System Plan

Created with Solar-Planit by JURICA BREKALO ŠTRBIĆ

Zenerg d.o.o. in 49294 Radakovo.
Table of contents

Project .................................................................................................................................................... 3
Project data - building ...........................................................................................................................4
Project data - array ................................................................................................................................5
Modules ..................................................................................................................................................6
Bill of materials ...................................................................................................................................... 7
Key ..........................................................................................................................................................9
Roof design - installation plan ............................................................................................................ 10
Rail lengths (m) .................................................................................................................................... 11
Roof design - rail cut plan ................................................................................................................... 12
Roof design - installation details ........................................................................................................ 13
Roof design - ballast plan (kg) ........................................................................................................... 14
Roof design - roof load plan (kg/m²) .................................................................................................15
Load/Statics .........................................................................................................................................16

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Project

YOUR PHOTOVOLTAIC SPECIALIST

Company Zenerg d.o.o.

Contact JURICA BREKALO ŠTRBIĆ
Address Radakovo
49294 Radakovo
Phone
Email jurica@zenerg.hr

CUSTOMER

Name
Address

SYSTEM INFORMATION

Number of modules 32
System Output 13.44 kWp
Modules 32 x Trina Vertex S
TSM-420DE09R.08 - 420
Wp (BFR) (13.44 kWp)

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Project data - building

Roof
Roof Type Flat Roof
Building Length Inside (m) 10.520
Building Width Inside (m) 18.980
Roof Inclination (°) 5
Building Height (m) 2.000
Building Width (m) 10.500
Building Length (m) 19.000
Parapet height (m) 0.000
Parapet width (m) 0.010
Roof load reserve (kg/m²) 100
Roof Orientation (°) 146

Roof Covering
Type of Roof Covering Roof Sealing
Sealing material PVC
Gravel/substrate layer no

Location
Country
Address Mogilske stube II 5, 10000, Zagreb, Croatia
Altitude (m.a.s.l.) 168
Dynamic Pressure (kN/m²) 0.39
Snow load (kN/m²) 1.25

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Project data - array

Module field Module array 1 Module array 2 Module array 3

Module Trina Vertex S Trina Vertex S Trina Vertex S
TSM-420DE09R.08 TSM-420DE09R.08 TSM-420DE09R.08
- 420 Wp (BFR) - 420 Wp (BFR) - 420 Wp (BFR)
Number of modules 8 8 4
L / W / H (mm) 1762 / 1134 / 30 1762 / 1134 / 30 1762 / 1134 / 30
Weight (kg) 21.8 21.8 21.8
Power 3.36 kWp 3.36 kWp 1.68 kWp
Mounting system Closed II South base Closed II South base Closed II South base
trough 150-30 with trough 150-30 with trough 150-30 with
separation layer separation layer separation layer
Layout (rows x columns) 1x8 1x8 1x4
Elevation angle 13° 13° 13°
Row spacing [mm] 1737 1737 1737

Module field Module array 4 Module array 5 Module array 6

Module Trina Vertex S Trina Vertex S Trina Vertex S
TSM-420DE09R.08 TSM-420DE09R.08 TSM-420DE09R.08
- 420 Wp (BFR) - 420 Wp (BFR) - 420 Wp (BFR)
Number of modules 4 4 4
L / W / H (mm) 1762 / 1134 / 30 1762 / 1134 / 30 1762 / 1134 / 30
Weight (kg) 21.8 21.8 21.8
Power 1.68 kWp 1.68 kWp 1.68 kWp
Mounting system Closed II South base Closed II South base Closed II South base
trough 150-30 with trough 150-30 with trough 150-30 with
separation layer separation layer separation layer
Layout (rows x columns) 1x4 1x4 1x4
Elevation angle 13° 13° 13°
Row spacing [mm] 1737 1737 1737

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Modules

Trina Solar
Module Trina Vertex S TSM-420DE09R.08 - 420 Wp (BFR)

Electrical Data
Nominal Output Power Pmpp (Wp) 420
Maximum Power Voltage (V) 41.3
Maximum Power Current (A) 10.17
Open Circuit Voltage Uoc (V) 49.7
Short Circuit Current Isc (A) 10.69
Temperature Coecient Pmpp (%/°C) -0.34
Temperature Coecient Isc (%/°C) 0.04
Temperature Coecient Voc (%/°C) -0.25
Module Eciency (%) 21.02

Extreme Value
Max. System Voltage (V) 1500
Max Reverse Current (A) 20

Dimensions and Weight

Module Area (m²) 1.998
Module Length (mm) 1762
Module Width (mm) 1134
Frame Thickness (mm) 30
Mounting Hole Diameter (mm) 9.0
Weight (kg) 21.8

Specifications
Connection Type TS4
Cable Length +/- (mm) 1100.0 / 1100.0
Owner -
Item Number 01-000877

