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Design and Construction of Micro Hydropower Generator at Sto. Tomas Tingloy Batangas
Design and Construction of Micro Hydropower Generator at Sto. Tomas Tingloy Batangas
In Partial Fulfillment
Of the Requirements for the Strand of
Science, Technology, Engineering, and Mathematics
By Group 2:
January 2023
1
ACKNOWLEDGEMENT
First and foremost, praise and thanks to God, the Almighty, for His showers of
blessings throughout our research work, which enabled us to successfully complete the
research.
We would like to express our heartfelt appreciation to our research advisor, Ma'am
Dianne R. Ebora, and all collaborative teachers involved in this study for providing us
with the opportunity to conduct research and invaluable guidance throughout this process.
We have been deeply inspired by your dynamism, vision, sincerity, and motivation. You
taught us the methodology for conducting the research and presenting the findings as
clearly as possible. Working under your direction was a great privilege and honor. We are
In addition to our research advisor, we would like to thank our homeroom advisor
As the leader of our group, I, Alexa Cassandra P. Daiz would like to thank my
Anthony Louis G., Esguerra, Sheen Mira D., Eugenio, Rachelle Anne F., Fortaleza,
Rodjjove Gerard Jose B., Garcia, Kimberly Mekylla P., Gomez, Jan Dairiell M., Honor,
Maria Christine M., Lagman, John Rhafy A., for the stimulating discussion, for the
sleepless nights we were working together before deadlines, and for all the fun we have
Finally, we would like to thank our family, particularly our parents, for their
ii
TABLE OF CONTENTS
Preliminaries Page
TITLE PAGE..............................................................................................i
ACKNOWLEDGEMENT.........................................................................ii
TABLE OF CONTENTS...........................................................................iii
Introduction..................................................................................................5
Conceptual Literature...................................................................................10
Research Literature......................................................................................15
Synthesis......................................................................................................19
Conceptual Framework...............................................................................21
Definition of Terms.....................................................................................23
Research Design..........................................................................................25
Materials........................................................................................26
Equipment.......................................................................................31
Procedures..................................................................................................33
A. Micro Hydropower Construction.............................................33
iii
B. Construction of Drainage Canal Simulator..............................34
Flow Chart..................................................................................................36
A. Parts of Prototype....................................................................38
B. Design of Prototype..................................................................39
Testing Procedure…..................................................................................51
Summary of Results…...............................................................................55
Conclusions…............................................................................................60
Recommendations….................................................................................62
Bibliography…..............................................................................................
Appendix A…................................................................................................
Appendix B…...............................................................................................
iv
CHAPTER I
This chapter contains the introduction, statement of the problem, the scope,
Introduction
Electricity is a necessary part of modern life and plays an important role in our
daily lives. It is used in everyday life by people for lighting, heating, cooling, refrigeration,
and running appliances. Because of electricity, more people are able to do what they need
to do, and it provides comfort to people because it is used to work things that require
Electricity is widely used throughout the country; however, power outages can
outages pose a serious risk to modern societies. Whatever their cause, the consequences
can be severe. It has been identified multiple possible impacts ranging from those which
pose a direct threat to health such as increased traffic accidents, difficulties distributing
medicines, loss of medical records, water shortages, spoilage of foods, and public disorder,
to indirect impacts such as loss of financial services, reduced working hours, transport
disruption, and loss of communications, and lastly, operational challenges for government
agencies which are reduced ability of personnel to attend work, loss of communication
communities. Residents of Tingloy, Batangas City, specifically the barangay of Sto. Tomas
was frequently affected by this power outage. Furthermore, one of the researchers from
area. The researcher's business suffered as a result of this. Other residents reported power
outages in their homes. Aside from losing power, the most common problem for
homeowners is losing central air conditioning or heating. This could mean a few things
depending on the time of year. If the outage occurs during the hot summer months, the
internal temperature of the home can quickly rise. A rapid temperature rise can result in
A power outage also means that no electricity is being pumped into the refrigerator,
which keeps everything cool. Furthermore, it may result in the loss of power to streetlights.
basic requirement in all parts of the world. Not only that, but it is also an important factor
in preventing traffic accidents caused by poor visibility. Unfortunately, these accidents are
On the other hand, the use of renewable energy is increasing because it benefits
both the people and the environment. As a result, the Philippine government enacted
legislation that aims to enable the country to move quickly toward its goal of becoming
60% energy self-sufficient by 2010 by developing and utilizing resources such as solar,
wind, hydropower, ocean, and biomass energy. This act is known as Republic Act 9513,
also known as the Renewable Energy Act. It aims to accelerate the exploration and
institutionalizing the development of national and local capabilities in the use of renewable
energy systems and promoting their efficient and cost-effective commercial application
be resourceful.
The researchers' goal is to assess the generation of electricity during power outages.
The researchers also aim to determine whether the current study will provide new
information about hydropower. Furthermore, to assess how the current study will provide
new knowledge about how the researcher's prototype will function, which may benefit the
residents of Sto. Tomas, Tingloy, Batangas during a power outage. Furthermore, the
constructing a prototype.
This research study aims to determine the design and construction of micro
1. What are the materials needed for micro hydropower generator to work?
3. What are the processes in the conversion of energy from the flowing water in
5. Based on the findings, what are the improvements that can be made when
generator at Sto. Tomas, Tingloy, Batangas. The study will cover the following: materials,
methods, the conversion of energy, and the improvements that can be made for the design
advantages and disadvantages of the prototype's construction for the residents of Sto.
