D3K D4K D5K TRG

January 2014
Repair Labor Guidelines

D3K D4K D5K Track-Type Tractors
JTD1-Up (Machine)
FFF1-Up (Machine)
JLF1-Up (Machine)
LLL1-Up (Machine)
MMM1-Up (Machine)
RRR1-Up (Machine)
WWW1-Up (Machine)
YYY1-Up (Machine)
DISCLAIMER: The repair labor time information in this publication is provided

for informational purposes only. Any repair procedures and safety information
in the applicable published Caterpillar® service repair manuals should be
followed. The repair labor time information in this publication is not all inclusive
and is available to provide approximate repair labor times only. The repair
operations and details listed in this publication are provided to generally show
what was included in developing the repair labor time.
Combined Repair Times For
D3K, D4K, D5K Track-Type Tractors
COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)
Notes: None
Time Includes: D3K, D4K, D5K

2.4
Labor Code Code Description
1052-035 Troubleshoot Turbocharger 0.6
1052-074 Wash Turbocharger 0.3
1052-010 Remove & Install Turbocharger 1.2
1052-030 Test After Repair Turbocharger 0.3

1052 000 GKO Turbocharger, Comb Repair Time (Wrnt), Gasket Only
Notes: None

2.1
1052-035 Troubleshoot Turbocharger 0.6
1052-074 Wash Turbocharger 0.3
1052-010 Remove & Install Turbocharger 1.2

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: None

2.9
1059-010 Remove & Install Exhaust Manifold 1.8
1059-030 Test After Repair Exhaust Manifold 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5
1059-074 Wash Exhaust Manifold 0.3

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
Notes: None

2.6
1059-010 Remove & Install Exhaust Manifold 1.8
1059-035 Troubleshoot Exhaust Manifold 0.5
1059-074 Wash Exhaust Manifold 0.3
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1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes:  If required, add code (1100-002--) to transfer components when replacing with an exchange cylinder head.
16.1
1100-074 Wash Cylinder Head Assembly 0.5
1100-035 Troubleshoot Cylinder Head Assembly 1.2
1100-010 Remove & Install Cylinder Head Assembly 13.4
1100-030 Test After Repair Cylinder Head Assembly 1.0

1102 000 Rocker Shaft Assembly, Comb Repair Time (Wrnt)
Notes:  If required, add code (1102-017--) to Disassemble and Assemble Rocker Shaft Assembly.
3.6
1102-074 Wash Rocker Shaft Assembly 0.3
1102-035 Troubleshoot Rocker Shaft Assembly 0.6
1102-010 Remove & Install Rocker Shaft Assembly 2.4
1102-030 Test After Repair Rocker Shaft Assembly 0.3

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: None

2.6
1160-035 Troubleshoot Crankshaft Front Seal 0.6
1160-074 Wash Crankshaft Front Seal 0.3
1160-010 Remove & Install Crankshaft Front Seal 1.4
1160-030 Test After Repair Crankshaft Front Seal 0.3

1251 000 Fuel Injection Pump, Comb Repair Time (Wrnt)
Notes:  If required, add code (1251-010-GE-) for R&I Fuel Injection Pump, Gear.
4.5
1251-035 Troubleshoot Fuel Injection Pump 0.6
1251-074 Wash Fuel Injection Pump 0.3
1251-010 Remove & Install Fuel Injection Pump 3.1
1251-030 Test After Repair Fuel Injection Pump 0.5

1251 000 GKO Fuel Injection Pump, Comb Repair Time (Wrnt), Gasket Only
4.0
1251-035 Troubleshoot Fuel Injection Pump 0.6
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1251-074 Wash Fuel Injection Pump 0.3
1251-010 Remove & Install Fuel Injection Pump 3.1

1258 000 Fuel Priming Pump, Comb Repair Time (Wrnt)
Notes:  If required, add code (1258-040-CV-) for Inspecting Fuel Priming Pump Check Valve.
1.8
1258-074 Wash Fuel Priming Pump 0.3
1258-035 Troubleshoot Fuel Priming Pump 0.5
1258-010 Remove & Install Fuel Priming Pump 0.7
1258-030 Test After Repair Fuel Priming Pump 0.3

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
Notes: None

4.6
1290-074 Wash Unit Injector 0.3
1290-035 Troubleshoot Unit Injector 0.6
1290-010-F Remove & Install Unit Injector, First One 3.2
1290-030 Test After Repair Unit Injector 0.5

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
Notes:  Claim this code when this procedure is performed as part of the troubleshooting and test after repair process.
 If required, add code (1290-038-I3-A) if Unit Injector, Cylinder Cut-Out Test must be repeated.
 If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
6.1
1290-074 Wash Unit Injector 0.3
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5
1290-010-S Remove & Install Unit Injector, Set (All) 4.8
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes: None

3.6
1302-035 Troubleshoot Engine Oil Pan 0.6
1302-074 Wash Engine Oil Pan 0.4
1302-010 Remove & Install Engine Oil Pan 2.2
1302-030 Test After Repair Engine Oil Pan 0.4
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1302 000 GKO Engine Oil Pan, Comb Repair Time (Wrnt), Gasket Only
Notes: None

3.2
1302-074 Wash Engine Oil Pan 0.4
1302-010 Remove & Install Engine Oil Pan 2.2
1302-035 Troubleshoot Engine Oil Pan 0.6

1304 000 Engine Oil Pump, Comb Repair Time (Wrnt)
Notes:  If required, add code (1304-002--) if replacing an Engine Oil Pump with an exchange Oil Pump.
4.1
1304-074 Wash Engine Oil Pump 0.4
1304-035 Troubleshoot Engine Oil Pump 0.7
1304-010 Remove & Install Engine Oil Pump 2.6
1304-030 Test After Repair Engine Oil Pump 0.4

1306 000 Eng Oil Filter Hsg/Base, Comb Repair Time (Wrnt)
Notes: None

1.8
1306-074 Wash Eng Oil Filter Hsg/Base 0.3
1306-035 Troubleshoot Eng Oil Filter Hsg/Base 0.5
1306-010 Remove & Install Eng Oil Filter Hsg/Base 0.7
1306-030 Test After Repair Eng Oil Filter Hsg/Base 0.3

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes:  If required, add code (1356-010--) for R&I Fan.
 Drain and Refill is performed while doing other work.
2.2
1361-035 Troubleshoot Water Pump 0.5
1361-074 Wash Water Pump 0.3
1361-010 Remove & Install Water Pump 1.1
1361-030 Test After Repair Water Pump 0.3

1361 000 GKO Water Pump, Comb Repair Time (Wrnt), Gasket Only
1.9
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1361-035 Troubleshoot Water Pump 0.5
1361-074 Wash Water Pump 0.3
1361-010 Remove & Install Water Pump 1.1

1901 000 Eng Electronic Cont Mod, Comb Repair Time (Wrnt)
Notes: None

2.6
1901-035 Troubleshoot Eng Electronic Cont Mod 1.2
1901-010 Remove & Install Eng Electronic Cont Mod 0.9
1901-030 Test After Repair Eng Electronic Cont Mod 0.5
SEGMENTED REPAIR TIMES FOR

D3K, D4K, D5K Track-Type Tractors

1000 010 Engine, Remove & Install
Notes: None

10.3
Remove 4.7
Separate Disconnect Switch, Machine
Release Hydraulic System, Pressure(S)
Lift, Block & Lower Bottom Guard, Center, Limited Quantity
Drain Hydraulic Oil
Remove Bottom Guard, Center, Limited Quantity
Remove Bottom Guard, Front
Open Radiator, Valve
Drain Engine Coolant
Remove Radiator Tank, Cap(S)
Install Sweeps, Lift, Set (All)
Remove Sweeps, Bolt(S), Set (All)
Remove Sweeps, Front
Lift & Block Blade
Install Counterweight, Lift
Remove Counterweight, Bolt(S)
Remove Counterweight, Front
Remove Engine Enclosure, Right Side
Remove Engine Enclosure, Door
Remove Exhaust Pipe, Clamp
Remove Exhaust Pipe, Outlet
Remove Exhaust Pipe, Turbocharger To Exhaust
Separate Air Cleaner, Filter To Turbocharger
Separate Expansion Tank, Hose(S)
Separate Hood, Wiring Harness, Set (All)
Remove Hood, Bolt(S), Set (All)
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Install Hood, Lift
Remove Hood
Remove Fan, Guard
Separate Radiator & Oil Cooler, Hose(S), Set (All)
Separate Radiator & Oil Cooler, Wiring Harness, Set (All)
Install Radiator & Oil Cooler, Lift
Remove Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler, Package
Separate Serpentine Belt
Separate Refrigerant Compressor, Wiring Harness
Remove Refrigerant Compressor, Bolt(S), Set (All)
Separate Engine, Wiring Harness, Set (All)
Separate Fuel, Line(S), Set (All)
Separate Heater Hose/Lines
Separate Ground/Static Strap
Separate Implement Pump, Tube
Install Engine, Lift
Remove Engine, Mounting, Both
Remove Flywheel Housing, Bolt(S), Set (All)
Remove Engine
Clean 0.4
Clean Engine, Limited Quantity
Clean Engine, Compartment
Clean Bottom Guard, Front
Clean Bottom Guard, Center
Clean Radiator & Oil Cooler, Hose(S), Set (All)
Install 5.2
Install Engine
Install Flywheel Housing, Bolt(S), Set (All)
Connect Implement Pump, Tube
Install Engine, Mounting, Both
Remove Engine, Lift
Connect Fuel, Line(S), Set (All)
Connect Engine, Wiring Harness, Set (All)
Connect Heater Hose/Lines
Connect Ground/Static Strap
Install Refrigerant Compressor, Bolt(S), Set (All)
Connect Refrigerant Compressor, Wiring Harness
Connect Serpentine Belt
Close Radiator, Valve
Install Radiator Tank, Cap(S)
Install Bottom Guard, Front
Install Radiator & Oil Cooler, Package
Install Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler, Lift
Connect Radiator & Oil Cooler, Hose(S), Set (All)
Connect Radiator & Oil Cooler, Wiring Harness, Set (All)
Install Hood
Install Hood, Bolt(S), Set (All)
Remove Hood, Lift
Connect Hood, Wiring Harness, Set (All)
Connect Expansion Tank, Hose(S)
Connect Air Cleaner, Filter To Turbocharger
Install Exhaust Pipe, Turbocharger To Exhaust
Install Exhaust Pipe, Outlet
Install Exhaust Pipe, Clamp
Refill Engine Coolant
Install Counterweight, Front
Install Counterweight, Bolt(S)
Remove Counterweight, Lift
Install Fan, Guard
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Lift, Block & Lower Blade
Install Sweeps, Front
Install Sweeps, Bolt(S), Set (All)
Remove Sweeps, Lift, Set (All)
Install Engine Enclosure, Door
Test/Check & Adjust Hydraulic Oil
Install Bottom Guard, Center
Lift, Block & Lower Bottom Guard, Center
Refill Hydraulic Oil
Install Engine Enclosure, Right Side
Connect Disconnect Switch, Machine

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes:  This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
 This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
 To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0
Dynamometer Test 5.0

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes:  This time is not eligible to be adjusted to the 1.2 times labor for claimable labor rate for a Dyno warranty repair.
0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes:  If PAR rerun is required, add (1000-031-P2-) or (1000-031-P3-)
 This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
 A stationary regeneration commanded by Cat ET must be completed prior to running an EPA 2007 engine for a PAR test.
 To be eligible for this time, the dealer technician performing the PAR must be PAR Certified.
2.8

Dynamometer Test Engine, Par
Page 8 of 111
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1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes:  Add this code to (1000-031-P1-) for initial par dyno test.
0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Notes:  Add this code to (1000-031-P1) for initial par dyno test.
2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes:  This time is for a complete painting of the engine as necessary, after a major repair.
1.5
Paint 1.5
Paint Engine

1000 072 MN Engine, Paint, Minor
Notes:  For component touch-up after a minor repair.
 Use only if not already included and documented in service report.
0.2
Paint 0.2
Paint Engine, Minor

1000 074 Engine, Wash
Notes:  This time is for a complete exterior wash of the engine as necessary, prior to a major repair.
0.3
Wash 0.3
Wash Engine

1000 074 MN Engine, Wash, Minor
Notes:  This time is for a localized washing of an engine around an individual component, it is not a complete engine wash.
0.3
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Wash 0.3
Wash Engine, Minor

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: None

0.2
Crack/Leak Test 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes:  This code includes air filter R&I for inspection and inspecting the intake and exhaust system components for damage and leaks with
the engine running.
0.2
Inspect 0.2
Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 HG Air Cleaner, Remove & Install, Housing
Notes: None

0.7
Remove 0.4
Separate Disconnect Switch
Separate Hoses & Lines, Filter To Turbocharger
Separate Air Cleaner, Wiring Harness
Remove Air Cleaner, Bolt(S), Set (All)
Remove Air Cleaner, Housing
Clean 0.1
Clean Air Cleaner, Housing
Install 0.2
Install Air Cleaner, Housing
Install Air Cleaner, Bolt(S), Set (All)
Connect Air Cleaner, Wiring Harness
Connect Hoses & Lines, Filter To Turbocharger
Connect Disconnect Switch

1052 010 Turbocharger, Remove & Install
Page 10 of 111
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Notes: None

1.2
Remove 0.5
Remove Muffler, Turbocharger To Exhaust
Remove Muffler, Bolt(S), Set (All)
Remove Muffler
Remove Muffler, Extension
Separate Turbocharger, Line(S)
Separate Turbocharger, Hose(S), Set (All)
Remove Turbocharger, Nut(S), Set (All)
Remove Turbocharger
Clean 0.2
Clean Turbocharger
Clean Exhaust Manifold, Limited Quantity
Install 0.5
Install Turbocharger
Install Turbocharger, Nut(S), Set (All)
Connect Turbocharger, Line(S)
Connect Turbocharger, Hose(S), Set (All)
Install Muffler, Extension
Install Muffler
Install Muffler, Bolt(S), Set (All)
Install Muffler, Turbocharger To Exhaust

1052 030 Turbocharger, Test After Repair
Notes: None

0.3
Test After Repair 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Page 11 of 111
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Notes:  Use this code to inspect turbo shaft for end play, side play, and compressor wheel damage.
 Use this code when diagnosing engine performance problems, do not also submit code (1052-082--).
0.2
Inspect 0.2
Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None

