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THE BLASTER’S GUIDE

COMMON FORMULAS USED FOR BLAST DESIGN

Blasters Toolkit
Common Formulas Used For Blast Design

Formulas Usadas Para el Diseño de Voladura

ELABORADO POR:

San Juan Bautista S.A.C


Minería & Construcción

2017

Capacitación & Entrenamiento


Av. David Samanez Ocampo N° 152 San Juan Bautista S.A.C sjb.capacitacion@gmail.com
Telf. 987-355-666
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1
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Tabla de contenido
Absolute Bulk Strength (ABS) _________________________________________________ 4
Absolute Weight Strength (AWS) _______________________________________________ 4
Base-Charge Length Formula __________________________________________________ 4
Actual Scaled Distance Formula________________________________________________ 5
Burden formula ______________________________________________________________ 5
Deck SiemmirsQ Formula _____________________________________________________ 5
Hole-to-Hole Delay Time Formula _______________________________________________ 6
Hole-to-Hole Delay Times to Improve Fragmentation ______________________________ 6
Loading Density Formula _____________________________________________________ 7
Maximum Charge Weight per Delay _____________________________________________ 8
Minimum Distance Formula ___________________________________________________ 8
Powder Factor Formula _______________________________________________________ 8
Pre-Splitting Formulas for Air-Decked Charges ___________________________________ 9
Pre-Spüttíng Formulas for De-Coupled Charges __________________________________ 9
Pressure Formula ___________________________________________________________ 10
Relative Weight Strength (RWS) _______________________________________________ 10
Resistance Formulas ________________________________________________________ 10
Row-to-Row Delay Time Formula ______________________________________________ 11
Effects of Various Row-to-Row Delays _________________________________________ 11
Stone Stemming Particle Size Formula _________________________________________ 12
Sub-Drilling Formula ________________________________________________________ 12
"Supersonic" Face Velocity Formula ___________________________________________ 12
Spacing Formulas __________________________________________________________ 13
Top Stemming Length Formula _______________________________________________ 13
Water Displacement Formula _________________________________________________ 13
Weight of Rock per Blast Hole Formula _________________________________________ 14
Vibration Level Predication Formulas __________________________________________ 14
Volume of Rock per Blast Hole Formula ________________________________________ 15
Expected Ground Vibration ___________________________________________________ 23
Scaled Distance D __________________________________________________________ 24
Wet Hole Calculations _______________________________________________________ 25
BLAST DESIGN (Burden Ratio) ________________________________________________ 30
Blast Design (Powder Factor) _________________________________________________ 31

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2
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Final Height of Water in Borehole______________________________________________ 32
Number of cartridges needed to build out of water _______________________________ 33
Burden Calculation _________________________________________________________ 33
Controlled Blasting Specifications _____________________________________________ 33
Cubic yards of Rock/Borehole ________________________________________________ 34
Electrical Blasting Calculations _______________________________________________ 36
Optimum Number of Series for a Series-Parallel Circuit ___________________________ 36
Peak Particle Velocity _______________________________________________________ 37
Powder Factor_____________________________________________________________ 38
Optimum Spacing Calculation ________________________________________________ 38
Sub drill Calculation _________________________________________________________ 39
References ________________________________________________________________ 41

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3
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

FORMULA NAME

VARIABLES and [UNITS]

Variables used in formula and required units in [brackets]. If input variables are not in required units, then
you must use the unit conversion tables.

Absolute Bulk Strength (ABS)

𝐴𝐵𝑆𝐸 = 𝐴𝑊𝑆𝐸 ∗ 𝑑𝐸

VARIABLES and [UNITS]

ABS E = Absolute bulk strength of the explosive [cal/cc]

AWS E = Absolute weight strength of the explosive [cai/g]

DE = Density of the explosive [g/cm3]

Absolute Weight Strength (AWS)

RBSE ∗ 7.462
AWSe =
DE

VARIABLES and [UNITS]

AWS= Absolute weight strength of the explosive [cai/g]

RBS E = Relative bulk strength of the explosive [ANFO = 100]

dE, = Density of the explosive [g/cm3]

Base-Charge Length Formula

𝐸𝑏= [(0.3 → 0.5) ∗ 𝐵] + 𝐽

VARIABLES and [UNITS]

E b = Length of base charge of high density explosives [ft]

B = Average burden [ft]

J = Sub-drilling depth [ft]

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Actual Scaled Distance Formula

Actual Scaled Distance

𝐷
𝑆𝐷 =
√𝑊

Maximum Charge Weight per Delay

𝐷
𝑊 = ( )2
𝑆𝐷
Minimum Distance

𝐷 = 𝑆𝐷 ∗ √𝑊

VARIABLES and [Unit]

SD = Scaled distance factor

W = Charge weight per delay [Ib]

D = Distancie [ft]

Burden formula

𝑑𝑒
𝐵 = 𝐷𝑒 ∗ (2 ∗ [ ] + 1.5)
𝑑𝑟

VARIABLES AND [units]

B = Burden [ft]

ds = Density of the explosives [g/cm3]

dr = Density of the rock [g/cm3]

De = Diameter of fully coupled explosive column [in]

Deck SiemmirsQ Formula

For-Dry Holes Td=0.5*D

For Wet Holes Td=1.0*D

VARIABLES and [UNITS]

Td = Minimum length of stone deck

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5
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Consisting of particles of size Ts [ft]

D = Blast-hole diameter [in]

Hole-to-Hole Delay Time Formula

𝐷ℎ𝑡ℎ = (0 → 5) ∗ 𝑆

Variables and [units]

Dhth = Delay time between holes in a row [ms]

S = Spacing between holes in a row [ft]

Hole-to-Hole Delay Times to Improve Fragmentation

Rock Type ms/ft

Sands, Loams, Maris and Coals 1.8 - 2.1

Some Limestones, Rock Shale and some Shales 1.5 - 1.8

Compact Limestones and Marbles, some Granites 1.2 - 1.5

and Basalts, Quartzite Rocks and some Gneisses

and gabbro’s

Diabase, Diabase Porphyries, Compact Gneisses, 09 - 1 2

and Mica Schists and Magnetite

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Loading Density Formula

𝑑𝑖 = 0.3404 ∗ 𝐷𝑒 2 ∗ 𝑑𝑒
VARIABLES and [UNITS]

Di = Explosives loading density [Ib/ft]

De = Diameter of explosives column [in]

De = Density of explosives [g/cm3]

Loading a blast on an iron ore


range

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Maximum Charge Weight per Delay

𝐷
𝑊 = ( )2
𝑆𝐷
VARIABLES and [UNITS]

SD = Scaled distance factor

W = Charge weight per delay [Ib]

D = Distance [ft]

Minimum Distance Formula

𝐷 = 𝑆𝐷 ∗ √𝑤

VARIABLES and [UNITS]

SD = Scaled distance factor

W = Charge weight per delay [Ib]

D = Distance [ft]

Powder Factor Formula

Volume of Rock

𝑊𝑒
𝑃𝐹 =
𝑉
VARIABLES and [UNITS]

PF = Powder factor [lb/yd3]

We= Total weight of explosives used in blast [Ib]

V = Total volume of rock generated in blast [yd3]

