Screws of hinges

6.6 Divided inner glass door, gas proof

(option for CB 150 / CB 210)
Units with divided inner glass door

 For detailed instructions see “Installation manual for divided inner glass door”.
(order no. 7001-0064) included to each Add-on kit.
 Readjust the holdtime for opened door, see chap. 10.7, page 91.
Spare parts: Divided inner glass door Add-on kit

 for CB 150, (order no. 8012-0580)
 for CB 210, (order no. 8012-0581)
 Gasket for 4-fold divided glass door CB 150 (order no. 6005-0102)
 Gasket for 6-fold divided glass door CB 210 (order no. 6005-0103)
 Individual gasket for 4-fold divided glass door CB 150 (order no. 6005-0201)
 Individual gasket for 6-fold divided glass door CB 210 (order no. 6005-0202)
Individual rubber profile

gasket of glass door of the
divided inner glass door
Hinge of the set-in divided

inner glass door, with
elongated holes to set
straight the glass door
Measuring access port
1. If the divided inner glass door is not in straight position, align the door by fastening the hinge
screws in the elongated holes of the hinge. The door must be set straight and the locking must
operate smoothly.
2. Check the glass door gaskets for wear, tight fit and damages. If necessary, replace the glass
door gasket.

6.7 Adjusting the glass door and the latch catch
6.7.1 Adjust the glass door

1. To adjust the glass door loosen the screws (F) of both hinges (G) a little so that the door
can be moved laterally within the slots of the hinges.
2. Adjust the door and tighten all screws (F) of the hinges (G).
G
F Screws of hinges
G Hinge
C
C Latch catch
D Screws of latch catch
fig. 5: Adjusting the glass door and the latch catch
6.7.2 Adjust the latch catch

1. To adjust the latch catch (C) loosen the screws (D) a little so that the latch catch can be
moved within the slots.
2. Adjust the latch catch (C) and tighten the screws (D).

6.8 Components of the instrument box
Spare parts:  Instrument box complete (order no. 8008-0119)

 Caps (order no. 6002-0008)
 Controller MB1 monitor (-3N1) (order no. 5014-0059)
 Switch mat 3-fold (order no. 6002-0185)
 Switch mat 5-fold (order no. 6002-0184)
 Filter pane (order no. 6002-0160)
 Instrument box housing (order no. 6002-0180)
 Main switch (-1S1) (order no. 5019-0019)
 Connection cable for MB1 board - 2,5 m (-X60) (order no. 5023-0051)
A B C D E F G H I
fig. 6: Dismantling the instrument box
A Caps F Switch mat 3-fold

B Screws for fixing the instrument box G Switch mat 5-fold
C Outer door H Filter pane
D Controller MB1 monitor (-3N1) I Instrument box housing
E Socket for connection cable J Main switch (-1S1)
K Connection cable for controller MB1 I/O-board

6.9 Dismantling and replacing the instrument box
Spare parts:  Instrument box complete (order no. 8008-0119)
Necessary
 Phillips-tip screwdriver size 2
tools:
CAUTION!
Never let mechanical components hang at electric cables. Electric cables are
not appropriate to hold bigger components and will be damaged if you do so.
1. Disconnect the unit from the power supply.

2. Remove the gasket of the outer door (chap. 6.3, page 28).
3. Remove the caps (A, fig. 6).
4. Hold on to the housing of the instrument box (I, fig. 6) and unscrew the screws (B, fig. 6).
Please note that demounting the interior side of the outer door is only necessary if,
while demounting the instrument box, the fixing screws have fallen into the door
frame!
5. Pull the instrument box (I, fig. 6) carefully from the outer door.
6. Disconnect the plugs from the main switch (J, fig. 6).
7. Disconnect the controller cable (-X60) (K, fig. 6) from the socket (E, fig. 6) of the
controller MB1 monitor (D, fig. 6).
8. Disconnect the cables from the spring terminals.
9. Remove the instrument box (I, fig. 6).
10. Install the instrument box by following steps 1 to 9 in reverse order.
The plugs of the main switch (J, fig. 6) can be connected to the switch in any order.
The cables of the spring terminals can be connected to the terminals in any order.

6.10 Replacing the main switch (-1S1 )
Spare parts:  Main switch (-1S1) 230VAC (order no. 5019-0019)

2. Dismantle the instrument box (chap. 6.9, page 34).
3. Set the main switch (A) to ON and test the continuity between the connectors (B)
using a multimeter.
4. To replace the switch (A) press its clips together.
5. Pull the switch (A) downwards out of the instrument box (C).
6. Install the new switch by following steps 1 to 5 in reverse order.
A C
fig. 7: Replacing the main switch
A Main switch (-1S1)

B Connectors
C Instrument box housing

6.11 Replacing the controller MB1 monitor (-3N1 )
 Controller MB1 monitor (order no. 5014-0059)

Spare part:  Connection cable 10 cores with plug for MB1 monitor - 2,5 m (-X60)
(order no. 5023-0051)
Necessary
tools:  Phillips-tip screwdriver size 2

3. Unplug the Connection cable (-X60) (K, fig. 6) from the MB1 monitor.
4. Unscrew the screws from the controller MB1 monitor (D, fig. 6).
5. Remove the controller MB1 monitor.
6. Install the controller MB1 monitor by following steps 1 to 5 in reverse order.
6.12 Replacing the housing of the instrument box
Spare parts:  Instrument box housing (order no. 6002-0180)
1. Disconnect the unit from the power supply

3. Remove the main switch (-1S1 ) (chap. 6.10, page 35).
4. Remove the controller MB1 monitor (-3N1 ).
5. Install the new housing by following steps 1 to 4 in reverse order.

6.13 Dismantling the interior side of the outer door
A B C D E
fig. 8: Dismantling the interior side of the outer door
A Screws D Rock wool insulation

B Interior side of outer door E Outer door
C Cables

2. Pull the door gasket from the edges of the interior side of the outer door (chap. 6.3, page 28).
3. Hold on to the interior side (B) of the outer door and unscrew the screws (A).
4. Tilt the interior side (B) carefully in the direction of the door hinges.
The interior side is still connected to the outer door via several cables (C).
CAUTION!
Never let mechanical components hang at electric cables. Electric cables are
not appropriate to hold bigger components and will be damaged if you do so.
5. Mount the interior side by following steps 1 to 4 in reverse order.

6.14 Testing and replacing the interior side of the outer door
with the heating wire
Spare parts:  CB 053 (230 V)
interior side of outer door (order no. 8003-0185)
 CB 053-UL (100 V - 120 V)
 CB 150 (230 V)
 CB 150 UL (115 V), CB 150 (100 V)
 CB 210 (230 V)
 CB 210 UL (115 V)
 Shrink hose (UL+CSA) (order no. 6007-0029)

2. Dismantling the interior side of the outer door (chap. 6.13, page 37).
3. Cut the lacings cords of the silicone insulating hoses (E) and remove the hoses from the
connectors (D).
4. UL only: Cut the insulating shrink hoses (E) and remove the hoses from the connectors (D).
5. Disconnect the connectors (D).
A B C D E F
A Interior side of outer door
B Aluminum duct tape
C Pt100 temperature sensor
D Connectors of door heating
E Insulating shrink hoses
F Connector of ground wire
fig. 9: Testing the heating wire of the interior door

6. Measure the resistance of the heating wire between the connectors (D) by using a multimeter.
 CB (230 V)
If Rmeasured = 352 Ω ±10 %, the heating wire is all right.
If Rmeasured ≠ 352 Ω ±10 %, the heating wire is defective, go on with chap. 6.15.
 CB UL (100 V - 120 V)
If Rmeasured = 88 Ω ±10 %, the heating wire is all right.
If Rmeasured ≠ 88 Ω ±10 %, the heating wire is defective, go on with chap. 6.15.
6.15 Replacing the heating wire of the interior door (-4E3)
 Heating wire 230 V /150 W for CB unit 230 V (order no. 5005-0170)
 Heating wire 115 V /150 W for CB 053 UL, CB 150 UL (order no. 5005-0171)
Spare part:
 Heating wire 115 V /150 W for CB 210 UL (order no. 5005-0173)
 Aluminum duct tape 40 mm / 50 m (order no. 6007-0028)
Necessary  Phillips-tip screwdriver size 2

tools:  Hand scraper
1. Remove the defective heating wire from the interior door and scrape off the old aluminum
duct tape with a hand scraper.
2. Lay the new heating wire as shown in fig. 10.
3. Fix the heating wire with aluminum duct tape.
4. Mount the interior door.
 Avoid incomplete grounding and insulation

 On the installation of the interior side of the outer door you shall fix the ground
wires on the specified connectors.
 Check and adjust if necessary the setpoints of the doorheating (see page 91).
A Interior door
B Heating wire
C Connecting of the heating wire
fig. 10: Replacing the heating wire of the interior door