0.3
Wash 0.3
Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: None

0.4
Measure 0.4
Measure Turbocharger

1054 010 PY Air Filter Element, Remove & Install, Primary
Notes: None

0.3
Remove 0.1
Open Engine Enclosure, Door
Separate Air Cleaner, Clamp, Set (All)
Remove Air Cleaner, Access Cover
Remove Air Filter Element, Primary
Clean 0.1
Clean Air Filter Element, Housing
Install 0.1
Install Air Filter Element, Primary
Install Air Cleaner, Access Cover
Connect Air Cleaner, Clamp, Set (All)
Close Engine Enclosure, Door
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1054 010 SE Air Filter Element, Remove & Install, Secondary
Notes: None

0.3
Remove 0.1
Separate Air Cleaner, Clamp, Set (All)
Remove Air Cleaner, Access Cover
Remove Air Filter Element, Primary
Remove Air Filter Element, Secondary
Clean 0.1
Clean Air Filter Element, Housing
Install 0.1
Install Air Filter Element, Secondary
Install Air Filter Element, Primary
Install Air Cleaner, Access Cover
Connect Air Cleaner, Clamp, Set (All)

1058 030 Inlet Manifold, Test After Repair
Notes: None

0.3

Test After Repair Inlet Manifold

1058 035 Inlet Manifold, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Inlet Manifold

1058 074 Inlet Manifold, Wash
Notes: None

0.3
Wash 0.3
Page 13 of 111
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Wash Inlet Manifold

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes:  Claim this code when this procedure is performed as part of the troubleshooting process.
0.3
Measure 0.3
Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
Notes: None

1.8
Remove 0.7
Remove Muffler
Remove Turbocharger
Remove Exhaust Manifold, Bolt(S), Set (All)
Remove Exhaust Manifold
Clean 0.3
Clean Turbocharger
Clean Exhaust Manifold
Install 0.8
Install Exhaust Manifold
Install Exhaust Manifold, Bolt(S), Set (All)
Install Muffler

1059 030 Exhaust Manifold, Test After Repair
Notes: None

0.3
Page 14 of 111
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Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Exhaust Manifold

1059 074 Exhaust Manifold, Wash
Notes: None

0.3
Wash 0.3
Wash Exhaust Manifold

1061 010 OL Exhaust Pipe, Remove & Install, Outlet
Notes: None

0.2
Remove 0.1
Install 0.1

1061 010 9TE Exhaust Pipe, Remove & Install, Turbocharger To Exhaust
Notes: None

0.4
Remove 0.3
Install 0.1
Page 15 of 111
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1062 010 Muffler, Remove & Install
Notes: None

0.5
Remove 0.3
Remove Muffler
Install 0.2
Install Muffler

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
0.5
Crack/Leak Test 0.5

Crack/Leak Test Aftercooler, Air To Air

1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air
Notes: None

0.5
Crack/Leak Test 0.5

Crack/Leak Test Aftercooler Core, Air To Air

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None

0.9
Page 16 of 111
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Flush 0.9
Flush Aftercooler Core, Air To Air

1080 535 EGR System, Check
Notes: None

0.3
Check 0.3
Connect Electrical Test Equipment, Electric
Connect Electrical Test Equipment, On Engine
Start Electrical Test Equipment
Obtain Eng Electronic Cont Mod, Report
Diagnostic Test Air Induction & Exh Sys, Using Ecap / Et
Check Electrical Test Equipment, Parameters/Diagnostics

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes:  Add this code to repair codes that include R&I cylinder head, when replacing with an exchange cylinder head.
1.3
Tfr Components To/From 1.3

Tfr Components To/From Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
Notes:  If required, add code (1100-002--) to transfer components when replacing with an exchange cylinder head.
13.4
Remove 5.0
Install Hood, Lift
Remove Hood
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Remove Turbocharger
Remove Exhaust Manifold, Bolt(S), Set (All)
Remove Exhaust Manifold
Separate Water Separator, Wiring Harness
Remove Water Separator, Bolt(S), Set (All)
Turn/Reposition Water Separator
Remove Fuel Filter Housing/Base, Bolt(S), Set (All)
Turn/Reposition Fuel Filter Housing/Base, Secondary
Remove Fuel Filter Housing/Base, Bracket
Separate Air Inlet, Hose(S), Set (All)
Separate Air Inlet, Wiring Harness, Set (All)
Separate Air Inlet, Aftercooler To Manifold
Remove Water Temperature Regulator Housing, Bolts, Set (All)
Remove Water Temperature Regulator Housing
Remove Fuel Rail, Supply Line
Remove Fuel Injection Lines, Set (All)
Separate Glow Plug, Wiring Harness
Remove Glow Plug, Nut(S), Set (All)
Remove Glow Plug, Bar
Remove Glow Plug, Set (All)
Separate Valve Cover, Hose(S), Set (All)
Remove Valve Cover, Bracket, Both
Remove Valve Cover, Bolt(S), Set (All)
Remove Valve Cover
Install Engine, Work Tool
Time Engine, Pin
Loosen Rocker Arm, Adjuster, Set (All)
Remove Rocker Shaft Assembly, Bolt(S), Set (All)
Remove Rocker Shaft Assembly
Remove Valve Bridge, Set (All)
Remove Unit Injector, Seal, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Unit Injector, Holding Arm, Set (All)
Remove Unit Injector, Set (All)
Remove Unit Injector, Seal, Remaining
Remove Valve Cover Base, Bolt(S), Set (All)
Remove Valve Cover Base
Separate Coolant Hose/Lines, Remaining
Remove Cylinder Head Assembly, Bracket, Set (All)
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Install Cylinder Head Assembly, Lift
Remove Cylinder Head Assembly
Clean 1.6
Clean Turbocharger
Clean Exhaust Manifold
Clean Unit Injector, Set (All)
Clean Rocker Shaft Assembly
Inspect Cylinder Head Assembly, Bolts, Set (All)
Clean Valve Cover
Clean Cylinder Head Assembly
Clean Cylinder Block, On Part Disassembled Blk
Install 6.8
Install Cylinder Head Assembly
Remove Cylinder Head Assembly, Lift
Install Cylinder Head Assembly, Bolt(S), Set (All)
Install Cylinder Head Assembly, Bracket, Set (All)
Connect Coolant Hose/Lines, Remaining
Install Valve Cover Base
Install Valve Cover Base, Bolt(S), Set (All)
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Install Unit Injector, Seal, Remaining
Install Unit Injector, Set (All)
Install Unit Injector, Holding Arm, Set (All)
Connect Unit Injector, Wiring Harness, Set (All)
Install Unit Injector, Seal, Set (All)
Install Valve Bridge, Set (All)
Install Rocker Shaft Assembly
Install Rocker Shaft Assembly, Bolt(S), Set (All)
Tighten Rocker Arm, Adjuster, Set (All)
Remove Engine, Work Tool, Both
Install Valve Cover
Install Valve Cover, Bolt(S), Set (All)
Install Valve Cover, Bracket, Both
Connect Valve Cover, Hose(S), Set (All)
Install Glow Plug, Set (All)
Install Glow Plug, Bar
Install Glow Plug, Nut(S), Set (All)
Connect Glow Plug, Wiring Harness
Install Fuel Injection Lines, Set (All)
Install Fuel Rail, Supply Line
Install Water Temperature Regulator Housing
Install Water Temperature Regulator Housing, Bolt(S), Set (All)
Connect Air Inlet, Wiring Harness, Set (All)
Install Fuel Filter Housing/Base, Secondary
Install Fuel Filter Housing/Base, Bolt(S), Set (All)
Install Fuel Filter Housing/Base, Bracket
Install Water Separator
Install Water Separator, Bolt(S), Set (All)
Connect Air Inlet, Hose(S), Set (All)
Connect Air Inlet, Aftercooler To Manifold
Install Exhaust Manifold
Install Exhaust Manifold, Bolt(S), Set (All)
Install Hood
Remove Hood, Lift

1100 030 Cylinder Head Assembly, Test After Repair
Notes:
None
Page 19 of 111
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1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None

1.2
Troubleshoot 1.2
Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None

0.5
Wash 0.5
Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None

1.4
Crack/Leak Test 1.4

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes:  When milling cylinder heads that are not disassembled for repair, add code (1100-002).
 This is the only valid verification of cylinder head casting failure that Caterpillar will accept for warranty.
3.9
Remove & Install 1.0

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)
Page 20 of 111
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Crack/Leak Test 1.4
Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)
Remove & Install High-Pressure Turbo, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold, Stud(S), Set (All)
Remove & Install Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Remove & Install Lifting Eye/Bracket, Out F/Out Hull/Off Site
Remove & Install Inlet Air Temp Sensor, Out F/Out Hull/Off Site
Remove & Install Boost Pressure Sensor, Out F/Out Hull/Off Site
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Camshaft, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes:  When milling cylinder heads that are not disassembled for repair, add code (1100-002--).
1.4
Machine/Grind/Mill 1.4
Machine/Grind/Mill Cylinder Head (Bare)

1101 064 Cylinder Head (Bare), Ream/Bore/Drill
Notes:  This code is used for broken exhaust manifold studs, claim this as actual reasonable time.
0.0
Ream/Bore/Drill 0.0
Ream/Bore/Drill Cylinder Head (Bare)

1102 010 Rocker Shaft Assembly, Remove & Install
Notes:  If required, add code (1102-017--) to Disassemble and Assemble Rocker Shaft Assembly.
2.4
Remove 0.9
Separate Crankcase Breather, Hose(S)
Remove Valve Cover, Shield
Remove Valve Cover
Time Engine, Pin
Page 21 of 111
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Clean 0.2
Clean Valve Cover, Gasket
Install 1.3
Install Valve Cover
Install Valve Cover, Shield
Connect Crankcase Breather, Hose(S)

1102 017 Rocker Shaft Assembly, Disassemble & Assemble
Notes: None

1.3
Disassemble 0.7
Remove Rocker Shaft Assembly, Work Tool, Set (All)
Disassemble Rocker Shaft Assembly
Clean & Inspect Rocker Shaft Assembly
Disassemble Rocker Arm, Set (All)
Clean & Inspect Rocker Arm, Set (All)
Assemble 0.6
Assemble Rocker Arm, Set (All)
Assemble Rocker Shaft Assembly
Install Rocker Shaft Assembly, Work Tool, Set (All)

1102 030 Rocker Shaft Assembly, Test After Repair
Notes: None

0.3

Test After Repair Rocker Shaft Assembly

1102 035 Rocker Shaft Assembly, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Page 22 of 111
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Troubleshoot Rocker Shaft Assembly

1102 074 Rocker Shaft Assembly, Wash
Notes: None

0.3
Wash 0.3
Wash Rocker Shaft Assembly

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: None

0.2
Machine/Grind/Mill 0.2
Machine/Grind/Mill Valve Seat/Insert, Each

1105 020 E Inlet/Exhaust Valve, Recondition, Each
Notes:  Claim this code once for each cylinder.
0.2
Recondition 0.2
Recondition Inlet/Exhaust Valve, Each

1105 020 S Inlet/Exhaust Valve, Recondition, Set (All)
Notes: None

0.9
Recondition 0.9
Recondition Inlet/Exhaust Valve, Set (All)

1105 030 Inlet/Exhaust Valve, Test After Repair
Notes: None

0.3
Page 23 of 111
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Test After Repair Inlet/Exhaust Valve

1105 035 Inlet/Exhaust Valve, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Inlet/Exhaust Valve

1105 074 Inlet/Exhaust Valve, Wash
Notes: None

0.3
Wash 0.3
Wash Inlet/Exhaust Valve

1107 010 Valve Cover, Remove & Install
Notes: None

1.0
Remove 0.5
Remove Valve Cover
Clean 0.1
Install 0.4
Install Valve Cover, Gasket
Install Valve Cover

1107 030 Valve Cover, Test After Repair
Page 24 of 111
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Notes: None

0.3

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes: None

0.3
Wash 0.3
Wash Valve Cover

1120 010 Valve Cover Base, Remove & Install
Notes: None

2.1
Remove 0.8
Remove Valve Cover
Remove Valve Cover Base, Bolt(S), Set (All)
Remove Valve Cover Base
Clean 0.2
Clean Valve Cover Base
Install 1.1
Install Valve Cover Base
Page 25 of 111
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Install Valve Cover Base, Bolt(S), Set (All)
Install Valve Cover, Gasket
Install Valve Cover

1120 035 Valve Cover Base, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Valve Cover Base

1120 074 Valve Cover Base, Wash
Notes: None

0.3
Wash 0.3
Wash Valve Cover Base

1123 030 Rocker Arm, Test After Repair
Notes: None

0.3

Test After Repair Rocker Arm

1123 035 Rocker Arm, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Page 26 of 111
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Troubleshoot Rocker Arm

1123 074 Rocker Arm, Wash
Notes: None

0.3
Wash 0.3
Wash Rocker Arm

1151 010 Front Cover/Housing, Remove & Install
Notes: None

1.3
Remove 0.5
Remove Crankshaft Damper/Pulley, Bolt(S), Set (All)
Remove Crankshaft Damper/Pulley
Remove Front Cover/Housing, Bolt(S), Set (All)
Remove Front Cover/Housing, Cover
Clean 0.2
Clean Front Cover/Housing
Install 0.6
Install Front Cover/Housing, Cover
Install Front Cover/Housing, Bolt(S), Set (All)
Install Crankshaft Damper/Pulley
Install Crankshaft Damper/Pulley, Bolt(S), Set (All)

1156 010 Flywheel, Remove & Install
Notes: None

11.1
Remove 5.1
Drain Hydraulic Oil
Page 27 of 111
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Lift & Block Blade
Install Hood, Lift
Remove Hood
Remove Fan, Guard
Remove Engine
Remove Flexible Coupling, Bolt(S), Set (All)
Remove Hydrostatic Drive, Coupling
Remove Flywheel, Bolt(S), Set (All)
Install Flywheel, Lift
Remove Flywheel
Clean 0.4
Install 5.6
Install Flywheel
Install Flywheel, Bolt(S), Set (All)
Remove Flywheel, Lift
Install Hydrostatic Drive, Coupling
Install Flexible Coupling, Bolt(S)
Install Engine
Remove Engine, Lift
Page 28 of 111
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Install Hood
Remove Hood, Lift
Install Fan, Guard

1156 074 Flywheel, Wash
Notes: None

0.5
Wash 0.5
Wash Flywheel

1157 030 Flywheel Housing, Test After Repair
Notes: None

0.3
Page 29 of 111
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Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None

