LG 29fu6rl (-l5) Chassis Cw62d

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Internal Use Only

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COLOR TV
SERVICE MANUAL
CHASSIS : CW62D

MODEL : 29FU6RL
MODEL : 29FU6RL-L5
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Apr., 2009
P/NO : MFL42464701 Printed in China
CONTENTS
SAFETY PRECAUTIONS ...........................................................................................................................................................................3
ADJUSTMENT INSTRUCTIONS ................................................................................................................................................................4
PURITY & CONVERGENCE ADJUSTMENT............................................................................................................................................11
SVC REMOCON........................................................................................................................................................................................14
TROUBLESHOOTING...............................................................................................................................................................................15
BLOCK DIAGRAM.....................................................................................................................................................................................19
EXPLODED VIEW .....................................................................................................................................................................................20
SCHEMATIC DIAGRAM ...............................................................................................................................................................................
PRINTED CIRCUIT BOARD..........................................................................................................................................................................
COMPONENT LOCATION GUIDE................................................................................................................................................................

SPECIFICATIONS
POWER INPUT ....................................................................................................................................................... AC100-240V~50/60Hz
POWER CONSUMPTION ..................................................................................................................................................................135W
ANTENNA INPUT IMPEDANCE .....................................................................................................................VHF/UHF 75 ohm Balanced
CHANNEL RANGE
VHF .................................................................................................................................................................................................. 2-13
UHF ................................................................................................................................................................................................. 14-69
CATV(125) ......................................................................................................................................................................... 02~13, 14~125
INTERMEDIATE FREQUENCIES
Picture I-F carrier frequency........................................................................................................................................................45.75MHz
Sound I-F carrier frequency ......................................................................................................................................................41.25 MHz
Color Sub-carrier frequency ..................................................................................................................................................... 42.17 MHz
Center frequency ............................................................................................................................................................................44 MHz
CHASSIS CONSTRUCTION ..................................................................................................................................... IC-Solid state chassis
PICTURE TUBE ................................................................................................................................................. Type No. : A68QGU820X
SOUND OUTPUT ................................................................................................................................................................................. 10W
CABINET ........................................................................................................................................................................................... Plastic

ABBREVIATIONS: Used in this book

ADJ ...............................................................Adjustment or Adjust H ....................................................................................Horizontal


AFC .................................................Automatic Frequency Control V ........................................................................................Vertical
AGC.......................................................... Automatic Gain Control IC ......................................................................Intergrated Circuit
AMP .................................................................................Amplifier OSD .................................................................On-Screen Display
CRT .................................................................Cathode Ray Tube SAP ......................................................... Second Audio Program
DEF ............................................................................... Deflection BPF .....................................................................Band Pass Filter
DET.................................................................................. Detector ST ...................................................................................... Stereo
FBT............................................................... Flyback Transformer LPF .......................................................................Low Pass Filter
H.V ............................................................................ High Voltage DP .................................................................... Differential Phase
OSC................................................................................ Oscillator DG .....................................................................Differential Group
SEP................................................................................ Separator PLL ................................................................ Phase Locked Loop
SYNC ................................................................... Synchronization APC ......................................................Automatic Picture Control
S.I.F.............................................. Sound Intermediate Frequency BM ....................................................................................B+ Main
V.I.F ...............................................Video Intermediate Frequency BT .................................................................................B+ Tuning

Copyright©2009 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
SAFETY PRECAUTIONS
1. Before returning an instrument to the customer, always make a safety they are serviced. (X-radiation protection circuits also may be called
check of the entire instrument, including, but not limited to, the "horizontal disable" or "hold-down.") Read and apply the high voltage
following items: limits and, if the chassis is so equipped, the X-radiation protection circuit
a. Be sure that no built-in protective devices are defective and/or have specifications given on instrument labels and in the Product Safety & X-
been defeated during servicing. (1) Protective shields are provided on radiation Warning note on the service data chassis schematic.
this chassis to protect both the technician and the customer. Correctly High voltage is maintained within specified limits by close-tolerance
replace all missing protective shields, including any removed for safety-related components/adjustments in the high-voltage circuit.
servicing convenience. (2) When reinstalling the chassis and/or other If high voltage exceeds specified limits, check each component
assemblies in the cabinet, be sure to put back in place all protective specified on the chassis schematic and take corrective action.
devices, including, but not limited to, nonmetallic control knobs,
insulating fishpapers, adjustment and compartment covers/shields, and 2. Read and comply with all caution and safety-related notes on or inside
isolation resistor/capacitor networks. Do not operate this instrument the receiver cabinet, on the receiver chassis, or on the picture tube.
or permit it to be operated without all protective devices correctly
installed and functioning. 3. Design Alteration Warning- Do not alter or add to the mechanical or
electrical design of this TV receiver. Design alterations and additions,
b. Be sure that there are no cabinet openings through which an adult or including, but not limited to, circuit modifications and the addition of
child might be able to insert their fingers and contact a hazardous items such as auxiliary audio and/or video output connections, might
voltage. Such openings include, but are not limited to, (1) spacing alter the safety characteristics of this receiver and create a hazard to
between the picture tube and the cabinet back, (2) excessively wide the user. Any design alterations or additions will void the manufacturer's
cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly warranty and will make you, the servicer responsible for personal injury
secured cabinet back cover. or property damage resulting therefrom.