Tomas, Tingloy, Batangas especially during power outages in the area. A qualitative
approach will be used to gather information from secondary sources such as books,
publications, internet articles, and scholarly articles. The researchers will also use a
descriptive research design that does not adhere to specific methods, but rather "borrows"
appropriate methods from other designs, which allows the researchers to select methods
that are best suited to the current study. The study will be conducted for approximately 8
months; it began on September 22, 2022, with the goal of finishing in the last week of May
2023.
On the other hand, Sto. Tomas, Tingloy, Batangas is a remote location, which
limits the available literature regarding the topic. This is due to the fact that there is very
little information or published articles about this location that specifically discuss the other
innovation that other researchers conducted. The same is actually the case for the current
study; there is less information about using hydropower generators in the area, which limits
the researcher's ability to gather data at the site. As a result, it may have an impact on the
study's findings as well as the precise process or improvement that should be used in the
will be built in a drainage canal, making it impossible for the researchers to control the
water current, which could limit and affect the study's findings.
The researchers excluded some factors when creating the micro hydropower
generator, such as the cost of the prototype construction. The study also restricts electricity
generation to only Sto. Tomas, Tingloy, Batangas, and will not cohere with other locations.
Other renewable energy sources will not be discussed. This study will also not investigate
This research is done to help and to provide information and give knowledge
regarding the chosen topic, which is the design and construction of micro hydropower
generators at Sto.Tomas, Tingloy, Batangas. The findings of the study will be of great
To the community, this study will help with generating electricity during a power
improvise source of electricity during power outage in the community. The utilization
of recyclable materials to construct water turbine can help the community to lessen the
pollution.
To the economy, the findings of the study can be a great help to lessen the use of
fossil fuels which dangers the environment. The high demand of electricity can be solved
by supplying enough electricity in the community. Additionally, it will help to get the
satisfaction of the low cost of energy which is one of the problems of the economy.
To the researchers, the findings of the study will be beneficial to all researchers to
have a justification on the design and construction of micro hydropower generator at Sto.
Tomas, Tingloy, Batangas. Moreover, this study will be of great help for them to uplift
To the future researchers, the findings of this study may contribute to the existing
body of knowledge those other researchers can use as reference material to identify gaps
collection of published books, journals, unpublished research papers and studies from both
local and international settings, as well as online references. It covers conceptual literature,
included in this chapter will provide a profound appreciation and a broader perspective on
the paper undertaken, which can stimulate in familiarizing information that is relevant and
Conceptual Literature
The study includes a summary of the researcher's readings and concepts relevant
to the study in relation to the current problem. The readings present the relationship
between their ideas and how they relate to the current study.
anything plays an important role in making it comfortable, durable, valuable, precious, and
beautiful. Physical or structural materials such as cement, sand, bricks, plastic, and wood
are required in the construction of any building, as are nonphysical or functional materials
such as visual comfort, temperature control, noise control, occupancy, site condition,
demonstrates the presence of aesthetic sense in a design and thus defines the structure's
a link between visual quality and structural stability in architecture. There was a time when
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entire structures were constructed from a single building element. Today, things have
progressed to the point where different elements are used in various nooks and corners of
deals with the structure's appearance-related qualities. It also has an effect on the structure's
determines the character of the architecture. It also has an impact on the theories of
made by Multi Creative in 2020. Plywood, sealant, truss head machine, aluminum flat bar,
nuts, round aluminum tube, DC motor, dynamo, AC/DC converter, circuit breaker, battery,
electrical tape, stranded wire, bearing, large bike gear plate, screw, wire extension, small
gear plate, and bicycle chain were all used by Multi Creative. As previously stated, Multi
Creative used plywood for their water turbine blades; however, the researchers decided to
turbine, known as the adjustable water turbine, in order to adapt to the environment in
Methods in the construction of a water wheel. Hydro turbines are devices used
water to a rotating shaft. These turbines rotate or spin in response to the introduction of
water into their blades. These turbines are essential in the field of hydropower, which is the
is the same. A row of blades is attached to a rotating shaft or plate. Water is then passed
through the turbine over the blades, causing the inner shaft to rotate. This rotational motion
is then transferred to a generator, which produces electricity. There are various types of
turbines that are best used in different situations. Each type of turbine is designed to
Furthermore, the type of turbine chosen for any given hydropower project is
determined by the height and speed of the incoming water, referred to as the hydraulic
head, and the volume of water that flows, referred to as the hydroelectric discharge.
construction method for the penstock of a large-scale hydraulic turbine is as follows: the
spiral case of the hydraulic turbine is installed first, then the penstock is arranged in turn
from the intake section of the spiral case upwards along the water flow direction. To
facilitate installation, the penstock is assembled and welded on a roll welding rack or on a
hydropower study, which includes the processes required to build a water turbine. In line
with the researchers' study, the researchers will follow a reference made by Multi Creative
in 2020, but with new variables such as materials, equipment, and, most importantly, the
innovation in the construction of a water turbine known as the adjustable water turbine.
To begin, the materials and equipment are needed to be gathered to construct the
water wheel. Second, the four 20-inch small metal rods must be attached to the edge of the
1" PVC pipe. Third, after attaching the metal rods, the semi-cylindrical 1-1/4" PVC Pipe
be inserted inside the 1" PVC pipe and must be tightened with screws for the water wheel
to rotate. Fifth, the adjustable tube should be attached to both sides of the canal using an
electric fan stand. Following that, two bearings should be attached to the adjustable tube.
The metal rod is then inserted into the bearings and secured with nuts. Ninth, the dynamo
generator will be installed near the bike's gear plate. The smaller bike gear plate must then
be attached to the dynamo generator. The smaller bike gear plate attached to the water
wheel will then be connected to the smaller bike gear plate attached to the dynamo
generator. Finally, the water wheel will be tested with actual water flow, and a wire
society because our daily lives rely heavily on energy supplies. According to Thorburn
(2006)'s research, there are two energy sources for conversion: ocean waves and
hydropower.