0.5
Wash 0.5
Wash Flywheel Housing

1160 010 Crankshaft Front Seal, Remove & Install
Notes: None

1.4
Remove 0.7
Remove Crankshaft Front Seal
Install 0.7
Install Crankshaft Front Seal

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
Page 30 of 111
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0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None

0.3
Wash 0.3
Wash Crankshaft Front Seal

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None

0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
Page 31 of 111
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0.3
Wash 0.3
Wash Crankshaft Rear Seal

1162 030 Timing Gear Housing, Test After Repair
Notes: None

0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None

0.5
Wash 0.5
Wash Timing Gear Housing

1163 030 Timing Gear Housing Plate, Test After Repair
Notes: None

0.3

Test After Repair Timing Gear Housing Plate
Page 32 of 111
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1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Timing Gear Housing Plate

1163 074 Timing Gear Housing Plate, Wash
Notes: None

0.5
Wash 0.5
Wash Timing Gear Housing Plate

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None

0.3

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None

0.3
Wash 0.3
Wash Timing Gear Housing Cover
Page 33 of 111
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1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None

0.3
Replace Gasket/Reseal 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 030 Cylinder Block, Test After Repair
Notes: None

1.0

Test After Repair Cylinder Block

1201 035 Cylinder Block, Troubleshoot
Notes: None

1.2
Troubleshoot 1.2
Troubleshoot Cylinder Block

1201 082 PX Cylinder Block, Measure, Pressure(S)
Notes:  Claim this code when the procedure is performed as part of the troubleshooting process.
0.3
Measure 0.3
Measure Cylinder Block, Pressure(S)

1202 010 PSN Crankshaft, Remove & Install, Position Sensor
Notes:  AKA: Primary Speed/Timing Sensor
0.6
Remove 0.3
Separate Eng Speed/Timing Sensor, Wiring Harness, Set (All)
Remove Eng Speed/Timing Sensor, Bolt(S), Each
Page 34 of 111
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Remove Crankshaft, Position Sensor
Install 0.3
Install Crankshaft, Position Sensor
Install Eng Speed/Timing Sensor, Bolt(S), Each
Connect Eng Speed/Timing Sensor, Wiring Harness, Set (All)

1202 030 Crankshaft, Test After Repair
Notes: None

1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None

1.2
Troubleshoot 1.2
Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None

0.5
Wash 0.5
Wash Crankshaft

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: None

0.9
Remove 0.5
Page 35 of 111
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Install 0.4

1210 010 PSN Camshaft, Remove & Install, Position Sensor
Notes:  AKA: Secondary Speed/Timing Sensor
0.6
Remove 0.4
Separate Eng Speed/Timing Sensor, Wiring Harness
Remove Eng Speed/Timing Sensor, Bolt(S)
Remove Camshaft, Position Sensor
Install 0.2
Install Camshaft, Position Sensor
Install Eng Speed/Timing Sensor, Bolt(S)
Connect Eng Speed/Timing Sensor, Wiring Harness

1250 046 Fuel System, Flush
Notes: None

0.5
Flush 0.5
Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
Notes: None

0.3
Measure 0.3
Measure Fuel System, Pressure(S)

1250 535 Fuel System, Check
Notes: None
Page 36 of 111
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0.5
Check 0.5
Remove Air Inlet, Aftercooler To Manifold
Remove Fuel Pressure Sensor
Install Pressure Gauges & Probes
Install Fuel Pressure Gauge
Start Electrical Test Equipment
Run Engine, AT Low Idle
Run Engine, AT High Idle
Check Fuel Pressure Gauge, Pressure(S)
Remove Fuel Pressure Gauge
Remove Pressure Gauges & Probes
Install Fuel Pressure Sensor
Install Air Inlet, Aftercooler To Manifold

1251 010 Fuel Injection Pump, Remove & Install
3.1
Remove 1.6
Time Engine, Pin
Remove Crankcase Breather, Bolt(S)
Remove Crankcase Breather
Install Fuel Injection Pump Hsg, Work Tool
Remove Fuel Injection Pump, Supply Line
Separate Fuel Injection Pump, Wiring Harness
Separate Fuel Injection Pump, Line(S)
Remove Fuel Supply/Return Lines, Bracket, Limited Quantity
Remove Fuel Injection Pump, Bolt(S), Set (All)
Remove Fuel Injection Pump
Clean 0.3
Clean Fuel Injection Pump
Install 1.2
Install Fuel Injection Pump
Install Fuel Injection Pump, Bolt(S), Set (All)
Install Fuel Supply/Return Lines, Bracket, Limited Quantity
Connect Fuel Injection Pump, Line(S), Set (All)
Connect Fuel Injection Pump, Wiring Harness
Install Fuel Injection Pump, Supply Line
Remove Fuel Injection Pump, Work Tool
Install Crankcase Breather
Install Crankcase Breather, Bolt(S)
Page 37 of 111
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1251 010 GE Fuel Injection Pump, Remove & Install, Gear
Notes: None

0.3
Remove 0.1
Remove Fuel Injection Pump, Gear
Clean 0.1
Clean Fuel Injection Pump, Gear
Install 0.1
Install Fuel Injection Pump, Gear

1251 030 Fuel Injection Pump, Test After Repair
Notes: None

0.5

Test After Repair Fuel Injection Pump

1251 035 Fuel Injection Pump, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Fuel Injection Pump

1251 074 Fuel Injection Pump, Wash
Notes: None

0.3
Wash 0.3
Wash Fuel Injection Pump

1252 010 S Fuel Injection Lines, Remove & Install, Set (All)
Notes: None

0.8
Page 38 of 111
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Remove 0.2
Remove Air Inlet, Bolt(S), Set (All)
Remove Air Inlet, Manifold
Clean 0.1
Clean Fuel Injection Lines, Set (All)
Clean Air Inlet, Manifold
Install 0.5
Torque Fuel Injection Lines, Set (All)
Install Air Inlet, Bolt(S), Set (All)

1258 010 Fuel Priming Pump, Remove & Install
Notes:  If required, add code (1258-040-CV-) for Inspecting Fuel Priming Pump Check Valve.
0.7
Remove 0.3
Remove Water Separator, Element
Separate Fuel Priming Pump, Hose(S), Set (All)
Separate Fuel Priming Pump, Wiring Harness
Remove Fuel Priming Pump, Bolt(S), Set (All)
Remove Fuel Priming Pump
Install 0.4
Install Fuel Priming Pump
Install Fuel Priming Pump, Bolt(S), Set (All)
Page 39 of 111
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Connect Fuel Priming Pump, Wiring Harness
Connect Fuel Priming Pump, Hose(S), Set (All)
Install Water Separator, Element

1258 030 Fuel Priming Pump, Test After Repair
Notes: None

0.3

Test After Repair Fuel Priming Pump

1258 035 Fuel Priming Pump, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Fuel Priming Pump

1258 040 CV Fuel Priming Pump, Inspect, Check Valve
Notes:  If required, add code (1258-010--) for R&I Fuel Priming Pump.
0.1
Inspect 0.1
Inspect Fuel Priming Pump, Check Valve

1258 074 Fuel Priming Pump, Wash
Notes: None

0.3
Wash 0.3
Wash Fuel Priming Pump

1262 010 PY Fuel Filter Housing/Base, Remove & Install, Primary
Notes:  The Fuel Filter Housing/Base is the same as the Water Separator (1263-010--), do not claim both codes.
 The fuel filter housing and bowl are mechanically locked together and sealed with an o-ring. Once assembled, housing and bowl
cannot be separated.
Page 40 of 111
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0.4
Remove 0.2
Separate Water Separator, Hose(S), Set (All)
Remove Water Separator
Install 0.2
Connect Water Separator, Wiring Harness
Connect Water Separator, Hose(S), Set (All)

1262 010 SE Fuel Filter Housing/Base, Remove & Install, Secondary
Notes: None

0.2
Remove 0.1
Separate Fuel Filter Housing/Base, Hose(S), Set (All)
Remove Fuel Filter Housing/Base, Secondary
Install 0.1
Connect Fuel Filter Housing/Base, Hose(S), Set (All)

1262 030 Fuel Filter Housing/Base, Test After Repair
Notes: None

0.3

Test After Repair Fuel Filter Housing/Base

1262 035 Fuel Filter Housing/Base, Troubleshoot
Notes: None
Page 41 of 111
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0.5
Troubleshoot 0.5
Troubleshoot Fuel Filter Housing/Base

1262 074 Fuel Filter Housing/Base, Wash
Notes: None

0.3
Wash 0.3
Wash Fuel Filter Housing/Base

1263 010 Water Separator, Remove & Install
Notes:  The Water Separator is the same as the Fuel Filter Housing/Base (1262-010-PY-) do not claim both codes.
 The fuel filter housing and bowl are mechanically locked together and sealed with an o-ring. Once assembled, housing and bowl
cannot be separated.
0.4
Remove 0.2
Separate Water Separator, Hose(S), Set (All)
Remove Water Separator
Install 0.2
Connect Water Separator, Hose(S), Set (All)

127A 010 Fuel Rail, Remove & Install
Notes: None

1.0
Remove 0.3
Page 42 of 111
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Separate Fuel Rail, Line(S)
Separate Fuel Rail, Wiring Harness
Remove Fuel Rail, Bolt(S)
Clean 0.1
Clean Fuel Injection Lines, Set (All)
Install 0.6
Install Fuel Rail, Bolt(S)
Connect Fuel Rail, Wiring Harness
Connect Fuel Rail, Line(S)
Torque Fuel Injection Lines, Set (All)

127A 010 PV Fuel Rail, Remove & Install, Pressure Relief Valve
Notes: None

0.4
Remove 0.2
Separate High-Pressure Relief Vlv, Line(S)
Remove High-Pressure Relief Vlv
Install 0.2
Install High-Pressure Relief Vlv
Connect High-Pressure Relief Vlv, Line(S)
Page 43 of 111
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1273 010 Fuel Tank, Remove & Install
Notes:  If required, add code (5095-044--) for Drain and Refill Hydraulic Oil.
8.5
Remove 4.1
Drain Engine Coolant, Partial
Separate & Connect Quickevac, Hose(S), Both
Evacuate & Save Refrigerant
Install Sweeps, Lift, One Or Both
Remove Sweeps, Bolt(S), One Or Both
Remove Sweeps, Rear
Remove Body Panel, Right Rear
Remove Body Panel, Left Rear
Remove Floormat
Remove Cab, Access Cover
Separate Heater Hose/Lines, Both
Separate Windshield Washer, Hose(S)
Separate Cab, Wiring Harness, Set (All)
Remove Cab, Panel/Trim/Molding
Install Cab, Lift
Remove Cab, Mounting, Set (All)
Separate Air Conditioner, Hose(S)
Remove Cab
Remove Body Panel, Rear
Remove Hydraulic Tank, Filler
Remove Hydraulic Tank, Bolt(S), Set (All)
Separate Hydraulic Tank, Wiring Harness
Separate Hydraulic Tank, Hose(S), Set (All)
Remove Hydraulic Tank
Remove Fixed Drawbar, Bolt(S), Set (All)
Install Fixed Drawbar, Lift
Remove Fixed Drawbar
Remove Hydraulic Tank, Support
Drain Fuel Tank
Remove Fuel Tank, Filler
Separate Fuel Tank, Hose(S), Set (All)
Separate Fuel Tank, Wiring Harness
Remove Fuel Tank, Clamp, Set (All)
Separate Fuel Tank, Two-Strap Bolt-On
Remove Fuel Tank
Clean 0.1
Clean Fuel Tank
Clean Fuel Tank, Hose(S), Set (All)
Install 4.3
Install Fuel Tank
Connect Fuel Tank, Two-Strap Bolt-On
Connect Fuel Tank, Hose(S), Set (All)
Install Fuel Tank, Clamp, Set (All)
Connect Fuel Tank, Wiring Harness
Install Fuel Tank, Filler
Refill Fuel Tank
Page 44 of 111
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Install Fixed Drawbar
Remove Fixed Drawbar, Lift
Install Fixed Drawbar, Bolt(S), Set (All)
Install Hydraulic Tank, Support
Install Hydraulic Tank
Install Hydraulic Tank, Bolt(S), Set (All)
Connect Hydraulic Tank, Hose(S), Set (All)
Install Hydraulic Tank, Filler
Connect Hydraulic Tank, Wiring Harness
Install Body Panel, Rear
Install Cab
Install Cab, Mounting, Set (All)
Remove Cab, Lift
Connect Air Conditioner, Hose(S)
Connect Cab, Wiring Harness, Set (All)
Install Cab, Panel/Trim/Molding
Connect Heater Hose/Lines, Both
Connect Windshield Washer, Hose(S)
Install Cab, Access Cover
Install Floormat
Install Body Panel, Left Rear
Install Body Panel, Right Rear
Install Sweeps, Rear
Install Sweeps, Bolt(S), One Or Both
Remove Sweeps, Lift, One Or Both
Refill Engine Coolant, Partial
Vacuum Refrigerant
Charge Refrigerant

1274 030 Fuel Supply/Return Lines, Test After Repair
Notes: None

0.3

Test After Repair Fuel Supply/Return Lines

1274 035 Fuel Supply/Return Lines, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Page 45 of 111
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Troubleshoot Fuel Supply/Return Lines

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes:  This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.2
Inspect & Maintain 0.2

Separate Fuel, Line(S), Limited Quantity
Inspect Fuel Supply/Return Lines
Connect Fuel, Line(S), Limited Quantity

1274 074 Fuel Supply/Return Lines, Wash
Notes: None

0.3
Wash 0.3
Wash Fuel Supply/Return Lines

1276 010 P9 Decelerator/Accelerator, Remove & Install, Pedal
Notes: None

0.6
Remove 0.3
Remove Decelerator/Accelerator, Access Cover
Separate Decelerator/Accelerator, Wiring Harness
Remove Decelerator/Accelerator, Bolt(S)
Remove Decelerator/Accelerator
Install 0.3
Install Decelerator/Accelerator
Install Decelerator/Accelerator, Bolt(S)
Connect Decelerator/Accelerator, Wiring Harness
Install Decelerator/Accelerator, Access Cover

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes:  This code does not include time to isolate and repair problem.
0.3
Diagnostic Test 0.3

Diagnostic Test Fuel, Pressure(S)
Page 46 of 111
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1280 082 Fuel, Measure
Notes: None