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Bill of materials

Number
of Amount per
Item No. Article units pack
03-000128 Base trough expansion joint 150-30 29 50
03-000309 Flat Roof End Clamp (Short side) 30-42 24 20
03-000324 Flat Roof Mid Clamp 30-42 52 100
03-000343 Base foot set 13° 150-30 38 50
03-000362 Mounting and removal tool 150-30 1 1
03-000383 Flat roof mounting screw chip-less 5.5 274 500
03-000407 Aluminium edge protector self-adhesive 76 50
03-000508 Cable-tie clip for profile flange 1-3 mm 96 100
03-000989 Base trough 150-30 w/protection layer 6m 10 36
03-001185 Contact latch module clamp 52 100
03-001243 Module support set 13° 150-30 38 25
03-001281 Wind Deflector 13° 1.95m 32 10
03-001490 Support Brace 20x20x1,5 5,40m 4 20

Optional:
Number
of Amount per
Item No. Article units pack
03-000099 Cable clip d=10mm 96 100
03-000100 special nut socket 8 mm 1 1
03-000133 Top cover base trough 150-30 3.00 m 1 10
03-000175 Base trough cable bracket 192 100

Notes on the parts calculation

The components in the part list were determined based on the data entered. If conditions on site differ from this then the structural
calculations and bill of materials must be recalculated. The required ballast is shown in the ballast plan and is reported in kg. The roof load in
kg/m² includes the ballast and the weight of the plant as well. The installer must check the design before ordering.

The bill of materials is based on these assumptions: - The structural calculations of the mounting structure (fasteners, rails etc.) is based on
the design data entered, the results are only valid for the components in the bill of materials.

- The array corresponds to the given design

- A) equal spacing of the roof members (rafter, purlin) for the fixing points (roof hook, stock bolt)

- B) Equal spacing of the roof covering (trapezoidal peaks, seam spacing) for the fixing points (C rail direct mounting set, seam clamp) - The
calculations depend on the chosen panel (both size and frame colour), and the result is only valid for that panel

All the components listed in the bill of materials are needed for the installation. The optional part list includes the tools for the installation
of the mounting structure as well as other useful components which are not essential, but which protect the cables and are aesthetically
pleasing.

*The prices in the part list (whether in packaging units or in actually required quantities) exclude any discount and tax. This is also applies to
the cost per kW of the system.

General Notes

The static calculation of the mounting system is based on the specification given in Eurocode 1. Further more, wind tunnel tests and the
different national regulations for the choice of countries in the software is taken into account. Switzerland is an exception - there the load
determination corresponds to the standards of SIA 261 (2003).

Special local cases in regards to Eurocode 1, e. g. snow accumulation, overhanging snow on the eaves, snow drop and loads due to ice or
exposed building locations are not taken into account automatically by the software but have to be checked separately.

The PV mounting system has to be secured on the roof against movement, caused by temperature dilatation.

The verification of sliding was carried out with a coecient of friction of 0.4. This value has to be checked by the planner/installer on-site.

Any additional ballast required for the sliding safety is already taken into account and included in the ballast plan.

Further details can be found in the statics output "Verification of position stability".

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
The quality of the roof has to be checked by the installer on site. Furthermore, the separation layer between the roof and the roof sealing
strip has to be checked by the installer to ensure it is compatible and durable in combination with the materials and that it is in accordance
with the respective requirements of the roof sealing strip. The installer is liable for the correctness of the provided data. No liability by BayWa
r.e. Solar Energy Systems GmbH! Subject to change, errors excepted. This cost estimation does not replace our obligatory confirmation of
order.

The mounting structure must be installed in accordance with the manual. It contains all of the required information, such as the required
torque settings and installation of expanding joints.

The mounting structure including the structural calculations are certificated by TÜV Rheinland.

The structural calculations refer only to the novotegra mounting system and not to the structure of the building. The building must be
assessed by a structural engineer.

Please note that the panels must be installed according to the manufacturer’s manual. You must adhere to the relevant local safety
regulations and building standards.

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Key

Roof
Obstacles: Chimney, skylight or dormer.

Modules.

Green roof half-sized substrate plate

Green roof substrate plate

Beams: Rafter or purlin.

Dependent on selected covering: Corrugations or seams.

Mounting system components

Roof fastening: Roof hook/stock screw and double roof
hook.

Module support and base foot

End and mid clamps

Rail connector, expansion joint and cross rail connector.

Vertical and horizontal rail, tie / wind deflector

Underlined ballast values indicate that a ballast trough is

57 required

Advice/Warnings
Colour code which highlights a corrected error.

Colour code which highlights a warning in the design.

