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MM105301MM Non-Destructive Testing: Magnetic Particle Testing (MPT)
MM105301MM Non-Destructive Testing: Magnetic Particle Testing (MPT)
MM105301MM Non-Destructive Testing: Magnetic Particle Testing (MPT)
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Procedure of Magnetic Particle Inspection
• Step 1: Pre-Cleaning
• Step 2: Introduction of Magnetic Field
• Step 3: Application of Magnetic Media
• Step 4: Interpretation of Magnetic Particle Indications
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1. Pre-cleaning
• It is essential for the particles to have an unimpeded
path for migration to both strong and weak leakage
fields alike.
• The part’s surface should be clean and dry before
inspection.
• Contaminants such as oil, grease, or scale may not only
prevent particles from being attracted to leakage fields,
they may also interfere with interpretation of
indications.
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2. Introduction of Magnetic Field
• The common magnetizing methods as either direct or indirect.
• Magnetization Using Direct Induction (Direct Magnetization): current is passed directly through the
component. The flow of current causes a circular magnetic field to form in and around the conductor.
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3. Application of Magnetic Media
• Dry method, the particles are lightly dusted on to the surface.
• Dry particles when used with direct current are superior for detecting
discontinuities lying just below the surface
• The use of alternating current with dry particles is excellent for reveling
surface cracks that are not exceedingly fine.
• Dry particles are most sensitive for use on very rough surfaces.
• They are ordinarily used with portable equipment & are not
recommended for reuse
• Available in yellow, red, black, and grey pigmented coloring
• Wet method, the part is flooded with a solution carrying the
particles.
• Wet particles are better than dry particles for detecting very fine surface
discontinuities (like fatigue cracks) regardless of which form of
magnetization current is used
• The surface of the part can easily be covered with a wet bath because
the bath flows over and around surface contours, which is not possible
with dry powders.
• The particles are supplied in the form of a paste that is suspended in a
liquid to produce the bath
• Wet particles are commonly used in stationary equipment
• Available in red and black colors or as fluorescent particles. 9
Interpretation of Magnetic Particle Indications
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