0.2
Measure 0.2
Measure Fuel

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None

0.3
Remove 0.1
Remove Unit Injector, Seal, Each Additional
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Holding Arm, Each Additional
Remove Unit Injector, Each Additional
Remove Unit Injector, Includes Seal, Each Additional
Clean 0.1
Clean Unit Injector, Each Additional
Install 0.1
Install Unit Injector, Includes Seal, Each Additional
Install Unit Injector, Each Additional
Install Unit Injector, Holding Arm, Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Install Unit Injector, Seal, Each Additional

1290 010 F Unit Injector, Remove & Install, First One
Notes: None

3.2
Remove 1.1
Page 47 of 111
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Remove Valve Cover
Time Engine, Pin
Remove Unit Injector, Seal, First One
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, Holding Arm, First One
Remove Unit Injector, First One
Remove Unit Injector, Includes Seal, First One
Clean 0.3
Clean Unit Injector, First One
Clean Valve Cover
Install 1.8
Install Unit Injector, Includes Seal, First One
Install Unit Injector, First One
Install Unit Injector, Holding Arm, First One
Connect Unit Injector, Wiring Harness, First One
Install Unit Injector, Seal, First One
Install Valve Cover
Install Air Inlet, Manifold

1290 010 S Unit Injector, Remove & Install, Set (All)
Notes: None

4.8
Page 48 of 111
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Remove 1.7
Remove Valve Cover
Time Engine, Pin
Remove Unit Injector, Seal, Set (All)
Remove Unit Injector, Holding Arm, Set (All)
Remove Unit Injector, Set (All)
Remove Unit Injector, Seal, Remaining
Clean 0.5
Clean Unit Injector, Set (All)
Clean Valve Cover
Install 2.6
Install Unit Injector, Seal, Remaining
Install Unit Injector, Set (All)
Install Unit Injector, Holding Arm, Set (All)
Install Unit Injector, Seal, Set (All)
Install Valve Cover
Page 49 of 111
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1290 030 Unit Injector, Test After Repair
Notes: None

0.5

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Unit Injector

1290 038 I3 A Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional
Notes:  If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
0.5
Diagnostic Test 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes:  Claim this code when this procedure is performed as part of the troubleshooting and test after repair process.
 If required, add code (1290-038-I3-A) if Unit Injector, Cylinder Cut-Out Test must be repeated.
0.5
Diagnostic Test 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)

1290 074 Unit Injector, Wash
Notes: None
Page 50 of 111
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0.3
Wash 0.3
Wash Unit Injector

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
Notes: None

0.5
Test 0.5
Test Unit Injector, Solenoid, Set (All)

1302 010 Engine Oil Pan, Remove & Install
Notes: None

2.2
Remove 0.8
Remove Bottom Guard, Center
Drain Engine Oil
Remove Eng Oil Level Ga/Dipstick
Remove Engine Oil Pan, Bolt(S), Set (All)
Remove Engine Oil Pan
Clean 0.5
Clean Engine Oil Pan
Clean Trans Oil Lvl Ga/Dipstick
Install 0.9
Install Engine Oil Pan
Install Engine Oil Pan, Bolt(S), Set (All)
Install Eng Oil Level Ga/Dipstick
Refill Engine Oil

1302 030 Engine Oil Pan, Test After Repair
Notes: None

0.4
Page 51 of 111
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Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Engine Oil Pan

1302 064 Engine Oil Pan, Ream/Bore/Drill
Notes: None

0.7
Ream/Bore/Drill 0.7
Ream/Bore/Drill Engine Oil Pan

1302 074 Engine Oil Pan, Wash
Notes: None

0.4
Wash 0.4
Wash Engine Oil Pan

1304 002 Engine Oil Pump, Tfr Components To/From
Notes:  If required, claim this code when replacing the Engine Oil Pump with an exchange Oil Pump.
0.2

Tfr Components To/From Engine Oil Pump

1304 010 Engine Oil Pump, Remove & Install
Notes:  If required, add code (1304-002--) if replacing an Engine Oil Pump with an exchange Oil Pump.
2.6
Remove 1.0
Page 52 of 111
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Drain Engine Oil
Remove Eng Oil Level Ga/Dipstick
Remove Engine Oil Pan, Bolt(S), Set (All)
Remove Engine Oil Pan
Separate Engine Oil Pump, Tube
Remove Engine Oil Pump, Bolt(S), Set (All)
Remove Engine Oil Pump
Clean 0.6
Clean Engine Oil Pan
Clean Trans Oil Lvl Ga/Dipstick
Clean Engine Oil Pump, Gasket
Install 1.0
Install Engine Oil Pump
Install Engine Oil Pump, Bolt(S), Set (All)
Connect Engine Oil Pump, Tube
Install Engine Oil Pan
Install Engine Oil Pan, Bolt(S), Set (All)
Install Eng Oil Level Ga/Dipstick
Refill Engine Oil

1304 030 Engine Oil Pump, Test After Repair
Notes: None

0.4

Test After Repair Engine Oil Pump

1304 035 Engine Oil Pump, Troubleshoot
Notes: None

0.7
Troubleshoot 0.7
Troubleshoot Engine Oil Pump

1304 040 Engine Oil Pump, Inspect
Notes: None
Page 53 of 111
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0.2
Inspect 0.2
Inspect Engine Oil Pump

1304 074 Engine Oil Pump, Wash
Notes: None

0.4
Wash 0.4
Wash Engine Oil Pump

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None

0.7
Remove 0.3
Remove Engine Oil Filter
Separate Eng Oil Filter Hsg/Base, Wiring Harness
Remove Eng Oil Filter Hsg/Base, Bolt(S), Set (All)
Remove Eng Oil Filter Hsg/Base
Clean 0.2
Clean Eng Oil Filter Hsg/Base, Gasket
Install 0.2
Install Eng Oil Filter Hsg/Base, Gasket
Install Eng Oil Filter Hsg/Base
Install Eng Oil Filter Hsg/Base, Bolt(S), Set (All)
Connect Eng Oil Filter Hsg/Base, Wiring Harness
Install Engine Oil Filter

1306 030 Eng Oil Filter Hsg/Base, Test After Repair
Notes: None

0.3

Test After Repair Eng Oil Filter Hsg/Base
Page 54 of 111
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1306 035 Eng Oil Filter Hsg/Base, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Eng Oil Filter Hsg/Base

1306 074 Eng Oil Filter Hsg/Base, Wash
Notes: None

0.3
Wash 0.3
Wash Eng Oil Filter Hsg/Base

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None

0.3
Cut & Analyze 0.3

Cut & Analyze Engine Oil Filter

1316 035 Engine Oil Filler, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Engine Oil Filler

1316 074 Engine Oil Filler, Wash
Notes: None

0.3
Wash 0.3
Wash Engine Oil Filler
Page 55 of 111
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1317 010 Crankcase Breather, Remove & Install
Notes: None

0.3
Remove 0.1
Clean 0.1
Clean Crankcase Breather
Install 0.1

1317 030 Crankcase Breather, Test After Repair
Notes: None

0.3

Test After Repair Crankcase Breather

1317 035 Crankcase Breather, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Crankcase Breather

1317 074 Crankcase Breather, Wash
Notes: None

0.3
Page 56 of 111
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Wash 0.3
Wash Crankcase Breather

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: None

0.9
Adjust 0.9
Adjust Eng Oil Level Ga/Dipstick

1326 030 Eng Oil Level Ga/Dipstick, Test After Repair
Notes: None

0.3

Test After Repair Eng Oil Level Ga/Dipstick

1326 035 Eng Oil Level Ga/Dipstick, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Eng Oil Level Ga/Dipstick

1326 074 Eng Oil Level Ga/Dipstick, Wash
Notes: None

0.3
Wash 0.3
Wash Eng Oil Level Ga/Dipstick

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
Page 57 of 111
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0.2
Take & Analyze S-O-S From 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 044 Engine Oil, Drain & Refill
Notes:  Drain and Refill is performed while doing other work.
0.5
Drain 0.3
Remove Bottom Guard, Access Cover
Drain Engine Oil
Refill 0.2
Refill Engine Oil
Install Bottom Guard, Access Cover

1348 082 PX Engine Oil, Measure, Pressure(S)
Notes: None

0.3
Measure 0.3
Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
Notes: None

0.3
Crack/Leak Test 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
Notes: None

0.5
Diagnostic Test 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test
Page 58 of 111
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1350 046 Engine Cooling System, Flush
Notes:  Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use (1350-046-ES-).
1.7
Flush 1.7
Flush Engine Cooling System

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes:  This code does not include draining old antifreeze and refilling with new.
1.3
Flush 1.3
Flush Engine Cooling System, Excludes Some R&I

1350 046 WD Engine Cooling System, Flush, With Dynamometer Test
Notes: None

0.6
Flush 0.6
Flush Engine Cooling System, With Dynamometer Test

1351 010 PKG Radiator & Oil Cooler, Remove & Install, Package
Notes:  If required, add code (1351-017--) to Disassemble and Assemble Radiator & Oil Cooler.
5.2
Remove 2.4
Lift & Block Blade
Page 59 of 111
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Install Hood, Lift
Remove Hood
Remove Fan, Guard
Clean 0.1
Install 2.7
Install Hood
Remove Hood, Lift
Install Fan, Guard

1351 017 Radiator & Oil Cooler, Disassemble & Assemble
Notes: None

1.2
Disassemble 0.4
Lift, Block & Lower Radiator & Oil Cooler
Separate Fan Guard, Wiring Harness
Remove Fan Guard, Remaining
Page 60 of 111
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Remove Expansion Tank, Bolt(S)
Remove Expansion Tank
Remove Radiator & Oil Cooler, Hose(S), Set (All)
Install Radiator & Oil Cooler, Lift, Remaining
Remove Radiator & Oil Cooler, Mounting, Set (All)
Remove Radiator Enclosure/Shroud
Install Hydraulic Oil Cooler, Lift
Remove Hydraulic Oil Cooler, Bolt(S), Set (All)
Remove Hydraulic Oil Cooler
Remove Radiator Grille
Clean 0.3
Clean Radiator & Oil Cooler, Compartment
Clean Hydraulic Oil Cooler
Clean Radiator
Assemble 0.5
Install Radiator Grille
Install Hydraulic Oil Cooler
Install Hydraulic Oil Cooler, Bolt(S), Set (All)
Remove Hydraulic Oil Cooler, Lift
Install Radiator Enclosure/Shroud
Install Radiator & Oil Cooler, Mounting, Set (All)
Remove Radiator & Oil Cooler, Lift, Remaining
Install Expansion Tank
Install Expansion Tank, Bolt(S)
Install Fan Guard, Remaining
Install Radiator & Oil Cooler, Hose(S), Set (All)
Connect Fan Guard, Wiring Harness

1354 010 Expansion Tank, Remove & Install
Notes: None

1.1
Remove 0.6
Separate Expansion Tank, Hose(S), Set (All)
Remove Expansion Tank, Bolt(S), Set (All)
Remove Expansion Tank
Clean 0.1
Install 0.4
Install Expansion Tank
Install Expansion Tank, Bolt(S), Set (All)
Connect Expansion Tank, Hose(S), Set (All)
Page 61 of 111
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1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None

0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None

0.3
Diagnostic Test 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None

0.3
Wash 0.3
Wash Thermostat/Water Temp Reg

1356 010 Fan, Remove & Install
Notes: None

0.9
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Remove 0.6
Loosen Belt Tensioner
Remove Fan, Guard
Remove Fan, Bolt(S), Set (All)
Remove Fan
Install 0.3
Install Fan
Install Fan, Bolt(S), Set (All)
Install Fan, Guard
Tighten Belt Tensioner

1356 082 VF Fan, Measure, Speed
0.3
Measure 0.3
Measure Fan, Speed

1358 035 Belt Tensioner, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Belt Tensioner

1359 035 Fan Drive, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Fan Drive

1361 010 Water Pump, Remove & Install
1.1
Page 63 of 111
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Remove 0.5
Separate Water Pump, Hose(S)
Remove Water Pump, Cover
Remove Water Pump, Bolt(S), Set (All)
Remove Water Pump
Clean 0.1
Clean Water Pump, Gasket
Install 0.5
Install Water Pump, Gasket
Install Water Pump
Install Water Pump, Cover
Install Water Pump, Bolt(S), Set (All)
Connect Water Pump, Hose(S)

1361 030 Water Pump, Test After Repair
Notes: None

0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None

0.3
Wash 0.3
Wash Water Pump
Page 64 of 111
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1361 535 PX Water Pump, Check, Pressure(S)
0.3
Check 0.3
Check Water Pump, Pressure(S)

1378 030 Engine Oil Cooler, Test After Repair
Notes: None

0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes:  This is an external leak test.
0.6
Crack/Leak Test 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None

0.3
Wash 0.3
Wash Engine Oil Cooler
Page 65 of 111
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1382 034 Radiator Cap, Crack/Leak Test
Notes:  This is an external leak test.
0.2
Crack/Leak Test 0.2

Crack/Leak Test Radiator Cap

1393 010 Water Temp Regulator Hsg, Remove & Install
Notes: None

0.7
Remove 0.3
Separate Water Temp Regulator Hsg, Hose(S)
Remove Water Temp Regulator Hsg, Bolt(S), Set (All)
Remove Water Temp Regulator Hsg, Housing
Clean 0.1
Clean Water Temp Regulator Hsg
Install 0.3
Install Water Temp Regulator Hsg, Housing
Install Water Temp Regulator Hsg, Bolt(S), Set (All)
Connect Water Temp Regulator Hsg, Hose(S)

1395 044 Engine Coolant, Drain & Refill
0.7
Drain 0.3
Clean 0.1
Refill 0.3
Page 66 of 111
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1395 081 Engine Coolant, Test
Notes: None

0.2
Test 0.2
Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
Notes: None

0.2
Measure 0.2
Measure Engine Coolant, Temperature(S)

1397 010 Serpentine Belt, Remove & Install
Notes: None

0.4
Remove 0.3
Loosen Belt Tensioner
Remove Serpentine Belt
Install 0.1
Tighten Belt Tensioner
Install Serpentine Belt

1397 025 Serpentine Belt, Adjust
Notes: None

0.2
Adjust 0.2
Adjust Serpentine Belt
Page 67 of 111
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1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
Notes: None

0.2
Diagnostic Test 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 010 CE Battery, Remove & Install, Center
Notes:  Battery location is under the cab.
0.7
Remove 0.4
Open Cab Door
Remove Floormat
Separate Battery, Wiring Harness, Remaining
Remove Battery, Mounting, Remaining
Remove Battery, Center
Install 0.3
Install Battery, Center
Install Battery, Mounting, Remaining
Connect Battery, Wiring Harness, Remaining
Install Floormat
Close Cab Door

