Onesm. Trip 290

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My name is ONESMUS MWOHI KANYI, REGISTRATION NUMBER: TED/39/19

Welcome to my e-portfolio! This digital platform showcases the learning and


experiences through the virtual trip undertaken as a requirement by Moi
University via department of Technology Education for undergraduates.
Through this platform, I aim to provide an in-depth view of my learning, as well
as demonstrate my deeper practical technological knowledge, skills and
attitudes relating to the various subjects learned in class and introduces me to
real work environment. I hope that this e-portfolio provides a comprehensive
view of my acquired knowledge and experience.

Factory Layout Planning


The process of factory layout planning requires intricate consideration of various factors such as
the placement of equipment, flow of materials, and overall facility layout, all aimed at creating
a safe and efficient workspace for workers. A skillfully designed factory layout can significantly
enhance productivity, eliminate wastage, and elevate safety standards.
Factory design presentation involves the sophisticated use of 3D modeling software to create a
visually appealing and easy-to-comprehend layout plan. The 3D layout enables stakeholders to
see the proposed design, including equipment, machinery, and materials, beforehand, making
it possible to identify potential concerns and make necessary modifications to ensure optimal
efficiency and safety.
MH004 plant layout and types of layout is a set standard by the Occupational Safety and Health
Administration that outlines the requirements for designing a safe and efficient factory layout,
including equipment placement and material flow. Four main types of factory layout, including
process layout, product layout, fixed-position layout, and cellular layout, are taken into account
to develop an ideal factory layout.
To develop an ideal factory layout, following tips for factory planning that include analyzing the
production process, minimizing travel distance, maximizing space utilization, ensuring safety
and ergonomics, and worker participation in the planning process, are highly recommended.
Furthermore, regular review and updating of the factory layout are essential to ensure ongoing
efficiency and safety, ultimately leading to a maximized productivity, minimized wastage, and
worker safety.
Industrial Health and Safety
The video shows a preliminary exposition on the matter of health and safety, with the primary
intention of imparting knowledge that might help mitigate the common misconception that it is
a convoluted topic. The key takeaway is that one should never allow themselves to be in a
perilous situation. The picture accentuates the importance of maintaining appropriate health
and safety standards within various industries, as the consequences of not doing so could have
moral, social, and economic repercussions.
The feature delves into the five different categories of hazards present in the workplace,
OSHA's four stages of health and safety management, and six essential steps for keeping the
work environment safe. Furthermore, it sheds light on government legislation aimed at
guaranteeing the safety of the workforce, such as the Health and Safety at Work Act of 1974. To
avoid the likelihood of sustaining injury or illness in the workplace, one must abide by the
golden rules, which include working tidily, receiving adequate training, familiarizing oneself
with the workplace, reading labels, following signs, and performing regular maintenance and
servicing.
It is important to report all accidents, incidents, and breakdowns. The video stresses the
significance of adhering to safety guidelines, exercising common sense, and avoiding slips, trips,
and falls. Last but not least, the video advises workers to wear appropriate footwear, report
worn or cracked surfaces, and exercise caution when working outside, among other
precautions. By adhering to these guidelines and exercising common sense, workers can play a
crucial role in ensuring their safety and that of their colleagues in the workplace.
Technologies for Manufacturing Systems
The video discusses the use of numerical control (NC) and computer numerical control (CNC) in
the machining industry. NC systems convert programmed instructions into output signals that
control machine components to produce a workpiece, while CNC builds upon NC's capabilities
by incorporating a computer processor to govern the machine controls. CNC offers several
advantages over standard numerical controls, including increased production flexibility, greater
machining accuracy, and more programming versatility. It is used in various manufacturing
operations such as turning, milling, welding, and cutting, among others.
All CNC machine types can accurately and repeatedly control motion in different directions
called axes. The number of axes available for control ranges from 2 to 5, and each axis consists
of a mechanical component, servo drive motor, and ball screw that transfer power from the
motor to the component. These components and the computer numerical control functions
that direct them make up an axis drive system.
Factory machine monitoring offered by TST Software, allows for the most native connections to
connect to CNC machines, reducing installation times and collecting data to improve efficiency
and quality. The monitoring system collects data for overall machining uptime and detailed OEE
numbers, helping to identify and improve inefficient areas, resulting in a 15 to 20 percent
productivity gain.
NC and CNC are essential in the machining industry, providing greater accuracy, programming
versatility, and production flexibility. The ability of CNC machines to accurately control motion
in various directions is due to the mechanical components and computer numerical control
functions that make up the axis drive system. Factory machine monitoring is a solution offered
by TST Software that provides native connections to CNC machines to improve a company's
efficiency and quality by collecting and analyzing data.

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