According to Renene (2017), natural motion, such as ocean waves, can play a
significant role in tomorrow's electricity production, but the construction requires media
adaptations. Engineers designing hydropower plants have always used natural conditions
like fall height, flow rate, and geometry as basic design parameters and constructs.
renewable energy source that generates electricity by altering the natural flow of a river or
other body of water using a dam or diversion structure. Hydropower relies on the water
that is not reduced or eliminated in the process. Hydropower converts kinetic energy
into electricity using turbines and generators, which is then fed into the electrical grid to
Further, at the plant level, water flows through a pipe, also known as a penstock,
and then spins the blades in a turbine, which spins a generator, which eventually produces
hydropower can provide clean, renewable energy at a low cost. They can be built anywhere
there is enough water flow and head to make energy generation feasible, including in rural
or undeveloped areas. Natural water sources such as streams and rivers, as well as existing
treatment systems, and dams, can all be considered. Small-scale hydropower can thus use
(Kucukali, 2011).
some benefits for its residents as well as the environment. Because most micro
hydropower schemes are run-of-river or integrated into existing water infrastructure, the
impact on the local environment is minimal. Run-of-river systems return water to streams,
reducing the impact on stream ecosystems, whereas systems integrated into existing
Micro hydropower, unlike large hydropower schemes, does not require a reservoir and
thus does not produce methane, a potent greenhouse gas. Micro hydropower schemes also
take up little space. Because no reservoir is built, the impact on nearby communities in
terms of displacement is minimal. Furthermore, the use of this type of power plant avoids
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excessive water wear because it is collected from drainage schemes at a point and returned
to the channel in a lower bound, transforming their energy once through the turbine. On
the other hand, it is notable for its indigenous nature, which is why its development entails
reducing reliance on foreign energy and strengthening supply security. As a result, there
Individual users' investment costs can be reduced as a result, expanding their opportunities
the area because it may not be appropriate for all locations. Before installing a micro
hydropower system, certain basic conditions must be met. These parameters include flow
rate, output, water head, stream size, and the distance between the power source and the
area where power is required (Green Living Nation, n.d). Furthermore, future expansion
options are limited because it will be installed in a specific location, which is the drainage
canal. The potential for future growth is limited. Unlike other options such as solar power,
where you can add more panels to meet rising power demands, there is no such option for
micro-hydro.
Research Literature
This section included research literature from several studies that might be used to
In the study conducted by Dela Rosa (2018), their aim was to design a pico-
hydro Pelton Turbine bucket using Polyethylene Terephthalate (PET) bottles, PET bottles
such as mountain dew bottles coke bottles or sprite bottles. The study only searched at
PET bottles as an alternative. Bucket material for Pelton turbines. The selected PET
Moreover, the result of the study is that the maximum efficiency of the Pelton wheel
with the PET bucket design was lower than the standard design. But only insignificant
differences were obtained when compared to the standard design. This study demonstrated
that a PET bucket-designed Pelton turbine can be a viable alternative for renewable
and advancements.
However, the study lacks with the demonstration to the actual water flow. It
suggests testing the PET bottles in an actual flowing water to determine which is the best
PET bottle to use in a pico-hydro Pelton turbine. Also, the water flow must have different
intensities to test the durability of each Pelton Wheel using different PET bottles. The
flowing water can be torrential which may affect the effectivity of the Pelton Wheel.
Contrary, calm flowing water can test the effectiveness of Pelton wheel in such slow-
moving water.
As stated in the study conducted by Suryatna (2021), they have investigated the
potential use of water flow from mountain water sources, particularly in the Village of
built with a waterwheel because the water discharge is relatively small and based on
observations of the use of turbine in MHPP found that MHPP was not durable and easily
damaged by flooding. Water wheels are a sustainable and efficient method of generating
energy. The study's findings were the Prototype Model of Micro Hydro Power Plant
(MHPP) for small water discharges (less than 10 Liters per Second), namely the MHPP
waterwheel and the Speed Converters from waterwheel to Dynamos, dubbed "MHPP”
Converters.
prototype is long-lasting and not easily damaged by flooding. Evidence that MHPP is
more durable is that prototypes MHPP one, two, and three have been used for more than 9
years and continue to produce stable and undamaged electricity. The MHPP component of
the millwheel is made up of six parts: a 4–5-meter diameter reversing wheel from the mill
to the dynamo called "converter," a dynamo, a house where the MHPP prototype is, a
conductor network connecting the MHPP to the houses, and a safety cistern and conduit.
Moreover, it recommends the study to test the prototype in a small water discharge such as
In accord with the study by Yildiz (2019), they stated that Run-of-the-river
alternative to dam-based facilities. These plants redirect water from flowing river to a
turbine without the need for a reservoir. Despite having a low impact on the environment
and communities, the potency of RoR plants has not been thoroughly explored and
exploited. In the United States, for example, it is estimated that RoR plants could annually
It is mentioned that RoR is not thoroughly explored and exploited yet there are a
lot of RoR in the Philippines. The study lacks to other foreign studies which they can use
in their study. It recommends to search in depth to support their study. RoR depends on
the river they will utilize; hence, simulation can be the best method to test the
hydroelectric station. It can be used to test the durability of the water turbine in a different
water flow of the river. Simulation can be done digitally using advanced technology.