c. Antenna Cold Check-With the instrument AC plug removed from any 4. Picture Tube Implosion Protection Warning-The picture tube in this
AC source, connect an electrical jumper across the two AC plug prongs. receiver employs integral implosion protection. For continued implosion
Place the instrument AC switch in the on position. Connect one lead of protection, replace the picture tube only with one of the same type and
an ohmmeter to the AC plug prongs tied together and touch the other number. Do not remove, install, or otherwise handle the picture tube in
ohmmeter lead in turn to each tuner antenna input exposed terminal any manner without first putting on shatterproof goggles equipped with
screw and, if applicable, to the coaxial connector. If the measured side shields. People not so equipped must be kept safely away while
resistance is less than 1.0 megohm or greater than 5.2 megohm, an picture tubes are handled. Keep the picture tube away from your body.
abnormality exists that must be corrected before the instrument is Do not handle the picture tube by its neck. Some "in-line" picture tubes
returned to the customer. Repeat this test with the instrument AC are equipped with a permanently attached deflection yoke; because of
switch in the off position. potential hazard, do not try to remove such "permanently attached"
yokes from the picture tube.
d. Leakage Current Hot Check-With the instrument completely
reassembled, plug the AC line cord directly into a 120 V AC outlet. 5. Hot Chassis Warning-a. Some TV receiver chassis are electrically
(Do not use an isolation transformer during this test.) Use a leakage connected directly to one conductor of the AC power cord and may be
current tester or a metering system that complies with American safely serviced without an isolation transformer only if the AC power
National Standards Institute (ANSI) C101.1 Leakage Current for plug is inserted so that the chassis is connected to the ground side of
Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the the AC power source. To confirm that the AC power plug is inserted
instrument AC switch first in the on position and then in the off position, correctly, with an AC voltmeter measure between the chassis and a
measure from a known earth ground (metal waterpipe, conduit, etc.) to known earth ground. If a voltage reading in excess of 1.0 V is obtained,
all exposed metal parts of the instrument (antennas, handle bracket, remove and reinsert the AC power plug in the opposite polarity and
metal cabinet, screwheads, metallic overlays, control shafts, etc.), again measure the voltage potential between the chassis and a known
especially any exposed metal parts that offer an electrical return path to earth ground. b. Some TV receiver chassis normally have 85 V AC (RMS)
the chassis. Any current measured must not exceed 0.5 milliamp. between chassis and earth ground regardless of the AC plug polarity.
Reverse the instrument power cord plug in the outlet and repeat the These chassis can be safely serviced only with an isolation transformer
test. inserted in the power line between the receiver and the AC power
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN source, for both personnel and test equipment protection. c. Some TV
INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE receiver chassis have a secondary ground system in addition to the main
ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE chassis ground. This secondary ground system is isolated from the AC
CUSTOMER. power line. The two ground systems are electrically separated by
insulating material that must not be defeated or altered.
AC Leakage Test (READING SHOULD
NOT BE ABOVE 6. Observe original lead dress. Take extra care to assure correct lead
0.5mA) dress in the following areas: a. near sharp edges, b. near thermally hot
LEAKAGE parts- be sure that leads and components do not touch, c. the AC
DEVICE CURRENT
UNDER TESTER supply, d. high voltage, and e.antenna wiring. Always inspect in all areas
TEST for pinched, out-of-place, or frayed wiring. Do not change spacing
+ -
between components, and between components and the printed circuit
TEST ALL board. Check the AC power cord for damage.
EXPOSED METAL
SURFACES
7. Components, parts, and/or wiring that appear to have overheated or are
2-WIRE CORD otherwise damaged should be replaced with components, parts, or
wiring that meet original specifications. Additionally, determine the
ALSO TEST WITH EARTH cause of overheating and/or damage and, if necessary, take corrective
PLUG REVERSED GROUND
(USING AC ADAPTER action to remove any potential safety hazard.
PLUG AS REQUIRED)
8. PRODUCT SAFETY NOTICE
e. X-Radiation and High Voltage Limits-Because the picture tube is the Some electrical and mechanical parts have special safety related
primary potential source of X-radiation in solid-state TV receivers, it is characteristics which are often not evident from visual inspection, nor can
specially constructed to prohibit X-radiation emissions. For continued X- the protection they give necessarily be obtained by replacing them with
radiation protection, the replacement picture tube must be the same components rated for higher voltage, wattage, etc. Parts that have
type as the original. Also, because the picture tube shields and mounting special safety characteristics are identified by shading, by a , or by
hardware perform an X-radiation protection function, they must be on schematics and parts lists. Use of a substitute replacement that does
correctly in place. not have the same safety characteristics as the recommended
High voltage must be measured each time servicing is done that replacement parts might create shock, fire, and/or other hazards. Product
involves B+, horizontal deflection, or high voltage. Correct operation of safety is under review continuously and new instructions are issued
the X-radiation protection circuits also must be reconfirmed each time whenever appropriate.