6.16 Replacing the door switch (-3S1)
Spare parts:  Door switch 250 V / 25 W (order no. 5019-0009)

tools:  Multimeter measuring device

2. Dismantle the interior side of the outer door (chap. 6.13 page 37) and remove the rockwool
insulation in the area of the door switch.
3. Disconnect the plugs (D) from the door switch (C).
4. Test the continuity of the switch (C) using a multimeter.
5. To replace the switch (C) press its clips (B) together.
6. Push the switch (C) downwards out of the door frame (A).
7. Install the new switch by following steps 1 to 6 in reverse order.
The plugs (D) can be connected to the connectors of the switch (C) in any order.
A B C D
fig. 11: Replacing the door switch
A Door frame C Door switch (-3S1)

B Clips D Plugs

6.17 Replacing the closing device of the outer door

Spare parts:  Closing device CB 053 (order no. 8009-0498)
CB 150 (order no. 8009-0073)
CB 210 (order no. 8009-0075)
consisting of:
Support of closing device CB 053 (order no. 4022-0262)
Dowel nut (order no. 6002-0120)
Screw for dowel nut KA50x14 (order no. 3001-0088)
Push rod guides (order no. 6002-0018)
Screws for fixing the push rod guides (order no. 3001-0012)
Push rod (upper) CB 053 (order no. 4021-0428)
Push rod (lower) CB 053 (order no. 4021-0429)
Push rods CB 150 (order no. 4021-0153)
Push rods CB 210 (order no. 4021-0156)
Screw for fixing the handle M5x10 (order no. 3001-0002)
Axle bearing (order no. 4020-0018)
Push rod lever (order no. 6006-0009)
 Handle 77,5 mm (order no. 6002-0336)
 Axle guide (order no. 6002-0119)
 Washer D 5,3 (order no. 3003-0003)
 Locking cylinder sleeve (order no. 6006-0323)
 O-ring (order no. 3004-0002)
 Cap D 19 mm, white (order no. 6002-0023)
Necessary
tools:
2. Dismantle the interior side of the outer door (chap. 6.13, page 37) and the rockwool.
3. Unscrew the screw (B) and remove it together with the washer (C).
This screw is secured by lacquer in its thread. Be careful, in case of using too much force,
the screw head can break away before the screw is loosened.
4. Handle (G) with o-ring (F) and push rod lever (N) are stuck on each other.
Pull the handle (G) with the o-ring (F) carefully out of the door in order to loose it from the
push rod lever (N) and to remove it.
5. Unscrew the screws (D) of the support (J) of the closing device.
6. Pull the support (J) with the closing device out of the door frame (A).
7. Unscrew the screws (H) of the push rod guides (O).
8. Remove the push rod guides (O) and the push rod lever (N) together with the push rods (M)
from the support (J).
9. Remove the push rods (M) from the hooks of the push rod lever (N).
10. Unscrew the screws (I) of the axle bearing (L).
11. Remove the axle bearing (L).
12. Pull the axle guide (E) out of the door plate in direction of the door front.

13. Install the new closing device by following steps 1 to 12 in reverse order.
During assembling push rod lever (N) and axle bearing (L) pay attention that the guiding
hooks of the push rod lever are within the guiding nuts of the axle bearing and that the
handle (G) can be turned into door closed position (I) and door opened position (II).
A B C D E F G H I J K L M N O
( I) ( II) fig. 12: Replacing the closing device

of the outer door
A Door frame J Support of closing device

B Screw for fixing the handle K Dowel nut
C Washer L Axle bearing
D Screws for fixing the support M Push rods
E Axle guide N Push rod lever
F O-ring O Push rod guides
G Handle
H Screws for fixing the push rod guides (I) Door closed position
I Screws for fixing the axle bearing (II) Door opened position

6.18 Testing and replacing the Pt100 temperature sensor (-3B3 )

of the outer door
 Temperature sensor Pt100 straight (order no. 5002-0021)
Spare parts:  Temperature sensor Pt100 straight CB 053 UL (order no. 5002-0048)

2. Remove the faceplate and the cover plate (chap. 7.3, page 49).
3. Pull the electric mounting plate out of the machine room.
4. Disconnect the wires of the Pt100 temperature sensor from the terminal strip
(PIN +7, -8, 9) at the controller MB1 I/O-board (-3N2) (see fig. 24, page 57).
5. To test the Pt100 temperature sensor, measure the resistance between the white wire
and one of the red wires using a multimeter.
6. Compare the measured resistance value with the values given in Table 2 regarding the
measurement uncertainties of the thermometer and the multimeter.
7. If the measured value divides more than 10 % from the value in Table 2, the Pt100
temperature sensor seems to be defective and should be replaced.
T (°C) 0 1 2 3 4 5 6 7 8 9 10
-10 96.086 96.478 96.870 97.262 97.653 98.045 98.436 98.827 99.218 99.609 100.000
0 100.000 100.391 100.781 101.172 101.562 101.953 102.343 102.733 103.123 103.513 103.902
10 103.902 104.292 104.681 105.071 105.460 105.849 106.238 106.627 107.016 107.404 107.793
20 107.793 108.181 108.570 108.958 109.346 109.734 110.122 110.509 110.897 111.284 111.672
30 111.672 112.059 112.446 112.833 113.220 113.607 113.994 114.380 114.767 115.153 115.539
40 115.539 115.925 116.311 116.697 117.083 117.469 117.854 118.240 118.625 119.010 119.395
50 119.395 119.780 120.165 120.550 120.934 121.319 121.703 122.087 122.471 122.855 123.239
60 123.239 123.623 124.007 124.390 124.774 125.157 125.540 125.923 126.306 126.689 127.072
70 127.072 127.454 127.837 128.219 128.602 128.984 129.366 129.748 130.130 130.511 130.893
80 130.893 131.274 131.656 132.037 132.418 132.799 133.180 133.561 133.941 134.322 134.702
90 134.702 135.083 135.463 135.843 136.223 136.603 136.982 137.362 137.741 138.121 138.500
100 138.500 138.879 139.258 139.637 140.016 140.395 140.773 141.152 141.530 141.908 142.286
Table 2: Temperature-resistance table of Pt 100
8. Loosen all fasteners and lacing cords of the Pt100 cable in the machine room.
9. Connect a cord (length approx. 1 m resp. 40 inch) to the end of the Pt100 cable.
This cord will be used to pull the Pt100 cable back into the machine room in step 11.
10. Dismantle the interior side of the outer door (chap. 6.13, page 37) and and remove the
rockwool insulation from the outer door.
11. Pull the cable (D) of the Pt100 temperature sensor (C) with the cord carefully from the
machine room through the lower hinge (E) of the outer door to the front side of the unit.
12. Disconnect the Pt100 cable from the cord.
13. Pull the aluminum duct tape (B) and the Pt100 temperature sensor (C) from the interior side
(A) of the outer door.
14. Install the new Pt100 temperature sensor by following steps 1 to 13 in reverse order without
testing the sensor.

A B C D E
fig. 13: Replacing the Pt100 temperature sensor of the outer door
A Interior side of the outer door D Cable of the Pt100 temperature sensor
B Aluminum duct tape E Door hinge
C Pt100 temperature sensor (-3B3 )
 After replacing the Pt100 temperature sensor adjust the temperature control,
(chap 10.2, page 83).

6.19 Replacing the outer side of the outer door

Spare parts:  Door coated CB 053, (order no. 4002-0216)
 Door coated CB 150, (order no. 4002-0095)
 Door coated CB 210, (order no. 4002-0123)
 Hinge pin CB (order no. 3006-0007)
 Circlip hinge CB (order no. 6006-0073)
 Hinge support CB (order no. 6002-0173)

2. Remove the interior side of the outer door (chap. 6.13, page 37) and the rockwool.
3. Remove the instrument box (chap. 6.9, page 34).
4. Remove the door switch (chap. 6.16, page 40).
5. Disconnect the ground wire (H) from the outer door.
6. Pull the cables (G) of the instrument box through the door housing to the inner side.
7. Remove the circlip (A).
8. Hold on to the outer door (D) and pull the hinge pin (B) vertical up out of the door.
B
A
A Circlip
B Hinge pin
C
C Bearing sleeve
D Outer door
E Power supply for door heating
F Pt100 temperature sensor
G Cables of the instrument box
H Ground wire
D
I Connectors for power switch
fig. 14: Replacing the outer

side of the outer door

9. Lift the outer door (D) until it can be removed from the lower door hinge (J).
10. Place the outer door (D) carefully in front of the unit.
11. Unscrew the screws (K) of the hinge support (L).
12. Move the hinge support (L) from the corner to the middle of the door (D).
13. Pull all cables and wires (E, F, G, H, I) through the hinge support (L).
The controller cable (G) should be the last one.
14. Install the outer door by following steps 1 to 13 in reverse order.
15. Adjust the outer door (chap. 6.2, page 26).
A B C L D
J K E F G H I
fig. 15: Replacing the outer side of the outer door
A Circlip G Controller cable

B Hinge pin H Ground wire
C Bearing sleeve I Connectors for power switch
D Outer door J Lower door hinge
E Power supply for door heating K Screws of hinge support
F Pt100 temperature sensor L Hinge support

Repair work at the electric mounting plate
7 Repair work at the electric mounting plate

DANGER
Hazardous voltage
 The unit must be switched off and disconnected from the power supply prior to
performing most of the described service tasks.
 Take all precautionary measures that a unit which is disconnected from the
power supply will not be inadvertently connected to the power supply.
 The unit must be live to perform some of the service tasks.
In this case, a second person must be present who is able to switch off the unit
in case of emergency.
CAUTION!
Danger of damaging the electronics.
Danger of damages by electrostatic discharge (ESD)
Circuit boards might be damaged by handling malpractices and touching of its
components.
 Prior to work at electronic components the technician must take appropriate
protective measures against electrostatic discharge. Wearing ESD shoes and a
grounding bracelet have shown to be useful.
 Before opening the triangle instrument box the technician should at least
electrostatically discharge by touching grounded metallic objects.
 Prior to work at the electrical equipment check identity of the components with
the aid of the wiring diagram.
The assembly of the electrical equipment may be different from the description
in this service manual.