In accordance to the study by Hameed (2019), their paper focuses on the power
plant's implementation using the Undershot Water Wheel model, providing a low-cost
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power generation solution for the purpose of supplying electricity. This is accomplished
electrical energy via a belt and reel arrangement. The rectifier allows electricity to be
transmitted in its most efficient form across the entire bridge. The regulator regulates
current, and the battery stores it. Their study’s findings were calculated. Efficiency and
other parameters were calculated for undershot water wheels with maximum efficiencies
ranging from 71 to 76% over a wide range of flows. Water wheels appear to be efficient
the capacity of the Undershot water wheel to generate electricity can be calculated and the
future researchers can be aware of the limits of these wheels. Also, the design of the water
wheel must be presented to let the future researchers improve the current design. Water
flow can be a basis to improve the current design, for example, when the water flow is not
constant and varies depending on the weather, the future researchers can improve the
As reported in the study conducted by Azimov (2022), the study covers the
objectives to identify extensive and efficient use of existing resources in Central Asian
region to develop small-and Micro-scale hydropower solutions, which are currently either
inefficiently used due to aging network and equipment or still unexploited. Furthermore,
Small- and micro-scale hydropower is a viable solution for the Central Asian region to
address local and cross-border energy and water challenges at the same time. It will be
from the region to design high-performance and cost-effective small- and micro-scale
There are a lot of other water wheel models, and the study lacks different types
of water wheel. Especially, the study must utilize the suitable water wheel model for the
water sources such as stated is Rivers. Different models can help the current researchers to
seek the suitable water wheel model in the current study. The study lacks with these types
of water wheel model: Undershot Water Wheel Model, Overshot Water Wheel Model and
Synthesis
This focuses on the review of related literature and related studies to "Design and
information gathered enabled the researcher to support the study with a broader
Multi Creative, Stanley (2020), Renene (2017), Energy (n.d), Dela Rosa (2018), Yildiz
(2019), Hameed (2019) were successfully applied to the study. According to Bolden
(2013), recycling waste construction materials saves natural resources, energy, solid
The researchers focus on producing electricity from the water flow of drainage
canal systems however Renene’s 2017 stated that ocean waves are the main source that
can play a significant role in tomorrow’s electricity production. Energy (n.d) study stated
that the most conventional hydroelectric facilities include run-of-the-river and pumped
storage systems. In the study conducted by Yildiz in 2019, they stated that Run-of-the-
alternative to dam-based facilities. They tackled about the efficiency of using rivers,
specifically the flow of water in rivers that are used to produce electricity. However, in the
researchers’ study they chose to build their water turbine in a drainage canal system,
gathering hydroelectric power from a different source than the study conducted by Yildiz
Despite the discrepancies, there are certain aspects on Renene's study that are
similar to the researchers' study, such as the environmental factors that engineers take into
account when developing a hydropower plant. Specifically, flow rate and geometry, which
have a significant impact on the researchers' selection of the materials and the location.
however Multi Creative, used plywood as their paddles, on the other hand the researchers
decided to use PVC pipes to construct the paddles. The researchers believed that utilizing
PVC pipes is more convenient to use because PVC pipes are lighter than plywood which
will make it easier for the paddles to rotate. As a result, the water wheel can generate
Another reason supporting the decision of the researchers to use PVC pipes is that
it’s sturdier than plywood. The blades of the water turbine will be submerged in water for
long periods of time. If the researchers decided to use plywood as blade for the water
wheel there will be a possibility that the plywood will grow molds as it is brittle and as a
result break. This is the second reason why the researchers decided to use PVC pipes as
material in the making of the paddles instead of plywood which were used by Multi
Creative in 2020. The researchers’ will also add new innovation in the construction of a
water turbine, known as the adjustable water turbine, to adjust with the environment that
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the researchers’ decided to build their water turbine.
In the study conducted by Dela Rosa (2018), the study only searched PET bottles
as an alternative. Bucket material for Pelton turbines. The selected PET bottles underwent
turbine prototype to test the bucket's performance and efficiency. Similar to the current
study, the researchers will create a water wheel using recyclable materials. Despite the
similarity, their study was somewhat different from the researcher’s current study.
Conceptual Framework
The goal of this study is to assess the design and construction of micro hydropower
generator at Sto. Tomas, Tingloy, Batangas. The study is anchored with the concept of
generating electricity to help the residents of Sto. Tomas, Tingloy, Batangas during power
outages when a typhoon strikes their area. Furthermore, this study will utilize a few
recyclable materials for the construction of their water wheel that will not just cause the
researcher’s innovation for their study, but also for the improvement of the environment.
The researchers believed that utilizing recyclable materials may lessen the pollution.
Through this study, the researchers will not only lessen the pollution that could lead to
health risk but will also sustain the purpose of creating a new source of electricity.
represent the flow of the study and is provided to gain better understanding of the research
agenda.
Figure 2.1 present the conceptual framework used by the researchers through the
IPO model. The first box, called the Input box, contains the descriptive version of the
statement of the problem. It covers the materials needed for the construction of micro
hydropower generator; and lastly, improvements that can be made when constructing the
Aligned is an arrow drawn to the second box called the Process box. It contains the
The last box or the Output box present the result of the processes made by the
researchers. Through comprehensive literature review, the researchers will assess the
design and construction of micro hydropower generator at Sto. Tomas, Tingloy, Batangas.
Definition of Terms
tiny particles called atoms (Annual Energy Review 2008). In this study, it is defined as the
energy used to power or operate streetlights, which will provide lighting during power
outages.
and objects (Annual Energy Review 2008). In this study, the term refers to the energy that
Mechanical Energy. Potential and kinetic energy are accounted for by mechanical
energy. Modern mechanical energy storage systems transform electrical energy into
mechanical energy and store the latter as potential energy in the form of pumped water or
as kinetic energy in the form of a rotating wheel (Burheim, 2017). In this study, it is an
common consumer products ranging from pipes, flooring, window frames and wire
insulation to adhesive taping, medicine packing, raincoats and rucksacks (Turner 2021). In
this study, these are the materials that will be used to build the water wheel, specifically
the paddles.
