GULF INDONESIA RESOURCES Ltd.

Specification For

PROCESS EQUIPMENT SHELTERS

Document No.

GIS-CSB-053

Prepared Checked Approved Client

Revision Description Details
By By By Approved

From Suban Project Signature

R0
Rev. B
Date
Signature
Date
Signature
Date
Signature
Date
Signature

Date
Signature
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 Gulf Indonesia Resources Ltd. Specifications Rev. R0 9/00 Page: 2 of 7
PROCESS EQUIPMENT SHELTERS GIS-CSB-053

TABLE OF CONTENTS

1. INTRODUCTION..................................................................................................................................... 3
1.1 Purpose of document............................................................................................................................ 3
1.2 Scope.................................................................................................................................................... 3
2. HALF WALL SHELTERS FOR LARGE PROCESS EQUIPMENT........................................................3
2.1 Project Specific Information................................................................................................................... 3
2.2 Shelter Dimension................................................................................................................................. 3
2.3 Structural Description............................................................................................................................ 3
3. ROOF ONLY SHELTERS FOR SMALL PROCESS EQUIPMENT........................................................4
3.1 Project Specific Information................................................................................................................... 4
3.2 Shelter Dimension................................................................................................................................. 4
4. GENERAL SPECIFICATION OF MATERIAL........................................................................................ 5
4.1 Concrete................................................................................................................................................ 5
4.2 Metal Work............................................................................................................................................ 5
4.3 Paint...................................................................................................................................................... 6
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PROCESS EQUIPMENT SHELTERS GIS-CSB-053

1. INTRODUCTION

1.1 Purpose of document

This specification details the minimum technical requirements for the design and construction of steel
shelters used to protect Process Equipment for Gulf Indonesia Resources Ltd.

1.2 Scope

This specification covers general description and specific requirements of building location, service,
dimension, structure, finishing, facilities and accessories. Construction material specification in
included.
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PROCESS EQUIPMENT SHELTERS GIS-CSB-053

2. HALF WALL SHELTERS FOR LARGE PROCESS EQUIPMENT

2.1 Project Specific Information

2.1.1 Shelters shall be located in accordance to position and orientation as outlined on Suban gas plant
layout drawing.

2.1.2 Two shelters of this type are required for Suban plant power generators and instrument air
compressors.

2.1.3 This type of building may be used to shelter large process equipment

2.1.4 Suban plant power generators include units 247-GTG-101, 247-GTG-102 and 247-DEG-101.
Future unit will be added 247-GTG-103

2.1.5 Suban plant instrument air compressor units are 251-K-101A and 251-K-101B

2.2 Shelter Dimension

2.2.1 Depending upon space required during unit overhaul or other major maintenance services
building shall be dimensioned to provide a minimum of 3m clearance around perimeter of generator and
1.5m around instrument air compressor skids or outer limits to edge of concrete floor slab required
spacing between adjacent unit shall be 4m for generators and 2m for instrument air compressors. This
minimum spacing between units shall be sufficient to allow access for maintenance. The roof height
should be sufficient to accommodate units, accessories as air intake, exhaust system, fuel and lubricant
supply system and unit overhaul system.

2.2.2 Allowance should be considered in design for future building extension to accommodate future
generator unit.

2.3 Structural Description

2.3.1 Power generator shelter shall be half open shelter steel building with roof ridge monitor for heat
releaser. Structure of building should be rigid frame type for building main frame, properly braced with
complete hangers and supported by individual reinforced concrete spread footing foundation. Roof and
cladding should be corrugated metal sheet completed with roof gutters. Heavy duty reinforced concrete
slab is required for building floor, non-monolithic to equipment foundation and shelter foundation. Metal
sheet claddings around building are half way down to 3 m above floor level. Water down pipe from roof
gutter should have individual splash box. Roof fascia required along end of purlins.

2.3.2 be half open shelter steel building under single plane roof. Structure of building should be
common steel frame, properly braced with complete hangers and supported by individual reinforced
concrete spread footing foundation. Roof and cladding should be corrugated metal sheet completed with
roof gutters. Medium duty reinforced concrete slab is required for building floor, non-monolithic to
equipment foundation and shelter foundation. Metal sheet claddings around building are half way down
to 2 m above floor level. Water down pipe from roof gutter should have individual splash box.
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PROCESS EQUIPMENT SHELTERS GIS-CSB-053

3. ROOF ONLY SHELTERS FOR SMALL PROCESS EQUIPMENT

3.1 Project Specific Information

3.1.1 Shelter shall be located in accordance to position and orientation as outlined on Suban gathering
station layout drawing.