7.1 Replacing the miniature fuse (-1F1 )

Spare parts: CB units 230 V
- Miniature fuse 10 A/250 V medium time-lag 5x20 mm (order no. 5006-0012)
- screw cap (order no. 5006-0039)
- fuse socket (order no. 5006-0038)
CB 053 UL (115 V)
- Miniature fuse 12,5 A/250 V long time-lag 6.3x32 mm (order no. 5006-0045)
CB 150 UL (115 V), CB 150 (100 V); CB 210 UL (115 V)
- Miniature fuse 16 A/250 V long time-lag 6.3x32 mm (order no. 5006-0033)
Necessary
 slotted screwdriver
tools:

2. Turn the fuse holder (A) anti-clockwise to the left until it can be taken from the unit.
3. Remove the fuse (B).
4. Install the new fuse by following step 1 to 3 in reverse order.
A Fuse holder
B Miniatur fuse
B
A
fig. 16: Replacing the miniature fuse
7.2 Replacing the miniature fuse (-1F3, -2F1) secondary circuit

 Miniature fuse 4A / 250V, fast acting, 6,3x32 mm, (order no. 5006-0074)
Spare parts:
 Fuse holder, (order no. 5006-0029)
The fuse for the secondary circuit is located on the electric mounting plate (see fig. 20).

7.3 Dismantling the faceplate

Spare parts:  Faceplate
CB 053 (order no. 4001-0737)
CB 150 (order no. 4001-0286)
CB 210 (order no. 4001-0329)
 Cover plate
CB 053 (order no. 4022-0258)
CB 150 (order no. 4022-0054)
CB 210 (order no. 4022-0077)
 Screws 3.9x9.5 (order no. 3001-0003)

2. Unscrew the screws (A) from the faceplate (B).
3. Pull the faceplate (B) upwards and remove it.
4. Unscrew the screws (C) from the cover plate (D).
5. Pull the cover plate (D) upwards and lift it out.
E
D
C
B fig. 17: Dismantling the faceplate
A
A Screws of the faceplate D Cover plate
B Faceplate E CO2 hoses from the gas fine filter
C Screws of the cover plate

7.4 Replacing the gas fine filter
 Gas fine filter CB-E2/E3 (order no. 6014-0012)

 Hose joint, female connector (order no. 6009-0149)
Spare parts:
 Hose joint, male connector (order no. 6009-0114)
 Disinfectant SOLARSEPT 500 ml (order no. 1002-0022)
1. Disconnect the unit from the power supply and dismantling the faceplate (F).
2. Pull the filter upwards out of the support (D).
3. Pull the hoses (C) from the connectors (B)
of the filter (A).
4. Disinfect the inside of the fabric hoses with
disinfectant SOLARSEPT.
5. Wait a few minutes until the fabric hoses
have been dried from the disinfectant.
6. Install the new filter by following steps
1 to 3 in reverse order.
fig. 18: Replacing the gas fine filter
A F
E
A Gas fine filter
B Hose jointer B
C Gas hoses
C
D Support of the gas fine filter
E Screws
F Faceplate D
Danger of biological contamination of samples.

Due to the use of the CB microorganisms may attached inside the fabric
hoses. Therefore you shall disinfect the fabric hoses each time when the gas
fine filters of the CO2 sensor system are replaced.

7.5 Dismantling the electric mounting plate

2. Dismantle the faceplate (A) (chap. 7.3, page 49).
3. Dismantle the cover plate (B).
4. Disconnect the alu flex tube at the bottom of the inner chamber.
5. Lift the electric mounting plate (C) out of the unit.
6. Mount the electric mounting plate by following steps 1 to 5 in reverse order.

Don´t forget to put on the alu flex tube at the bottom of the inner chamber.
Be careful and check that no cables or hoses are squeezed with the housing.
A Faceplate
B Cover plate
C Electric mounting plate
D
D Alu flex tube
C
B
A
fig. 19: Dismantling the electric mounting plate

7.6 Components of the electric mounting plate
Y X
/|\ a Z
W
\|/
V
A T
B
S
C
D
R
E
Q
I
P
J O
K L M N
fig. 20: Components of the electric mounting plate
fig. 20 shows the electric mounting plate of the CB 053 with options.
Please note that the assembly can be different depending on the size,
option and expansion stage.
The shroud (O) is needed to protect the alu flex tube (\|/) from the connections
of the controller MB1 I/O-board. Be sure that the shroud is proberly mounted
when fixing the electric mounting plate.
For more details see the corresponding wiring diagram, the spare part list
for the electric mounting plate and/or the respective electric componet marks.

Spare part order no.

A Power cord (-X1) 230 V/16 A 230 V units 8009-0001
115 V/15 A CB 053 UL 8009-0007
115 V/20 A CB 150 UL, CB210 UL 8009-0085
B Gas connection adaptor for CO2, O2 and N2 6009-0156
C Switch for O2 control (-6S1) 5019-0019
D Switch for N2 control (-6S2) 5019-0019
E Manometric switch (-5F1, -6F1, -6F2) 5006-0064
F Gas hose transparent 4/6 mm 6008-0051
G Solenoid valve CO2 control (-5Y1) (5V DC) 5025-0040
H Solenoid valve N2 control (-7Y2) CB 053 (24V DC) 5025-0042
CB 150, CB 210 (5V DC) 5025-0032
I Solenoid valve O2 control (-7Y1) CB 053 (24V DC) 5025-0042
CB 150, CB 210 (5V DC) 5025-0032
J Diodes 6 A/600 V (-4V1, -4V2) 5022-0001
K Relay board (-4N1) 5014-0047
L Solid state relays (-4K1), (-4K2), (-4K3) 5011-0036
M O2 sensor + controller board (-2N2) 5002-0060
N Converter RS422 / Ethernet (-10U1) 5021-0021
O Shroud to protect the alu flex tube 4020-0701
P CO2 sensor board (-2N1) 5014-0063
Q Controller MB1 I/O-board (-3N2) 5014-0117
R Secondary fuse (-2F1), 6.3x32 mm, 4 A/250 V fast acting 5006-0074
Holder secondary fuse 5006-0029
S Through terminals (order no. see spare part list)
T mTRON module 4010 (-7N1) 5014-0070
U mTRON module 4030 (-8N1) 5014-0071
V mTRON module 4025 (-9N1) 5014-0074
W Line filter (-1Z1) CB 053 5026-0016
Suppression capacitor, CB 150, CB 210 5026-0001
X Connection socket for RS 422 interface incl. cable (-X70) 5023-0127
Y DIN socket 6-pole for “Alarm” and “Analog output” incl. cable (-X80) 5023-0075
Z Main fuse (-1F1), 5x20 mm, 10 A, medium time lag 230 V units 5006-0012
6.3x32 mm, 12,5 A, long time lag CB 053 UL 5006-0045
6.3x32 mm, 16 A, long time lag CB 150 UL, CB210 UL 5006-0033
a Power supply (-1T1) CB 053 5020-0038
CB 150 5020-0026
CB 150 option 5020-0015
CB 210 5020-0026
CB 210 option 5020-0015
/|\ Axial fan (Permadry), (-4M2) 230 V/50 Hz, 12 W 230 V units 5013-0009
115 V/60 Hz, 11 W UL units 5013-0011
\|/ Alu flex tube 6008-0013
Hose clamp for Alu flex tube 6009-0025

7.7 Replacing the power cord (-X1)

 CB 230 V Power cord 230 V/16 A (order no. 8009-0001)
 CB 053-UL Power cord 115 V/15 A (order no. 8009-0007)
Spare parts:
 CB 150-UL, CB 210-UL
Power cord 115 V/20 A (order no. 8009-0085)

2. Dismantling the electric mounting plate (chap. 7.5, page 51).
3. Mark the cables connected to the terminal block (A) with their position at the block.
4. Disconnect the cables from the connectors of the terminal block (A).
5. Unscrew the screws (B) of the power cord holder (D).
6. Press the clip (E) into the holder (D) and tilt the holder out of the rear panel.
7. Install the new power cord by following steps 1 to 6 in reverse order.
 Avoid incomplete grounding

 On the installation of the power cord you shall fix the protective earth
conductor correctly on the designated connector.
fig. 21: Replacing the power cord
D A
E
A Terminal block D Cable holder
B Screws of power cord holder E Fixing clip
C Power cord

7.8 Replacing the 24 V power supply unit (-1T1 )
 Power supply CB 053, 85 - 264 V AC / 24 V DC, 2,2 A (order no. 5020-0038)