Copyright©2009 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
ADJUSTMENT INSTRUCTIONS
1. Application Object 3.2 SCREEN & WHITE BALANCE Adjusting
3.2.1. Manual Adjustment Method (use remoncon for adjusting)
This specification can be applied to all the television related to 1) On RF Mode,input PAL or SECAM(NTSC)signal,and
CW62D Chassis receive (it is independent of CH)
2) Under LINE SVC MODE (IN-START KEY),Press ADJ key
2. Notes can switch to screen adjust mode.
3) Adjust FBT's SCREEN VOL, Make the TV picture appear a
(1) Because this is a cold chassis, it is not necessary to use horizon line ,turning FBT SCREEN VOL make the horizon
an isolation transformer. However,operating it using a line just disappear is the best position.(When exit SVC
transformer between the power supply line and chassis MODE press "TV/AV" KEY).
input to prevent electric shock and to protect the test 3.2.2. WHITE BALANCE Manual Adjustment.( INSTART ->
instrument. SERVICE1)
(2)All adjustments must be done in correct sequence. When auto adjust in [LINE SVC MODE (IN-START
However, for better productivity, it can be changed in a pre- KEY)press MUTE KEY will switch to CPU OFF MODE,the
permitted range. top of picture will display “CPU OFF” state connect to
(3) Environment conditions: If not specified, it must be done in adjust JIG.
following conditions. 1) TV set receive 100% White Pattern signal
1) Temperature: 25±5°C 2) In the state of default setting,adjust BLO-R(R CUT), BLO-G(G CUT)
2) Humidity : 65±10% Make X,Y coordinate satisfy color coordinate below,adjust LOW
(4)Adjust receiver's AC power follow the rated voltage. LIGHT(4.5FL)
(5) If not specified, the receiver must be operated for more 3) In default setting Data BG(B-DRIVE) is 32,adjust RG(R-
than 15 minutes prior to the adjustment.But adust on the DRIVE), GG(G-DRIVE)
board, can adjust under the JIG state instantly. Make X,Y coordinate satisfy color coordinate below,adjust
(6) Signal: Received the standard color signal. (65dB±1dBuV) HIGH LIGHT(35FL).
LG standard signal means the Digtal pattern: Adjust repeatedly until HIGH LIGHT, LOW LIGHT match.
NTSC_US 13CH W/B setting default data refers to W/B TABLE based on
different MODEL.
3. Adjustment Item <Table 1> WHITE BALANCE Color Coordinate
KOREA Middle/South
Item Philippines
3.1 Focus adjustment /Taiwan America
X 267 282 266
3.1.1. Preparation for Adjustment
Y 276 288 282
Input Cross-Hatch Pattern [fig.1],Set video mode
“DYNAMIC(CLEAR)” Color Temperature 1300 degree 10000 degree 13000 degree

3.1.2. Adjustment.1 <Table 2> WHITE BALANCE default setting data


default setting data
Item Range NTSC
remarks
Adjust FOCUS VOLUME(the top volume of FBT),and make
the FOCUS of vertical line on the quarter of screen(red area LOW BLO-R(R CUT) 0 ~ 63 32
in fig.1) achieve the best state.
LIGHT BLO-G(G CUT) 0 ~ 63 32

A B HIGH RG(R DRIVE) 0 ~ 63 32


LIGHT GG(G DRIVE) 0 ~ 63 32
BG (B DRIVE) 0 ~ 63 32 fixed

3.2.3. SUB-BIRGHT Adjustment (NTSC ONLY)

Under SCREEN Adjustment MODE press ADJ key and


enter SUB-BRIGHT Adjustment MODE.
(SUB-BRIGHTH Adjustment MODE : 14CH, CONTRAST/BRIGHT
MIN))
2) The point of number'3'disappearing(blur distinguish) is
limitation,using VOL+,VOL- adjust.
US 9CH
2 3 4 5 6 7 8 9 Gray Scale

Color Bar
(Fig. 1) Cross-Hatch Pattern
(Fig. 3) MONO SCOPE signal top

Copyright©2009 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
3.3 Deflection Setting Data Adjustment Actual Screen Size
when adjust manual as follow.
3.3.1. Adjustment Preparation
3.4.1. Adjustment Preparation
(1) TV set receive Digital pattern NTSC:US-13 .
(2) Deflection setting data adjustment can be done only with
remote control.
(3) Press the “INSTART” Key on the factory remote control
continuously to enter Deflection Adjustment mode.
(4) Press the CHD ,E Key to select adjustment item.
(5) Press the F ,G Key to change the data.

