Date : 21.10.

2020

Technical Offer

Customer IECO Petroleum Services

Project Mesaieed Refinery-QP

Customer
PCV for Project EE-19004 / Kiekens-DSH 19129
Enquiry Ref.

KOSO Ref No. QNE006085

Scope ControlValve

Rev No. R02

14.02.2021
SRG/AKV
Sr. I&C Engr
Refer TBE Query Log sheet for additional comments
 Technical Offer

Dear Sir / Madam,

We thank you for giving us a chance to submit / bid for above referenced enquiry / tender.
With reference subjected enquiry & the details provided in the enquiry, we are pleased to
offer our technical offer / bid in‐line with your process parameter.
Our offer submitted herewith consists of the Globe Control Valves, Desuperheaters, etc. as
per the Un‐priced bid enclosed herewith.
We are confident with our 25+ years of experience in providing solutions for General, Severe
service valve applications for different locations all over the world with our offered
technology which will be of service to you and to your organization.
Hope our offer is in line with the enquiry requirement & assures our best services all the time.
Please do not hesitate to contact the undersigned at (mahesh.patil@koso.co.in , +918308401278 )

Yours Truely,
For KOSO India Pvt Ltd, Nashik

Mahesh Patil
Sr.Engineer-Sales Applications
Tel: 02532408724
 Annexure I
Control Valve Datasheet
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Thursday 17 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QNE006085 1 1 0 1

Customer Customer Reference Sales Engineer

IECO Petroleum Services EE-19004 Mahesh Patil

Project Quality Serial Number Tag Number

Mesaieed Refinery-QP MP TO LP PRDS VALVE 51-PV-022B

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 42.60 barg /FV Valve Design Globe Inlet Pipe Size/Sched. 10.00 inch / 40 Hydro Test Pressure 1125 psig
Shut Off Pressure 19.00 bar Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 10.00 inch / 40 Seat Lk @60psi 1172 cc/min
Max/Min Temp 230.0°C / 0.0°C Industrial Specification Standard PED Category III
Line Fluid STEAM ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? No

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 8 x 8 x 8 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Graphitic
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System S (as per QP-Spc-L-002) Body Nut Material A194 Gr2H
V.11 Stud/Nut Treatment Aluminum Ceramic Coated
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 410 ST.ST. Guide Finish/Overlay colmonoy
T.3 Plug Material 410 ST.ST. Plug Finish/Overlay colmonoy
T.4 Seat Material 410 ST.ST. Seat Finish/Overlay colmonoy
T.5 Stem Material 410 ST.ST. Stem Finish/Overlay None
T.6 Plug Type Balanced Plug Seal Carb/PTFE U Seal
T.7 Design CV 400 Trim Size Ref. 8
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 4 inch Bonnet Mounting Dia. 3.56 inch
T.10 Stem Protection None Stem Diameter 1 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G300R-XS0SCE3-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Stay Put Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 3.40 barG
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 3.40 barG
A.6 Yoke/Distance Piece Mat Carbon Steel
A.7 Paint System S Actuator Area 300 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.3 bar
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/4" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) SIEMENS Positioner Model SI PART PS2

I.4 Air Set (Qty: 1) KOSO Air Set Model PRS Series, SS MOC , Manual Drain
I.5 Volume Booster (Qty: 1) KOSO Volume Booster Model VB3000 (St. St)
I.6 Air Lock (Qty: 1) KOSO Air Lock Model PA 231211 (St.St.)
Additional Instrumentation Features:

Technical Comments
1) Expander and reducer are not KOSO scope of supply.
2) Valve external body/actuator shall be painted as per QP-SPC-L002 Standard.
3) Stroke Time: <30 Seconds.
4) The Opening in condition 4 is very low since the flow for this condition is very low i.e. 240Kg/hr please review and confirm.
5) RT required on Critical Area .
6) Minimum flow value 240Kg/hr as per the process condition is to be non controllable since flow value is very less.

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Thursday 17 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QNE006085 1 1 0 1

Customer Customer Reference Sales Engineer

IECO Petroleum Services EE-19004 Mahesh Patil

Project Quality Serial Number Tag Number

MP TO LP PRDS VALVE 51-PV-022B

Valve Design Details

Valve Series 1200 Globe Design CV 400
Valve Size (in x cm x out) 8 x 8 x 8 inch Shut Off Pressure 19.00 bar
Body Rating ANSI 300 Line Fluid STEAM
Trim Design HF Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 10.00 inch / 40
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 10.00 inch / 40

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5
Steam Flow Rate Kg/Hour 35000 34000 19322 240 34388
Inlet Pressure barg 13.9 13.9 13.9 13.9 13.9
Outlet Pressure barg 6.9 6.9 6.9 6.9 6.9
Pressure Drop bar 7 7 7 7 7
Inlet Temperature °C 198 198 198 198 198