Water Wheel. A water wheel principally operates on the rotational motion that
undergoes the energy conversion from kinetic to mechanical energy, and the
Hydrogen Production, 2022). This is the equipment that will be used in this study to
convert the energy from flowing water into kinetic energy, which will then be converted
RESEARCH METHODOLOGY
processes. Moreover, it covers the research design, materials, tools, and equipment, as
Research Design
The study employs a qualitative method and draw its data from secondary sources
such as books, publications, internet articles, and scholarly articles. Qualitative research
entails gathering and analyzing non-numerical data such as text, video, or audio in order to
according to Pascale (2011), qualitative research does not seek to measure anything; thus,
the assumption that there is an objective way to study a particular phenomenon does not
apply.
prototype's construction for the residents of Sto. Tomas, Tingloy, Batangas especially
during power outages in the area. A qualitative approach was used to gather information
from secondary sources. The study will be conducted continously for approximately 8
months; it began on September 22, 2022, with the goal of finishing in the last week of
May 2023.
The researchers, on the other hand, used a descriptive research design, which
provides a thorough summary of events in everyday terms. The sampling, data collection,
analysis, and representation techniques used in qualitative descriptive designs are typically
Furthermore, unlike other qualitative designs, descriptive designs do not adhere to specific
methods; rather, descriptive designs "borrow" appropriate methods from other designs. A
descriptive design allows researchers to select methods that are best suited to a practice-
Given below is the list of materials and equipment necessary for creating water
turbine utilizing recyclable materials to generate electricity during power outages in Sto.
To produce the water turbine, the researcher proposed the utilization of the
A. Materials
PROCEDURE A
Figure 3.1.1
” PVC Pipe
Figure 3.1.2
Nuts
Figure 3.1.3
Primer
Figure 3.1.4
Truss Head Machine
Screw
Figure 3.1.6
Bulb
Figure 3.1.7
Aluminum Round Tube
Figure 3.1.8
DC Motor/Dynamo
Figure 3.1.10
Stranded Wire
Figure 3.1.12
Bearing
Figure 3.1.13
Large Bike Gear Plate
Figure 3.1.15
Wire Extension
Figure 3.1.16
Small Gear Plate
Figure 3.1.17
Bicycle Chain
Figure 3.2.1
Hacksaw
Figure 3.2.2
Electric Drill
Figure 3.2.3
Philips Screwdriver
Figure 3.2.4
Welding Machine
Figure 3.2.6
Long Nose Plier
Figure 3.2.7
Lineman’s Plier
Figure 3.2.8
Wrench
1. Using a pencil, score a line in the 2" PVC pipe that needs to be cut. The line
must be vertical that must be cut using hacksaw to form a semi-cylindrical 1"
PVC pipe with a length of 10 inches. The researchers must repeat this
2. Using an electric drill, the researchers must puncture a hole into the right and
left center of the PVC. This is where the screws will be place at later.
3. A metal flat bar should be measured using measuring tape. The metal flat bar
must then cut into 5 inches long only. Sixteen (16) metal flat bar must be made
which are the required number of flat bars needed. This cut flat bar must then
be welded using welding machine into the center of the round metal tube which
is 20 inches long. Each side of the round tube should be welded by two (2)
metal flat bar placed at the right and left corner of the round tube.
4. The cut PVC pipe will be attach using screws into the metal flat bar welded into
the round tube. The truss-head machine screws were tightened using Philips
5. A metal flat tube must be scored using a pencil to determine an accurate line to
where it should be cut. It must be cut into two (2) pieces of 20 inches long and
six (6) pieces of 5 inches--wide. The 2 pieces of 20 inches long and 2 pieces of 5
inches long will then be welded in the corner to connect them to each other
forming a rectangular shape. The other pieces of the 5 inches long of metal flat
bar must then be placed inside with space between them filling the space of the
rectangular shape which was created earlier. It must then be attach using a
6. For the base, a round tube should be cut into 20 inches long and 5 inches long.
Each of the measured length correspondence into 2 pieces. These four cut round
7. For the stand, 20 inches long of round tube will be cut. But 10 inches long is also
needed to cut, it is because it will serve as an adjustable tube that will be place at
inside the outer round tube. Each of the round tube must be score a line using
pencil to determine the exact placed that will be drilled. Using an electric drill,
the researchers must puncture a hole into the plotted mark which they make sure
8. Next is that the researchers must attach the large bike gear plate into the left
corner side of the round tube placed at the center of the water turbine. This large
gear plate will then be connected to the sprocket that will be found at the side of
9. A 4 mm2 (12 AWG) stranded wires must be use. It must be splice at both ends
using wire splicer, long nose plier, and lineman plier that will be use later. The
researchers must connect the stranded wire to the motor fan using soldering iron.
10. Lastly, connect the wire to the switch. The wire from the switch will then be
connected to the light bulb which will then be light up through the energy
Cut a sixteen-foot (16) metal flat bar and weld it to the round tube.
Screw the cut PVC pipe into the metal flat bar.
Cut two (2) pieces of metal flat bar,20 inches long, and six (6) pieces.
5 inches wide.
Cut the round tube into two pieces, 20 inches long and
5 inches long, then weld the four pieces together.
Insert the 10” round tube into the 20” round tube.
Use the bike chain to connect the large gear plate to the sprocket.