If it is not LG TV produce line.receive can deflexion adujstment of


Pattern.(EX:Crosshatch+circle)

3.3.2. Adjustment
1.Deflection Setting Data Adjustment,adjust in N50Hz (PAL)
mode firstly, [fig 4] (2) NTSC Digital Pattern (US 13CH)
USB apply model,PAL Muti : N60Hz(Digital Pattern) need
setting Deflection data 7. EW PARAB (EW PARABOLA)
Then separately adjust N60Hz(NTSC), Z60Hz, N50Hz, W50Hz, Adjust so that middle portion of the outer most left and
Z50Hz.(Model with ARC function) right vertical line looks like parallel with vertical lines of the
(In N60Hz adjustment, data more than N60Hz can auto transfer CPT.
accordingly to N60Hz compensate value, please pay attention 8. EW TRAPE (EW TRAPEZOID)
to it.) Keep accord with the top and the undersurface horizontal scope.
2. Korea Model adjust only in N60Hz. (When picture distorts,adjust until it is the square.)
3. Middle/south America Model first adjust in N60HZ,then in 9. EW UPCOR & EW LOCORR
N50(PAL-N ). Adjust so that corner vertical line of upper-left ,upper-right,
4. After finishing deflection setting data adjustment, press ENTER lower-left and lower-right to be optimization.
KEY,then save it and escape adjustment Mode.
CRNU6
Deflection Setting ITEM
CRNU

1. V SLOPE
CPT center line aim at black background !
2. V SHIFT (VS) FP
Keep accord with vertical center line of received picture and
CPT US 9CH
3. V LINEAR (VL) CRNI
Adjust the top & bottom size of inner circle to be equal on PAL CRNI6
E05 CH.
4. V AMPLIT (V AMPITUDE) [fig5] Cross-Hatch Pattern NTSC: US 9CH

NTSC signal: Make NTSC 13CH circle and CPT effective


10. H BOW
picture inside cut.
Adjust until distortion scope of the edge part in the top and the
undersurface of the picture are the same.
11. H PARALL (ANGLE)
Adjustment In angle adjustment, adjust until inclination of center vertical line
Point should be vertical precisely.
12. SCORRECT (S CORRECTION)
Adjust so that the lattice scopes of top, center, bottom of received
5. H SHIFT (HS)
pattern are the same.
Adjust the vertical center line of a digital circle pattern is in accord
Use the default setting data (Initial data) of CPT owing to using
with geometric vertical center of the CPT.
DY data of CPT.

6. EW WIDTH (EW) 13. V SCROLL


Adjust outer line of the left/right outer lattice to be united with Keep accord with the geometry vertical center line of received
effective boundary surface of CPT. picture and the vertical center of CPT.
14. V ZOOM
Adjust (2) of [fig4] bettwen 2.5~3.5 units from NTSC adjustment.
VERTICAL ZOOM
15. WBR
16. WBF

Copyright©2009 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
3.4 Deflection setting default (SERVICE 2)
- NTSC Middle/South America (SERVICE 2)

(Table 5) Deflection Setting default based on different model(SERVICE 2)

MENU DESCRIPTION LPDK TS-AK LPDSG TS-AK Remarks

V SLOPE Vertical slope 15 Adjust

V SHIFT Vertical shift 45 Adjust

V LINEAR Vertical linearity 40 Adjust

V AMPLIT Vertical amplitude 20 Adjust

H-SHIFT Horizontal shift 35 Adjust

EW WIDTH EW width 45 Adjust

EW PARAB Parabola adj 45 Adjust

EW TRAPE Trapezoid adj 35 Adjust

EW UPCOR Upper corner adj 52 Adjust

EW LOCOR Lower corner adj 50 Ajustar

H BOW Bow 45 Adjust

H PARALL Horizontal parallelogram 25 Adjust

SCORRECT S correction 38 No Adjust

V SCROLL Vertical scroll 22 Adjust if necessary

V ZOOM Vertical zoom 25 No Adjust

WBR Timing of Wide Blanking 7 No Adjust

WBF Timing of Wide Blanking 2 No Adjust

V SYNSLI Vertical slicing level 0 No Adjust

OVRVOLIN Over voltage input mode 0 No Adjust

V GUARD Vertical guard mode 1 No Adjust

: First adjust in NTSC 60Hz,and then adjust in PAL 50Hz,but it needs confirm
adjustment state again in PAL System .Adjust if necessary.

Copyright©2009 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
3.5 SVC DEFAULT DATA (DATA below is supervised by EEPROM MASTER)
3.5.1 NTSC (Middle/South America,korea) SERVICE (EEPROM)

(Table 9) SERVICE 1

Adujst item Adjust explanation LPDK TS-AK LPDSG TS-AK Remarks

AGC AGC take over 29

RG Red Gain 32

GG Green Gain 32

BG Blue Gain 32

BLO-R Black level offset Red 32

BLO-G Black level offset Green 32

CDL Cathode Drive Level 8

L-DLY Luminance delay time 13

RGB-BRI OSD/TEXT BRIGHTNESS 25

(Table 10) SERVICE 3

Adjust LPDK LPDSG


Adjust explanation Remarks
item TS-AK
TS-AK

OVMADAPT OVER MODULATION ADAPT 1

OVMTHR OVER MODULATION THRESHOLD 1

ADC LEV ADC LEVEL(-16~15) - ADCLEV 16

DEC LEV DEC LEVEL(-16~15) - DECLEV 18 FM pre-scaler(Stereo L/R)