 Power supply CB 150, 85 - 264 V AC / 24 V DC, 1 A (order no. 5020-0026)
Spare parts:  Power supply CB 210, 85 - 264 V AC / 24 V DC, 1 A (order no. 5020-0026)
 Power supply for units with option O2 control
115 - 230 V AC / 24 V DC + 5 V DC (order no. 5020-0015)
Necessary
tools:

3. Mark the cables connected to the terminal block (C) with their position at the block.
4. Disconnect the cables from the terminal block (C).
5. Unscrew the screw (A) of the power supply unit (B).
6. Remove the power supply unit.
7. Install the new power supply unit by following steps 1 to 6 in reverse order.
B
C
fig. 22: Replacing the 24 V power supply unit
A Screw for the power supply unit C Terminal block

B Power supply unit

7.9 Replacing the axial fan (Permadry) (-4M2 )

 Axial fan 230 V/50 Hz/12 W (order no. 5013-0009)
Spare parts:
 Axial fan 115 V/60 Hz/11 W (order no. 5013-0011)

3. Unscrew the screws (A) and pull the funnel box (B) of the fan upwards.
4. Disconnect the cables from the fan (C).
5. Remove the fan (C).
6. Install the new fan by following steps 1 to 5 in reverse order.
A Screws
B Funnel box B
C Axial fan
fig. 23: Replacing the axial fan

(BE 1)
(BE 2)
(BE 3)
(BE 4)
power supply
binary input 1
binary input 2
binary input 3
binary input 4
93 - 263 V AC
1 2 3 4 5 6 7 8 PE N L1
1 grounding pin
2
AA2 main fan
3
E1 Pt100 input +1 4
interior control- -2 BA2 binary output 2
sensor 3 5
+4
E2 Pt100 input -5 6
in the air jacket BA3 door heating
6 7
fig. 24: Pin configuration controller MB1 I/O-board

E3 Pt100 input +7
-8 8
door heating
9 9 BA1 alarm
+10
E4 Input 4-20 mA - 11 10
7.10 Controller MB1 I/O board (-3N2 )
12 +11
+13 BA4 heating chamber
E5 Input 0-10 V -14 - 12
15 + 13
reserve 16 BA5 CO2 solenoid valve
Service Manual CB (E3) 04-2009

- 14
E6 Pt100 input 1 + 15 BA6 safety controller

safety controller 2 Heating off (class 3.1)
- 16
3
+ 17 AA1 continuous out
- 18 fan cold water basin
+ 19 output voltage
- 20 24 V DC / 45 mA
ATTENTION Interface
Display Board 5 6
Please note
the settings of
the jumpers ! Interface RS-422 RS-485 / LON-Bus
57/92
7.11 Replacing the controller MB1 I/O-board (-3N2 )
Spare parts:  Controller MB1 I/O-board (order no. 5014-0117)
3. Mark all plugs all cables connected to the controller MB1 I/O-board (C) with their positions at
the connectors of the board.
4. Disconnect all plugs and cables from the connectors of the controller MB1 I/O-board.
5. Unscrew the screws (A) which fix the board at the electric mounting plate.
6. Remove the controller MB1 I/O-board.
7. Install the new controller MB1 I/O-board by following steps 1 to 6 in reverse order.
8. Adjust the temperature and the CO2 control (chap. 10, page 81).
A Screws
B Cable for MB1 monitor (-X60)
C Controller MB1 I/O-board
fig. 25: Replacing the controller I/O-board

7.12 Replacing solid-state relays (-4K1, -4K2, -4K3 )
 Solid-state relay (1S / 25A) 280VAC (order no. 5011-0036)

Spare parts:
 Screws 3,9x9,5 (order no. 3001-0003)
3. Mark the cables connected to the relay (B, C or D).
4. Loosen the clamping screws of the cables and disconnect them.
5. Unscrew the screws (A).
6. Remove the relay.
7. Install the new relay by following steps 1 to 6 in reverse order.
fig. 26: Replacing a solid-state relay
A Screws 3,9x9,5 C Solid-state relay (-4K2)
B Solid-state relay (-4K3) D Solid-state relay (-4K1)

7.13 Replacing the manometric switch (-5F1, -6F1, -6F2 )
Spare parts:  Manometric switch 0.3 bar (order no. 5006-0064)

Necessary tools:
 Adjustable wrench
3. Disconnect the plugs from the connectors (A).
4. Remove the hoses (D) from the manometric switch (B).
5. Loosen the nut (C) with a wrench.
6. Remove the manometric switch (B) from the electric mounting plate.
7. Install the new manometric switch by following steps 1 to 6 in reverse order.

The plugs can be connected to the connectors no. 1 and 2 of the switch in any order.
B
D
A
fig. 27: Replacing the pressure switch
A Connectors C Nut
B manometric switch (-5F1) D CO2 hoses

7.14 Replacing the CO2 solenoid valve (-5Y1 )
Spare parts:  Solenoid valve 2/2-ways 24V DC (order no. 5025-0013)

3. Remove the hoses (A) from the solenoid valve (C).
4. Mark and remove the connecting wires from the MB1 I/O board (pin 13 and 14).
5. Remove the solenoid valve (C).
6. Install the new solenoid valve by following steps 1 to 5 in reverse order.
fig. 28: Replacing the solenoid valve
A CO2 hoses C Solenoid valve (-5Y1)

B Hose connectors D Connecting wires to MB1 I/O board

7.15 Replacing the CO2 sensor board (-2N1 )

Spare parts:  CO2 sensor board (order no. 5014-0063)
 Circuit board spacer 15,9 mm D3,2 (order no. 6002-0200)

3. Mark the cables connected to the terminals (A, C, D) with their positions.
4. Disconnect all cables from the terminals.
5. Pull off the CO2 sensor board (B) from the circuit board spacer (E).
6. Remove the CO2 sensor board (B).
7. Install the new CO2 sensor board by following steps 1 to 6 in reverse order.
B
D
A
fig. 29: Replacing the CO2 sensor board
A Connection to ±24 V (-X4) D Connection (-X5) to MB1 I/O board

B CO2 sensor board (-2N1) E Circuit board spacer
C Connection to CO2 sensor head

Repair work at the chamber
8 Repair work at the chamber

8.1 Replacing the rear panel
 Rear panel CB 053 (order no. 4001-0736)
Spare parts:
 Fan cover (order no. 4020-0335)
CAUTION!
Danger of cutting injuries by sharp edges
 Wear protective gloves against cutting injuries during mounting the rear
panel because the sheet metal components are sharp-edged.

2. Hold on to the rear panel (C) and unscrew the screws (A).
3. Remove the rear panel (C).
4. Install the rear panel (B) by following
step 1 to 3 in reverse order.
C
B
A
A Screws of rear panel
B Fan cover
C Rear panel
fig. 30: Replacing the rear panel

8.2 Opening the maintenance flap

Necessary tools:  sharp knife for cutting the rock wool insulation

2. Remove the rear panel of the housing (chap. 8.1, page 63).
3. Cut the rock wool insulation along the line as showed in fig. 31.
Be careful, do not cut the tube (A) of the CO2 injection nozzle.
10 cm A
5 cm
A Tube of the CO2 injection nozzle

18 cm
fig. 31: Cutting out the rock wool insulation
4. Fold the rock wool flap (B) downwards.

5. Unscrew the screws (C) of the maintenance plate (D) and remove the plate.
6. Close the maintenance flap in reverse order.
7. At last overlap the cut with aluminum duct tape.
C B rock wool flap
C screws of the maintenance plate
D maintenance plate
fig. 32: Removing the maintenance plate

8.3 Replacing the CO2 injection nozzle
Spare parts:  CO2 injection nozzle (order no. 6009-0085)

Necessary tools:
 wrench size 19

3. Opening the maintenance flap and remove the maintenance plate (chap. 8.2, page 64).
4. Pull off the the CO2 tube (G) from the fitting (I).
5. Unscrew the nut (H) of the CO2 tube (D) in the inner chamber.
6. Remove the CO2 injection nozzle (D).
7. Install the new CO2 injection nozzle (D) by following steps 1 to 6 in reverse order.
A B C D E F
H D
fig. 33: Replacing the CO2 injection nozzle
A Pt100 temperature sensor (-3B2) F Pt100 temperature sensor (-3B1)

B O2 inlet port G CO2 tube
C CO2 sensor (-2B1) H Nut of the CO2 injection nozzle
D CO2 injection nozzle I Fitting of the CO2 tube
E O2 injection nozzle

8.4 Replacing the temperature fuse (-1F2 )
Spare parts:  Temperature fuse 229°C (order no. 5006-0037)
 Phillips tip screwdriver size 2

Necessary tools:

3. Cut the rock wool insulation as showed in fig. 34.
Be careful, do not cut the connector cables (A).
4. Remove the silicon insulator from the temperature fuse (C).
5. Disconnect the connector cables (A). from the temperature fuse (C).
6. Unscrew the screws (B).
7. Remove the temperature fuse (C).
8. Install the new temperature fuse by following steps 1 to 7 in reverse order.
9. Put the silicon insulator over the temperature fuse and close the opening with rock wool.
10. At last overlap the cut with aluminum duct tape.
6 cm 4 cm
18 cm
A Connector cables
B Screws
C Temperature fuse
6 cm
fig. 34: Replacing the temperature fuse (-1F2 )