Weight of Rock

𝑊𝑒
𝑃𝐹 =
𝑉
VARIABLES and [UNITS]

PF = Powder factor [t/lb]

Wr = Total weight of rock generated in blast [t]

We= Total weight of explosives used in blast [Ib]

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Pre-Splitting Formulas for Air-Decked Charges

Spacing of Air-Decked Charges

𝑆 = (1.5 → 2.0) ∗ 𝐷

VARIABLES and [UNITS]

S = Spacing between air-decked holes [ft]

D = Diameter of blast-hole [in]

Weight of Air-Decked Charges

𝑊 = (0.08 → 0.12) ∗ 𝑠 ∗ 𝐿ℎ
VARIABLES and [UNITS]

W = Weight of air-deck charge [lb]

S = Spacing between blast-holes [ft]

Lh = Length of blast-hole [ft]

Stemming Column Length

𝑇 = (0.1 → 1.2) ∗ 𝐷

VARIABLES and [UNITS]

T = Stemming column length [ft]

D = Diameter of blast-hole [in]

Pre-Spüttíng Formulas for De-Coupled Charges

Linear Charge Weight

𝐷2
𝑊=
28
VARIABLES and [UNITS]

W| = Linear charge weight for pre-splitting explosive [ib/ft]

D = Diameter of blast-hole [in]

Spacing between Pre-Split Holes

𝐷2
𝑊=
2.8
S = Spacing between pre-split holes [ft]

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9
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
D = Diameter of blast-hole fin]

Pressure Formula

𝑃 = 0.000000233 ∗ 𝑉𝑂𝐷 2 ∗ 𝑑𝐸

VARIABLES and [UNITS]

P = Pressure [kbar]

VOD = Velocity of detonation of explosive [ft/sec]

dE = Densify of explosive [g/cm3]

Relative Weight Strength (RWS)

𝐴𝑊𝑆𝐸
𝑅𝑊𝑆𝐸 =
91000
VARIABLES and [UNITS]

RWS E = Relative weight strength of the explosive [ANFO = 100]

AWS E = Absolute weight strength of the explosive [cal/g]

Resistance Formulas

For Parallel Circuits

𝟏 𝟏 𝟏 𝟏 𝟏
= + + + ⋯+
𝑹𝒕𝒐𝒕𝒂𝒍 𝑹𝟏 𝑹𝟐 𝑹𝟑 𝑹𝒏

For Series Circuits

𝑹𝒕𝒐𝒕𝒂𝒍 = 𝑹𝟏 + 𝑹𝟐 + 𝑹𝟑 + ⋯ + 𝑹𝒏

VARIABLES and [UNITS]

Rtotal = Total resistance of the electrical circuit [Ώ ]

R1....Rn. = Resistance of individual blasting caps or circuit branches [ Ώ ]

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Row-to-Row Delay Time Formula

𝑫𝒓𝒕𝒓 = (𝟐 → 𝟏𝟓 ) ∗ 𝑩

VARIABLES and [UNITS]

Drtr = Delay time between consecutive rows [ms]

B = Maximum burden in front of a row of holes [ft]

Effects of Various Row-to-Row Delays

Effects ms/ft ms/ft

Violent excessive air-blast and back-break 2

High pile close to face, moderate air-blast and back-break 2 - 3

Average pile height, average air-blast and back-break 3 -4

Scattered pile with minimum back-break 4 -6

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11
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Stone Stemming Particle Size Formula

𝐷
𝑻𝑺 =
12 − 20
VARIABLES and [UNITS]

Ts = Clean crushed stone stemming particle size [in]

D = Blast-hole diameter [in]

Sub-Drilling Formula

𝐽 = (0.2 → 0.5) ∗ 𝐵

VARIABLES and [UNITS]

B = Burden [ft]

J = Sub-drilling [ft]

Industry's leading Detonating Cord

"Supersonic" Face Velocity Formula

𝑺
𝑫𝒎𝒊𝒏 =
𝟏. 𝟏𝟐𝟕
VARIABLES and [UNITS]

Dmin = In order to avoid air-blast from "supersonic" lateral face velocity, the delay between holes must be
more than Dmin [ms]

Capacitación & Entrenamiento


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12
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
S = Spacing between blast holes [ft]

Spacing Formulas

𝐻 𝐻
𝑖𝑓: ≥4 𝑖𝑓: <4
𝐵 𝐵

Instant 𝑺 = 𝟐. 𝟎 ∗ 𝑩 𝐻 + (2 ∗ 𝐵)
𝑆=
3

Delayed 𝑺 = 𝟏. 𝟒 ∗ 𝑩 𝐻 + (7 ∗ 𝐵)
𝑆=
8

VARIABLES and [UNITS]

H = Face height [ft]

B = Burden [ft]

S = Blast-hole spacing [ft]

Top Stemming Length Formula

Top Stemming Length Formula

𝑻 = (𝟎. 𝟕 → 𝟏. 𝟑) ∗ 𝑩

VARIABLES and [UNITS]

B = Burden [ft]

T = Top stemming length [ft]

VARIABLES and [UNITS]

B = Burden [ft]

T = Top stemming length [ft]

Water Displacement Formula

𝐿𝑤 + 𝐿𝑐
𝐶=
𝐷
1 − (𝐷𝑐 )2

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13
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Where:

C = Number of explosives cartridges required to rise above standing water

Lw = Length of the standing water column [ft]

Lc = Length of one explosives cartridge [ft]

Dc = Diameter of explosives cartridges [in]

Dh = Diameter of blast-hole [in].

HEET Truck on display at an open house in 2001

Weight of Rock per Blast Hole Formula

𝑊 = 𝑉 ∗ 𝑑𝑟

VARIABLES and [UNITS]

W = Weight of rock generated per blast-hole [t]

V = Bank volume of rock generated per blast-hole [yd3]

dr= Bank density of rock [t/yd3].

Vibration Level Predication Formulas

Peak Particle Velocity Prediction

𝑃𝑃𝑉 = 𝐾 ∗ 𝑆𝐷−1.6

VARIABLES and [UNITS]

PPV = Peak particle velocity [in/s]

K = Ground transmission constant [K=160 if No other seismic data is available]

SD = Scaled distance factor

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14
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Site Specific Ground Transmission Constant

𝐾 = 𝐾 ∗ 𝑆𝐷1.6
VARIABLES and [UNITS]

K = Ground transmission constant

PPV = Peak particle velocity [in/s]

SD = Scaled distance factor.