MONO LEV MONO LEVEL(-16~15) - MONOLEV 18 FM pre-scaler(Mono)

SAP LEV SAP LEVEL(-16~15) - SAPLEV 12

FILTBW FILTER BANDWIDTH 0

MTS LEV MTS LEVEL(-16~15) - MTSLEV 0

AUX3 VOL AUX3 VOL(SCART1 RF SOUND OUT) 61 Monitor OUT Level

FMWINDOW FM WINDOW FILTER(FMWS) 0

BOOSTVAL BOOSTER 0

MAX VOL MAX VOLUME 100

DCXO VAL DCXO VALUE 63 Digital Ctl Xtal Osc.

DCXOA DCXO ALIGNMENT 0

BAMA FC 8

SNDSTEP *

SNDRANGE *

MONO TH *

STEREO TH *

GAME ADC GAME ADC LEVEL(0~30) 25

Copyright©2009 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
(Table 5) SERVICE 4

LPDK LPDSG
Adujst item Adjust explanation Remarks
TS-AK TS-AK

WS WHITE STRETCH 1

BKS BLACK STRETCH 1

BSD BLACK STRATCH DEPTH 0

DSK DYNAMIC SKIN CONTROL 0

COR VIDEO DEPENDENT CORING 2

PF PEAKING FREQUENCY DELAY 0

RPO RATION POSITIVE/NEGATIVE PEAKS 3

RPA RATION PRE/AFTER SHOOT 2

PWLDAC PEAK WHITE LIMITER DAC 5

IFOFF IF DEMODULATIOR 37

OSD HPOS OSD H-POSITION 5

CAP HPOS CAPTION H-POSITION 13

CHSE CHROMA SENSITIVITY 0

ACL AUTO COLOR LIMITING 1

Copyright©2009 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
(Table 6) OPTION 1, 2, 3, 4

MENU FUNCTION

OPTION1 CPT 0 : 29” Slim, 1: 29” Flat, 2: 29” Normal, 3: 29” TS/AK
SCREEN 0:other CPT, 1: TS-AK CPT
SCR50 0: W/O SCR50, 1: W/SCR50
TUNER 0: 1 TUNER, 1: 2TUNER
V-MUTE 0 : W/O Video Mute, 1: W/ Video Mute
AV3 0 : W/O SIDE A/V, 1 : W/ SIDE A/V
AV MULTI 0 : Standard, 1 : AV Multi System

OPTION2 CHASSIS CW62A: 0/CW62C: 1/CW62D:2


PIP 0: NO PIP, 1: Tuner PIP, 2: 2 Tuner PIP, 3: Reserved
VOL CURVE(volume curve) 0: EU=>Low curve, 1: NON-EU=>High curve

OPTION3 DVD DVD option


XWAVE FM TX option
EYE EYE option
4KEY 4KEY option
TILT TLIT option
DEGAUSS(Degaussing) DEGAUSS option
USB 0: W/O USB Model, 1: W/ USB Model

OPTION4 OSD LANG

LANG INI

REMOCON TXT/MIX ONE BUTTON: 0 ; TXT MIX TWO BUTTONS:1


HOTEL 0 : Standard, 1 : HOTEL Mode
COLORTBL 0 : Deep, 1 : Light
TURBO P/S 0 : W/O Turbo P/S, 1 : W/ Turbo P/S

3.7 FM TX MODEL * (option)

FM TRANSMITTER MODEL send/receive state checking


method (FM Receiver Model)
FM TRANSMITTER Performance checking process after
antenna lay out.
FM TRNASMITTER Function: send TV sound (MONITOR
Output) to FM by receiver in MICOMBOARD, and achieve
sound signal by special remocon and ear-phone.
Remarks: Even if don’t use special remocon, ordinate FM
receiver equipment can receive sound signal with receive
frequency of OSD setting. .
Check in LG 5, 25 channel or channel with sound output.
Choose receive frequency of MENU OSD.
MENU => SOUND => TRANSMITTER => Frequency
(87.7MHz)
Check output sound signal of MAIN SPEAKER in ear-phone or other receive equipment.
In FM TX check process.there is not any change of adjust DATA or others.

Copyright©2009 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
4. Shipping condition.
4.1. Shipping Mode

Do push IN-STOP KEY using by R/C and it, will be done


shipping mode.