8.5 Dismantle the plate of the outer chamber

 Plate of outer chamber, outside CB 053 (order no. 4004-0244)
Spare parts:
 Fan panel, inside CB 053 (order no. 4022-0259)

Necessary tools:  Sharp knife

3. Cut the rock wool insulation as showed in fig. 35 and remove it.
Be careful, do not cut the connector cables (A) and the tube of the CO2 injection nozzle (B).
4. Mark and disconnect all connector cables.
5. Remove the maintenance plate (C) (chap. 8.2, page 64).
6. Unscrew all the screws (E) roundabout the plate of the outer chamber (F).
7. Remove the plate of the outer chamber (F).
8. If the plate cannot removed, cut the silicon (H) on the bottom with a sharp knife.
9. Install the plate by following steps 1 to 7 in reverse order.
10. Plug on all connector cables on their position.
11. At last apply the rock wool and overlap the cut with aluminum duct tape.
B
A
E
F G H
fig. 35: Dismantle the plate of the outer chamber
A Connector cables E Screws 3,9x9,5

B Tube of the CO2 injection nozzle F Plate of the outer chamber
C Maintenance plate G Fan panel
D Rock wool H Silicon


Spare parts:  Temperature sensor Pt100 bend off (order no. 5002-0022)
 Temperature sensor Pt100 bend off CB 053 UL (order no. 5002-0049)
 Cable bushing (order no. 6005-0109)
 Multimeter measuring device

4. Pull the electric mounting plate out of the machine room. (chap.7.5, page 51)
5. Disconnect the wires of the Pt100 temperature sensor from the terminal strips
(E2, PIN +4, -5, 6) at the controller MB1 I/O-board (-3N2) (see fig. 24, page 57.
6. To test the Pt100 temperature sensor, measure the resistance between the white wire
and one of the red wires using a multimeter.
7. Compare the measured resistance values with the values given in Table 4, page 70
regarding the measurement uncertainties of the thermometer and the multimeter.
8. If the measured value divides more than 10 % from the value in Table 4, page 70,
the Pt100 temperature sensor seems to be defective and should be replaced.
10. Dismantle the plate of the outer chamber (chap. 8.5, page 67).
A B C D E
fig. 36: Replacing the Pt100 temperature sensor (-3B1)
A Connector cable to controller MB1 I/O-board D Pt100 sensor support

B Cable bushing E Screws 3,9x9,5

11. Unscrew the screws (E) from the sensor support (D).
12. Remove the support (D) from the Pt100 sensor (C).
13. Pull the Pt100 sensor and its connector cable (A) trough the cable bushing (B).
14. Install the new Pt100 temperature sensor by following the steps 1 to 13 in reverse order
without testing the sensor.
15. Be sure all cables and connectors are on the right position.
16. After mounting the plate of the outer chamber insulate the rear panel with rock wool.
17. Overlap and seal the rock wool with aluminum duct tape accurately.
18. Adjust the temperature control (chap. 10.2, page 83).
 After replacing the Pt100 temperature sensor adjust the temperature control,
(chap 10.2, page 83).
8.7 Example for the assembly of the gas sensors and nozzles
A
B
C
D
E
F
G
fig. 37: Gas sensors and nozzles H
A Plate of the outer chamber E CO2 injection nozzle

B O2 sensor F CO2 Sensor
C O2/N2 injection nozzle G Pt100 temperature sensor (-3B2 )
D Pt100 temperature sensor (-3B1 ) H Preheater for O2/N2


Spare parts:  Temperature sensor 2x Pt100 triple-wire (order no. 5002-0043)
 Temperature sensor 2x Pt100 triple-wire CB 053 UL (order no. 5002-0050)

 Multimeter measuring device

4. Pull the electric mounting plate out of the machine room. (chap.7.5, page 51)
5. Disconnect the wires of the Pt100 temperature sensor from the terminal strips
(E1, PIN +1, -2, 3) and (E6, PIN 1, 2, 3) at the controller MB1 I/O-board (-3N2)
(see fig. 24, page 57 and Table 3).
6. To test the Pt100 temperature sensor measure the resistance of each Pt100 temperature
sensor between the white (control sensor) resp. white/blue (safety controller) wire and one
of the other wire with a multimeter.
Table 3: Connections of the Pt100 temperature sensor (-3B1) at the controller MB1 I/O-board (-3N2)
(descriptions according to the wiring diagram)
Terminal strip Pin Color of wires of temperature sensor
E1 +1 white
probe in the interior -2 blue
(control sensor) 3 blue
E6 1 white blue
probe safety controller 2 red blue
(safety controller) 3 red
7. Compare the measured resistance values with the values given in Table 4 regarding the
measurement uncertainties of the thermometer and the multimeter.
8. If the measured value divides more than 10 % from the value in Table 4, the Pt 100
temperature sensor seems to be defective and should be replaced.
Table 4: Temperature-resistance table of Pt100
T (°C) 0 1 2 3 4 5 6 7 8 9 10
-10 96.086 96.478 96.870 97.262 97.653 98.045 98.436 98.827 99.218 99.609 100.000
0 100.000 100.391 100.781 101.172 101.562 101.953 102.343 102.733 103.123 103.513 103.902
10 103.902 104.292 104.681 105.071 105.460 105.849 106.238 106.627 107.016 107.404 107.793
20 107.793 108.181 108.570 108.958 109.346 109.734 110.122 110.509 110.897 111.284 111.672
30 111.672 112.059 112.446 112.833 113.220 113.607 113.994 114.380 114.767 115.153 115.539
40 115.539 115.925 116.311 116.697 117.083 117.469 117.854 118.240 118.625 119.010 119.395
50 119.395 119.780 120.165 120.550 120.934 121.319 121.703 122.087 122.471 122.855 123.239
60 123.239 123.623 124.007 124.390 124.774 125.157 125.540 125.923 126.306 126.689 127.072
70 127.072 127.454 127.837 128.219 128.602 128.984 129.366 129.748 130.130 130.511 130.893
80 130.893 131.274 131.656 132.037 132.418 132.799 133.180 133.561 133.941 134.322 134.702
90 134.702 135.083 135.463 135.843 136.223 136.603 136.982 137.362 137.741 138.121 138.500
100 138.500 138.879 139.258 139.637 140.016 140.395 140.773 141.152 141.530 141.908 142.286

9. Remove the plate of the outer chamber (chap. 8.5, page 67).
11. Unscrew the nut (A) from the Pt100 support (D), the nut (A) is located inside the inner
chamber.
F
E G
A Nut of Pt100 support
A
E O2/N2 injection nozzle
F CO2 injection nozzle
G CO2 sensor
fig. 38: Unscrew the nut of the

Pt100 temperature sensor
B A
C
A Nut of Pt100 support
B Inner chamber (rear panel)
D Pt100 support
fig. 39: Replacing the Pt100

temperature sensor (-3B1)
12. Pull the Pt100 temperature sensor (C) and its support (D) out of the rear panel (B) of the inner
chamber.
13. Install the new Pt100 temperature sensor by following steps 1 to 0 in reverse order
without testing the sensor.
14. Overlap and seal the rock wool with aluminum duct tape accurately.
15. Adjust the temperature control (chap 10.2, page 83).

8.9 Replacing the fan (-4M1 )
 Fan repair set for 230 V units (order no. 5013-0060)

 Fan repair set for UL units (order no. 5013-0061)
Spare parts:  Radial fan 230 V/50 Hz (order no. 5013-0021)
 Radial fan 115 V/60 Hz (order no. 5013-0047)
 Support (order no. 4022-0030)

Necessary tools:  adjustable wrench
 Sharp knife
 universal pliers

3. Disconnect the cables from the fan (H).
4. Cut the aluminum foil of the rock wool around the support (B).
5. Unscrew all the screws (A) roundabout the support.
6. Remove the fan together with the support.
A B H
fig. 40: Removing the fan
A Screws 3,9x9,5 Note: With CB 053 units the direction of the screws A is from inside
B Support to outside at the top and at the bottom of the support.
H Fan

7. Unscrew the cap nut (E) and remove the shim washer (D) and the fan impeller (C).
8. Unscrew the self locking nuts (F) and pull out the fan motor (H) from the assembly plate (J).
9. Make sure that the vibration damper are fixed correctly at the assembly plate (J).
10. Mount the fan by following steps 1 to 8 in reverse order.
11. At last seal the edges of the support with aluminum duct tape
C D E
B
L
K
J
I
H
fig. 41: Assembling the fan
A Screws 3,9x9,5 (order no. 3001-0003) G Washer (order no. 3003-0005)

B Support (order no. 4022-0030) H Fan motor (order no. 5013-0021)
C Fan impeller I Rotary wheel
D Shim washer J Assembly plate (order no. 4020-0334)
E Cap nut K Thread bolt M4 x 12 (order no. 3006-0006)
F Self locking nut M4 (order no. 3002-0017) L Vibration damper (order no. 6002-0257)
CAUTION!
Danger of cutting injuries by sharp edges
Cutting hazards
 Be careful when pulling the fan support (B) out of the assembly plate (J).
You should wear safety gloves.