Connect the wires to the light switch and the light bulb.
A. Parts of Prototype
DC
SMALL BIKE MOTOR
GEAR PLATE LIGHT
BULB
LARGE BIKE
GEAR PLATE
BICYCLE
CHAIN
SLIDING
PIPES
DRAINAGE CANAL
STAND
SIMULATOR
BASE
METAL
ROUND TUBE
PVC
PIPE
METAL
FLAT BAR
Figure 3.4.2 Water Wheel Parts
generator. This section of the paper also contains the parts and functions of the micro
hydropower generator as well as the obtained results from the experiment that was
conducted.
The researcher arrived at the finalized prototype after several trials, modifications,
and revisions. Most materials used were sourced from items found in their homes and
Throughout the project's development, a wide range of sharp tools and materials
were used. Cutting, drilling, and other tasks requiring the mentioned tools were
Welders must wear clean, dry welding gloves and overalls when welding metals.
reduce the amount of bare skin, particularly on the arms and legs. It is
field.
an open area, outdoors. It also has one component that uses a lot of water, which
Below are the images and procedures for the construction of micro hydropower
generator. The materials as well as the equipment necessary for the construction of micro
The first step in making the prototype is to create 8 pieces of paddles out of PVC
Pipes. A line was scored with a pencil in a 2” PVC pipe that needed to be cut, then the
PVC pipe were cut in lengthwise with a hacksaw following the marked line to form a semi-
cylindrical pipe with a length of 10 inches, this procedure was repeated 8 times since the
The electric drill was used to pierce a hole in the right and left center of the PVC,
The metal flat bar was measured with a measuring tape. This will serve as the
holding mechanism of the paddle. The metal flat bar was then cut to a length of 5 inches
since it is the most suitable length for the wheel to reach the water beneath prototype. Also,
it is not too long for the prototype and increase the weight of the water wheel. Sixteen (16)
metal flat bars were made, which was the required number of flat bars needed.
The cut flat bar was then welded into the edge of the round metal tube, that will
serve as the holding mechanism of the paddle, which is 20 inches long, using a welding
The cut PVC pipe was screwed into the metal flat bar that was welded into the
round tube.
The next procedure is the making of pedestal into the upper portion of the
generator where the motor fan will be placed. This is where the DC Motor will be place
and it is connected to the water wheel. A pencil was used to score the metal flat bar to
determine an accurate line to where it should be cut. It was then divided into two (2) pieces
of 20 inches long and six (6) pieces 5 inches wide. The two 20-inch-long pieces and the
shape. The other 5-inch-long pieces of metal flat bar are then placed inside with space
between them, filling the space of the rectangular shape that was created. It was then
A 20-inch-long round tube was cut for the stand. The stand is where the water
wheel will be connected. Also, a 10-inch-long tube was also required to be cut because it
will serve as an adjustable tube that will be placed inside the outer round tube. Each round
tube has been scored with a reference line to determine the exact location that will be
drilled. An electric drill is used to pierce a hole into the plotted mark to ensure that it was
at the center of the water turbine. This will serve as the mechanism to rotate the motor fan
This large gear plate will then be connected to the sprocket located on the motor
fan's side. The bike chain will be used to connect the large gear plate to the sprocket. Since
it is connected to each other, once the large gear plate spins, the sprocket also spins and
Stranded wires with a diameter of 4 mm2 (12 AWG) were also used. It was spliced
at both ends with a wire splicer which will be connected to the motor fan using soldering
The wire was used to connect the switch and the light bulb, which will be lighted
The prototype consist of two main parts, the water wheel and the generator. The
mechanical energy required to convert to electrical energy will be generated by the electric
fan motor. The mentioned parts were connected by a gear chain to transport the energy that
is needed to convert to have electrical energy. Beyond these parts and connecting system
are various features for it. Below are labeled figures of the proposed design, rendered, and
DC Motor. The electrical machine used to convert mechanical energy to electrical energy
is referred to as the "generator" for this prototype. The shaft of the generator generates
mechanical energy from the sprocket, which is connected to the big bike gear plate via a
gear chain. The prototype cannot function properly or convert mechanical energy to
electrical energy to power the light bulb without the use of the DC Motor.
DC Motor Pad. The section of the prototype that holds the alternator from the top,
allowing the alternator to be located above and have a good connection with the sprocket
and gear chain. It also provides height for the alternator because water from the drainage
canal could reach it and damage the electrical wirings as well as the alternator.
Gear Chain. Once the motion in the water wheel starts, the gear chain will also rotate
causing the sprocket that is connected to the Electric Fan Motor to spin. Its purpose is to
connect the spindle gear and the sprocket that will also help to transfer the mechanical
energy from the water wheel to the electric fan motor so the mechanical energy will be
enables the entire water wheel to move up and down in response to the height of the
flowing water in the drainage canal to extract more energy from it. Additionally, its
adjustable height feature allows for optimal positioning of the turbine in different water
depths.
Paddle. To produce a falling force through the blades, which will allow the flowing water
to rotate. The water will be able to drop further with the assistance of the turbine's paddle.
The mechanical energy created will be generated from the energy produced by the paddles.
Paddle Holder. Paddle holders are placed where the paddle will be so that it will be in a
good and strong position. It also gives a solid foundation for the paddle so that it will not
Steel Round Tube. In the prototype, a steel round tube serves as the frame for the paddle
and paddle holder. Its function is to keep the primary paddle balanced in general. It will
also be used to uplift and lower the water turbine because it is connected to the height
adjustment tube.
Spindle Gear. The spindle gear is linked to the aluminum tube and sprockets by a gear
chain, which rotates when water hits the paddle. This is also linked to the chain, which
moves the sprocket to generate electricity, as it is linked to the generator to convert energy.