4.2. Shipping condition

[Table 15]

No. ITEM Shipping condition Remarks


1 Power OFF

2 Input TV
3 MEMORY CH. MEMORY refer to
CHANNEL manage benchmark

4 SOUND 30 STEPS

5 MUTE OFF

6 PSM DYNAMIC

7 XD ON

8 SSM FLAT only 29FU3 Tool is Music

9 TORBO SOUND OFF only 29FU3 Tool is ON

10 AVL OFF

11 BALANCE 0

12 ON/OFF TIME OFF

13 AUTO SLEEP OFF

14 CHILD LOCK OFF

15 DEGAUSS OFF

16 EYE OFF OPTION

17 TILT 0 OPTION

18 BLUE BACK OFF OPTION

19 BOOSTER OFF OPTION

4.2.1 APC MODE Default Setting(NTSC)


[Table 16]Picture Mode Default Setting

PSM Clear Optimum Soft


CONTRAST 100 70 55
BRIGHT 55 45 45
COLOR 50 45 40
SHARPNESS 50 40 30

5. SOUND PRE-SCALER

This SVC setting value is set since Model design for standard, so
adjustment should not be done at manufacture process. This
adjustment specification shows for only reference.

Audio Out Level SPEC

SECAM B/G, D/K, L/L’ : 500mVrms at 54 % modulation ratio.


NTSC -M : 500mVrms at 100 % modulation ratio.

Copyright©2009 LG Electronics.Inc. All right reserved. - 10 - LGE Internal Use Only


Only for training and service purposes.
PURITY & CONVERGENCE ADJUSTMENT
Caution:
Convergence and Purity have been factory aligned. Do not 5. Reconnect the internal degaussing coil.
attempt to tamper with these alignments.
However, the effects of adjacent receiver components, or 6. Position the beam bender locking rings at the 9 o'clock
replacement of picture tube or deflection yoke may require the position and the other three pairs of tabs (2,4 and 6 pole
need to readjust purity any convergence. magnets) at the 12 o'clock position.

DEFLECTION YOKE 6-POLE


PURITY &CONVERGENCE 6-POLE
MAGNETS
MAGNES PURITY MAGNET(2-POLE)
MAGNET ASSEMBLY

6-POLE

,
,,,,,,,,,,
,,,,,, ,,,,,,,,,,,,, 4-POLE
,,,,,,,,,, ,,,,,,,,
,
X-AXIS YOKE MAGNET
, ,
,
,,,,,,, ,,,,,,,
,,,,,, ,,,,
POSITIONING
(L/R PURITY)
RUBBER
WEDGES PURITY MAGNET
4-POLE
GLASS CLOTH TAPE CONVERGENCE MAGNET ASSEMBLY
CONVERGENCE MAGNET ASSEMBLY

¯ Purity Adjustment

This procedure DOES NOT apply to bonded yoke and picture 7. Perform the following steps, in the order given, to prepare the
tube assemblies. receiver for the purity adjustment procedure.
The instrument should be at room temperature (60 degrees F or
above) for six (6) hours and be operating at low beam current a. Face the receiver in the "magnetic north" direction.
(dark background) for approximately 20 to 30 minutes before
performing purity adjustments. b. Externally degauss the receiver screen with the television
power turned off.
CAUTION: Do not remove any trim magnets that may be
attached to the bell of the picture tube. c. Turn the television on for approximately 10 seconds to
perform internal degaussing and then turn the TV off.
1. Remove the AC power and disconnect the internal
degaussing coil. d. Unplug the internal degaussing coil. This allows the
thermistor to cool down while you are performing the purity
2. Remove the yoke from the neck of the picture tube. adjustment. DO NOT MOVE THE RECEIVER FROM ITS
"MAGNETIC NORTH" POSITION.
3. If the yoke has the tape version beam bender, remove it and
replace it with a adjustable type beam bender (follow the e. Turn the receiver on and obtain a red raster by increasing
instructions provided with the new beam bender) the red bias control (CW) and decreasing the bias controls
for the remaining two colors (CCW).
4. Replace the yoke on the picture tube neck, temporarily
remove the three (3) rubber wedges from the bell of the f. Attach two round magnets on the picture tube screen at 3
picture tube and then slide the yoke completely forward. o'clock and 9 o'clock positions, approximately one (1) inch
from the edge of the mask (use double-sided tape).

Copyright©2009 LG Electronics.Inc. All right reserved. - 11 - LGE Internal Use Only


Only for training and service purposes.
1.ADJUST YOKE Z-AXIS FIRST 2 .ADJUST BEAM BENDER 2 POLE
TO GET EQUAL BLUE MAGNET TO GET FOUR EQUAL
COLOR CIRCLES COLOR CIRCLES

MAGNETS

RED RED

8. Referring to above, perform the following two steps: 6. Reconnect the internal degaussing coil and apply AC power.
a. Adjust the yoke Z-axis to obtain equal blue circles.
b. Adjust the appropriate beam bender tabs to obtain correct 7. Turn the receiver on for 10 seconds to perform internal
purity (four equal circles). degaussing and then turn the receiver off again.