Volume of Rock per Blast Hole Formula

𝐵∗𝑆∗𝐻
𝑉=
27

VARIABLES and [UNITS]

V = Bank volume of rock per blast-hole [yd3]

B = Burden [ft]

S = Spacing [ft]

H = Face height [ft]

Capacitación & Entrenamiento


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15
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Pounds of Explosive Per Foot of Blasthole


ᶲ ᶲ
Tal(pulg) Densidad de carga del explosivo (g/cm3) Tal(mm)
0.5 0.75 0.8 0.82 0.85 0.9 0.95 1 1.05 1.1 1.15 1.2 1.25 1.3 1.35 1.4 1.45 1.5 1.54
3/4 0.10 0.14 0.15 0.16 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.29 19
7/8 0.13 0.20 0.21 0.21 0.22 0.23 0.25 0.26 0.27 0.29 0.30 0.31 0.33 0.34 0.35 0.36 0.38 0.39 0.40 22
1 0.17 0.26 0.27 0.28 0.29 0.31 0.32 0.34 0.36 0.37 0.39 0.41 0.43 0.44 0.46 0.48 0.49 0.51 0.52 25
1 1/4 0.27 0.40 0.43 0.44 0.45 0.48 0.51 0.53 0.56 0.59 0.61 0.64 0.67 0.69 0.72 0.74 0.77 0.80 0.82 32
1 3/8 0.32 0.48 0.52 0.53 0.55 0.58 0.61 0.64 0.68 0.71 0.74 0.77 0.80 0.84 0.87 0.90 0.93 0.97 0.99 35
1 1/2 0.38 0.57 0.61 0.63 0.65 0.69 0.73 0.77 0.80 0.84 0.88 0.92 0.96 1.00 1.03 1.07 1.11 1.15 1.18 38
1 5/8 0.45 0.67 0.72 0.74 0.76 0.81 0.85 0.90 0.94 0.99 1.03 1.08 1.12 1.17 1.21 1.26 1.30 1.35 1.38 41
1 3/4 0.52 0.78 0.83 0.86 0.89 0.94 0.99 1.04 1.09 1.15 1.20 1.25 1.30 1.36 1.41 1.46 1.51 1.56 1.61 45
1 7/8 0.60 0.90 0.96 0.98 1.02 1.08 1.14 1.20 1.26 1.32 1.38 1.44 1.50 1.56 1.62 1.68 1.74 1.80 1.84 48
2 0.68 1.02 1.09 1.12 1.16 1.23 1.29 1.36 1.43 1.50 1.57 1.63 1.70 1.77 1.84 1.91 1.97 2.04 2.10 50
2 1/4 0.86 1.29 1.38 1.41 1.47 1.55 1.64 1.72 1.81 1.90 1.98 2.07 2.15 2.24 2.33 2.41 2.50 2.59 2.65 57
2 1/2 1.06 1.60 1.70 1.75 1.81 1.92 2.02 2.13 2.23 2.34 2.45 2.55 2.66 2.77 2.87 2.98 3.09 3.19 3.28 65
2 3/4 1.29 1.93 2.06 2.11 2.19 2.32 2.45 2.58 2.70 2.83 2.96 3.09 3.22 3.35 3.48 3.61 3.73 3.86 3.97 70
3 1.53 2.30 2.45 2.51 2.60 2.76 2.91 3.06 3.22 3.37 3.52 3.68 3.83 3.98 4.14 4.29 4.44 4.60 4.72 75
3 1/2 2.09 3.13 3.34 3.42 3.55 3.75 3.96 4.17 4.38 4.59 4.80 5.01 5.21 5.42 5.63 5.84 6.05 6.26 6.42 90
4 2.72 4.09 4.36 4.47 4.63 4.90 5.18 5.45 5.72 5.99 6.27 6.54 6.81 7.08 7.35 7.63 7.90 8.17 8.39 100
4 1/4 3.08 4.61 4.92 5.04 5.23 5.54 5.84 6.15 6.46 6.77 7.07 7.38 7.69 8.00 8.30 8.61 8.92 9.23 9.47 110
4 1/2 3.45 5.17 5.52 5.65 5.86 6.21 6.55 6.90 7.24 7.58 7.93 8.27 8.62 8.96 9.31 9.65 10.00 10.34 10.62 115
5 4.26 6.38 6.81 6.98 7.24 7.66 8.09 8.51 8.94 9.36 9.79 10.22 10.64 11.07 11.49 11.92 12.34 12.77 13.11 125
5 1/2 5.15 7.73 8.24 8.45 8.76 9.27 9.79 10.30 10.82 11.33 11.85 12.36 12.88 13.39 13.91 14.42 14.94 15.45 15.86 140
5 5/8 5.39 8.08 8.62 8.83 9.16 9.70 10.23 10.77 11.31 11.85 12.39 12.93 13.47 14.01 14.54 15.08 15.62 16.16 16.59 145
6 6.13 9.19 9.81 10.05 10.42 11.03 11.65 12.26 12.87 13.48 14.10 14.71 15.32 15.94 16.55 17.16 17.77 18.39 18.88 150
6 1/4 6.65 9.98 10.64 10.91 11.31 11.97 12.64 13.30 13.97 14.63 15.30 15.96 16.63 17.29 17.96 18.62 19.29 19.95 20.48 160
6 1/2 7.19 10.79 11.51 11.80 12.23 12.95 13.67 14.39 15.11 15.82 16.54 17.26 17.98 18.70 19.42 20.14 20.86 21.58 22.15 165
6 3/4 7.76 11.64 12.41 12.72 13.19 13.96 14.74 15.51 16.29 17.07 17.84 18.62 19.39 20.17 20.94 21.72 22.50 23.27 23.89 170
7 3/8 9.26 13.89 14.82 15.19 15.74 16.67 17.59 18.52 19.45 20.37 21.30 22.22 23.15 24.08 25.00 25.93 26.85 27.78 28.52 187
7 7/8 10.56 15.84 16.89 17.32 17.95 19.00 20.06 21.12 22.17 23.23 24.28 25.34 26.40 27.45 28.51 29.56 30.62 31.67 32.52 200
8 10.90 16.34 17.43 17.87 18.52 19.61 20.70 21.79 22.88 23.97 25.06 26.15 27.24 28.33 29.42 30.51 31.60 32.69 33.56 203
9 13.79 20.69 22.06 22.62 23.44 24.82 26.20 27.58 28.96 30.34 31.72 33.10 34.48 35.85 37.23 38.61 39.99 41.37 42.47 230
9 7/8 16.60 24.90 26.56 27.23 28.22 29.88 31.54 33.20 34.86 36.52 38.18 39.84 41.51 43.17 44.83 46.49 48.15 49.81 51.13 250
10 5/8 19.22 28.83 30.75 31.52 32.67 34.60 36.52 38.44 40.36 42.28 44.21 46.13 48.05 49.97 51.89 53.81 55.74 57.66 59.20 270
12 1/4 25.55 38.32 40.88 41.90 43.43 45.99 48.54 51.10 53.65 56.21 58.76 61.32 63.87 66.43 68.98 71.53 74.09 76.64 78.69 311
13 3/4 32.19 48.28 51.5 52.79 54.72 57.94 61.16 64.38 67.59 70.81 74.03 77.25 80.47 83.69 86.91 90.13 93.34 96.56 99.14 350
15 38.31 57.46 61.29 62.82 65.12 68.95 72.78 76.61 80.44 84.27 88.10 91.94 95.77 99.60 103.43 107.26 111.09 114.92 117.98 380
17 1/2 52.14 78.21 83.42 85.51 88.64 93.85 99.06 104.28 109.49 114.71 119.92 125.13 130.35 135.56 140.78 145.99 151.20 156.42 160.59 445

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16
THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