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5
Expansion Factor 1.3 1.3 1.3 1.3 1.3
Inlet Spec Volume m³/kg 0.1357 0.1357 0.1357 0.1357 0.1357
Calculated CV US Units 229.9 223.3 126.3 1.556 225.9
Valve Opening % 77.2 76.1 55.6 3 76.5
Gas Recovery Factor 0.746 0.746 0.755 0.776 0.746
Fluid State Normal Normal Normal Normal Normal
Predicted Noise Level dBA 76 75.9 71.8 70 75.9
Body Inlet Velocity m/sec 40.7 39.5 22.5 0.3 40
Body Outlet Velocity m/sec 76 73.9 42 0.5 74.7
Body Outlet Mach No. 0.1463 0.1421 0.0808 0.001 0.1437
Mach No. Condition OK OK OK OK OK
Sys. Outlet Velocity m/sec 76 73.9 42 0.5 74.7
Sys. Outlet Mach No. 0.1463 0.1421 0.0808 0.001 0.1437
Sys Mach No. Condition OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1
Energy Conversion MW 1.1602 1.127 0.6405 0.008 1.1399
Specific Volume In m³/kg 0.1357 0.1357 0.1357 0.1357 0.1357
Specific Volume Out m³/kg 0.2536 0.2536 0.2536 0.2536 0.2536
Min DP 100% Open 2.305 2.175 0.6974 0.0001 2.225
Max Flow 100% Open 60888.1 60893.8 61183.5 61686.7 60891.6
Outlet Temperature 177.07 177.07 177.07 177.07 177.07
Inlet Saturated Temp 196.7 196.7 196.7 196.7 196.7
Outlet Saturated Temp 169.6 169.6 169.6 169.6 169.6
Dryness Fraction 1 1 1 1 1

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

1,294.41 lbf 1,241.87 lbf 4 in 3.56 in 49.09 in² 50.27 in² 0.79 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5

Inlet Pressure barg 20 20 13.9 13.9 13.9 13.9 13.9
Outlet Pressure barg 0 0 6.9 6.9 6.9 6.9 6.9
Unbalanced Force lbf -101.39 239.15 169.7 169.7 169.7 169.7 169.7
Min Air Required lbf/in2 19.65 18.52 36.75 36.75 36.75 36.75 36.75
Min Spring Setting lbf/in2 8.12 5.11 4.88 4.88 4.88 4.88 4.88
Stem Stress lbf/in2 1,777.19 1,952.60 1864 1864 1864 1864 1864
Stability 1/16 inch 0.07 0.07 0.07 0.07 0.07
Mod. Stability Ratio 18.89 18.89 18.89 18.89 18.89

Sizing Version: 6.5.3.0

 Annexure II
Clarification-Deviation
Sheet
 Vendor to list all the deviation / alternates in the standard deviation list provided (Attachment-2B). Any deviation / alternates
anywhere else in the offer will not be considered.
Customer : IECO Petroleum Services .
Clarification shall be specified only in Project Specification Compliance Matrix
Project : Mesaieed Refinery‐QP. (Attachment-2A). Listing elsewhere shall not be condiered/reviewed. Failure to list any clarification as part of Attachment-2A shall be
Customer Ref. : PCV for Project EE‐19004 / Kiekens‐DSH 19129 deemed compliance in Full by vendor. Clarifications / Deviations List.
.
KIPL Ref. : QNE006085 This sheet is not reviewed.

REV : 01

Clarifications / Deviations List

Sr. No. Clause / Tag No. Customer Requirement KIPL Clarifications / Deviations dated 21/10/2020

a) Positioner gauges for single acting actuator will be 2 No's

b) We have considered the stroke time as given in the datasheet & has considered it as less than the given timing & not
a) Positioner Gauges : 3 No's the exact given time.
b) Stroke Time c) We have considered Pipe Schedule as Sch 40 as per PMS for class 31261X on page 161 of 234 of document "PIPING
1 51‐PV‐022B
c) Pipe Schedule MATERIAL CLASS SPECIFICATION" document number "4139‐00‐13‐17‐0014"‐ Please confirm the acceptance
d) Valve Opening : Case 2B d) Since the flow rate is less , the valve opening for this case is mere 3% which is not controllable & below
e) Case 2B recommendable limit. This may cause hunting to the valve if the valve operates on this case & may damage the trim
parts. Customer to re‐check the process flow rate for this case & confirm.
e) Minimum flow value 240Kg/hr as per the process condition is to be non controllable since flow value is very less.

2 51‐PV‐022B
Since offered Valve design is proven design & the Cv offered are published Cv's , so please waive off this requirement. As
off now KOSO has not considered the Cv testing (Capacity Test). Though if you still insists on same, we shall perform the
Capacity test
same at our facility. Kindly confirm. KOSO has provided the mandatory test applicable as mentioned in the DEP standard.
Supplymentary test are not considered.

1) KOSO considered accessories as per mentioned below,

3 51‐PV‐022B
a) Positioner : Siemens Make , SI PART PS2 Model , Al MOC , Exia IP66 Enclosure ,
SMART HART Type with inbuilt Position Feedback.
b) AFR : KOSO Make , Manual drain Type of SS MOC Body
Accessories c) Actuator offered Pneumatic Diaphragm , Pneumatic Spring Return ‐ KOSO make.
d) Tubings & Fittings shall be of SS.
e) Booster : KOSO Make , SS MOC.
f) Orientation of Actuator : We shall revert on this once the technical is finalised . We are checking internally with the
design team on that. We shall revert on the feasibility.

a) Body + Bonnet : EN 10204 3.2 Certificate

a) Body Bonnet b) Trim : Material of Trim will be with manufacturers 3.1 Certificate, however a sample from the same heat will be tested
b) Trim Parts in Laboratory in presence of Koso appointed TPI . TPI will witness Chemical, Tensile and NACE/Hardness in Lab. to upgrade
4 51‐PV‐022B
c) Bolts , Nuts , Gaske , Actuator Trim MTC from 3.1 to 3.2 Cert.
d) Non Metallic Parts c) Bolts , Nus, Actuator : EN 10204 3.1 Certificate
d) Non‐Metallic Parts : EN 10204 2.2 Certificate