9. After correct purity is set, tighten the yoke clamp screw and 8. Unplug the internal degaussing-coil.
remove the two screen magnets.
9. Turn on the receiver, connect a signal generator to the VHF
10. Remove the AC power and rotate the receiver 180 degrees antenna terminal and apply a crosshatch signal.
(facing "magnetic south").
Caution: During the convergence adjustment procedure, be
11. Reconnect the internal degaussing coil. very careful not to disturb the purity adjustment tabs
are accidentally move, purity should be confirmed
12. Turn the receiver on for 10 seconds (make sure the receiver before proceeding with the convergence adjustments.
came on) to perform internal degaussing, and then turn the
receiver off. Note: Make sure the focus is set correctly on this instrument
before proceeding with the following adjustment.
13. Unplug the internal degaussing coil.
10. Converge the red and blue vertical lines to the green vertical
14. Turn on the receiver and check the purity by holding one (1) line at the center of the screen by performing the following
round magnet at the 3 o'clock and a second round magnet at steps (below TABLE).
9 o'clock position. If purity is not satisfactory, repeat steps 8 a. Carefully rotate both tabs of the 4-pole ring magnet
through 14. simultaneously in opposite directions from the 12 o'clock
position to converge the red and blue vertical lines.
15. Turn off the receiver and reconnect the internal degaussing b. Carefully rotate both tabs of the 6-pole ring magnet
coil. simultaneously in opposite directions form the 12 o'clock
position to converge the red and blue (now purple)
vertical lines with the green vertical line.
¯ Convergence Adjustment
11. Converge the red and blue horizontal with the green line at
Caution: This procedure DOES NOT apply to bonded yoke and the center of the screen by performing the following steps.
picture tube assemblies. (below TABLE)
Do not use screen magnets during this adjustment a. Carefully rotate both tabs of the 4-pole ring magnet
procedure. Use of screen magnets will cause an simultaneously in the same direction (keep the spacing
incorrect display. between the two tabs the same) to converge the red and
blue horizontal lines.
1. Remove AC power and disconnect the internal degaussing b. Carefully rotate both tabs of the 6-pole ring magnet
coil. simultaneously in same direction (keep the spacing
between the two tabs the same) to converge the red and
2. Apply AC Power and set the brightness to the Picture Reset blue (now purple) horizontal lines with the green
condition. Set the Color control to minimum. horizontal line.
c. Secure the tabs previsouly adjusted by locking them in
3. Make horizontal line. place with the locking tabs on the beam bender.

4. Adjust the Red, Green and Blue Bias controls to get a dim
white line.

5. Restore the screen by removing the horizontal line.

Copyright©2009 LG Electronics.Inc. All right reserved. - 12 - LGE Internal Use Only


Only for training and service purposes.
RING ROTATION DIRECTION MOVEMENT OF RED
PAIRS OF BOTH TABS AND BLUE BEAMS

B B
OPPOSITE OR
R R
4
POLE

SAME B R OR B R

B B
OPPOSITE OR
R R
6
POLE

SAME B R OR B R

UP/DOWN ROCKING OF THE YOKE LEFT/RIGHT ROCKING OF THE YOKE


UP/DOWN
CAUSES ROCKINGROTATION
OPPOSITE OF THE YOKE
OF RED LEET/RIGHT
CAUSES ROCKING
OPPOSITE OF THE YOKE
SIZE CHANGE OF THE
CAUSES
AND BLUEOPPOSITE
RASTERS ROTATION OF RED CAUSES
RED OPPOSITE
AND BLUE SIZE CHANGE OF
RASTERS
AND BLUE RASTERS THE RED AND BLUE RASTERS

GREEN

GREEN
ADJUSTMENT
VIEWING ADJUSTMENT RED
AREA BLUE RED VIEWING
AREA
RED

GREEN RED BLUE

BLUE RED
GREEN

RED BLUE

TV
SCREEN

GREEN

12. While watching the 6 o'clock positions on the screen, rock the 17. Temporarily place a rubber wedge at the 5 o'clock and 7
front of the yoke in a vertical (up/down) direction to converge o'clock positions to hold the horizontal position of the yoke.
the red and blue vertical lines. (Fig upper left) 18. Check the 3 o'clock and 9 o'clock areas to confirm that the
13. Temporarily place a rubber wedge at the 12 o'clock position red and blue vertical lines are converged. If the lines are not
to hold the vertical position or the yoke. converged, slightly offset the horizontal tilt of the yoke (move
14. Check the 3 o'clock and 9 o'clock areas to confirm that the red the temporary rubber wedges if necessary) to equally
and blue horizontal lines are converged. balance the convergence error of the horizontal lines at 6
If the lines are not converged, slightly offset the vertical tilt of the o'clock and 12 o'clock and the vertical lines at 3 o'clock and 9
yoke (move the rubber wedge if necessary) to equally balance the o'clock.
convergence error of the horizontal lines at 3 o'clock and 9 o'clock 19. Using a round magnet confirm purity at the center, right and
and the vertical lines at 6 o'clock and 12 o'clock. left sides and corners. See Purity Adjustment Procedure.
15. Place a 1.5 inch piece of glass tape over the rubber foot at 20. Reconfirm convergence and apply a 1.5 inch piece of glass
the rear of the 12 o'clock wedge. tape over the rubber foot at the rear of the 5 o'clock and the 7
16. While watching the 6 o'clock and 12 o'clock areas of the o'clock wedges.
screen, rock the front of the yoke in the horizontal (left to
right) motion to converge the red and blue horizontal lines.
(Fig. upper right)

