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PU00BC000001800 CPS Driver Installation Manual 1.0 English
PU00BC000001800 CPS Driver Installation Manual 1.0 English
PU00BC000001800 CPS Driver Installation Manual 1.0 English
CPS Driver
R0 (06/2011) - ENG
PU00BC000010800
Information Property Rights
© COPYRIGHT 2011, CPS Color Group Oy
All rights reserved in all countries.
No part of this manual may be translated into any other languages and/or
adapted and/or reproduced in any form, or by any means, electronic or
mechanical, including but not limited to photocopying and recording, without
prior written permission of CPS Color Group Oy.
CPSCOLOR™ and COROB™ are registered trademarks or commercial
trademarks used on an exclusive basis by CPS Color Group Oy and its affiliated
companies (hereinafter CPS Color).
A failure of a trademark to appear hereunder does not mean that CPS Color
does not use the trademark in question nor does it constitute a waiver by CPS
Color of any related intellectual property rights.
CPS Color has carefully reviewed the wording and imagines contained in the
present manual, nevertheless CPS Color reserves the right to modify and/or
update the information herein to correct editorial errors and/or inaccuracy of
the information herein without notice or commitment on its part.
Unless otherwise indicated, all references to other companies not being part
of CPS Color Group, their names, data and addresses are purely coincidental
and serve as a reference only to clarify the use of the COROB™ products.
InstallationManual - i
Description of the parameters: Hardware errors window 16
First start 17
CPS Driver first start 17
Starting CPS Driver 17
Closing CPS Driver 18
Nozzle purge 18
Getting used to the interface 20
How CPS Driver looks like 20
Interface behaviour 20
Autominimize 21
Error messages 22
Introduction to error messages 22
Hardware error messages 22
Log files 23
Trace files 23
Troubleshooting 23
InstallationManual - ii
Introduction
1
Documentation supplied
The following manuals are supplied with the CPS Driver software:
Manual goals
This manual guides the installer through the following tasks:
Glossary of terms
Following is a list of terms used in this manual and their explanation.
Calibration Procedure to determine the parameters necessary to adjust the dispensing process.
Cans Deafult name for canister refilling units. It is displayed in the levels update window. It is a
parameter and can be customized by the installer.
InstallationManual - 1
CPS Driver - Introduction
CorobLAB Program to create and maintain the databases of the Tinting System. It allows to collect and
integrate in a single structure all information (colorants, bases, cansizes and formulas)
required to produce paints with a COROB™ dispenser.
Can The can, canister or drum, pre-filled with the base product used for dispensing.
Cansize Can of specific sizes. The cansize may normally be selected from among those available in
the current system in relation to the product and base selected.
Custom A cansize that is not part of the system used, whose capacity is defined as needed.
cansize
Standard Function to dispense a formula that involves no intervention by the operator in defining the
dispensing color to be dispensed, since all information is taken directly from the data structure or from a
formula file (.DAT).
Database Term used to identify the set of files that make up the data structure.
Tinting System that, by using tinting pastes and a suitable number of base products, allows to
System obtain paints by means of volumetric or gravimetric formulas, using automatic or manual
tinting machines.
Data A database organization of all information about a tinting system such as colorants, bases,
structure cansizes, formulas, etc., needed to run the program and usually created with the CorobLAB
program.
InstallationManual - 2
CPS Driver - Introduction
Temporary formulas X -
Starting CorobTECH X -
NOTE: notes contain important information, highlighted outside the text they are referred to.
Hint: this information is used to suggest good practice for the user.
InstallationManual - 3
Preparing to install
2
CPS Driver architecture
CPS Driver is made up of an user interface and a DspProxy Windows service that is in charge of
communicating with the machine. The communication protocol via serial line changes according to the type
of dispenser used.
NOTE: upon notice by the technical support, it may be necessary not to start the service at the
following computer restart. See parameter Options, Network tab, Start Proxy service
automatically.
InstallationManual - 4
CPS Driver - Preparing to install
Hard Disk 15 GB 20 GB
CD-ROM Yes
drive
DVD
drive
Hint: even if CorobTECH is not necessary for CPS Driver to work, it is suggested
to leave it installed, in case changes to machine configuration are required at a
later moment.