8.10 Testing and replacing the heating elements (-4E1, -4E2 )
 CB 053, 115V / 230 V units: ribbed heating 115 V / 400 W (order no. 5005-0187)
Spare parts: 100V units: ribbed heating 100 V / 550 W (order no. 5005-0141)
100V units: ribbed heating 100 V / 650 W (order no. 5005-0142)

1. Disconnect the unit from the power supply and remove the rear panel (chap. 8.1, page 63).
2. Mark the connection plugs (B) of the heating elements (C).
3. Pull back the silicon insulation hoses (D) from the connecting plugs (B).
4. Disconnect the connecting plugs (B) from the connectors (A) of the heating elements.
5. Measure the resistance of each heating element as shown in fig. 42 by using a multimeter.
 CB 053,115V / 230 V units:

If Rmeasured = 33 Ω ±10 %, the heating element is all right.
If Rmeasured ≠ 33 Ω ±10 %, the heating element is defective. → Go on with step 6.
 CB 150,115V / 230 V units:

 CB 150,100 V units:
 CB 210,115V / 230 V units:

 CB 210,100 V units:

A B C
fig. 42: Measure the resistance of each heating element
A Connector
B Connecting plug
C Heating element
D Silicon insulation hose

D C B
F A
fig. 43: Replacing the heating elements
A Screws 3,9x9,5 (order no. 3001-0003) D Fan panel

B Airflow case E Locking washer (order no. 3003-0001)
C Sealing rail F Heating elements
6. Dismantle the plate of the outer chamber (chap. 8.5, page 68).
7. Unscrew all the screws (A) und remove the parts (B, C) from the fan panel (D).
8. Unscrew all screws roundabout the fan panel (D) and remove it.
9. Take off the locking washers (E) from the heating element (F) and remove it.
10. Install the new heating element by following steps 1 to 9 in reverse order.
DANGER
Hazardous voltage, Risk of electric shock
 Avoid inaccurate insulation of the heating elements connectors.
 After the connecting of the heating elements you shall cover the heating
elements connectors with the silicon insulating hose accurately.

Spare parts
9 Spare parts
Name of spare part Order no. Installation
Repair work at the doors chap. 6 , page 26
Door holder lug 6006-0004 chap. 6.2.2, page 27
Outer door gasket 6005-0017 chap. 6.3 , page 28
Glass door gasket CB 053 6005-0187 chap. 6.4 , page 29
Glass door gasket for divided glass door CB 150 6005-0102 chap. 6.6 , page 31
Glass door gasket for divided glass door CB 210 6005-0103 chap. 6.6 , page 31
Glass door gasket for single door for divided glass door CB 150 6005-0201 chap. 6.4 , page 29
Glass door gasket for single door for divided glass door CB 210 6005-0202 chap. 6.4 , page 29
Glass door complete CB 053 8010-0089 chap. 6.5 , page 30
Divided glass door (Add-on kit) CB 150 8012-0580 chap. 6.6 , page 31
Divided glass door (Add-on kit) CB 210 8012-0581 chap. 6.6 , page 31
Latch catch 6002-0124 chap. 6.5 , page 30
Spacer for latch catch 6002-0148 chap. 6.5 , page 30
Caps 6002-0008 chap. 6.8 , page 33
Controller MB1 monitor (-3N1) 5014-0059 chap. 6.8 , page 33
Connection cable 10 cores with plug for MB1 monitor - 2.5 m (-X60) 5023-0051 chap. 6.8 , page 33
Switch mat 3-fold 6002-0185 chap. 6.8 , page 33
Switch mat 5-fold 6002-0184 chap. 6.8 , page 33
Filter pane 6002-0160 chap. 6.8 , page 33
Instrument box housing 6002-0180 chap. 6.12, page 36
Main switch (-1S1) 5019-0019 chap. 6.10, page 35
Instrument box complete 8008-0119 chap. 6.9 , page 34
Interior side of the outer door CB 053 (230 V) 8003-0185 chap. 6.14, page 38
Interior side of the outer door CB 053 (100 V - 120 V) 8003-0187 chap. 6.14, page 38
Interior side of the outer door CB 150-UL (115 V), CB 150 (100 V) 8003-0077 chap. 6.14, page 38
Interior side of the outer door CB 210 UL (115 V) 8003-0164 chap. 6.14, page 38
Shrink hose (UL+CSA) 6007-0029 chap. 6.14, page 38
Heating wire 230 V /150 W CB units 230 V 5005-0170 chap. 6.15, page 39
Heating wire 115 V /150 W CB 053 UL, CB 150 UL 5005-0171 chap. 6.15, page 39
Heating wire 115 V /150 W CB 210 UL (115 V) 5005-0173 chap. 6.15, page 39
Door switch 250 V / 25W (-3S1) 5019-0009 chap. 6.16, page 40
Closing device set CB 053 8009-0498 chap. 6.17, page 41
Washer D 5,3 3003-0003 chap. 6.17, page 41
O-ring, black 3004-0002 chap. 6.17, page 41

Spare parts

Support of closing device complete 8009-0073 chap. 6.17, page 41
Support of closing device 4022-0047 chap. 6.17, page 41
Axle bearing 4020-0018 chap. 6.17, page 41
Push rods 4021-0153 chap. 6.17, page 41
Push rod lever 6006-0009 chap. 6.17, page 41
Push rod guides 6002-0018 chap. 6.17, page 41
Axle guide 6002-0119 chap. 6.17, page 41
Handle 77.5 mm 6002-0336 chap. 6.17, page 41
Locking cylinder sleeve 6006-0323 chap. 6.17, page 41
Cap D 19 mm, white 6002-0023 chap. 6.17, page 41
Temperature sensor Pt 100 (-3B3) straight 5002-0021 chap. 6.18, page 43
Temperature sensor Pt 100 (-3B3) straight CB 053 UL 5002-0048 chap. 6.18, page 43
Door coated CB 053 4002-0216 chap. 6.19, page 45
Hinge pin CB 3006-0007 chap. 6.19, page 45
Circlip hinge CB 6006-0073 chap. 6.19, page 45
Hinge support CB 6002-0173 chap. 6.19, page 45
Repair work at the electric mounting plate chap. 7, page 47

CB units 230 V
Miniature fuse (-1F1) 10 A/250 V medium time-lag 5x20 mm 5006-0012 chap. 7.1, page 48
Fuse socket 5006-0038 chap. 7.1, page 48
Screw cap for fuse socket 5x20 mm 5006-0039 chap. 7.1, page 48
CB 053 UL (115 V)
Miniature fuse (-1F1) 12.5 A/250 V medium time-lag 5x20 mm 5006-0045 chap. 7.1, page 48
CB 150 UL (115 V), CB 150 (100 V), CB 210 UL (115 V)
Miniature fuse (-1F1) 16 A/250 V medium super time-lag 6.3x32 mm 5006-0033 chap. 7.1, page 48
Fuse socket 5006-0038 chap. 7.1, page 48
Screw cap for fuse socket 6.3x32 mm 5006-0040 chap. 7.1, page 48
CB 053, CB 150, CB 210
Miniature fuse secondary circuit (-1F3, -2F1) 4 A/250 V fast acting 5006-0074 chap. 7.2, page 48
Holder secondary fuse 5006-0029 chap. 7.2, page 48
Faceplate CB 053 4001-0737 chap. 7.3 , page 49

Cover plate CB 053 4022-0258 chap. 7.3 , page 49
Screws 3.9x9.5 3001-0003 chap. 7.3 , page 49

Spare parts

Gas fine filter 6014-0012 chap. 7.4 , page 50
Hose joint, male connector 6009-0114 chap. 7.4 , page 50
Hose joint, female connector 6009-0149 chap. 7.4 , page 50
®
Disinfectant deconex SOLARSEPT 500 ml 1002-0022 chap. 7.4 , page 50
Alu flex tube 6008-0013 chap. 7.6 , page 52
Clear transparent tube 4/6 mm 6008-0051 chap. 7.6 , page 52
Power cord complete (-X1) CB units 230 V 8009-0001 chap. 7.7 , page 54
Power cord complete (-X1) CB 053 UL (115 V) 8009-0007 chap. 7.7 , page 54
Power cord complete (-X1) CB 150-UL, CB 210 UL (115 V) 8009-0085 chap. 7.7 , page 54
Axial fan (Permadry) (-4M2) 230 V/50 Hz, 12 W CB units 230 V 5013-0009 chap. 7.9 , page 56
Axial fan (Permadry) (-4M2) 115 V/60 Hz, 11 W CB units 100-120 V 5013-0011 chap. 7.9 , page 56
Suppression capacitor (-1Z1) CB units 230 V 5026-0001 chap. 7.6 , page 52
Line filter (-1Z1) CB 053 UL (115 V) 5026-0016 chap. 7.6 , page 52
Power supply (-1T1) CB 053 5020-0038 chap. 7.8 , page 55
Power supply (-1T1) CB 150, CB 210 5020-0026 chap. 7.8 , page 55
Power supply (-1T1) CB units with O2 control 5020-0015 chap. 7.8 , page 55
Controller MB1 I/O-board (-3N2) 5014-0117 chap. 7.11, page 58
Solid state relay (-4K1, -4K2, -4K3) 5011-0036 chap. 7.12, page 59
Manometric switch (-5F1) 5006-0064 chap. 7.13, page 60
CO2 solenoid valve 2/2-ways, 5 V DC (-5Y1) 5025-0040 chap. 7.14, page 61
CO2 sensor board (-2N1) 5014-0063 chap. 7.15, page 62
Through terminal green/yellow 5024-0022 chap. 7.6, page 52