1401 010 QS Battery, Remove & Install, Right Side
Notes:  Battery location is behind the right rear enclosure door.
0.2
Remove 0.1
Open Compartment Door, Right Side
Separate Battery, Wiring Harness
Remove Battery, Mounting
Remove Battery, Right Side
Install 0.1
Install Battery, Right Side
Install Battery, Mounting
Connect Battery, Wiring Harness
Close Compartment Door, Right Side
Page 68 of 111
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1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
Notes: None

0.2
Diagnostic Test 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes: None

0.6
Remove 0.4
Separate Alternator, Wiring Harness, Set (All)
Remove Alternator, Bolt(S), Set (All)
Remove Alternator
Install 0.2
Install Alternator
Install Alternator, Bolt(S), Set (All)
Connect Alternator, Wiring Harness, Set (All)

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes:  Claim this code when removing and installing the receptacle or seal at the cylinder head, where the internal and external harnesses
plug in.
0.3

Remove & Install Wiring Harness, Seal

1408 030 Wiring Harness, Test After Repair
Notes: None

0.3

Test After Repair Wiring Harness
Page 69 of 111
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1408 035 Wiring Harness, Troubleshoot
Notes: None

0.6
Troubleshoot 0.6
Troubleshoot Wiring Harness

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None

0.1
Replace 0.1
Replace Wiring Harness, 3-Pin Connector

Notes: None

0.4
Replace 0.4

Notes: None

1.1
Replace 1.1

1408 510 C7P Wiring Harness, Replace, 70-Pin Connector
Notes: None

1.6
Replace 1.6
Page 70 of 111
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1408 510 SA Wiring Harness, Replace, Seal
Notes:  Claim this code when replacing the receptacle or seal at the cylinder head, where the internal and external harnesses plug in.
0.3
Replace 0.3
Replace Wiring Harness, Seal

1408 535 SHR Wiring Harness, Check, Short
Notes: None

0.1
Check 0.1
Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)
Run Ignition System, Using Ecap / Et
Check Electrical Test Equipment, Parameters/Diagnostics
Modify Wiring Harness, Using Ecap / Et

1412 010 S Glow Plug, Remove & Install, Set (All)
Notes: None

0.8
Remove 0.4
Open Engine Enclosure, Right Rear
Open Engine Enclosure, Door, One Side
Remove Serpentine Belt, Access Cover, Both Sides
Open Engine Enclosure, Left Rear
Separate Air Inlet, Tube, Set (All)
Remove Clean Gas Induction Valve, Sensor, Set (All)
Separate Crankcase Breather, Hose(S), One Or Both
Remove Air Inlet, Bolt(S)
Remove Air Inlet, Sensor, Remaining
Remove Air Inlet, Mounting
Separate Glow Plug, Wiring Harness
Remove Glow Plug, Nut(S), Set (All)
Remove Glow Plug, Bar
Remove Glow Plug, Set (All)
Clean 0.2
Install 0.4
Install Glow Plug, Set (All)
Page 71 of 111
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Install Glow Plug, Bar
Install Glow Plug, Nut(S), Set (All)
Connect Glow Plug, Wiring Harness
Install Air Inlet, Mounting
Install Air Inlet, Sensor, Remaining
Install Air Inlet, Bolt(S)
Connect Crankcase Breather, Hose(S), One Or Both
Install Clean Gas Induction Valve, Sensor, Set (All)
Connect Air Inlet, Tube, Set (All)
Install Serpentine Belt, Access Cover, Both
Close Engine Enclosure, Door, One Side
Close Engine Enclosure, Right Rear
Close Engine Enclosure, Left Rear

1453 010 Electric Starting Motor, Remove & Install
Notes: None

1.2
Remove 0.7
Remove Air Conditioner Lines, Clamp
Remove Electric Starting Motor, Bracket
Separate Electric Starting Motor, Wiring Harness, Set (All)
Remove Electric Starting Motor, Bolt(S), Set (All)
Remove Electric Starting Motor
Install 0.5
Install Electric Starting Motor
Install Electric Starting Motor, Bolt(S), Set (All)
Connect Electric Starting Motor, Wiring Harness, Set (All)
Install Electric Starting Motor, Bracket
Install Air Conditioner Lines, Clamp

1702 030 Fuel Manifold, Test After Repair
Notes: None

0.3

Test After Repair Fuel Manifold

1702 035 Fuel Manifold, Troubleshoot
Page 72 of 111
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Notes: None

0.5
Troubleshoot 0.5
Troubleshoot Fuel Manifold

1702 074 Fuel Manifold, Wash
Notes: None

0.3
Wash 0.3
Wash Fuel Manifold

1718 010 Fuel Pressure Sensor, Remove & Install
Notes: None

0.2
Remove 0.1
Separate Fuel Pressure Sensor, Wiring Harness
Remove Fuel Pressure Sensor
Install 0.1
Install Fuel Pressure Sensor
Connect Fuel Pressure Sensor, Wiring Harness

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
Page 73 of 111
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1.9
Remove 1.0
Separate Refrigerant Compressor, Hose(S), Both
Remove Refrigerant Compressor
Install 0.9
Install Refrigerant Compressor
Connect Refrigerant Compressor, Hose(S), Both
Vacuum Refrigerant
Charge Refrigerant

1805 010 Refrigerant Condenser, Remove & Install
Notes: None

2.1
Remove 1.1
Remove Refrigerant Condenser, Cover
Separate Refrigerant Condenser, Hose(S), Both
Remove Refrigerant Condenser, Guard
Separate Refrigerant Condenser, Wiring Harness, Set (All)
Remove Refrigerant Condenser, Bolt(S), Set (All)
Remove Refrigerant Condenser
Install 1.0
Install Refrigerant Condenser
Install Refrigerant Condenser, Bolt(S), Set (All)
Connect Refrigerant Condenser, Wiring Harness, Set (All)
Install Refrigerant Condenser, Guard
Connect Refrigerant Condenser, Hose(S), Both
Install Refrigerant Condenser, Cover
Vacuum Refrigerant
Charge Refrigerant
Page 74 of 111
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1809 597 Refrigerant, Evacuate & Charge
Notes: None

1.5
Evacuate & Save 0.8

Charge 0.7
Vacuum Refrigerant
Charge Refrigerant

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes: None

0.9
Remove 0.4
Separate Fuel System, Tube, Limited Quantity
Separate Eng Electronic Cont Mod, Wiring Harness, Set (All)
Remove Eng Electronic Cont Mod, Bolt(S), Set (All)
Remove Eng Electronic Cont Mod
Install 0.5
Install Eng Electronic Cont Mod
Install Eng Electronic Cont Mod, Bolt(S), Set (All)
Connect Eng Electronic Cont Mod, Wiring Harness, Set (All)
Connect Fuel System, Tube, Limited Quantity

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
Notes: None

0.5
Adjust 0.5
Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
Page 75 of 111
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0.5

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None

1.2
Troubleshoot 1.2
Troubleshoot Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes:  This code applies for 1998 and earlier models only.
0.0
Wash 0.0
Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
Notes: None

1.0
Test 1.0
Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
Notes: None

0.2
Obtain 0.2
Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
Page 76 of 111
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0.5
Reprogram 0.5
Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment

1906 010 Water Temperature Sensor, Remove & Install
Notes: None

0.4
Remove 0.2
Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.2
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness

1912 025 Eng Speed/Timing Sensor, Adjust
Notes:  For Adjust, use this code for (1202-010-PSN) or (1210-010-PSN).
0.5
Adjust 0.5
Adjust Eng Speed/Timing Sensor

1912 030 Eng Speed/Timing Sensor, Test After Repair
Notes:  For Test After Repair, use this code for (1202-010-PSN-) or (1210-010-PSN-).
0.3

Test After Repair Eng Speed/Timing Sensor

1912 035 Eng Speed/Timing Sensor, Troubleshoot
Notes:  For Troubleshoot, use this code for (1202-010-PSN-) or (1210-010-PSN-).
Page 77 of 111
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0.6
Troubleshoot 0.6
Troubleshoot Eng Speed/Timing Sensor

1912 074 Eng Speed/Timing Sensor, Wash
Notes:  For Wash, use this code for (1202-010-PSN-) or (1210-010-PSN-).
0.3
Wash 0.3
Wash Eng Speed/Timing Sensor

1917 010 Boost Pressure Sensor, Remove & Install
Notes: None

0.2
Remove 0.1
Separate Boost Pressure Sensor, Wiring Harness
Remove Boost Pressure Sensor
Install 0.1
Install Boost Pressure Sensor
Connect Boost Pressure Sensor, Wiring Harness

1917 081 Boost Pressure Sensor, Test
Notes: None

0.3
Test 0.3
Test Boost Pressure Sensor

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None

0.2
Remove 0.1
Page 78 of 111
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Separate Inlet Air Temp Sensor, Wiring Harness
Remove Inlet Air Temp Sensor
Install 0.1
Install Inlet Air Temp Sensor
Connect Inlet Air Temp Sensor, Wiring Harness

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None

0.2
Remove 0.1
Separate Atmospheric Press Sensor, Wiring Harness
Remove Atmospheric Press Sensor
Install 0.1
Install Atmospheric Press Sensor
Connect Atmospheric Press Sensor, Wiring Harness

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None

0.2
Remove 0.1
Separate Eng Oil Pressure Sensor, Wiring Harness
Remove Eng Oil Pressure Sensor
Install 0.1
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring Harness

3208 010 Hydrostatic Main Cont Vlv, Remove & Install
Notes:  If required, add code (5095-044--) for Drain and Refill Hydraulic Oil.
2.8
Remove 1.4
Page 79 of 111
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Remove Floormat
Remove ROPS/FOPS Cab, Access Cover
Remove Heater & Air Conditioner, Hose(S), Both
Separate Hydrostatic Main Cont Vlv, Hose(S), Set (All)
Separate Hydrostatic Main Cont Vlv, Wiring Harness, Set (All)
Install Hydrostatic Main Cont Vlv, Lift
Remove Hydrostatic Main Cont Vlv, Bolt(S), Set (All)
Remove Hydrostatic Main Cont Vlv
Install 1.4
Install Hydrostatic Main Cont Vlv
Install Hydrostatic Main Cont Vlv, Bolt(S), Set (All)
Remove Hydrostatic Main Cont Vlv, Lift
Connect Hydrostatic Main Cont Vlv, Hose(S), Set (All)
Connect Hydrostatic Main Cont Vlv, Wiring Harness, Set (All)
Install Heater & Air Conditioner, Hose(S), Both
Install ROPS/FOPS Cab, Access Cover
Install Floormat

4050 010 E Final Drive, Remove & Install, Each
Notes:  If required, add code (4050-017-OF-E) for D&A Final Drive, Off Machine, Each.
 If required, add code (4050-017-PZ-E) for D&A Final Drive (Partial) On Machine, Each.
 If required, add code (5095-044--) for Drain and Refill Hydraulic Oil.
6.8
Remove 3.0
Raise Machine, Undercarriage
Remove Access Panel, Tensioner
Loosen Track Adjuster, Tensioner
Remove Track Shoe, Limited Quantity
Install Undercarriage Tools, System One
Separate Track Assembly
Remove Track Assembly
Turn/Reposition Final Drive
Drain Final Drive, Oil, Each
Remove Hyd Propel/Drive Motor, Access Cover, Both
Remove Bottom Guard, Rear
Separate Hyd Propel/Drive Motor, Hose(S), Set (All)
Separate Hyd Propel/Drive Motor, Wiring Harness
Remove Hyd Propel/Drive Motor, Bolt(S), Set (All)
Remove Hyd Propel/Drive Motor
Separate Parking Brake, Hose(S)
Remove Parking Brake
Remove Final Drive, Bolt(S), Remaining
Install Final Drive, Lift
Remove Final Drive
Clean 0.6
Clean Track Shoe, Limited Quantity
Clean Track Assembly, Cartridge
Clean Track Assembly, Link, Both
Clean Hyd Propel/Drive Motor
Clean Hyd Propel/Drive Motor, Hose(S)
Clean Parking Brake, Bore
Clean Final Drive
Page 80 of 111
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Clean Bottom Guard, Rear
Install 3.2
Install Final Drive
Install Final Drive, Bolt(S), Remaining
Remove Final Drive, Lift
Install Parking Brake
Connect Parking Brake, Hose(S)
Install Hyd Propel/Drive Motor
Install Hyd Propel/Drive Motor, Bolt(S), Set (All)
Connect Hyd Propel/Drive Motor, Hose(S), Set (All)
Connect Hyd Propel/Drive Motor, Wiring Harness
Install Bottom Guard, Rear
Install Hyd Propel/Drive Motor, Access Cover, Both
Refill Final Drive, Oil, Each
Install Track Assembly
Connect Track Assembly
Remove Undercarriage Tools, System One
Lower Machine, Undercarriage
Install Track Shoe, Limited Quantity
Tighten Track Adjuster, Plug(S)
Tighten Track Adjuster, Tensioner
Test/Check & Adjust Track Assembly
Install Access Panel, Tensioner

4050 017 OF E Final Drive, Disassemble & Assemble, Off Machine, Each
Notes:  This D&A was done on the bench.
2.0
Disassemble 0.4
Remove Final Drive, Bolt(S), Set (All)
Remove Final Drive, Cover
Remove Final Drive, Gear
Remove Final Drive, Planetary Set One
Remove Final Drive, Ring Gear
Remove Final Drive, Driven Gear
Remove Final Drive, Planetary Set Two
Remove Final Drive, Coupling
Separate Final Drive Hub
Remove Duo-Cone Seal
Clean 0.5
Clean Final Drive, Cover
Clean Final Drive Hub, Driven Gear
Clean FD Plan Crr Hub & Ring Gr
Clean Final Drive Gears, Bolt(S), Set (All)
Clean Final Drive Hub
Assemble 1.1
Install Duo-Cone Seal
Connect Final Drive Hub
Install Final Drive, Coupling
Install Final Drive, Planetary Set Two
Install Final Drive, Ring Gear
Install Final Drive, Driven Gear
Install Final Drive, Planetary Set One
Install Final Drive, Gear
Install Final Drive, Cover
Install Final Drive, Bolt(S), Set (All)
Page 81 of 111
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4050 017 PZ E Final Drive, Disassemble & Assemble, Partial, Each
Notes:  This D&A was done on machine and did not include the R&I of the Duo Cone Seal.
2.1
Disassemble 0.6
Remove Final Drive, Bolt(S), Set (All)
Remove Final Drive, Cover
Remove Final Drive, Gear
Remove Final Drive, Planetary Set One
Remove Final Drive, Ring Gear
Remove Final Drive, Driven Gear
Remove Final Drive, Planetary Set Two
Clean 0.4
Clean Final Drive, Cover
Clean Final Drive Hub, Driven Gear
Clean FD Plan Crr Hub & Ring Gr
Clean Final Drive Gears, Bolt(S), Set (All)
Assemble 1.1
Install Final Drive, Planetary Set Two
Install Final Drive, Ring Gear
Install Final Drive, Driven Gear
Install Final Drive, Planetary Set One
Install Final Drive, Gear
Install Final Drive, Cover
Install Final Drive, Bolt(S), Set (All)