InstallationManual - 5
CPS Driver - Preparing to install
ATTENTION: the data structure must be installed only by following the procedure
described above. Do not transfer by copying data from one disk to another.
InstallationManual - 6
Installing CPS Driver
3
To install CPS Driver:
NOTE: if the setup does not start automatically, open My Computer, select the CD unit and choose
the file setup.exe of CPS Driver. Double-click to start the setup.
2. Confirm all steps by accepting the license contract: when installation is finished, CPS Driver acquires the
information about the data structure and the dispenser configuration data.
3. For installation under Windows Vista and Windows 7 operating systems, change the privilege levels of
the program cpsdriver.exe.
Folder Description
C:\wuser\log The *.log files generated by the application LogTracer during its operation are saved
in the corresponding subfolders \cpsdriver and \dspproxy.
C:\wuser\LogTracer Application LogTracer, to be used in case of working problems to track CPS Driver
behaviour.
InstallationManual - 7
CPS Driver - Installing CPS Driver
1. From Start, Settings, Control Panel, Add or Remove Programs, Add/Remove programs.
2. Click on CPS Driver, Add/Remove: the program and the log files are removed.
ATTENTION: before uninstalling CPS Driver, save any data contained in the log files.
InstallationManual - 8
Configuring CPS Driver
4
Introduction to the configuration
Normally, CPS Driver is delivered already configured based on the customer's requirements.
You can take actions on:
Some parameters that in CorobDRIVER appear in the Options window, can be changed in CPS Driver
only from the configuration file and upon specific instructions given by technical service people.
l communication
l control of the graphical interface
l operation of the dispensing cycle
Some parameters that in CorobDRIVER appear in the Options window, can be changed in CPS Driver
only from the configuration file and upon specific instructions given by technical service people.
InstallationManual - 9
Configuration parameters
5
Following is the list of parameters, with the corresponding description and factory settings.
NOTE: To apply factory settings for every page, click on Default settings.
Settings tab
From this tab, you can change the way the dispenser is managed.
After initialization Automatically minimizes the user interface at the end of an Disabled.
and purge initialization or purge process.
When can is Automatically minimizes the user interface when the can is Disabled.
removed removed:
InstallationManual - 10
CPS Driver - Configuration parameters
Move shelf It completely moves down the automatic shelf when the purge Disabled.
down after carried out at start is finished.
purge
Dispense Colorant dispensing starts when the photocell detects can presence. Disabled.
at can
positioning
Enable Dispensing may only take place if a new can is positioned and the Disabled.
check on previously used can has been removed.
can
change Field Description Default
value
Enable Select this option to enable statistics for dispensing and purge Disabled.
statistics operations, and for hardware errors detected.
Statistics are saved in the file c:\local\tintstat.db.
InstallationManual - 11
CPS Driver - Configuration parameters
Network tab
From this tab, you can change the way CPS Driver receives formulas from other programs.
InstallationManual - 12
CPS Driver - Configuration parameters
File Folder where the file busy.flg resides. This file is created C:\wuser\CPSDriver
busy.flg by CPS Driver before each dispensing and deleted at the
end of dispensing (upon confirmation of dispensing end
notice). This is actually an empty temporary file, only
used to signal that dispensing is in progress and that no
other formula can be received in this condition.
File Absolute path for the flink.log file. At each dispensing, C:\wuser\log\cpsdriver\flink.log
flink.log the string of the @LOG field of the formula file written in
COROB™ FLINK format is appended to this log file.
Thanks to this, the field @LOG can be useful for
statistics purposes.
InstallationManual - 13
CPS Driver - Configuration parameters
Controls tab
From this tab, you can enable/disable/hide some fields of the main window.
Colorant and Show: the operator can check the quantities dispensed for each colorant Visible.
quantity and sort the list by colorant (alphabetical order) or by quantity.
Cans Show: the operator can check the quantity of cans already produced. Visible.
produced
Cans to be Enable: the operator can set the total number of cans to be produced for Visible.
produced the selected formula.