Through terminal blue 5024-0021 chap. 7.6, page 52
Through terminal grey 5024-0020 chap. 7.6, page 52
Repair work at the chamber chap. 8, page 63

Rear panel CB 053 4001-0736 chap. 8.1, page 63
Fan cover 4020-0335 chap. 8.1, page 63
CO2 injection nozzle 6009-0085 chap. 8.3, page 65
Temperature fuse 229° C (-1F2) 5006-0037 chap. 8.4, page 66
Plate of outer chamber, outside CB 053 4004-0244 chap. 8.5, page 67
Fan panel, inside CB 053 4022-0259 chap. 8.5, page 67

Spare parts

Temperature sensor 2x Pt100 (-3B1) triple wire, straight 5002-0043 chap. 8.8, page 70
Temperature sensor 2x Pt100 (-3B1) triple wire, straight CB 053 UL 5002-0050 chap. 8.8, page 70
Temperature sensor Pt100 (-3B2) bend off 5002-0022 chap. 8.6, page 68
Temperature sensor Pt100 (-3B2) bend off CB 053 UL 5002-0049 chap. 8.6, page 68
Cable bushing 6005-0109 chap. 8.6, page 68
Heating (-4E1, -4E2)

ribbed heating 115 V / 400 W CB 053, 115V / 230 V units 5005-0187 chap. 8.10, page 74
Radial fan 230 V / 50 Hz (-4M1) CB units 230 V 5013-0021 chap. 8.9, page 72
Radial fan 115 V / 60 Hz (-4M1) CB units UL 5013-0047 chap. 8.9, page 72
Fan repair set for 230 V CB units 230 V 5013-0060 chap. 8.9, page 72
Fan repair set for 115 V CB units UL 5013-0061 chap. 8.9, page 72
Support for fan 4022-0030 chap. 8.9, page 72
Miscellaneous
Shelf , perforated, stainless steel 6004-0080
Water pan CB 053 4022-0260
Water pan CB 150, CB 210 4022-0081
Mini pressure reducer 6009-0070 chap. 10.1.1, page 82
Test gas 100% Nitrogen 6017-0003 chap. 10.1.1, page 82
Test gas 80% Oxygen 6017-0002 chap. 10.1.1, page 82
Test gas 5% Carbon Dioxide 6017-0001 chap. 10.1.1, page 82
Calibration and adjustment case 9501-0007 chap. 10.1.1, page 82
Cleaning kit, pH-neutral detergent, disinfectant spray, lint-free tissues 8012-0503
Aluminum duct tape 40 mm / 50 m 6007-0028
Pressure reducer Fail Safe 8009-0232
Hose set for gas connection 8009-0092
Gas hose transparent 6/12 mm 6008-0050
CO2 / FPI 2 sensor head 5002-0023
CO2 / FPI sensor cable 2,5 m 5023-0052
O2 sensor with controller board 5002-0015

Calibration and adjustment of the CB
10 Calibration and adjustment of the CB

10.1 General information
CAUTION!
If the CB is calibrated or adjusted incorrectly, there is a risk of malfunction which could cause
material damage to the samples and false test results.
WARNING
Danger of damages to samples beeing incubated in the unit and
faulty test results
 This unit shall only be calibrated and adjusted by trained service personnel
(see chap. 2.1, page 9).
 You shall read and understand the chap. 10, "Calibration and adjustment of
the CB” of this service manual before calibrating and adjusting.
 Before starting the calibration and adjustment of the CO2 control ensure that
the setting of the altitude of the installation site above sea level is correct
(see chap. 10.5, page 90).
Failure to follow calibration and adjustment instructions could result in damage
to samples beeing incubated in the unit and faulty test results.
The temperature and CO2 control of the unit shall be calibrated and if necessary
adjusted annually and after the following repair works have been done:
 Replacing the controller MB1 I/O-board (-3N2) (chap. 7.11, page 58):
- Adjustment of temperature and CO2 control, (chap 10, page 81)
 Replacing the Pt100 temperature sensor (-3B1) (chap 8.8, page 70),
replacing the Pt100 temperature sensor (-3B2) (chap 10, page 67),
replacing the Pt100 temperature sensor (-3B3) (chap 6.18, page 43)
- Adjustment of temperature control, (chap 10.2, page 83)
 Replacing the CO2 sensor board (-2N1) (chap. 7.15, page 62)
- Adjustment of CO2 control, (chap 10.3, page 86)

10.1.1 Required tools and test equipments

 For temperature calibration/adjustment: an electronic measuring and display device for
traceable to an acknowledged standards/calibration institution (DKD, PTB for Germany)
with valid calibration certificate. Measuring range at least 30°C to 60°C.
The sensor probe should be connected to the device via a thin cable suitable to be laid
over the door sealing without causing any leakages.
 For CO2 calibration/adjustment: plastic hose (order no. 6008-0020), BINDER mini pressure
reducer with flow meter (usable for all kind of test gases),
BINDER minican test gas 100% Nitrogen,
BINDER minican test gas 5% Carbon Dioxide.
Note: The BINDER service can also use larger pressure gas bottles with analyzed test
gases and a different pressure reducer and flow meter.
Mini pressure reducer Test gas 100% Test gas 5% Test gas 80%
(order no. 6009-0070) Nitrogen Carbon Dioxide Oxygen
(order no. 6017-0003) (order no. 6017-0001) (order no. 6017-0002)
Calibration and adjustment case

(order no. 9501-0007)
contains: - test gas 100% Nitrogen

- test gas 5% Carbon Dioxide
- mini pressure reducer
- 1,5 m plastic hose
- adapter CO2 / FPI
10.1.2 Method overview

 First a calibration (actual value/set-point value comparison) of the temperature controller
and safety controller and of the CO2 controller is performed. This will indicate if an
adjustment needs to be executed or not.
 If necessary, the adjustment is performed.
 Finally a new calibration (actual value/set-point value comparison) will be performed
in order to confirm the successful adjustments.

10.2 Temperature calibration

First of all the necessity of a new controller adjustment is checked. The temperature calibration is
effected in one single procedure at the most common working temperature (generally 37 °C) in
thermal stationary condition. The unit is checked in empty condition with one central shelf.
The reference sensor for temperature is led into the empty inner chamber across the door gasket
or through an access port with silicone plug and is positioned in the middle of the usable volume on
one central shelf. Both unit doors remain closed during the calibration. The incubator has to be
preheated at the calibration temperature for at least one hour.
The adjustment of the temperature controller is only necessary in case there is a deviation
between the temperature, measured in centre of the useful volume and the reading of the
actual temperature displayed on the controller MB1 monitor or its safety controller of more than +/-
0.2 K (confidence criteria). In case the reference instrument has a measuring uncertainty larger
than +/-0.2 K (see its calibration certificate), this is the confidence criteria.
10.2.1 Adjustment of the temperature controller

First of all, reset the former adjustment (see chap. 10.2.2). Then deactivate the input value
correction (set the state of the input val. correction to OFF). Then return to the normal operation
mode and let equilibrate the incubator for one hour to the adjustment temperature.
The display reading values of the inner chamber temperature (Analogue input 1), of the preheating
chamber temperature (Analogue input 2) and of the safety controller are set to the display reading
value of the reference instrument. This is done by entering the display value of the reference
instrument to the menu “Input value correction” of analogue input 1, analogue input 2, and of the
safety controller.
Finally activate the input value correction (set the state of the input val. correction to ON).
10.2.2 Reset of former adjustment

Normal Display  Config  Configuration 2  System-Code 2802  Service Level 
Inp. Val. correct.  Analogue input 1
Enter the value 0 to Start Value X.
Enter the value 0 to Start Value W.
Enter the value 1000 to End Value X.
Enter the value 1000 to End Value W.
Set State to Off
 EXIT  Analogue input 2
Set State to Off

 EXIT  Safety controller

Set State to Off
 Leave the menu with 4 x EXIT.
10.2.3 Entry of the adjustment values

 Starting situation
During one hour without door opening the incubator is equilibrated stable to the adjustment
temperature (e.g. X = W = 37 °C).
The reference instrument shows e.g. 36.5 °C.
 Reading out of the actual values

Analogue Inputs  read out and note 1. and 2.
 Leave the menu with 3 x EXIT
Normal Display  User-Settings  read out and note “Safety control.Act.”

 Leave the menu with EXIT
Example:
Reference Analogue Input 1 Analogue Input 2 Safety control.Act
instrument equals
value X = value W
in Normal Display
36,5 °C 37,0 °C 36,7 °C 36,9 °C
 Entries:
Enter the display value of the controller (e.g. 37,0 °C) to End Value X.
Enter the display value of the reference instrument (e.g. 36,5 °C) to End Value W.
Set State to On
 EXIT  Inp. Val. correct.  Analogue input 2

Enter the display value of analogue input 2 (e.g. 36,7 °C) to End Value X.
Enter the display value of the reference instrument (e.g. 36,5 °C) to End Value W.
Set State to On.