ᶲ Kilograms of Explosive Per Meter of Blasthole


Tal(pulg) ᶲ
Product or Loading Density (g/cm3) Tal(mm)
0.5 0.75 0.8 0.82 0.85 0.9 0.95 1 1.05 1.1 1.15 1.2 1.25 1.3 1.35 1.4 1.45 1.5
3/4 0.14 0.21 0.23 0.23 0.24 0.26 0.27 0.28 0.30 0.31 0.33 0.34 0.36 0.37 0.38 0.40 0.41 0.43 19
7/8 0.19 0.29 0.31 0.32 0.33 0.35 0.37 0.39 0.41 0.43 0.45 0.46 0.48 0.50 0.52 0.54 0.56 0.58 22
1 0.25 0.38 0.40 0.41 0.43 0.46 0.48 0.51 0.53 0.56 0.58 0.61 0.63 0.66 0.68 0.71 0.73 0.76 25
1 1/4 0.40 0.59 0.63 0.65 0.67 0.71 0.75 0.79 0.83 0.87 0.91 0.95 0.99 1.03 1.07 1.11 1.15 1.19 32
1 3/8 0.48 0.72 0.77 0.78 0.81 0.86 0.91 0.96 1.00 1.05 1.10 1.15 1.20 1.24 1.29 1.34 1.39 1.43 35
1 1/2 0.57 0.85 0.91 0.93 0.97 1.02 1.08 1.14 1.20 1.25 1.31 1.37 1.42 1.48 1.54 1.59 1.65 1.71 38
1 5/8 0.67 1.00 1.07 1.10 1.14 1.20 1.27 1.34 1.40 1.47 1.54 1.60 1.67 1.74 1.80 1.87 1.94 2.00 41
1 3/4 0.77 1.16 1.24 1.27 1.32 1.39 1.47 1.55 1.63 1.70 1.78 1.86 1.94 2.01 2.09 2.17 2.25 2.32 45
1 7/8 0.89 1.33 1.42 1.46 1.51 1.60 1.69 1.78 1.87 1.96 2.05 2.13 2.22 2.31 2.40 2.49 2.58 2.67 48
2 1.01 1.52 1.62 1.66 1.72 1.82 1.92 2.02 2.13 2.23 2.33 2.43 2.53 2.63 2.73 2.83 2.93 3.04 50
2 1/4 1.28 1.92 2.05 2.10 2.18 2.31 2.43 2.56 2.69 2.82 2.95 3.07 3.20 3.33 3.46 3.59 3.71 3.84 57
2 1/2 1.58 2.37 2.53 2.59 2.69 2.85 3.00 3.16 3.32 3.48 3.64 3.80 3.95 4.11 4.27 4.43 4.59 4.74 65
2 3/4 1.91 2.87 3.06 3.14 3.25 3.44 3.64 3.83 4.02 4.21 4.40 4.59 4.78 4.97 5.17 5.36 5.55 5.74 70
3 2.28 3.42 3.64 3.73 3.87 4.10 4.33 4.55 4.78 5.01 5.24 5.46 5.69 5.92 6.15 6.38 6.60 6.83 75
3 1/2 3.10 4.65 4.96 5.08 5.27 5.58 5.89 6.20 6.51 6.82 7.13 7.44 7.75 8.06 8.37 8.68 8.99 9.30 90
4 4.05 6.07 6.48 6.64 6.88 7.29 7.69 8.10 8.50 8.91 9.31 9.72 10.12 10.52 10.93 11.33 11.74 12.14 100
4 1/4 4.57 6.85 7.31 7.49 7.77 8.23 8.68 9.14 9.60 10.05 10.51 10.97 11.42 11.88 12.34 12.80 13.25 13.71 110
4 1/2 5.12 7.68 8.20 8.40 8.71 9.22 9.73 10.25 10.76 11.27 11.78 12.30 12.81 13.32 13.83 14.35 14.86 15.37 115
5 6.33 9.49 10.12 10.37 10.75 11.39 12.02 12.65 13.28 13.92 14.55 15.18 15.81 16.45 17.08 17.71 18.34 18.98 125
5 1/2 7.65 11.48 12.25 12.55 13.01 13.78 14.54 15.31 16.07 16.84 17.60 18.37 19.13 19.90 20.66 21.43 22.19 22.96 140
5 5/8 8.01 12.01 12.81 13.13 13.61 14.41 15.21 16.01 16.81 17.61 18.41 19.21 20.01 20.81 21.61 22.41 23.21 24.02 145
6 9.11 13.66 14.57 14.94 15.48 16.39 17.31 18.22 19.13 20.04 20.95 21.86 22.77 23.68 24.59 25.50 26.41 27.32 150
6 1/4 9.88 14.82 15.81 16.21 16.80 17.79 18.78 19.77 20.75 21.74 22.73 23.72 24.71 25.70 26.68 27.67 28.66 29.65 160
6 1/2 10.69 16.03 17.10 17.53 18.17 19.24 20.31 21.38 22.45 23.52 24.59 25.65 26.72 27.79 28.86 29.93 31.00 32.07 165
6 3/4 11.53 17.29 18.44 18.90 19.60 20.75 21.90 23.05 24.21 25.36 26.51 27.67 28.82 29.97 31.12 32.28 33.43 34.58 170
7 3/8 13.76 20.64 22.02 22.57 23.39 24.77 26.15 27.52 28.90 30.27 31.65 33.03 34.40 35.78 37.15 38.53 39.91 41.28 187
7 7/8 15.69 23.53 25.10 25.73 26.67 28.24 29.81 31.38 32.95 34.52 36.09 37.66 39.22 40.79 42.36 43.93 45.50 47.07 200
8 16.19 24.29 25.91 26.55 27.53 29.15 30.76 32.38 34.00 35.62 37.24 38.86 40.48 42.10 43.72 45.34 46.96 48.58 203
9 20.49 30.74 32.79 33.61 34.84 36.89 38.94 40.99 43.04 45.08 47.13 49.18 51.23 53.28 55.33 57.38 59.43 61.48 230
9 7/8 24.67 37.01 39.47 40.46 41.94 44.41 46.88 49.34 51.81 54.28 56.74 59.21 61.68 64.15 66.61 69.08 71.55 74.01 250
10 5/8 28.56 42.84 45.70 46.84 48.55 51.41 54.27 57.12 59.98 62.83 65.69 68.55 71.40 74.26 77.12 79.97 82.83 85.68 270
12 1/4 37.97 56.95 60.75 62.26 64.54 68.34 72.14 75.93 79.73 83.52 87.32 91.12 94.91 98.71 102.51 106.30 110.10 113.90 311
13 3/4 47.83 71.75 76.53 78.45 81.32 86.10 90.88 95.67 100.45 105.23 110.02 114.80 119.58 124.37 129.15 133.93 138.72 143.50 350
15 56.93 85.39 91.08 93.36 96.77 102.47 108.16 113.85 119.54 125.24 130.93 136.62 142.31 148.01 153.70 159.39 165.08 170.78 380

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

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THE BLASTER’S GUIDE
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DESIGN

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ᶲ Densidad de carga del explosivo (g/cm3) ᶲ