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Roof design - installation plan Roof 1

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Rail lengths (m)

1.41 1.41

3.63
1.41 1.41

1.41 1.43 1.38 1.36 1.38 1.38

3.63
1.41 1.43 1.38 1.36 1.38 1.38

1.41 1.43 1.38 1.36 1.38 1.38 3.63

1.41 1.43 1.38 1.36 1.38 1.38

1.41 1.43 1.38 1.36 1.38 1.38

3.63

1.41 1.41

1.41 1.41

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Roof design - rail cut plan (1/1)

Grundschiene 150-30 Trennlage 6mm, 6,00m

1.43 m 1.43 m 1.43 m 1.41 m 0.30 m
1x
1.43 m 1.43 m 1.41 m 1.41 m 0.32 m
1x
1.41 m 1.41 m 1.41 m 1.41 m 0.37 m
2x
1.41 m 1.41 m 1.38 m 1.38 m 0.42 m
1x
1.38 m 1.38 m 1.38 m 1.36 m 0.49 m
1x
1.38 m 1.38 m 1.38 m 1.38 m 0.50 m
1x
1.38 m 1.38 m 1.38 m 1.38 m 0.50 m
1x
1.36 m 1.36 m 1.36 m 1.36 m 0.56 m
1x
1.38 m 1.38 m 3.25 m
1x

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Subject to changes and errors excepted. Copyright BayWa r.e. Solar Energy Systems GmbH 2012-2023.
Roof design - installation details

ID 1 2 3 4 5 6 7 8 (a/b) 9
A 173.7 4.0 105.1 61.3 177.7 176.2 113.4 50/100 20.0

1 Row spacing [cm]

2 Protrusion of base trough [cm]
3 Distance base profile / support [cm]
4 Module support to base foot distance [cm]
5 Base trough distance [cm]
6 Module length [cm]
7 Module width [cm]
8 (a/b) Ballast redistribution [cm]
9 Module support to wind baffle distance [cm]

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Roof design - ballast plan (kg)

48

49
18

19
10

10

10

10

48
10

10

10

17
2

10

10

10

17
2

10

10

10

17
2

10

10

10

48
10

1
18

19
48

49

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Roof design - roof load plan (kg/m²)

20.2

20.5
14.0

14.3
11.5

8.6

8.0

8.0

8.0

20.2
11.6

11.6

11.6

13.9
9.0

8.6

11.6

11.6

11.6

13.9
9.0

8.6

11.6

11.6

11.6

13.9
9.0

8.6

20.2
8.0

8.0

8.0
11.5

8.6
14.0

14.3
20.2

20.5

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Load: Closed II South base trough 150-30 with separation
lay...

Characteristic loads, that is, the snow load shape coecient

Load substructure gUK = 0.01 kN/m²
Module load gM = 0.11 kN/m²
Peak velocity pressure qp(Z) = 0.39 kN/m²
Ground snow load sk = 1.25 kN/m²
Snow load shape coecient µ= 0.80
Snow load perpendicular to the module sM = 0.90 kN/m²
Plant service life Wind load 50 years
Plant service life Snow load 50 years
Exposure coecient Snow load Ce = 1
Orographic coecient wind velocity c0 = 1.00
Damage consequence class (CC1) kFI = 0.9

Peak velocity pressure Load wind suction for the module Snow load perpendicular to the
module

Peak velocity pressure [kN/m²] Load wind suction [kN/m²] for the
module sk: Ground snow load
sM: Snow load perpendicular to the
module [kN/m²] = [kPa]

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Ballast
Distributed Line load Bearing pressure
Ballast load of the pv including including
(kg) system (kg/m²) snow (kg/m) snow (kN/m²)
Corner (max) 49 20.5 94 6.1
Front edge (max) 19 14.3 140 9.1
Back edge (max) 18 14.0 139 9.1
Lateral edge (max) 10 8.0 71 4.7
Middle (min) 1 8.6 130 8.5
Edge at expansion gap - - - -
(max)
Corner at expansion gap - - - -
(max)
Edge at expansion gap -* -* -* -*
(max)*
Corner at expansion gap -* -* -* -*
(max)*
* With additional measures
For ballast optimisation, ballast troughs were planned from 50 kg upwards, and additional third rails from 80 kg
upwards.

Distributed load Linear load Support pressure

Distributed load [kg/m²] PV-system Linear load [kg/m] including snow Support pressure [kN/m²] = [kPa]
for checking the roof load reserve (base trough) for checking the including snow underneath the
structural integrity of the roof separation layer of the base trough
covering (e.g. trapezoidal sheet) Relevant for verification of the
stability of thermal insulation

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Statics: Closed II South base trough 150-30 with separation ...

Valid for a row spacing of 1.737 m and a base trough distance of 1.777 m
Load case Load range µ/cpe panel Utilization µ/cpe panel Utilization
area [m²] mounting base foot mounting support
front back
Snow 1.00 m² 0.80 29 % 0.80 48 %
Wind suction in centre 1.00 m² -0.85 18 % -1.10 20 %
area
Wind suction at edge 1.00 m² -1.20 27 % -1.20 22 %
areas
Wind suction at 1.00 m² -1.60 39 % -1.40 27 %
corners

Whole PV System
Weight modules 696 kg
Weight of the mounting system (without packaging) 138 kg
Total ballast 598 kg
Total weight 1461 kg
Average weight of PV system incl. ballast in relation to the occupied roof area 14.8 kg/m²
Contained ballast for sliding safety (µ = 0.4) 164 kg

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BayWa r.e. Solar Energy Systems GmbH
Eisenbahnstraße 150
D-72072 Tübingen
Telephone +49 7071 98987-0
solarenergysystems@baywa-re.com
www.baywa-re.com
www.solar-distribution.baywa-re.de