Sprocket. The sprocket is a smaller version of the spindle gear that is attached to the
generator. As the chain moved, the generator rotated, and the generator produced
electricity.
Testing Procedures
Prototype setup
placed. The water wheel, which was securely attached to the stands and kept at an
appropriate distance from the drainage canal simulator, the stranded wire, which was
properly aligned and connected to the other parts such as the motor fan and the switch, and
the correct attachment of the large gear plate to the sprocket using bike chain are examples
of such parts. To avoid discrepancies, the screws and nuts embedded in the stands onto the
Prototype testing begins with the rotation of the water wheel. The researchers
made a simulation resembling the flow of water of a drainage canal, the kinetic energy
from the running water will help rotate the water wheel which will be converted to
mechanical energy. Then it will be converted to electricity, which will travel through the
However, each testing goes at different pace. The researchers needed to make sure
that every part of the water turbine is working properly before assembling it as a whole.
its turbine. A light bulb was connected to the DC motor to test the effectiveness of the
paddles. The mechanical energy produced by the turbine will be sent to the DC Motor
through the gear chain that connects the DC Motor and the turbine. It will then be
converted into electrical energy, which will be used to generate electricity. As the turbine
The prototype’s design originated from two different models and mechanism:
Referring to figures 4.5.1 and 4.5.2, these designs were integrated to create a new
model and mechanism of hydropower generator. The researchers decided to emulate the
model from figure 4.5.1 and materials from figure 4.5.2. The materials from figure 4.5.2
were utilized in substituting the material from figure 4.5.1. The use of polyvinyl chloride
(PVC), bicycle chain and, gears motivated the researchers in creating their prototype. By
combining these concepts, the researchers constructed the design and model for the
prototype.
The constructed Micro Hydropower Turbine took the design from the referenced
model and alter some of its materials. The reference model uses undershot water wheel
type model that uses water flow from beneath the turbine to generate electricity which is
similar to the researcher’s prototype. However, the researchers utilized different materials
researchers used PVC as its paddle. The alteration of wood planks plays a vital role to
prototype. The use of parts from the bicycle inspired the researchers to do the same. Also,
the utilization of PVC gives idea to the researchers to use the same material and use
similarly as a paddle, however, the way it was split is completely different. Apart from
that, the researcher’s prototype differs in terms of length because the prototype must fit in
the drainage canal to achieve its effectivity. Lastly, the researcher’s prototype has a lesser
quantity of paddles which only requires 8 paddles due to its design unlike to the reference
model.
The designed and constructed prototype is the integration of two different D.I.Y.
Hydropower Turbine. Both reference model falls on the same type of water wheel which is
undershot water wheel model. The researchers pursue to excavate more capabilities
through combining concepts and ideas – a Micro Hydropower Turbine placed in a drainage
canal that has an adjustable feature. Hence, the paramount feature of the researcher’s
which has height adjustment feature using two sliding pipes. Additionally, it is to modify
the height of the turbine according to the level of the waterflow. Even though, the
CHAPTER V
This chapter presents the summary, conclusions, and recommendations of the study.
Summary of Results
Sto. Tomas, Tingloy, Batangas" sought to assess the viability of using D.I.Y micro
supplement the question asked here, the researchers used an experimental method or
The study refers to the researchers’ prototype that uses a variety of materials,
including recyclable materials and hardware tools. Discussed in the previous chapter, the
researchers chose to recreate the model of Multi Creative (2020). The materials they used
were considered by the researchers, however, the materials were not suitable for the
construction of the prototype. As a result, the researchers decided to use other materials
that are more compatible with water and will not cause any dispersion. The researchers
also used materials from Creative Channel (2021), such as polyvinyl chloride (PVC),
bicycle chain, and gears. These materials contributed significantly to the researcher's
prototype because they are regarded as the primary materials that enable micro
In the final prototype, the following materials were also used: PVC pipes, nuts,
primer, truss head machine screw, metal flat bar, round metal tube, dc motor, electric tape,
stranded wire, bearing, large bike gear plate, screw, switch, small gear plate, and finally a
bike chain. When there is a material, there is also a tool or equipment that can assist in the
assembly or disassembly of the output parts. The researcher's prototype was built with both
non-powered and powered tools, including a hacksaw, electric drill, philips screwdriver,
welding machine, wire splicer, long nose plier, lineman's plier, and a wrench.
The method for building the micro hydropower generator has been changing to
accommodate more suitable and accurate procedures that were required for the prototype's
efficacy to produce electricity. Based on the researchers' careful consideration, trials and
studies for the prototype's accurate methods, the researchers come up with methods
inspired by the construction of the hydropower generator by Multi Creative (2020) and
Creative Channel (2021). The researchers use Multi Creative as a model or design of the
Using these two references as the model and the materials needed to construct the
micro hydropower generator, the researchers develop more accurate methods that will be
more suitable in the construction of the researchers' prototype. A hacksaw was used to cut
a 2" PVC pipe lengthwise, forming a semi cylindrical pipe, which must repeat 8 times.
Using an electric drill, make a hole in the right and left center of the PVC. Next is cut a
sixteen-foot (16) metal flat bar and weld it to the round tube. Screw the cut PVC pipe into
the metal flat bar. Cut a metal flat bar into two (2) and six (6) pieces that are 20 inches long
and 5 inches wide, respectively. Two 20-inch-long pieces and two 5-inch-long pieces were
pieces of metal flat bar inside with space between them, filling the space created by the
rectangular shape. For the base, cut the round tube into two pieces, each with a length of 20
inch and 5-inch. Using a welding machine, weld it together. For the stand, cut a 20-inch
round tube with a 10-inch-long tube inside of it that will be used as an adjustable tube.