Tal(pulg) Tal(mm)
0.52 0.64 0.78 0.85 0.9 0.96 1 1.05 1.1 1.17 1.2 1.25 1.3 1.32 1.33 1.34 1.35
1 0.26 0.32 0.39 0.43 0.46 0.49 0.51 0.53 0.56 0.59 0.61 0.63 0.66 0.67 0.67 0.68 0.68 25
1 1/2 0.59 0.73 0.89 0.97 1.02 1.09 1.14 1.20 1.25 1.33 1.37 1.42 1.48 1.50 1.51 1.53 1.54 38
1 3/4 0.81 0.99 1.21 1.32 1.39 1.49 1.55 1.63 1.70 1.81 1.86 1.94 2.01 2.05 2.06 2.08 2.09 44
2 1.05 1.30 1.58 1.72 1.82 1.94 2.02 2.13 2.23 2.37 2.43 2.53 2.63 2.67 2.69 2.71 2.73 51
2 1/2 1.64 2.02 2.47 2.69 2.85 3.04 3.16 3.32 3.48 3.70 3.80 3.95 4.11 4.17 4.21 4.24 4.27 64
3 2.37 2.91 3.55 3.87 4.10 4.37 4.55 4.78 5.01 5.33 5.46 5.69 5.92 6.01 6.06 6.10 6.15 76
3 1/2 3.22 3.97 4.83 5.27 5.58 5.95 6.20 6.51 6.82 7.25 7.44 7.75 8.06 8.18 8.24 8.31 8.37 89
4 4.21 5.18 6.31 6.88 7.29 7.77 8.10 8.50 8.91 9.47 9.72 10.12 10.52 10.69 10.77 10.85 10.93 102
4 1/2 5.33 6.56 7.99 8.71 9.22 9.84 10.25 10.76 11.27 11.99 12.30 12.81 13.32 13.53 13.63 13.73 13.83 114
5 6.58 8.10 9.87 10.75 11.39 12.14 12.65 13.28 13.92 14.80 15.18 15.81 16.45 16.70 16.82 16.95 17.08 127
5 1/2 7.96 9.80 11.94 13.01 13.78 14.69 15.31 16.07 16.84 17.91 18.37 19.13 19.90 20.20 20.36 20.51 20.66 140
6 9.47 11.66 14.21 15.48 16.39 17.49 18.22 19.13 20.04 21.31 21.86 22.77 23.68 24.05 24.23 24.41 24.59 152
6 1/2 11.12 13.68 16.68 18.17 19.24 20.52 21.38 22.45 23.52 25.01 25.65 26.72 27.79 28.22 28.43 28.65 28.86 165
7 12.89 15.87 19.34 21.07 22.31 23.80 24.79 26.03 27.27 29.01 29.75 30.99 32.23 32.73 32.98 33.22 33.47 178
7 1/2 14.80 18.22 22.20 24.19 25.62 27.32 28.46 29.89 31.31 33.30 34.16 35.58 37.00 37.57 37.86 38.14 38.42 191
8 16.84 20.73 25.26 27.53 29.15 31.09 32.38 34.00 35.62 37.89 38.86 40.48 42.10 42.75 43.07 43.39 43.72 203
9 21.31 26.23 31.97 34.84 36.89 39.35 40.99 43.04 45.08 47.95 49.18 51.23 53.28 54.10 54.51 54.92 55.33 229
9 7/8 25.66 31.58 38.49 41.94 44.41 47.37 49.34 51.81 54.28 57.73 59.21 61.68 64.15 65.13 65.63 66.12 66.61 251
10 5/8 29.70 36.56 44.56 48.55 51.41 54.84 57.12 59.98 62.83 66.83 68.55 71.40 74.26 75.40 75.97 76.54 77.12 270
11 31.84 39.18 47.76 52.04 55.10 58.78 61.23 64.29 67.35 71.63 73.47 76.53 79.59 80.82 81.43 82.04 82.66 279
12 1/4 39.48 48.60 59.23 64.54 68.34 72.89 75.93 79.73 83.52 88.84 91.12 94.91 98.71 100.23 100.99 101.75 102.51 311
15 59.20 72.86 88.80 96.77 102.47 109.30 113.85 119.54 125.24 133.20 136.62 142.31 148.01 150.28 151.42 152.56 153.70 381

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THE BLASTER’S GUIDE
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B ESPACIAMIENTO (m)
U
R
D
E 0.50 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9
N 0.5 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
(m)
1.0 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00
1.5 0.75 1.50 2.25 3.00 3.75 4.50 5.25 6.00 6.75 7.50 8.25 9.00 9.75 10.50 11.25 12.00 12.75 13.50
2.0 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00
2.5 1.25 2.50 3.75 5.00 6.25 7.50 8.75 10.00 11.25 12.50 13.75 15.00 16.25 17.50 18.75 20.00 21.25 22.50
3.0 1.50 3.00 4.50 6.00 7.50 9.00 10.50 12.00 13.50 15.00 16.50 18.00 19.50 21.00 22.50 24.00 25.50 27.00
3.5 1.75 3.50 5.25 7.00 8.75 10.50 12.25 14.00 15.75 17.50 19.25 21.00 22.75 24.50 26.25 28.00 29.75 31.50
4.0 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 34.00 36.00
4.5 2.25 4.50 6.75 9.00 11.25 13.50 15.75 18.00 20.25 22.50 24.75 27.00 29.25 31.50 33.75 36.00 38.25 40.50
5.0 2.50 5.00 7.50 10.00 12.50 15.00 17.50 20.00 22.50 25.00 27.50 30.00 32.50 35.00 37.50 40.00 42.50 45.00
5.5 2.75 5.50 8.25 11.00 13.75 16.50 19.25 22.00 24.75 27.50 30.25 33.00 35.75 38.50 41.25 44.00 46.75 49.50
6.0 3.00 6.00 9.00 12.00 15.00 18.00 21.00 24.00 27.00 30.00 33.00 36.00 39.00 42.00 45.00 48.00 51.00 54.00
6.5 3.25 6.50 9.75 13.00 16.25 19.50 22.75 26.00 29.25 32.50 35.75 39.00 42.25 45.50 48.75 52.00 55.25 58.50
7.0 3.50 7.00 10.50 14.00 17.50 21.00 24.50 28.00 31.50 35.00 38.50 42.00 45.50 49.00 52.50 56.00 59.50 63.00
7.5 3.75 7.50 11.25 15.00 18.75 22.50 26.25 30.00 33.75 37.50 41.25 45.00 48.75 52.50 56.25 60.00 63.75 67.50
8.0 4.00 8.00 12.00 16.00 20.00 24.00 28.00 32.00 36.00 40.00 44.00 48.00 52.00 56.00 60.00 64.00 68.00 72.00
8.5 4.25 8.50 12.75 17.00 21.25 25.50 29.75 34.00 38.25 42.50 46.75 51.00 55.25 59.50 63.75 68.00 72.25 76.50
9.0 4.50 9.00 13.50 18.00 22.50 27.00 31.50 36.00 40.50 45.00 49.50 54.00 58.50 63.00 67.50 72.00 76.50 81.00
9.5 4.75 9.50 14.25 19.00 23.75 28.50 33.25 38.00 42.75 47.50 52.25 57.00 61.75 66.50 71.25 76.00 80.75 85.50
10.0 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00 55.00 60.00 65.00 70.00 75.00 80.00 85.00 90.00
10.5 5.25 10.50 15.75 21.00 26.25 31.50 36.75 42.00 47.25 52.50 57.75 63.00 68.25 73.50 78.75 84.00 89.25 94.50
11.0 5.50 11.00 16.50 22.00 27.50 33.00 38.50 44.00 49.50 55.00 60.50 66.00 71.50 77.00 82.50 88.00 93.50 99.00
11.5 5.75 11.50 17.25 23.00 28.75 34.50 40.25 46.00 51.75 57.50 63.25 69.00 74.75 80.50 86.25 92.00 97.75 103.50
12.0 6.00 12.00 18.00 24.00 30.00 36.00 42.00 48.00 54.00 60.00 66.00 72.00 78.00 84.00 90.00 96.00 102.00 108.00