Disable: the operator can only check the total number of cans to be
produced for the selected formula.
Hide: the operator has no visibility on the total number of cans to be
produced.
Cansize Enable: the operator can choose the type of cansize to be produced for the Visible.
selected formula.
Disable: the operator can only check the type of cansize to be produced for
the selected formula.
Hide: the operator has no visibility on the type of cansizes to be produced.
Levels Show: the operator can recall the window to update colorant levels in the Visible.
button canisters.
Emphasize If this option is selected, the area where messages are displayed changes Highlighted
message color based on the type of message. message
area area
Refer to: Software error messages
InstallationManual - 14
CPS Driver - Configuration parameters
Colors tab
From this tab, you can change, and see a preview, of the font color for every item of the formula shown in the
main window.
InstallationManual - 15
CPS Driver - Configuration parameters
Levels tab
From this tab, you can change the parameters related to refilling and update of colorant levels.
Ask for It shows a confirmation message every time colorant is added/subtracted Disabled.
confirmation to levels.
when
updating
levels
Show levels It automatically displays the Levels window when, at formula loading, at Disabled.
window least one colorant included in the formula has reached the reserve level.
when
colorant Field Description Default
level is low value
Errors tab
From this tab, you can change the way hardware errors are signalled.
NOTE: to display the window instantly and clear its contents, choose the menu Dispenser, Open
errors window.
Show always A window is left open where hardware errors will appear. Disabled.
Show when an As soon as an error occurs, a window opens where hardware errors will Disabled.
error occurs appear.
Show icon only As soon as an error occurs, an icon appears in the main window. To Enabled.
open the window, click on the icon.
InstallationManual - 16
First start
6
CPS Driver first start
To check correct installation of CPS Driver and communication with the dispenser, it is suggested to proceed
as follows:
After you have carried out these operations, CPS Driver is ready for use.
or
NOTE: the program can be started from the Start menu, Programs, CPSCOLOR Software Suite, CPS
Driver.
InstallationManual - 17
CPS Driver - First start
is in English (factory setting) and you wish to work with 1. Choose the menu Options, Change
another language among those supported language and change the operating
language.
2. Close and restart the program.
1. Click on Minimize.
2. Right-click on the icon in the Windows bar and choose Quit.
Nozzle purge
Nozzle purge removes any colorant incrustations from the dispensing nozzles and ensures accurate colorant
dispensing. It must be always carried out at the beginning of eack working cycle or whenever necessary.
The purge process dispenses a preset amount of colorant, according to different modes:
Parallel Parallel: it dispenses the set amount of colorant from all dispensing circuits, in groups of
circuits at a time, based on the dispenser model.
NOTE: parallel nozzle purge is automatically started by the machine at regular time
intervals. Every time the dispenser is turned on, a parallel purge is requested.
Sequential It dispenses a preset amount of colorant from each dispensing circuit, one after the other.
Hint: use it to check correct operation of all elements making up the single
dispensing circuits (e.g.: pumps, electrovalves, and so on...).
For It dispenses the set amount of colorant from the circuit/circuits corresponding to the selected
canister canister/canisters.
Hint: use it to check correct operation of all elements making up the dispensing
circuits (e.g.: pumps, electrovalves, and so on...) corresponding to the canister.
InstallationManual - 18
CPS Driver - First start
Procedures
InstallationManual - 19
CPS Driver - Getting used to the interface
Following is a description of the main parts of the interface, in the way it looks like at the first start:
2 Formula Area that shows the data about the loaded formula and the production information.
area
Refer to: Loading the formulas
3 Message This area displays the status messages and the instructions that appear during the
area dispensing operations.
Interface behaviour
CPS Driver is a communication driver that, once active, is always on top.
InstallationManual - 20
CPS Driver - Getting used to the interface
To… Then…
Minimize it
Click on Minimize: the icon appears in the Windows bar.
Maximize
Click on the icon in the Windows bar: the interface opens on the Desktop.
it
Close it
1. Click on Minimize: the icon appears in the Windows bar.
2. Right-click on the icon and choose Quit: from now on it is no longer possible to
dispense formulas with CPS Driver.
or
1. Press ALT+F4.
Start 1. Choose the menu Options, CorobTECH: CPS Driver minimizes but leaves the
CorobTECH communication on the serial port free for CorobTECH.