 EXIT  Inp. Val. correct.  Safety controller

Enter the value Safety control.Act (e.g. 36,9 °C) to Start Value X.
Enter the display value of the reference instrument (e.g. 36,5 °C) to Start Value W.
Check and enter if needed the fix value 187 °C to End Value X.
Check and enter the fix value 175 °C to End Value W.
Set State to On

The corrected value appears on the controller display after 5 seconds.
10.2.4 Result of adjustment of the temperature controller

After the adjustment of the controller the temperature display reading of the reference instrument
is compared with the display reading of the controller MB1 monitor again (new calibration).

10.3 Adjustment of the CO2 controller


Set State to Off
 Leave menu with 4 x EXIT.
10.3.2 Determination and entry of the adjustment values

Preheat the incubator at the working temperature (common value 37°C) for at least half an hour.
The altitude above the sea level has to be entered to the temperature/CO2 controller.
The procedure is described in (chap 10.5, page 90).
Afterwards switch off the incubator at the main switch and pull out the CO2 sensor of the incubator.
The unit doors can now remain open during the calibration. Remove the white filter of the CO2
sensor and push the original BINDER calibration cap on the sensor tip. Put the sensor with the
calibration cap into the socket of the incubator again and switch on the incubator at the main
switch.
The calibration is carried out in two individual steps. At first the

sensor is exposed to pure nitrogen (0% CO2) and afterwards it is
exposed to analyzed CO2 test gas with defined CO2 concentration
(5% CO2). Use the original BINDER one-litre pressure gas bottles
(10 bar). The test gas bottles are connected via the original BINDER
pressure reducer with flow meter and a plastic tube with the
calibration cap. Situate the flow rate between 600 and 900 ml/min.
This is equal to the two highest graduations of the flow meter in
upright position.
fig. 44: pressure reducer
Note:
The BINDER service uses larger pressure gas bottles with analysed test gases and an other flow
meter. But the procedure remains as described.
After 5 minutes exposing of the sensor to each test gas, enter the CO2 concentration of the gas to
the MB1 controller according to following description.

Exposition to Nitrogen (0 vol.-% CO2) for at least 10 minutes:

Enter the display value of the controller (e.g. -0.2 vol.-%) to Start Value X.
Enter the CO2 concentration of Nitrogen (0 vol.-%) to Start Value W.
 Leave the menu with 4 x EXIT and stop exposure with Nitrogen.
Exposition to CO2 test gas 5 vol.-% for at least 10 minutes:

Enter the display value of the controller (e.g. 4.7 vol.-%) to End Value X.
Enter the CO2 concentration of the CO2 test gas (5.0 vol.-%) to End Value W.
Set State to On
The corrected value 5 vol.-% appears on the controller display after 5 seconds.
Afterwards the exposure with test gas is stopped.

10.4 Adjustment of the O2 controller (only units with O2 control)


Set State to Off
10.4.2 Determination and entry of the adjustment values

Preheat the incubator at the working temperature (common value 37°C) for at least half an hour.
The altitude above the sea level has to be entered to the temperature/O2 controller.
The procedure is described in (chap 10.5, page 90).
Afterwards switch off the incubator at the main switch and pull out the O2 sensor of the incubator.
The unit doors can now remain open during the calibration. Push the original BINDER calibration
cap on the sensor tip. Put the sensor with the calibration cap into the socket of the incubator again
and switch on the incubator at the main switch.
The calibration is carried out in two individual steps. At first the

sensor is exposed to pure nitrogen (=0% O2) and afterwards it is
exposed to the natural oxygen of the ambient air. For customer who
need application nearer 80% than 21% oxygen, we advise to adjust
with analyzed O2 test gas with defined O2 concentration of 80 vol.-%.
For this pupose see section: Alternative procedure to the exposition
with O2 test gas 80 vol.-%.
Use the original BINDER one-litre pressure gas bottles (10 bar).
The test gas bottles are connected via the original BINDER pressure
reducer with flow meter and a plastic tube with the calibration cap.
fig. 45: pressure reducer Situate the flow rate between 600 and 900 ml/min. This is equal to the
two highest graduations of the flow meter in upright position.
Note:
The BINDER service uses larger pressure gas bottles with analyzed test gases and an other flow
meter. But the procedure remains as described.
After 5 minutes exposing of the sensor to each test gas, enter the O2 concentration of the gas to
the MB1 controller according to following description.

Exposition to Nitrogen (0 vol.-% O2) for at least 10 minutes:

Enter the display value of the controller (e.g. -0.2 vol.-%) to Start Value X.
Enter the O2 concentration of Nitrogen (0 vol.-%) to Start Value W.
 Leave the menu with 4 x EXIT and stop exposure with Nitrogen.
Open wide the inner glass door and the outer door for at least 15 minutes.
Make sure that the ambient air can flow trough the inner chamber.
Enter the display value of the controller (e.g. 20 vol.-%) to End Value X.
Enter the O2 concentration of the ambient air,
natural oxygen content of the ambient air = 20,9 vol.-% to End Value W.
Set State to On
 Alternative procedure to the exposition with O2 test gas 80 vol.-%:

Exposition to O2 test gas 80 vol.-% for at least 10 minutes:
Enter the display value of the controller (e.g. 78 vol.-%) to End Value X.
Enter the O2 concentration of the O2 test gas (80 vol.-%) to End Value W.
Set State to On
The corrected value 80 vol.-% appears on the controller display after 5 seconds.
Afterwards the exposure with test gas is stopped.

10.5 Entry the altitude above sea level
Enter the altitude above the sea level into the

controller MB1.
This entry serves to correct the calculation of CO2
concentration in vol.-% from the measurement of
partial pressure.
The setting remains stored after power off.
Proceeding:
In normal display, press the “menu” button to enter
the CB-Menu.
Enter the user code: (factory setting = 00001)
Enter the altitude value in meters [m] into the field
“Enter setpoint”.
Confirm with ENTER and leave the menu with EXIT.
Correlation feet [ft] to meter [m]:

1 ft = 0.305 m

10.6 Entering the offset of the doorheating

Normal Display  Config  Parameter Offset Value Door
Units with normal glass door; set value to: 1,5 °C
Units with divided glass door; set value to: 2,5 °C
10.7 Readjust the holdtime for opened door

(only units with divided glass door)
Normal Display  Config  Parameter Alarm delays  Holdtime door open
Set value to: 2 sec.

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valid for the following models:

Model Order no. Model Order no.

CB 053 9040-0069, 9140-0069 CB 053-UL 9040-0070, 9140-0070

CB 150 9040-0038, 9140-0038 CB 150-UL 9040-0042, 9140-0042

CB 210 9040-0039, 9140-0039 CB 210-UL 9040-0043, 9140-0043

issue 04-2009 Order no. 7001-0189

2/92 Service Manual CB (E3) 04-2009

The reproduction, distribution and utilization of this document as well as the

Service Manual CB (E3) 04-2009 3/92

2 General safety instructions ......................................................................... 9

3 Preparation of service tasks...................................................................... 12

6 Repair work at the doors ........................................................................... 26

7 Repair work at the electric mounting plate .............................................. 47

4/92 Service Manual CB (E3) 04-2009

7.7 Replacing the power cord (-X1).................................................................... 54

8 Repair work at the chamber ...................................................................... 63

10 Calibration and adjustment of the CB ...................................................... 81

Service Manual CB (E3) 04-2009 5/92

6/92 Service Manual CB (E3) 04-2009

1.3 Structure of the safety instructions

1.3.1 Safety instructions identification

Service Manual CB (E3) 04-2009 7/92

1.3.2 Safety symbols

Danger of electric shock

Danger of cutting injuries

Danger of injuries by jumping off mechanical components

1.3.3 Imperative symbols

Pull out the power plug

Wear protective goggles

Wear protective gloves

1.3.4 Information symbols

8/92 Service Manual CB (E3) 04-2009

2 General safety instructions

The CB should only be maintained, repaired, calibrated and adjusted by qualified

Service Manual CB (E3) 04-2009 9/92

Danger of cutting injuries by sharp edges.

10/92 Service Manual CB (E3) 04-2009

Service Manual CB (E3) 04-2009 11/92

3 Preparation of service tasks

3.2 Servicing stacked units

Stacked units should be separated before servicing.

12/92 Service Manual CB (E3) 04-2009

Table 1: Recommended annual maintenance work

Component Check step

Service Manual CB (E3) 04-2009 13/92

14/92 Service Manual CB (E3) 04-2009

Service Manual CB (E3) 04-2009 15/92

4.1 Safety check acc. to DIN VDE 0701-0702

16/92 Service Manual CB (E3) 04-2009

The troubleshooting diagrams below are built up as follows:

Possible error cause Yes Remedial measure

Possible error cause Yes Remedial measure

Service Manual CB (E3) 04-2009 17/92

5.1 General electrical faults

Replace miniature fuse (-1F1)

18/92 Service Manual CB (E3) 04-2009

Yes Replace main switch