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Expected Ground Vibration

When an explosive is detonated in the ground, three types of seismic waves are generated; com-preside,
shear and surface. These waves can result in structure response and on rare occasions, structure
damage. Extensive research has provided for safe blasting criteria based on peak particle velocity
measured from the wave event. Peak particle velocity (PPV) values can be estimated using the following
formulas.

Sistema Imperial

√𝑝𝑜𝑢𝑛𝑑𝑠 𝑝𝑒𝑟 𝑑𝑒𝑙𝑎𝑦 1.6


𝑃𝑃𝑉 = ( ) ∗𝐻
𝑓𝑒𝑒𝑡 𝑡𝑜 𝑠𝑒𝑖𝑠𝑚𝑜𝑔𝑟𝑎𝑝ℎ

Where:

PPV = Peak particle velocity (in/sec)

H = Ground response factor

"H" Factors

Lower limit, little or no confinement 24.2

Average value, typical confinement 160

Upper limit, heavy confinement 242

Sistema Metric

√𝑘𝑖𝑙𝑜𝑔𝑟𝑎𝑚𝑠 𝑝𝑒𝑟 𝑑𝑒𝑙𝑎𝑦 1.6


𝑃𝑃𝑉 = ( ) ∗𝐻
𝑓𝑒𝑒𝑡 𝑡𝑜 𝑠𝑒𝑖𝑠𝑚𝑜𝑔𝑟𝑎𝑝ℎ

Where:

PPV = Peak particle velocity (mm/sec)

H = Ground response factor

"H" Factors

Lower limit, little or no confinement 172

Average value, typical confinement 1140

Upper limit, heavy confinement 1725

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Scaled Distance D

𝐷 𝐷
𝐷𝑠 = 𝐷 = 𝐷𝑠 ∗ √𝑊 𝑊 = ( )2
√𝑊 𝐷𝑠

Where

Ds = Scaled Distance

D = Distance (ft) to nearest structure

W = Weight of explosives (Ibs) maximum per delay

The adjoining table provides the maximum pounds of explosives that can be detonated within an 8
millisecond delay at the given distances, without monitoring, according to the Office of Surface Mining (OSM)
recommendations.

Distance Ds = 50 Ds=55 Ds = 65
(0 - 300 ft) (301 - 5,000 ft) (5.001 ft
+
25 0.25
50 1.00
75 2.25
100 4.00
150 9.00
200 16.00
250 25.00
300 36.00
301 29
350 40
400 52
500 82
600 119
700 161
800 211
900 267
1,000 330
2,000 1,322
3,000 2,975
4,000 5,289
5,000 8,264 '
5,001 5,919
6,000 8,520
10,00 23,66
0 8

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Wet Hole Calculations

 To determine the final height of water in the borehole when the top of the last cartridge is at water
level

𝐻0 ∗ 𝐷𝐵 2
𝐹𝐻 =
𝐷𝐵 2 ∗ 𝐷𝐸 2

FH = Final height of water in feet

Ho = Original height of water in feet

DB = Diameter of borehole in inches

DE = Diameter of explosive package in inches

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

 To determine the number of cartridges needed to build out of borehole water

𝐹𝐻 ∗ 12
𝑁𝐸 =
𝐿𝐸

NE = Number of cartridges needed

FH = Final height of borehole water rise (from equation 1)

LE = Length of cartridge in inches

BLASTING FORMULAS
OSM Scaled Distance Requirement
D Ds=:50 (0-300') Ds=55 (301-5000') Ds=65 (5001’+)
(feet) W (Ibs) W (Ibs) W (Ibs)
25 0.25 - -
50 1 - -
75 2.25 - -
100 4 - -
200 16 - -
300 36 - -
400 - 52 -
500 - 82 -
600 - 119 -
700 - 161 -
800 - 211 -
900 - 267 -
1,000 - 330 -
1,500 - 743 -
2,000 - 1,322 -
3,000 - 2,975 -
4,000 - 5,289 -
5,000 - 8,264 -
6,000 - - 8,520
7,000 - - 11,597
8,000 - - 15,147
9,000 - - 19,171
10,000 23,668
-
-

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

ROCK PROPERTIES
Average Weight of Various Solid Materials
Material Specific Gravity Tons / Cubic Yard
Andesite 2.5 - 2.8 2.11 - 2.36
Basalt/Traprock 2.8 - 3.0 2.36-2.53
Coal - Anthracite 1.3 1.08
Coal - Bituminous 1.1 - 1.4 0.93 - 1.18
Copper Ore 2.0 1.89
Diabase 2.6 - 3.0 2.19 - 2.53
Diorite 2.8 - 3.0 2.36 - 2.53
Dolomite 2.8 - 2.9 2.36 - 2.44
Earth (dry) 1.6 - 1.8 1.35 - 1.52
Earth (wet) 2.0 1.6875
Gneiss 2.6-2.9 2.19 - 2.44
Granite 2.6-2.7 2.19 - 2.28
Gypsum 2.3-2.8 1.94 - 2.36
Iron Ore 4.5 - 5.3 3.79 - 4.47
Lead Ore (galena) 7.5 6.21
Limestone 2.3 - 2.7 1.94 - 2.28
Marble 2.4 - 2.7 2.02 - 2.28
Mica, schist 2.5-2.9 2.09 - 2.43
Quartzite 2.6-2.8 2.19 - 2.36
Rhyolite 2.4 - 2.6 2.02 - 2.19
Rock Salt 2.5 - 2.6 2.11 - 2.19
Sandstone 2.2 - 2.8 1.85 - 2.36
Shale 2.4 - 2.8 2.02 - 2.36
Slate 2.7 - 2.8 2.28 - 2.36
Talc 2.6-2.8 2.19-2.36
Density (in lb/cu ft) = SGx62.4
Density (SI units) = SG x density of water
(1.0 g/cc or 1000 kg/cu m)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

BLASTING FORMULAS

Rules of Thumb - Imperial

D = borehole diameter, inches

De = explosive charge diameter, inches

Burden (B) = 20 to 40 (De)

Spacing (S) = 1 to 1.8 (B)

Collar Stemming (TC) = 0.7 to 1.3 (B)

Deck Stemming Dry hole (Td) = 6(D)

Wet hole (Th) = 12(D)

Subdrill (J) = 0.2 to 0.5 (B)