To restore CPS Driver it will be enough to close CorobTECH: CPS Driver appears again on the
Desktop and regains control of the serial line.
Autominimize
If configured by the installer, CPS Driver may minimize automatically in the following cases:
l at program startup
l when an initialization or purge process is finished
l when dispensing is finished
InstallationManual - 21
Error messages
8
Introduction to error messages
In CPS Driver there are four different ways to check the operation of the dispenser, program and dispensing
cycle:
You can display at any time possible hardware errors stored in the CPU buffer.
The code and the description of mechanical or electronical errors detected are displayed. Error acquisition from
the CPU, where they are recorded, takes place at one-second intervals. The list is therefore updated every
second.
NOTE: the error messages will continue to appear until the breakdowns are repaired or the error
situations eliminated.
InstallationManual - 22
CPS Driver - Error messages
NOTE: if the messages refer to a machine component not involved in dispensing (e.g.: the valve of
circuit not used) continue using the program and the machine.
Possible actions:
Log files
In the file FLink.log there are as many strings as the number of dispensing operations executed. In the
configuration stage, it is possible to define some parameters, among which the position of the file in the hard-
disk.
Default path of the file: C:\wuser\log\cpsdriver\flink.log
To change the parameters, see the window Options, Network, Operation control files.
Trace files
In case of unclear problems or upon instructions of the technical service people, it is possible to activate the
application LogTracer. This program detects and records all events that took place during CPS Driver
operation.
The log files must be sent to the technical service who will analyze the events recorded.
NOTE: all events recorded are appended until the maximum capacity allowed is reached; older events
are then overwritten.
Troubleshooting
Following is a list of the most common errors that appear in the message area.
NOTE: any other error notice must be reported to the technical service and are not included in this
list.
InstallationManual - 23
CPS Driver - Error messages
Causes Solutions
The DSP Proxy service has not started or was Start the DSP Proxy service.
interrupted during the use of the program.
The communication serial line set is not correct. With CorobTECH check the port
settings; if necessary, change them
(for maintenance technicians only).
Can missing or No can has been positioned into which to Insert a can or replace it with one of
too small dispense, or the can positioned is smaller than the appropriate size and continue.
the cansize selected for dispensing.
Can too big A larger can than the cansize selected for Replace the can with one of the
dispensing has been positioned on the automatic appropriate size and continue.
shelf of the machine (if present).
InstallationManual - 24
CPS Driver - Error messages
Please, check The colorant of at least one canister has reached Proceed as follows:
colorant levels the pre-warning level.
1. Check the levels on the
NOTE: you may continue dispensing. machine.
The pre-warning level is automatically
2. Refill the canister.
calculated by the program and is always
double the reserve level. 3. Update the levels.
Colorant level The colorant of at least one canister is in reserve. Proceed as follows:
too low!
NOTE: CPS Driver does not start 1. Check the levels on the
dispensing and shows the colorants that machine.
have reached the reserve level.
2. If necessary, refill the
canister.
Refer to: Updating colorant levels. 3. Update the levels.
4. Repeat dispensing.
Invalid The formula uses colorants in the tinting system Select another formula.
formula that are not present on the machine. This
formula cannot be dispensed.
Door open The dispenser equipped with protection door will Close the door and continue.
function only if the door is closed.
The last The can used for the previous formula has not Proceed as follows:
dispensed can been removed and a new formula has been
has not been loaded. 1. Remove the can.
removed. 2. Place the can for the next
dispensing.
3. Click on Retry and the
formula will complete its
loading.
InstallationManual - 25
CPS Color Equipment S.p.A.
via Agricoltura, 103
CPS Driver Installation Manual 41038 San Felice s/P (MO)
PU00BC000010800 R0 (06/2011) Italy
© COPYRIGHT 2011 phone: + 39-0535-663111
doc.it@cpscolor.com fax:+ 39-0535-663285
www.cpscolor.com
e-mail: info.it@cpscolor.com