4050 044 OC E Final Drive, Drain & Refill, Oil, Each
0.8
Drain 0.4
Refill 0.4

4154 010 E Carrier Roller, Remove & Install, Each
Notes: None

0.7
Remove 0.2
Install Track Assembly, Lift
Remove Carrier Roller
Page 82 of 111
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Remove Carrier Roller Bracket
Clean 0.3
Clean Carrier Roller Bracket
Clean Carrier Roller
Install 0.2
Install Carrier Roller Bracket
Install Carrier Roller
Remove Track Assembly, Lift

4155 010 SY1 E Sprocket Segment, Remove & Install, System One, Each
Notes: None

3.2
Remove 0.9
Remove Sprocket Dust Guard, Both
Remove Track Guide/Guard, Outer, First One
Remove Sprocket Segment, Bolt(S), Set (All)
Remove Sprocket Segment
Clean 0.2
Clean Sprocket Segment
Install 2.1
Install Sprocket Segment
Install Sprocket Segment, Bolt(S), Set (All)
Install Sprocket Dust Guard, Both
Install Track Guide/Guard, Outer, First One

4158 010 E Recoil Spring, Remove & Install, Each
Notes:
None
Page 83 of 111
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3.6
Remove 1.3
Turn/Reposition Idler/Idler Wheel
Remove Track Guide/Guard, Bolt(S), Set (All)
Remove Recoil Spring, Access Cover
Remove Track Guide/Guard, Center
Remove Track Roller, Limited Quantity
Install Recoil Spring, Lift
Remove Recoil Spring, Bolt(S), Set (All)
Remove Recoil Spring
Clean 0.3
Install Anti-Seize Compounds, Bolt(S), Limited Quantity
Clean Track Roller Frame
Install 2.0
Install Recoil Spring
Install Recoil Spring, Bolt(S), Set (All)
Remove Recoil Spring, Lift
Install Track Roller, Limited Quantity
Install Track Guide/Guard, Center, One Side
Install Track Guide/Guard, Bolt(S), Set (All)
Install Recoil Spring, Access Cover
Turn/Reposition Idler/Idler Wheel

4159 010 SY1 E Idler/Idler Wheel, Remove & Install, System One, Each
Notes: None

2.1
Remove 0.6
Page 84 of 111
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Remove Idler/Idler Wheel, Guard, Set (All)
Install Idler/Idler Wheel, Lift
Remove Idler/Idler Wheel
Clean 0.3
Clean Track Roller Frame
Install 1.2
Install Idler/Idler Wheel
Remove Idler/Idler Wheel, Lift
Install Idler/Idler Wheel, Guard, Set (All)

4169 010 SY1 E Track Link Assembly (S&L), Remove & Install, System One, Each
Notes: None

2.1
Separate 0.6
Clean 0.2
Connect 1.3

4169 029 SY1 E Track Link Assembly (S&L), Separate & Connect, System One, Each
Notes:
None
Page 85 of 111
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1.6
Separate 0.5
Clean 0.2
Connect 0.9

4170 036 H Track Assembly, Test/Check & Adjust, One Side
Notes: None

0.2
Test/Check & Adjust 0.2


4172 010 C Track Shoe, Remove & Install, Each Section
Notes: None

0.4
Remove 0.1
Remove Track Shoe, Each Section
Clean 0.1
Clean Track Shoe, Each Section
Clean Track Shoe, Bolt(S), Each Section
Install 0.2
Install Track Shoe, Each Section
Page 86 of 111
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4177 010 CE H Track Guide/Guard, Remove & Install, Center, One Side
Notes: None

0.6
Remove 0.2
Remove Track Guide/Guard, Bolt(S), Set (All)
Remove Track Guide/Guard, Center, One Side
Clean 0.1
Install 0.3
Install Track Guide/Guard, Center, One Side
Install Track Guide/Guard, Bolt(S), Set (All)

4177 010 RE H Track Guide/Guard, Remove & Install, Rear, One Side
Notes: None

0.4
Remove 0.2
Remove Track Guide/Guard, Rear, First One
Remove Track Guide/Guard, Rear, Remaining
Clean 0.1
Install 0.1
Install Track Guide/Guard, Rear, Remaining
Install Track Guide/Guard, Rear, First One

4180 010 E Track Roller, Remove & Install, Each
Notes:  If required, add code (4177-010-CE-H) for R&I Track Guide/Guard, Center, One Side.
 If required, add code (4177-010-RE-H) for R&I Track Guide/Guard, Rear, One Side.
0.6
Remove 0.2
Remove Track Roller, Bolt(S)
Remove Track Roller
Clean 0.1
Page 87 of 111
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Install 0.3
Install Track Roller
Install Track Roller, Bolt(S)

4267 010 Parking Brake, Remove & Install
Notes:  If required, add code (5095-044--) for Drain & Refill Hydraulic Oil.
3.9
Remove 2.0
Separate Parking Brake, Hose(S)
Remove Parking Brake
Clean 0.3
Install 1.6
Install Parking Brake
Connect Parking Brake, Hose(S)

4350 010 NP O Hydrostatic Drive, Remove & Install, Pump, Both
7.6
Remove 4.2
Remove Floormat
Separate Winch Hydraulic Pump, Hose(S), Set (All)
Separate Winch Hydraulic Pump, Wiring Harness, Set (All)
Page 88 of 111
8/9/2012
Separate Hyd Propel/Drive Motor, Hose(S), Both Sides
Install Winch Hydraulic Pump, Lift
Remove Winch Hydraulic Pump, Bolt(S), Set (All)
Remove Winch Hydraulic Pump
Separate Hydrostatic Drive, Hose(S), Set (All)
Separate Hydrostatic Drive, Wiring Harness, Set (All)
Install Hydrostatic Drive, Lift
Remove Hydrostatic Drive, Bolt(S), Set (All)
Remove Hydrostatic Drive
Clean 0.4
Clean Hydrostatic Drive, Pump, Both
Clean Winch Hydraulic Pump
Install 3.0
Install Hydrostatic Drive
Install Hydrostatic Drive, Bolt(S), Set (All)
Remove Hydrostatic Drive, Lift
Connect Hydrostatic Drive, Hose(S), Set (All)
Connect Hydrostatic Drive, Wiring Harness, Set (All)
Install Winch Hydraulic Pump
Remove Winch Hydraulic Pump, Lift
Install Winch Hydraulic Pump, Bolt(S), Set (All)
Connect Winch Hydraulic Pump, Hose(S), Set (All)
Connect Winch Hydraulic Pump, Wiring Harness, Set (All)
Connect Hyd Propel/Drive Motor, Hose(S), Both Sides
Install Floormat

4350 010 QC Hydrostatic Drive, Remove & Install, Coupling
9.9
Remove 4.3
Lift & Block Blade
Page 89 of 111
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Install Hood, Lift
Remove Hood
Remove Fan, Guard
Remove Engine
Remove Flexible Coupling, Bolt(S), Set (All)
Remove Hydrostatic Drive, Coupling
Clean 0.4
Install 5.2
Install Hydrostatic Drive, Coupling
Install Flexible Coupling, Bolt(S)
Install Engine
Remove Engine, Lift
Install Hood
Remove Hood, Lift
Page 90 of 111
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Install Fan, Guard

4351 010 E Hyd Propel/Drive Motor, Remove & Install, Each
2.8
Remove 1.5
Clean 0.3
Install 1.0

5050 553 PX Hydraulic System, Release, Pressure(S)
Notes: None

0.1
Release 0.1

5051 010 MV Hydraulic Control Valve, Remove & Install, Main
Page 91 of 111
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1.8
Remove 1.0
Separate Hydraulic Control Valve, Wiring Harness, Set (All)
Remove Hydraulic Control Valve, Clamp
Separate Hydraulic Control Valve, Tube, Set (All)
Remove Hydraulic Control Valve, Bolt(S), Set (All)
Remove Hydraulic Control Valve, Main
Install 0.8
Install Hydraulic Control Valve, Main
Install Hydraulic Control Valve, Bolt(S), Set (All)
Connect Hydraulic Control Valve, Tube, Set (All)
Install Hydraulic Control Valve, Clamp
Connect Hydraulic Control Valve, Wiring Harness, Set (All)

5056 010 Hydraulic Tank, Remove & Install
Notes: None

7.4
Remove 3.6
Drain Hydraulic Oil
Remove Sweeps, Rear
Remove Floormat
Install Cab, Lift
Remove Cab
Remove Hydraulic Tank, Filler
Remove Hydraulic Tank, Bolt(S), Set (All)
Separate Hydraulic Tank, Wiring Harness
Page 92 of 111
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Separate Hydraulic Tank, Hose(S), Set (All)
Remove Hydraulic Tank
Clean 0.2
Clean Hydraulic Tank
Install 3.6
Install Hydraulic Tank
Install Hydraulic Tank, Bolt(S), Set (All)
Connect Hydraulic Tank, Hose(S), Set (All)
Install Hydraulic Tank, Filler
Connect Hydraulic Tank, Wiring Harness
Install Cab
Remove Cab, Lift
Install Floormat
Vacuum Refrigerant
Charge Refrigerant

5068 010 BA Hydraulic Oil Filter, Remove & Install, Base
Notes: None

0.4
Remove 0.2
Open Access Panel, Left Rear
Remove Hydraulic Oil Filter
Separate Hydraulic Oil Filter, Hose(S), Both
Separate Hydraulic Oil Filter, Wiring Harness
Remove Hydraulic Oil Filter, Base
Install 0.2
Install Hydraulic Oil Filter, Base
Connect Hydraulic Oil Filter, Hose(S), Both
Connect Hydraulic Oil Filter, Wiring Harness
Page 93 of 111
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Install Hydraulic Oil Filter
Close Access Panel, Left Rear

5068 010 PWT Hydraulic Oil Filter, Remove & Install, Power Train
Notes: None

0.2
Remove 0.1
Remove Hydraulic Oil Filter
Install 0.1
Install Hydraulic Oil Filter

5084 010 Implement Pump, Remove & Install
0.9
Remove 0.4
Remove Heater Hose/Lines, Clamp, Limited Quantity
Separate Implement Pump, Tube, Both
Remove Implement Pump, Bolt(S), Set (All)
Remove Implement Pump
Clean 0.1
Clean Implement Pump
Install 0.4
Install Implement Pump
Install Implement Pump, Bolt(S), Set (All)
Connect Implement Pump, Tube, Both
Install Heater Hose/Lines, Clamp, Limited Quantity

5095 044 Hydraulic Oil, Drain & Refill
0.7
Drain 0.5
Drain Hydraulic Oil
Refill 0.2
Page 94 of 111
8/9/2012

5104 010 Tilt Cylinder, Remove & Install
Notes: None

0.7
Remove 0.3
Remove Tilt Cylinder, Guard, Limited Quantity
Separate Tilt Cylinder, Hose(S), Limited Quantity
Install Tilt Cylinder, Lift, Limited Quantity
Remove Tilt Cylinder, Pin, Both
Install 0.4
Install Tilt Cylinder, Pin, Both
Remove Tilt Cylinder, Lift, Limited Quantity
Connect Tilt Cylinder, Hose(S), Limited Quantity
Install Tilt Cylinder, Guard, Limited Quantity
Refill Hydraulic Oil, Partial

5104 010 PWP Tilt Cylinder, Remove & Install, Power Pitch
Notes: None

0.6
Remove 0.3
Remove Tilt Cylinder, Guard, First One
Separate Tilt Cylinder, Hose(S), Both
Remove Tilt Cylinder, Bolt(S), Both Sides
Install Tilt Cylinder, Lift
Remove Tilt Cylinder, Power
Install 0.3
Install Tilt Cylinder, Power
Install Tilt Cylinder, Bolt(S), Both Sides
Connect Tilt Cylinder, Hose(S), Both
Install Tilt Cylinder, Guard, First One

5164 010 Winch Hydraulic Pump, Remove & Install
3.5
Remove 1.9
Page 95 of 111
8/9/2012
Remove Floormat
Separate Winch Hydraulic Pump, Hose(S), Set (All)
Separate Winch Hydraulic Pump, Wiring Harness, Set (All)
Separate Hyd Propel/Drive Motor, Hose(S), Both Sides
Install Winch Hydraulic Pump, Lift
Remove Winch Hydraulic Pump, Bolt(S), Set (All)
Remove Winch Hydraulic Pump
Clean 0.1
Clean Winch Hydraulic Pump
Install 1.5
Install Winch Hydraulic Pump
Remove Winch Hydraulic Pump, Lift
Install Winch Hydraulic Pump, Bolt(S), Set (All)
Connect Winch Hydraulic Pump, Hose(S), Set (All)
Connect Winch Hydraulic Pump, Wiring Harness, Set (All)
Connect Hyd Propel/Drive Motor, Hose(S), Both Sides
Install Floormat

5177 010 Winch Oil Filter, Remove & Install
Notes: None

0.2
Remove 0.1
Remove Winch Oil Filter
Install 0.1
Install Winch Oil Filter

5177 010 BA Winch Oil Filter, Remove & Install, Base
Notes: None

0.4
Remove 0.2
Separate Hydraulic Oil Filter, Hose(S), Both
Separate Hydraulic Oil Filter, Wiring Harness
Remove Hydraulic Oil Filter, Base
Install 0.2
Install Hydraulic Oil Filter, Base
Connect Hydraulic Oil Filter, Hose(S), Both
Connect Hydraulic Oil Filter, Wiring Harness
Page 96 of 111
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5705 010 QS Joystick, Remove & Install, Right Side
Notes: None