Minimum Bench Height (H) = 3 (B)

Bottom Charge (Eb) = 0.3 to 0.5 (B) + J

Note: The RBS of a bottom charge should be 25% more powerful than the RBS of the column
charge

Borehole Water Rise

𝑯𝟎∗𝑫𝟐
𝑯𝒇 = Hf = Final Height of Water D = Hole Diameter
𝑫𝟐 ∗𝑫𝒆𝟐

Ho = Original Height of Water De = Explosive Diameter

Large Diameter Adequate Length

Principles
of Priming

High Detonation Pressure

Blasting Vibration - Scaled Distance

𝑫 𝑫
𝑫𝒔 = 𝑫 = 𝑫𝒔 ∗ √𝑾 𝑾 = ( )𝟐
√𝑾 𝑫𝒔

D = Distance to nearest structure W = Máximum weight per delay

Ds = Scaled Distance

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

CONSUMO ESPECÍFICO

a. Voladura a Cielo Abierto

1. Primaria CE (kg/m3)

Tipo de Roca 0.6 - 1.5

Rocas masivas y resistentes 0.3 - 0.6

Rocas de resistencia Media

Rocas muy fracturadas alteradas o Blandas 0.1 - 0.3

2. Secundaria

Cachorreo 0.1 - 0.2

Parche 0.4 - 0.6

b. Voladura Subterránea

1. Desarrollos

En función de sección, diámetro del barreno y tipo de arranque. 0.9 - 7.0

2. Controlada

Al dividir valores g/m3 por densidad de la roca se obtiene g/ton.


0.2 - 0.4 kg/m lineal
Para cada caso en particular.

CONTROL DE VIBRACIONES

𝐷
𝐷𝑠 =
2𝑊
Ds = Distancia Escalar

D = Distancia real desde la voladura en pie

W = Pesos del explosivo en Ib, iniciado con retardo de 9 MS o más (*)

(*) El Departamento de Minas de EEUU recomienda Ds=50, el Departamento de Actividades Mineras de


Superficie de Estados Unidos recomienda Ds=60. Se estima que con velocidades de partículas menores o
iguales a 5 cm/s, no produce daño.

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

BLAST DESIGN (Burden Ratio)

The following are "rules of thumb" for calculating the parameters of a blast pattern based upon a known
explosive diameter and rock type.

( 𝐾𝑏 ∗𝐾𝑏 )
For Burden 𝐵=
12

Where:

B = Burden Distance (feet)

De = diameter of explosives (inches)

Kb = burden ratio selected from the table 10.x

Rock Type
Explosive Energy soft average hard
Low 30 25 20
Average 35 25
High 40 35 30

For Borehole Depth 𝐵 = 𝐾𝑑 ∗ 𝐵


Where:

H = Borehole Depth (ft)

B = Burden Distance (feet)

Kd = Depth Ratio, which ranges from 1.5 to 4.0

For Subdrilling 𝐽 = 0.3 ∗ 𝐵


Where:

J = Borehole Subdrilling (ft)

B = Burden Distance (feet)

For Stemming 𝑇 = 0.7 ∗ 𝐵


Where: T = Subdrilling Depth (ft)

B = Burden Distance (feet)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

For Spacing 𝑆 = 𝐾𝑠 ∗ 𝐵
Where:

S = Spacing (ft)

B = Burden (feet)

Ks = 2.0 for simultaneous initiation;

Ks = 1.0 for long delaty intervals between holes

1.2 < Ks < 18 for short interval delays between holes

(Source: R.L. Ash "Considerations for Proper Blasting Design", 1974)

Blast Design (Powder Factor)

This is a first approximation method of blast design which can be used when the blaster knows the powder
factor (Ib of explosives/yd3 of rock) to be used. The parameters of the blast pattern are calculated to achieve
this powder factor.

For Stemming T = 1.7 x De

Where: T = Stemming Length (feet)

De = Explosive Diameter (inches)

For Subdrilling J = 0.5 x De


Where: J = Borehole Subdrilling (feet)

De = Explosive Diameter (inches)

For Powder Column C=H+J-T

Where: C =Length of Powder Column (feet)

H =Bench Height (feet)

J =Subdrilling (feet)

T =Stemming (feet)

For Explosives per Borehole We = C x Lf

Where: We = Weight of Explosive per Borehole (pounds)

P = Length of Powder Column (feet)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Lf = Loading Factor (Ibs of explosives /ft of borehole)

For Rock Broken per Borehole Vr = We / Pf

Where: Vr = Volume of Rock Broken per Borehole (yd3)

We = Weight of Explosive per Borehole (pounds)

Pf = Powder Factor (Ib/ft)

For Burden and Spacing in a Rectangular Pattern:

18 ∗ 𝑉𝑟
𝐵=√
𝐻

And S = 1.5 x B

For Burden and Spacing in a Square Pattern:

27 ∗ 𝑉𝑟
𝐵=√
𝐻

And S= B

Where: B = Burden (feet)

S = Spacing (feet)

Y = Volume of Rock Broken per Borehole (yd3)

H = Bench Height (feet)

Final Height of Water in Borehole

ℎ0 ∗ 𝑑 𝑏 2
ℎ𝑓 =
𝑑𝑏 2 − 𝑑 𝑒 2

Where:

hf= Final height of water in borehole ( ft)

h0 = Original Height of Water in Borehole (ft)

db = Diameter of Borehole (in)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
de = Diameter of Explosive Cartridge (in)

Number of cartridges needed to build out of water

ℎ𝑓∗12
𝑛𝑐 =
𝐿𝑐
Where:

hf = Final height of water in borehole calculated from equation I above (ft)

Le = Length of Cartridges (in)

nc = Number of cartridges needed (lf answer gives a part of a cartridge, increase to next
highest whole number.

Burden Calculation

Estimating burden distance without considering bench height

2 ∗ 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 𝑒𝑥𝑝𝑙𝑜𝑠𝑖𝑣𝑒𝑠
𝐵=[ + 1.8] ∗ 𝐷𝑐
𝑑𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑟𝑜𝑐𝑘
Where

B = Burden (feet)

Density of Explosives (g/cc)

Density of Rock (g/cc)

Dc = Diameter of the charge (inches)

Controlled Blasting Specifications

Line Drilling: Line Drilling involves drilling a row of closely spaced holes along the final excavation line, which
are not loaded with explosives. The line of holes creates a plane of weakness to which the final row of blast
holes can break.

Average Specifications for Line Drilling

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Borehole Diameter Spacing
(inches) (feet)

2.0 0.33 - 0.67

3.0 0.50 -1.00

Presplitting: Closely spaced holes which are drilled along the final excavation line, with Avery light load of
explosives used. Presplit holes are normally fired prior to the adjacent production blast holes, and for best
results with no delays between the charges.

Average Specifications for Presplitting

Average Specifications for Presplitting


Hole Diameter (inches) Spacing (feet) Explosive Charge (lb/ft)
1.50 - 1.75 1.00- 1.50 0.08 - 0.25
2.00 - 2.50 1.50- 2.00 0.08 - 0.25
3.00 - 3.50 2.50- 3.00 0.13 - 0.50
4 00 2.00- 4.00 0.25 - 0.75

Cushion Blasting: Closely spaced holes drilled along the final excavation line, loaded lightly and fired after
the main excavation has been removed. Boreholes for cushion blasting are often larger diameter than
presplitting, and burden is always greater than spacing.