Copyright©2009 LG Electronics.Inc. All right reserved. - 13 - LGE Internal Use Only


Only for training and service purposes.
SVC REMOCON

Copyright©2009 LG Electronics.Inc. All right reserved. - 14 - LGE Internal Use Only


Only for training and service purposes.
TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND

Selected correct system in menu

OK
NO
Check the waveform IF 1 of TU101 Check/ Replace TU101 or Input signal

OK
NO NO
Check the voltage at pin 3, 9, 16, 43,
Check the waveform at pin 4, 5 of IC501 Check/ Replace IC501
86, 88, 90 of UOCIII

OK

NO
Check the voltage at pin 57, 58 of
Check the waveform at pin 4, 2 of IC601
UOCIII

OK
NO
Check the waveform at pin 6 of IC601 Check/ Replace Q601

OK

NO
Check the waveform at pin 8, 9, 11, 12
Check/ Replace IC601
of IC601

OK

NO
Check the waveform at pin 5, 7 of IC601 Check/ Replace R823, D826

2) No Raster / Sound OK(1/2)

Check the Heater voltage of


CPT(6~6.4 Vrms)

Check HV, Screen voltage of CPT Check R, G, B out of CPT board Check the Heater pulse of FBT T402

Check IC901,
Check FBT T402 Check 197V line of CPT Board & Check FR901, P403A, Check FBT T402
P403A
if no problem check and Replace P902B, FR401

Copyright©2009 LG Electronics.Inc. All right reserved. - 15 - LGE Internal Use Only


Only for training and service purposes.
3) No Raster (2/2)

Check the B+ at D829


cathode
Normal Abnormal

OPEN
NO Check Fuse of AC line
Is the voltage each
pin voltage of IC501

OK Check/ Replace Fuse

Check the in/out of


regulator(IC822,
Check pin 73 of Check the voltage of NO
IC823, IC824)
IC501(H_Out) C832

Check/ Replace
IC501 Check/ Replace DB801

Check Q402
collector waveform Check the voltage NO
pin4 of IC801
Check/ Replace
Q402
Check/ Replace Fuse and IC801
Check T401 & each
pin voltage
Check/ Replace
IC801, IC802, Q830
Check/ Replace
T401

Check Q401collect NO
Check Fuse and Diode of secondary
waveform
Load of SMPS trans(T801)

Check/ Replace
Q401
OK
Check & Replace Check/ Replace IC501
T402

Copyright©2009 LG Electronics.Inc. All right reserved. - 16 - LGE Internal Use Only


Only for training and service purposes.
4) No Picture/ No Sound

Is any OSD displayed?

NO

OK

OK
Check IC501 pin 83, Check receiving system in MENU OK
84, 85 (R, G, B out) & execute Auto - Program

Does the auto - Program


operate properly
NO

OK

Store on manual -program MENU

NO NO
Check the waveform Check IC501 pin 83, Check SMPS Trans Go to No sound/
pin73(H-out) 84, 85 (R, G, B out) Secondary Voltage picture OK

OK

Check pin3 Reset


Voltage

OK
NO
Check pin7, 8 SCL, Check IC12(EEPROM)
SDA & SCL, SDA, Line
OK

OK

Replace IC501

P20A (R, G, B out of P20A (R, G, B out of


IC501) IC501)

Copyright©2009 LG Electronics.Inc. All right reserved. - 17 - LGE Internal Use Only


Only for training and service purposes.
2. AV STEREO/ MONO MODEL

Select correct system in menu

OK

OK
Check the connection of AV
equipment

AV

Does the auto - Program


Check TU101 Tuner
operate properly
OK
OK
NO
Check the waveform at Check the voltage of pin3, 9,
pin57, 58 of IC501 16, 43, 86,88,90 of IC501

OK

NO
Check the waveform at
Check the signal line of SPK-N,P
pin4, 12, of IC601

OK

NO
Check the waveform at
Check pin5 (mute) of IC501
pin6 of IC601

OK

NO NO
Check the waveform at Check the voltage at Check/ Replace
pin8, 9, 11, 12 of IC601 pin5, 7, of IC601 R823, D826

OK

NO
Check the connection of side
Correct the Board
or Front AV Board P201A

OK

Replace IC601

Copyright©2009 LG Electronics.Inc. All right reserved. - 18 - LGE Internal Use Only


Only for training and service purposes.
BLOCK DIAGRAM

Copyright©2009 LG Electronics.Inc. All right reserved. - 19 - LGE Internal Use Only


Only for training and service purposes.
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

943
400

170
150
913

105

112 174

300

520

120
311
530

590

540 310
331

504 611
330 320
600

Copyright©2009 LG Electronics.Inc. All right reserved. - 20 - LGE Internal Use Only


Only for training and service purposes.
(2008.03.12)
MAIN

SIDE A/V
CONTROL

POWER S/W LED+PREAMP

Copyright©2009 LG Electronics.Inc. All right reserved.


Only for training and service purposes. LGE Internal Use Only

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