0.4
Remove 0.2
Remove Joystick, Panel/Trim/Molding
Separate Joystick, Wiring Harness
Remove Joystick, Nut(S), Set (All)
Remove Joystick, Right Side
Install 0.2
Install Joystick, Right Side
Install Joystick, Nut(S), Set (All)
Connect Joystick, Wiring Harness
Install Joystick, Panel/Trim/Molding

5705 010 S4 E Joystick, Remove & Install, Support, Each
Notes: None

0.3
Remove 0.1
Separate Joystick, Wiring Harness, Set (All)
Remove Seat Assembly, Bolt(S), Limited Quantity
Remove Joystick, Support
Install 0.2
Install Joystick, Support
Install Seat Assembly, Bolt(S), Limited Quantity
Connect Joystick, Wiring Harness, Set (All)

5705 010 ZL Joystick, Remove & Install, Left Side
Notes: None

0.4
Remove 0.2
Remove Joystick, Panel/Trim/Molding
Separate Joystick, Wiring Harness
Remove Joystick, Nut(S), Set (All)
Remove Joystick, Left Side
Install 0.2
Install Joystick, Left Side
Install Joystick, Nut(S), Set (All)
Connect Joystick, Wiring Harness
Install Joystick, Panel/Trim/Molding
Page 97 of 111
8/9/2012
6060 010 Blade, Remove & Install
Notes: None

1.6
Remove 0.8
Install C-Frame, Lift
Install Blade, Lift
Separate Blade, Cylinder, Remaining
Remove C-Frame Pivot, Bearing Cap(S)
Remove Blade
Install 0.8
Install Blade
Install C-Frame Pivot, Bearing Cap(S)
Connect Blade, Cylinder, Remaining
Remove C-Frame, Lift
Remove Blade, Lift

6063 010 C-Frame, Remove & Install
Notes: None

3.8
Remove 2.0
Install C-Frame, Lift
Install Blade, Lift
Separate Blade, Cylinder, Remaining
Remove C-Frame Pivot, Bearing Cap(S)
Remove Blade
Separate Hydraulic Cylinders, Lift, Both Sides
Install C-Frame, Lift, Both Sides
Separate C-Frame, Hose(S), One Side
Separate C-Frame, Wiring Harness
Separate C-Frame, Hose(S), Remaining
Page 98 of 111
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Remove C-Frame, Bolt(S), Set (All)
Remove C-Frame
Install 1.8
Install C-Frame
Install C-Frame, Bolt(S), Set (All)
Connect C-Frame, Wiring Harness
Remove C-Frame, Lift, Both Sides
Connect C-Frame, Hose(S), Remaining
Connect Hydraulic Cylinders, Lift, Both Sides
Connect C-Frame, Hose(S), One Side
Install Blade
Install C-Frame Pivot, Bearing Cap(S)
Connect Blade, Cylinder, Remaining
Remove C-Frame, Lift
Remove Blade, Lift

7000 074 Machine, Wash
Notes:  This time is for a complete exterior wash of the machine, as necessary, prior to a major repair.
0.9
Wash 0.9
Wash Machine

7000 074 MN Machine, Wash, Minor
Notes:  This time is for a localized washing around an individual component to prevent contamination.
0.5
Wash 0.5
Wash Machine, Minor

7000 552 Machine, Tow
Notes:  Claim actual reasonable time to manuever inoperative machine into shop.
0.0
Tow 0.0
Tow Machine

7056 010 FR Counterweight, Remove & Install, Front
Notes: None
Page 99 of 111
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0.4
Remove 0.1
Lift & Block Blade
Install 0.3

7105 010 Fixed Drawbar, Remove & Install
Notes: None

0.4
Remove 0.2
Remove Fixed Drawbar, Bolt(S), Set (All)
Install Fixed Drawbar, Lift
Remove Fixed Drawbar
Install 0.2
Install Fixed Drawbar
Remove Fixed Drawbar, Lift
Install Fixed Drawbar, Bolt(S), Set (All)

7153 010 CE Bottom Guard, Remove & Install, Center
Notes: None

0.3
Remove 0.1
Clean 0.1
Install 0.1

7153 010 FR Bottom Guard, Remove & Install, Front
Notes:
None
Page 100 of 111
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0.3
Remove 0.1
Clean 0.1
Install 0.1

7162 010 FR Sweeps, Remove & Install, Front
Notes: None

1.0
Remove 0.4
Install 0.6

7162 010 RE Sweeps, Remove & Install, Rear
Notes: None

0.4
Remove 0.2
Install Sweeps, Lift, Remaining
Remove Sweeps, Bolt(S), Remaining
Remove Sweeps, Rear
Install 0.2
Install Sweeps, Bolt(S), Remaining
Remove Sweeps, Lift, Remaining

7251 010 Hood, Remove & Install
Notes: None

1.4
Remove 0.8
Page 101 of 111
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Install Hood, Lift
Remove Hood
Install 0.6
Install Hood
Remove Hood, Lift

7263 010 QS Engine Enclosure, Remove & Install, Right Side
Notes: None

0.4
Remove 0.3
Install 0.1

7263 010 RY Engine Enclosure, Remove & Install, Door
Notes: None

0.1


7267 010 LR Body Panel, Remove & Install, Left Rear
Notes: None

0.2
Page 102 of 111
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Remove 0.1
Install 0.1

7267 010 RE Body Panel, Remove & Install, Rear
Notes: None

0.5
Remove 0.2
Install 0.3

7267 010 RR Body Panel, Remove & Install, Right Rear
Notes: None

0.1


7306 010 TNK Windshield Washer, Remove & Install, Tank
Notes: None

0.2
Remove 0.1
Remove Water Spray Tank, Bolt(S), Set (All)
Separate Water Spray Tank, Wiring Harness, Set (All)
Separate Water Spray Tank, Hose(S), Set (All)
Install 0.1
Connect Water Spray Tank, Hose(S), Set (All)
Connect Water Spray Tank, Wiring Harness, Set (All)
Install Water Spray Tank, Bolt(S), Set (All)
Page 103 of 111
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7312 010 Seat Assembly, Remove & Install
Notes: None

0.9
Remove 0.3
Separate Joystick, Wiring Harness, Both Sides
Remove Seat Assembly, Bolt(S), Both Sides
Remove Joystick, Support, Both Sides
Separate Seat Assembly, Wiring Harness, Set (All)
Remove Seat Assembly, Bolt(S)
Remove Seat Assembly
Install 0.6
Install Seat Assembly
Install Seat Assembly, Bolt(S)
Connect Seat Assembly, Wiring Harness, Set (All)
Install Joystick, Support, Both Sides
Install Seat Assembly, Bolt(S), Both Sides
Connect Joystick, Wiring Harness, Both Sides

7312 010 BA Seat Assembly, Remove & Install, Base
Notes: None

1.1
Remove 0.4
Separate Joystick, Wiring Harness, Both Sides
Remove Seat Assembly, Bolt(S), Both Sides
Remove Joystick, Support, Both Sides
Separate Seat Assembly, Wiring Harness, Set (All)
Remove Seat Assembly, Bolt(S)
Remove Seat Assembly
Separate Seat Assembly, Wiring Harness
Remove Seat Assembly, Base
Install 0.7
Install Seat Assembly, Base
Connect Seat Assembly, Wiring Harness
Install Seat Assembly
Install Seat Assembly, Bolt(S)
Connect Seat Assembly, Wiring Harness, Set (All)
Install Joystick, Support, Both Sides
Install Seat Assembly, Bolt(S), Both Sides
Connect Joystick, Wiring Harness, Both Sides

7325 010 ROPS/FOPS Cab, Remove & Install
Notes: None

5.4
Page 104 of 111
8/9/2012
Remove 2.5
Remove Sweeps, Rear
Remove Floormat
Install Cab, Lift
Remove Cab
Clean 0.1
Install 2.8
Install Cab
Remove Cab, Lift
Install Floormat
Vacuum Refrigerant
Charge Refrigerant

7325 010 AO ROPS/FOPS Cab, Remove & Install, Access Cover
Page 105 of 111
8/9/2012
Notes: None

0.2
Remove 0.1
Remove Floormat
Install 0.1
Install Floormat

7490 038 Electronic Mon Sys/Panel, Diagnostic Test
Notes: None

0.2
Diagnostic Test 0.2

Diagnostic Test Electronic Mon Sys/Panel

7562 010 LQ B Hydraulic Cylinders, Remove & Install, Lift, Both Sides
Notes: None

0.8
Remove 0.5
Install Hydraulic Cylinders, Lift, Both
Remove Hydraulic Cylinders, Pin, Each Section
Separate Hydraulic Cylinders, Hose(S), Each Section
Install 0.3
Install Hydraulic Cylinders, Pin, Both Sides
Connect Hydraulic Cylinders, Hose(S), Each Section
Remove Hydraulic Cylinders, Lift, Each Section

7562 010 LQ E Hydraulic Cylinders, Remove & Install, Lift, Each
Notes: None

0.6
Remove 0.3
Install Hydraulic Cylinders, Lift
Page 106 of 111
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Remove Hydraulic Cylinders, Pin, One Side
Separate Hydraulic Cylinders, Hose(S), Both
Remove Hydraulic Cylinders, Pin, Remaining
Install 0.3
Install Hydraulic Cylinders, Pin, Remaining
Connect Hydraulic Cylinders, Hose(S), Both
Install Hydraulic Cylinders, Pin, One Side
Remove Hydraulic Cylinders, Lift

7562 010 XA B Hydraulic Cylinders, Remove & Install, From Angle Bulldozer, Both Sides
Notes: None

1.5
Remove 0.7
Remove Hydraulic Cylinders, Guard, Both Sides
Remove Hydraulic Cylinders, Pin, One Or Both
Separate Hydraulic Cylinders, Hose(S), Both Sides
Install Hydraulic Cylinders, Lift, Both Sides
Remove Hydraulic Cylinders, Pin, Both Sides
Remove Hydraulic Cylinders, From Angle Bulldozer, Both Sides
Install 0.8
Install Hydraulic Cylinders, From Angle Bulldozer, Both Sides
Install Hydraulic Cylinders, Pin, Both
Install Hydraulic Cylinders, Pin, Pair
Connect Hydraulic Cylinders, Hose(S), Both Sides
Install Hydraulic Cylinders, Lift, Both Sides
Install Hydraulic Cylinders, Guard, Both Sides

7562 010 XA E Hydraulic Cylinders, Remove & Install, From Angle Bulldozer, Each
Notes: None

0.8
Remove 0.4
Remove Hydraulic Cylinders, Guard
Remove Hydraulic Cylinders, Pin, First One
Separate Hydraulic Cylinders, Hose(S), Set (All)
Install Hydraulic Cylinders, Lift
Remove Hydraulic Cylinders, Pin, Remaining
Remove Hydraulic Cylinders, From Angle Bulldozer
Install 0.4
Install Hydraulic Cylinders, From Angle Bulldozer
Install Hydraulic Cylinders, Pin, Remaining
Install Hydraulic Cylinders, Pin, First One
Connect Hydraulic Cylinders, Hose(S), Set (All)
Remove Hydraulic Cylinders, Lift
Page 107 of 111
8/9/2012
Install Hydraulic Cylinders, Guard
Page 108 of 111
8/9/2012
Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A
Aftercooler- Crack/Leak Test, Air To Air 16 Cylinder Head (Bare)- Crack/Leak Test 20
Aftercooler Core- Crack/Leak Test, Air To Air 16 Cylinder Head (Bare)- Inspect-Crack(S) 20
Aftercooler Core- Flush, Air To Air 16 Cylinder Head (Bare)- Machine/Grind/Mill 21
Air Cleaner- Remove & Install, Housing 10 Cylinder Head (Bare)- Ream/Bore/Drill 21
Air Filter Element- Remove & Install, Primary 12 Cylinder Head Assembly- Comb Repair Time (Warranty) 3
Air Filter Element- Remove & Install, Secondary 13 Cylinder Head Assembly- Remove & Install 17
Air Induction & Exhaust System- Crack/Leak Test 10 Cylinder Head Assembly- Test After Repair 19
Air Induction & Exhaust System- Inspect 10 Cylinder Head Assembly- Transfer Components To/From 17
Alternator- Remove & Install 69 Cylinder Head Assembly- Troubleshoot 20
Atmospheric Press Sensor- Remove & Install 79 Cylinder Head Assembly- Wash 20
B D
Battery- Diagnostic Test, Using Battery Load Test 69 Decelerator/Accelerator- Remove & Install, Pedal 46
Battery- Remove & Install, Center 68 E
Battery- Remove & Install, Right Side 68 Electric Starting Motor- Remove & Install 72
Belt Tightener- Troubleshoot Electric System- Diagnostic Test, Using Voltmeter 68
Blade- Remove & Install 98 Electronic Monitoring System/Panel- Diagnostic Test 106
Body Panel- Remove & Install, Left Rear 102 Engine- Dynamometer Test-Out Of Frame/Out Of Hull/Off Site 8
Body Panel- Remove & Install, Rear 103 Engine- Dynamometer Test-Par 8
Body Panel- Remove & Install, Right Rear 103 Engine- Dynamometer Test-Par After Repair 9
Boost Pressure Sensor- Remove & Install 78 Engine- Dynamometer Test-Par After Repair & Unhook 9
Boost Pressure Sensor- Test 78 Engine- Dynamometer Test-Par Preliminary Inspection 8
Bottom Guard- Remove & Install, Front 100 Engine- Paint 9
Bottom Guard- Remove & Install, Center 100 Engine- Paint, Minor 9
C Engine- Remove & Install 6
C-Frame- Remove & Install 98 Engine- Wash 9
Cab Remove & Install --- See ROPS/FOPS Cab 104 Engine- Wash, Minor 9
Camshaft- Remove & Install, Position Sensor 36 Engine Coolant- Drain & Refill 66
Carrier Roller- Remove & Install, Each 82 Engine Coolant- Measure, Temperature(S) 67
Counterweight- Remove & Install, Front 99 Engine Coolant- Test 67
Crankcase Breather- Remove & Install 56 Engine Cooling System- Crack/Leak Test 58
Crankcase Breather- Test After Repair 56 Engine Cooling System- Diagnostic Test, Using Bottle Test 58
Crankcase Breather- Troubleshoot 56 Engine Cooling System- Flush 59
Crankcase Breather- Wash 56 Engine Cooling System- Flush, Excludes Some R&I 59
Crankshaft- Remove & Install, Position Sensor 34 Engine Cooling System- Flush, With Dynamometer Test 59
Crankshaft- Test After Repair 35 Engine Electronic Control Module- Adjust-Full Load/Torque Setting 75
Crankshaft- Troubleshoot 35 Engine Electr Control Module- Comb Repair Time (Wrnt) 6
Crankshaft- Wash 35 Engine Electronic Control Module- Obtain, Password(s) 76
Crankshaft Damper/Pulley- Remove & Install 35 Engine Electronic Control Module- Remove & Install 75
Crankshaft Front Seal- Comb Repair Time (Warranty) 3 Engine Electronic Control Module- Reprogram 76
Crankshaft Front Seal- Remove & Install 30 Engine Electronic Control Module- Test After Repair 75
Crankshaft Front Seal- Test After Repair 30 Engine Electronic Control Module- Test, Using Test Ecm 76
Crankshaft Front Seal- Troubleshoot 31 Engine Electronic Control Module- Troubleshoot 76
Crankshaft Front Seal- Wash 31 Engine Electronic Control Module- Wash 76
Crankshaft Rear Seal- Test After Repair 31 Engine Enclosure- Remove & Install, Door 102
Crankshaft Rear Seal- Troubleshoot 31 Engine Enclosure- Remove & Install, Right Side 102
Crankshaft Rear Seal- Wash 31 Engine Oil- Drain & Refill 58
Cylinder Block- Measure, Pressure(s) 34 Engine Oil- Measure, Pressure(s) 58
Cylinder Block- Replace Gasket/Reseal, Plug(s)- Each 34 Engine Oil- Take & Analyze S-O-S From, Sample 57
Cylinder Block- Test After Repair 34
Cylinder Block- Troubleshoot 34
Page 109 of 111