3.1.2 Two shelters of this type are required for Suban plant fire water pumps housing and raw/utility
water pumps including water treatment package housing.

3.1.3 Services

3.1.4 This type of building may be used to shelter pumps, panels, personnel shades or other minor
weather protection.

3.1.5 Suban plant fire water pumps include units 255-P-301, 255-P-302 and 255-P-303.

3.1.6 Suban plant raw/utility water pumps are 252-P-203A, 252-P-203B, 252-P-204A and 252-P-204B
Water treatment package 252-A-101.

3.2 Shelter Dimension

3.2.1 This shelter shall be dimensioned to provide a minimum of 1.0 m clearance around perimeter of
pump skids to edge of concrete floor slab and adjacent unit. This minimum spacing between units shall
be sufficient to allow access for maintenance. Roof height should be minimum 2.4 m.

3.2.2 Structural Description

3.2.3 Type of building should be open shelter steel building under single plane roof. Structure of
building should be common steel frame, properly braced with complete hangers, supported by individual
reinforced concrete spread footing foundation. Roof material should be corrugated metal sheet
completed with roof gutters. Medium duty reinforced concrete slab is required for building floor.
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PROCESS EQUIPMENT SHELTERS GIS-CSB-053

4. GENERAL SPECIFICATION OF MATERIAL

4.1 Concrete

4.1.1 Cement
 SII 0013-81, ASTM C150 or equivalent
 Type I (Standard Portland Cement); To be used for above ground structures.
 Type V (Sulfate Resistant Cement); To be used for foundation, grade beam, slab and
other structures in direct contact with soil.

4.1.2 Aggregate
ASTM C 33 or equivalent

4.1.3 Reinforcing Steel Bar

SII 0136-84, BjTD 40 or JIS G 3112, SD 390, ASTM A615 Grade 60 or equivalent

4.1.4 Welded Wire Fabric

JIS G 3551, ASTM A185 or equivalent

4.1.5 Anchor Bolt

ASTM A307, JIS 3101 Grade SS 400 or equivalent

4.1.6 Floor Hardener

Cement type floor hardener, conforming ASTM-0-1424 or equal.

4.2 Metal Work

4.2.1 Connection Material

a) High tensile strength bolts shall be: ASTM A-325
b) Standard machine bolts and anchor bolts.
c) Mild steel welding electrodes shall conform to AWS SFA 5-1 or equal standard.

4.2.1.1 Structural Material

a) Structural steel shapes and plates shall have minimum yield strength of 2,400 kg/cm 2 and shall
conform to ASTM A-36, or equal standard.

b) Steel pipes shall conform to ASTM A-501, or equal standard.

c) Steel tubes (square and rectangular) shall conform to ASTM A-618, or equal standard.

d) Steel rods shall conform to SII 0136-80 or equal standard.

4.2.1.2 Metal Railings

1. Carbon Steel Pipe : ASTM 106 GRB or Equivalent except hydrostatic test not
required.

2. Steel Shapes, and Fittings : ASTM A6

3. Bolt and Fastenings:

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PROCESS EQUIPMENT SHELTERS GIS-CSB-053

 For plain steel : ASTM 193 GRB, oval head or flush type where subject to contact with
hands.
 Exposed fastenings permitted only where approved.

4.2.1.3 Corrugated Metal Sheet

a) For all roofings, wall cladding, corner flashing, roof ridge cap, long flashing and roof gutter.
Material shall be BRC Lysaght product corrugated continuos metal sheet.
b) Clip lock type 0.55 thick.
c) Brown colour for roof, roof gutter, ridge cap and long flashing. Beige colour for wall clad
and its corner flashing.

STEEL AND BOLTS

 Stainless steel or hot-dip galvanised carbon steel only, per applicable requirements specified
under MISCELLANEOUS METAL Section, Division 5.

 Window Washing Bolts : Stainless steel conforming to ANSI A 39.1.

Finishers for Aluminum

a. SURFACE FINISH : JIS H 8601; Classification 14 L 2.

b. EXPOSED SURFACES mechanically polished free from stratches, pits and

other imperfections or blemishes before anodising.

4.3 Paint

Refer to Project Specification for Painting S-00-13A1-001J, and the following:

a) Point for structural steel, shop application shall be Hempadur Zinc – 15780 Greyor equal. For field
touch up shall be Hempadur Zinc – 1536 Grey or equal.

b) Primer for structural steel shall be Hempel Redlead 12370 or equal.