Hole Diameter (inches) Spacing (feet) Burden (feet) Explosive Charge (lb/ft)
2.0 - 2.5 3.00 4.00 0.08 - 0.25
3.0 - 3.5 4.00 5.00 0.13 - 0.50
4.0 - 4.5 5.00 6.00 0.25 - 0.75
5.0 - 5.5 6.00 7.00 0.75 -1.00
6.0 - 6.5 7.00 8.00 1.00-1.50

Cubic yards of Rock/Borehole

𝐵∗𝑆∗𝐻
𝑉=
27
Where:

V = Volume of shot rock (yd3)

B = Burden distance (ft)

S = Spacing distance (ft)

H = Bench Height (ft)

(Note: Bench Height = Borehole Depth - Subdrilling)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Electrical Blasting Calculations

Resistance in Series

𝑅𝑡 = 𝑅1 + 𝑅2 + 𝑅3 + ⋯ +𝑅𝑛
Rt = Total Resistance of the series (ohms)

Rn = Resistance of individual detonators (ohms)

Resistance in Parallel

1 1 1 1 1
= + + +⋯+
𝑅𝑡 𝑅1 𝑅2 𝑅3 𝑅𝑛

Rt = Total Resistance of the parallel circuit (ohms)

Rn = Resistance of individual detonators (ohms)

Resistance of a Balanced Series-Parallel Circuit

𝑛 ∗ 𝑅𝑠
𝑅𝑡 =
𝑁
Rt = Total Resistance of the Detonator Circuit

Rs = Resistance of Individual Detonator in Circuit

n= Number of detonators per series

N = Number of series in the circuit

Optimum Number of Series for a Series-Parallel Circuit

𝑅𝑡
𝑆=√
𝑅𝑤

S = Ideal number of series (round down to nearest whole number)

Rt = Total resistance of all detonators

Rw = Sum of the resistance of all components ie. Firing line, connecting wire, etc.)

Resistance of Bus wire = ½ of total resistance of wire used as bus.

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

Values not found in the above table can be found using the following equation.

𝐿𝐹 = 0.3405 ∗ 𝑑 2 ∗ 𝝋
Where:

LF = Loading Factor in Lbs/Ft

d = Explosives column diameter in Inches

𝝋= Specific Gravity of Explosives

Peak Particle Velocity

Peak particle velocity of ground vibrations can be predicted from scaled distance using the following
equation. The accuracy of the equation will depend on how well the site constants are known for a particular
blasting operation. The site constants are quantities that can be derived from a plot of Peak Particle Velocity
versus Scale Distance on a log-log graph. The slope and intercept of the regression line will give the site
constants, k and m for the following equation:

𝑉 = 𝑘 ∗ 𝑆𝑛

Where

V = the peak particle velocity (in/sec)

k = a site constant, equal to the y intercept of the line, where scaled distance = 1

S= scaled distance, {ft/lb (1/2))

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
n = another site constant, equal to the slope of the line

For general purposes, if no specific data is taken, the following table gives some average values and ranges
for these site constants:

Typical Values of Site Constants

Direction Rangeofk Average k Rangeofn Average n


Radial 44to281 106 -1.729 to-1.324 -1.454
Transverse 40tol06 61 -1.562 to-1.234 -1.368
Vertical 56to335 156 -1.825 to-1.512 -1.642

Powder Factor

As commonly used in quarry industry:

𝑊𝑅
𝑃. 𝐹 =
𝑊𝐸
P.F = Powder Factor (tons/Lb)

WR = Weight of Rock Broken (tons)

WE = Weight of Explosives used (Lb)

As commonly used in coal construction industry:

𝑉𝑅
𝑃. 𝐹 =
𝑊𝐸
P.F = Powder Factor (Lb/yd3)

VR= Volume of Rock Broken (yd3)

WE = Weight of Explosives used (Lb)

Optimum Spacing Calculation

The optimum spacing dimension will range from 1 to 1.5 times the burden distance. However, optimum
energy distribution will be achieved if pattern is staggered with Spacing equal to 1.15 times the Burden.

𝑆 = 1.15 ∗ 𝐵

Where

S = Spacing (feet)

B = Burden (feet)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN
Sub drill Calculation

The sub drill dimension (when needed) will range from 0.1 to 0.3 times the burden distance and will depend
on the type of explosive, rock structure at grade, degree i horizontal relief, bench height to burden ratio.

A starting point for determining sub drill dimension is 0.2 times the Burden Distance.

𝐽 = 1.15 ∗ 𝐵

Where

J= sub drilling (feet)

B = Burden (feet)

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

REPORT OF BLASTING OPERATION

Company ____________________________________________ Address _____________________________


Name of Project/Mine/Job ______________________________ Date_______________Time of Blast______
Exact Location of Blast ______________________________________________________________________
Amounts and types of explosives used__________________________________________________________
___________________________________________________________________________________
Number of Holes _______________________________________ Burden and Spacing__________________
Depth of Holes ________________________________________ Diameter of Holes___________________
Depth of Stemming ____________________________________ Type of Stemming___________________
Method of Initiation: Electric ( ) Non-electric ( ) Other________________________________________
Delay types___________________________________________ Type of circuit, if electric_____________

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Maximum No. of holes per delay_______________Maximum weight of explosives per delay________________


Distance, direction, and identification of nearest dwelling, school, church or commercial
building_______________________________________________________________________________________
____________________________________________________________________________________________
Type of material blasted: Limestone ________ Shale _____ Sandstone ______ Slate __ Other____
Mats or other precautions used__________________________________________________________________
Weather Conditions Dry ( ) Foggy ( ) Clear ( ) Cloudy ( ) Rain ( ) Snow
Temperature____________ Wind Direction ________________ ApproximateWindVelocity_________________
Seismograph Records where required
Location of Seismograph(s) used_________________________________________________________________
Distance of Seismograph from Blast ____________________________________ Seismic Data____________
Name of the person taking seismograph reading___________________________________________________
Name of the person/firm analyzing seismograph record_____________________________________________
Name of Blaster ________________________________________Blaster's License Number________________

Surface Coal Certification No._______

SIGNED__________________________

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THE BLASTER’S GUIDE
COMMON FORMULAS USED FOR BLAST DESIGN

References

Avey, L. 1990. Pre-Split Economies and Practice at Gold Fields Operating Co. - Gold Fields Mine.
Proceedings of the Sixteenth Conference on Explosives and Blasting Technique. Orlando, FL: International
Society of Explosives Engineers.

Chiapetta, R, Borg, D. and Sterner, V. (Eds.) 1987. Explosives and Rock Blasting. Dallas. TX: Atlas Powder
Company Field Technical Operations.

Hopler, R. (Ed.) 1998. Blasters' Handbook 17th Edition. Cleveland, OH: International Society of Explosives
Engineers.

Konya, C. and Walter, E. 1991. Rock Blasting and Overbreak Control. McClean, VA: United States
Department of Transportation Federal Highway

Administration.

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