Engine Oil Cooler- Crack/Leak Test 65 Fuel Filter Housing/Base- Remove & Install, Primary 40
Engine Oil Cooler- Test After Repair 65 Fuel Filter Housing/Base- Remove & Install, Secondary 41
Engine Oil Cooler- Troubleshoot 65 Fuel Filter Housing/Base- Test After Repair 41
Engine Oil Cooler- Wash 65 Fuel Filter Housing/Base- Troubleshoot 41
Engine Oil Filler- Troubleshoot 55 Fuel Filter Housing/Base- Wash 42
Engine Oil Filler- Wash 55 Fuel Injection Lines- Remove & Install, Set (All) 38
Engine Oil Filter- Cut & Analyze 55 Fuel Injection Pump- Comb Repair Time (Warranty) 3
Engine Oil Filter Housing/Base- Comb Repair Time (Warranty) 5 Fuel Injection Pump- Comb Repair Time (Warranty), Gasket Only 3
Engine Oil Filter Housing/Base- Remove & Install 54 Fuel Injection Pump- Remove & Install 37
Engine Oil Filter Housing/Base- Test After Repair 54 Fuel Injection Pump- Remove & Install, Gear 38
Engine Oil Filter Housing/Base- Troubleshoot 55 Fuel Injection Pump- Test After Repair 38
Engine Oil Filter Housing/Base- Wash 55 Fuel Injection Pump- Troubleshoot 38
Engine Oil Level Gauge/Dipstick- Adjust 57 Fuel Injection Pump- Wash 38
Engine Oil Level Gauge/Dipstick- Test After Repair 57 Fuel Manifold- Test After Repair 72
Engine Oil Level Gauge/Dipstick- Troubleshoot 57 Fuel Manifold- Troubleshoot 72
Engine Oil Level Gauge/Dipstick- Wash 57 Fuel Manifold- Wash 73
Engine Oil Pan- Comb Repair Time (Warranty) 4 Fuel Pressure Sensor- Remove & Install 73
Engine Oil Pan- Comb Repair Time (Wrnt), Gasket Only 5 Fuel Priming Pump- Comb Repair Time (Warranty) 4
Engine Oil Pan- Ream/Bore/Drill 52 Fuel Priming Pump- Inspect, Check Valve 40
Engine Oil Pan- Remove & Install 51 Fuel Priming Pump- Remove & Install 39
Engine Oil Pan- Test After Repair 51 Fuel Priming Pump- Test After Repair 40
Engine Oil Pan- Troubleshoot 52 Fuel Priming Pump- Troubleshoot 40
Engine Oil Pan- Wash 52 Fuel Priming Pump- Wash 40
Engine Oil Pressure Sensor- Remove & Install 79 Fuel Rail- Remove & Install 42
Engine Oil Pump- Comb Repair Time (Warranty) 5 Fuel Rail- Remove & Install, Pressure Relief Valve 43
Engine Oil Pump- Inspect 53 Fuel Supply/Return Lines- Inspect & Maintain 46
Engine Oil Pump- Remove & Install 52 Fuel Supply/Return Lines- Test After Repair 45
Engine Oil Pump- Test After Repair 53 Fuel Supply/Return Lines- Troubleshoot 45
Engine Oil Pump- Transfer Components To/From 52 Fuel Supply/Return Lines- Wash 46
Engine Oil Pump- Troubleshoot 53 Fuel System- Check 36
Engine Oil Pump- Wash 54 Fuel System- Flush 36
Engine Speed/Timing Sensor- Adjust 77 Fuel System-Measure- Pressure(S) 36
Engine Speed/Timing Sensor- Test After Repair 77 Fuel Tank- Remove & Install 44
Engine Speed/Timing Sensor- Troubleshoot 77 G
Engine Speed/Timing Sensor- Wash 78 Glow Plug- Remove & Install, Set (All) 71
Exhaust Gas Recirculation (EGR) System- Check 17 H
Exhaust Manifold- Comb Repair Time (Warranty) 2 Hood- Remove & Install 101
Exhaust Manifold- Comb Repair Time (Warranty), Gasket Only 2 Hydraulic Control Valve- Remove & Install, Main 91
Exhaust Manifold- Remove & Install 14 Hydraulic Cylinders- R&I, From Angle Bulldozer (Both Sides) 107
Exhaust Manifold- Test After Repair 14 Hydraulic Cylinders- R&I, From Angle Bulldozer (Each) 107
Exhaust Manifold- Troubleshoot 15 Hydraulic Cylinders- Remove & Install, Lift (Both Sides) 106
Exhaust Manifold- Wash 15 Hydraulic Cylinders- Remove & Install, Lift (Each) 106
Exhaust Pipe- Remove & Install, Outlet 15 Hydraulic Oil- Drain & Refill 94
Exhaust Pipe- Remove & Install, Turbocharger To Exhaust 15 Hydraulic Oil Filter- Remove & Install, Base 93
Expansion Tank- Remove & Install 61 Hydraulic Oil Filter- Remove & Install, Power Train 94
F Hydraulic Propel/Drive Motor- Remove & Install, Each 91
Fan- Measure, Speed 63 Hydraulic System- Release, Pressure(S) 91
Fan- Remove & Install 62 Hydraulic Tank- Remove & Install 92
Fan Drive- Troubleshoot 63 Hydrostatic Drive- Remove & Install, Coupling 89
Final Drive- Disassemble & Assemble, Off Machine (Each) 81 Hydrostatic Drive- Remove & Install, Pump (Both) 88
Final Drive- Disassemble & Assemble, Partial (Each) 82 Hydrostatic Main Control Valve- Remove & Install 79
Final Drive- Drain & Refill, Oil (Each) 82 I
Final Drive- Remove & Install, Each 80 Idler/Idler Wheel- Remove & Install, System One (Each) 84
Fixed Drawbar- Remove & Install 100 Implement Pump, Remove & Install 94
Flywheel- Remove & Install 27 Inlet Air Temp Sensor- Remove & Install 78
Flywheel- Wash 29 Inlet/Exhaust Valve- Recondition, Each 23
Flywheel Housing- Test After Repair 29 Inlet/Exhaust Valve- Recondition, Set (All) 23
Flywheel Housing- Troubleshoot 30 Inlet/Exhaust Valve- Test After Repair 23
Flywheel Housing- Wash 30 Inlet/Exhaust Valve- Troubleshoot 24
Front Cover/Housing- Remove & Install 27 Inlet/Exhaust Valve- Wash 24
Fuel- Diagnostic Test, Pressure(s) 46 Inlet Manifold- Measure, Pressure(s) 14
Fuel- Measure 47 Inlet Manifold- Test After Repair 13
Inlet Manifold- Troubleshoot 13
Inlet Manifold- Wash 13
Page 110 of 111

J Track Link Assembly (S&L)- Rem & Install, System One (Each) 85
Joystick- Remove & Install, Left Side 97 Track Link Assembly (S&L)- Sep & Conn, System One (Each) 85
Joystick- Remove & Install, Right Side 97 Track Roller- Remove & Install, Each 87
Joystick- Remove & Install, Support (Each) 97 Track Shoe- Remove & Install, Each Section 86
M Turbocharger- Comb Repair Time (Warranty) 2
Machine- Wash 99 Turbocharger- Comb Repair Time (Warranty), Gasket Only 2
Machine- Wash, Minor 99 Turbocharger- Inspect 11
Machine- Tow 99 Turbocharger- Measure 12
Muffler - Remove & Install 16 Turbocharger- Remove & Install 10
P Turbocharger- Test After Repair 11
Parking Brake- Remove & Install 88 Turbocharger- Troubleshoot 11
R Turbocharger- Wash 12
Radiator & Oil Cooler- Disassemble & Assemble 60 U
Radiator & Oil Cooler- Remove & Install, Package 59 Unit Injector- Comb Repair Time (Wrnt), First One 4
Radiator Cap- Crack/Leak Test 66 Unit Injector- Comb Repair Time (Wrnt), Set (All) 4
Recoil Spring- Remove & Install, Each 83 Unit Injector- Diagnostic Test, Using Cyl Cut-Out Test, Each Addl 50
Refrigerant Compressor- Remove & Install 73 Unit Injector- Diagnostic Test, Using Cyl Cut-Out Test, Set (All) 50
Refrigerant Condenser- Remove & Install 74 Unit Injector- Remove & Install, Each Additional 47
Refrigerant- Evacuate & Charge 75 Unit Injector- Remove & Install, First One 47
Rocker Arm- Test After Repair 26 Unit Injector- Remove & Install, Set (All) 48
Rocker Arm- Troubleshoot 26 Unit Injector- Test After Repair 50
Rocker Arm- Wash 27 Unit Injector- Test-Solenoid, Set (All) 51
Rocker Shaft Assembly - Comb Repair Time (Wrnt) 3 Unit Injector- Troubleshoot 50
Rocker Shaft Assembly- Disassemble & Assemble 22 Unit Injector- Wash 50
Rocker Shaft Assembly- Remove & Install 21 V
Rocker Shaft Assembly- Test After Repair 22 Valve Cover- Remove & Install 24
Rocker Shaft Assembly- Troubleshoot 22 Valve Cover- Test After Repair 24
Rocker Shaft Assembly- Wash 23 Valve Cover- Troubleshoot 25
ROPS/FOPS Cab- Remove & Install 104 Valve Cover- Wash 25
ROPS/FOPS Cab- Remove & Install, Access Cover 105 Valve Cover Base- Remove & Install 25
S Valve Cover Base- Troubleshoot 26
Seat Assembly- Remove & Install 104 Valve Cover Base- Wash 26
Seat Assembly- Remove & Install, Base 104 Valve Seat/Insert- Machine/Grind/Mill, Each 23
Serpentine Belt- Adjust 67 W
Serpentine Belt- Remove & Install 67 Water Pump-Check- Pressure(s) 65
Sprocket Segment- Remove & Install, System One (Each) 83 Water Pump- Comb Repair Time (Warranty) 5
Sweeps- Remove & Install, Front 101 Water Pump- Comb Repair Time (Wrnt), Gasket Only 5
Sweeps- Remove & Install, Rear 101 Water Pump- Remove & Install 63
T Water Pump- Test After Repair 64
Thermostat/Water Temperature Regulator- Diagnostic Test 62 Water Pump- Troubleshoot 64
Thermostat/Water Temperature Regulator- Test After Repair 62 Water Pump- Wash 64
Thermostat/Water Temperature Regulator- Troubleshoot 62 Water Separator- Remove & Install 42
Thermostat/Water Temperature Regulator- Wash 62 Water Temp Regulator Housing- Remove & Install 66
Tilt Cylinder- Remove & Install 95 Water Temperature Sensor- Remove & Install 77
Tilt Cylinder- Remove & Install, Power Pitch 95 Winch Hydraulic Pump- Remove & Install 95
Timing Gear Housing- Test After Repair 32 Winch Oil Filter- Remove & Install 96
Timing Gear Housing- Troubleshoot 32 Winch Oil Filter- Remove & Install, Base 96
Timing Gear Housing- Wash 32 Windshield Washer- Remove & Install, Tank 103
Timing Gear Housing Cover- Test After Repair 33 Wiring Harness- Check, Short 71
Timing Gear Housing Cover- Troubleshoot 33 Wiring Harness- Remove & Install, Seal 69
Timing Gear Housing Cover- Wash 33 Wiring Harness- Replace-12-Pin Connector 70
Timing Gear Housing Plate- Test After Repair 32 Wiring Harness- Replace-3-Pin Connector 70
Timing Gear Housing Plate- Troubleshoot 33 Wiring Harness- Replace-40-Pin Connector 70
Timing Gear Housing Plate- Wash 33 Wiring Harness- Replace-70-Pin Connector 70
Track Assembly- Test/Check & Adjust, One Side 86 Wiring Harness- Replace, Seal 71
Track Guide/Guard- Remove & Install, Center- One Side 87 Wiring Harness- Test After Repair 69
Track Guide/Guard- Remove & Install, Rear- One Side 87 Wiring Harness- Troubleshoot 70
Page 111 of 111

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January 2014

Repair Labor Guidelines

DISCLAIMER: The repair labor time information in this publication is provided

COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K

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Time Includes: D3K, D4K, D5K

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COMP JOB MOD QTY Code Description

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COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

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Time Includes: D3K, D4K, D5K

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

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SEGMENTED REPAIR TIMES FOR

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COMP JOB MOD QTY Code Description

Dynamometer Test 5.0

COMP JOB MOD QTY Code Description

Dynamometer Test 0.9

COMP JOB MOD QTY Code Description

Dynamometer Test 2.8

Dynamometer Test 0.8

COMP JOB MOD QTY Code Description

Dynamometer Test 2.4

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COMP JOB MOD QTY Code Description

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COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K

Crack/Leak Test 0.2

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K

COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K

COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K

Test After Repair 0.3

COMP JOB MOD QTY Code Description

Time Includes: D3K, D4K, D5K