Furthermore, use the bike chain to connect the large gear plate to the sprocket. Connect the
3. Processes in the conversion of energy from the flowing water in drainage canal
and 100 kW of electricity using the natural flow of water. These installations can provide
power to a remote home or small community, or they can be linked to electric power
networks, especially where net metering is available. Hydro means water, so hydropower
In line with the researcher's prototype, the flowing water from the drainage canal
will push against the paddles of the water wheel. The flowing water possesses kinetic
energy that gives torque to the paddles to rotate. Kinetic energy will be converted into
mechanical energy. Mechanical energy occurs as the water wheel rotates. The mechanical
energy produced by the water wheel will be converted into electrical energy by the
generator. The Corps of Engineers explains how this generator works in considerable
detail:
"A hydraulic turbine converts the energy of flowing water into mechanical energy.
loops of wire wound around stacks of magnetic steel laminations. These are called
field poles and are mounted on the perimeter of the rotor. The rotor is attached to
the turbine shaft and rotates at a fixed speed. When the rotor turns, it causes the
field poles (the electromagnets) to move past the conductors mounted in the stator.
This, in turn, causes electricity to flow and a voltage to develop at the generator
The researchers determined the benefits and drawbacks of the prototype through
experiments and product testing in accordance with their cited literatures and studies. They
were able to confirm and expand on the previously known benefits and drawbacks of using
hydropower is the ability to provide low-cost electricity and can be an alternative energy
source capable of supplying power over time to an isolated home or small community such
Furthermore, the study's findings, like the cited literatures, considered the micro
are even minor in comparison. Other benefits include low distribution and operating costs
(no fuel required and only minor maintenance), as well as local implementation and
management.
cannot be used in any location. A suitable location is required to fully exploit the electrical
potential of small streams. Furthermore, as power demand grows, the size and flow of
small streams may limit future site expansion. During the summer, there will most likely
be less flow and thus less power output. To ensure adequate energy requirements are met,
5. Improvements that can be made when constructing the micro hydropower generator.
Based on the study's findings, there are still improvements that could be made
when constructing the micro hydropower generator. The researchers suggested that
changing the location where the water turbine for drainage canal system will be installed
may be preferable because other areas still require this type of innovation. Furthermore,
because Sto. Tomas Tingloy, Batangas is a remote location, the available literature on the
subject is limited. As a result, the researchers proposed that the study's location be changed
because it may make it easier for future researchers to find more related literature in their
study. Furthermore, the research focuses on the materials needed to construct a water
turbine. Polyvinyl chloride (PVC) was used as the primary material for the water turbine's
paddles by the researchers. According to the researchers, this material can be improved or
other recyclable materials, such as gallon water bottles, can be used, despite the fact that it
is the most commonly used recyclable material. However, with future researchers'
Based on prototype testing, the rotation of the water wheel was affected because
the round tube in which the water wheel was placed was not smooth, causing difficulty in
rotating. As a result, the researchers proposed improving the rotation of the water wheel by
affixing a bearing to it rather than simply using a grease that may dry over time. Bearings
design, on the other hand, can also be changed. There are numerous types of hydropower
wheel that can be consider such as reaction and impulse. Other deciding factors include
Conclusions
1. The researchers used two references: Multi Creative (2020) as the model and Creative
Channel (2021) as the materials based, which uses materials such as polyvinyl chloride
(PVC), bicycle chain, and gears, which significantly contributed to the researcher's
prototype because they are regarded as the primary materials that enable the micro
2. Based on the researchers' careful consideration, trials, and studies for the prototype's
accurate methods, the researchers come up with methods inspired by Multi Creative's
(2020) and Creative Channel's construction of the hydropower generator (2021). The
Multi Creative was used as a model or design for the prototype, which is an undershot
water wheel located in a canal, and the materials used by Creative Channel in the
3. The turbine can generate electricity for as long as there is energy in the moving water
to convert into mechanical energy, which the generator can subsequently turn into
electrical energy.
and can be an alternative energy source capable of supplying power over time to an
socioeconomic effects are even minor in comparison. Other advantages include low
distribution and operating costs (no fuel required and only minor maintenance), as
generator because it requires specific site conditions and thus cannot be used
anywhere. The distance between the power source and the location where energy is
required, the size of the stream, including flow rate, output, and drop, and the balance
of system components are all factors to consider. Furthermore, there will most likely
be less flow and thus less power output during the summer. Advanced planning and
6. Based on the study's findings, there are still improvements that could be made when
building the micro hydropower generator, such as considering the location, the
materials that will be used, the rotation of the water wheel, and the type of water
wheel.
Recommendations
offered:
1. It is preferable to change the location of the water turbine for the drainage canal
system that will be installed because other areas still require this type of innovation.
2. To make it easier for future researchers, the study's location should be changed to a
other recyclable materials, such as gallon water bottles, can be used, despite the fact
4. Based on the results of the prototype testing, it is necessary to improve the rotation of
the water wheel by affixing a bearing to it rather than using a grease that dries over
time. Through using bearings, it reduces friction between rotating and stationary
components.
5. The type and design of the water turbine can also change by using other types of
turbines that are more suitable for the location and flow of the water, depending on the
height of standing water and the flow, or volume of water over time, at the site.
Journals
Burheim, O.S. (2017). Mechanical Energy Storage. Engineering Energy
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APPENDIX A
A. Isometric Projections
B. Orthographic Projections
Figure 1.6: Back Orthographic View Figure 1.7: Left Orthographic View
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