SECTION 6 – INSTALLATION FM-200 Total Flood

UL EX4510 Fire Suppression System

PAGE 6-4 REV. 01 2020-SEP-14 (Part No. 442940)

INSTALLING MANIFOLDS

NOTICE CAUTION
For some markets (Europe, Middle East,
Africa, and Asia), factory manufactured • Do not use elbows for the installation of 25 mm (1 in.) and
manifolds are available. Refer to the local 50 mm (2 in.) check valves. The check valve
alve may not fully
price list for availability. Where manifolds open.
are supplied by third parties, the information • Do not allow tape to overlap the pipe
pe open this could
opening, as thi
supplied within this section is to assist the cause a possible blockage of thee agent.
agent
design and installation process. • Do not use thread sealant orr compound.
poun
• Before assembling the pipe and fittings, make certain all
Manifolds can either be assembled from threaded pipe and ends are carefully reamed
med and blown clear of chips, debris


fittings or be of welded construction. The manifolds enable and scale. The inside
dee of pipe and fittings must be free of oil
multiple containers to connect to a common pipe network. and dirt.
Manifolds may also be used in systems where Main /
Reserve container arrangements are required. For further
details, see Table 6-3.

d A
KͲ
B C

FIGURE 6-4
TYPICAL THREADED MANIFOLD ASSEMBLY
009712
WZ

Note: See the following table for further details.

FM-200 Total Flood SECTION 6 – INSTALLATION
Fire Suppression System UL EX4510
(Part No. 442940) 2020-SEP-14 REV. 01 PAGE 6-5

INSTALLING MANIFOLDS (Continued)

TABLE 6-3: MANIFOLD CONSTRUCTION DETAILS

Inlet to End Inlet to Inlet
Overall Length Connection Distance Distance
No. of (A) (B) (C)
Part No. Inlets mm (in.) mm (in.) mm (in.)
307.209.001 2 640 (25.2) 145 (5.7) 350 (13.8)
307.209.002 3 990 (39.0) 145 (5.7) 350 (13.8)
307.209.003 4 1340 (52.8) 145 (5.7) 350 (13.8)
307700004 2 932 (36.7) 216 (8.5) 500 (20)
307700005 3 1432 (56.4) 216 (8.5) 500 (20)


307700006 4 1932 (76.0) 216 (8.5) 500 (20)
20)
307700007 5 2432 (95.7) 216 (8.5) 500 (20)
307700008 6 2932 (115.4) 216 (8.5) 500 (20)
307700009 2 932 (36.7) 216 (8.5) 500 (20)
20)

d
307700010
307700011
307700012
307700013
307209050
307209051
307209052
307209053
307209054
3
4
5
6
3
4
5
6
7
1432 (56.4)
1932 (76.0)
2432 (95.7)
2932 (115.4)
1400 (55.1)
1900 (74.8)
2400 (94.5))
2900 (114.2)
3400
400
114.2)
00 (133.9)
216 (8.5)
216 (8.5))
216 (8.5)
216 (8.5)
85
200 (7.9)
200 (7.9)
200 (7.9)
200 (7.9)
200 (7.9)
500 (20)
500 (20)
500 (20)
500 (20)
500 (20)
500
(20
0 (20)
500 (20))
500 (20)
500 (20)
KͲ
307209055 8 3900 (153.5) 200 (7.9)
(7 500 (20)
307209056 9 4400 (173.2)
440 200
00 (7.9)
(7.9 500 (20)
307209057 10 4900 (192.9) 200 (7.9) 500 (20)
307.209.035 2 1011 (39.8) 150 (6) 711 (27.6)
307.209.036 3 1722
22 (67.8) 150 (6) 711 (27.6)
307.209.037 4 2433 (95.8)
5.8) 150 (6) 711 (27.6)
307.209.041
1 2 1111 (43.7) 200 (7.9) 711 (27.6)
307.209.042
9.042 3 1822 (71.7
(71.7) 200 (7.9) 711 (27.6)
WZ

307.209.043
7.209.043
209.043 4 2533
3 (99.7) 200 (7.9) 711 (27.6)
307.209.044 5 3244 (127.7)
(127 200 (7.9) 711 (27.6)
307.209.045
30 6 3955 (155.7) 200 (7.9) 711 (27.6)
307.209.046
307 7 4666 (183.7)
4
46 200 (7.9) 711 (27.6)
307.209.047 8 5377 (211.7) 200 (7.9) 711 (27.6)
307.209.048
209.048 9 6088 (239.7) 200 (7.9) 711 (27.6)
307.209.049
049 10 6799 (267.7) 200 (7.9) 711 (27.6)

Note: See the

he following
followin table for further details.
follow
SECTION 6 – INSTALLATION FM-200 Total Flood
UL EX4510 Fire Suppression System
PAGE 6-6 REV. 01 2020-SEP-14 (Part No. 442940)

INSTALLING MANIFOLDS (Continued)

TABLE 6-4: MANIFOLD ASSEMBLY DETAILS

Nominal Inlet to Inlet to Inlet to End

Manifold End Cap Inlet Connection Container Overall
No. of End Thread Pipe Size Distance Distance Distance Size Length Weight
Part No. Inlets Connection mm (in.) mm (in.) mm (in.) mm (in.) L mm (in.) kg (lb)
307.209.001 2 2 1/2 in. NPT 65 (2.5) 145 (5.7) 350 (13.8) 145 (5.7) 15 to 45 640 (2
(25.2) 8.
8.06 (17.8)
307.209.002 3 2 1/2 in. NPT 65 (2.5) 145 (5.7) 350 (13.8) 145 (5.7) and 990 (39.0) (
12.44 (27.4)
4.5 to 32
307.209.003 4 2 1/2 in. NPT 65 (2.5) 145 (5.7) 350 (13.8) 145 (5.7) 1340 (52.8) (43.6
19.79 (43.6)
307700004 2 3 in. NPT 80 (3) 216 (8.5) 500 (20) 216 (8.5) o 180
60 to 1 932 (36.7) 12.57 (27.7)
7)


307700005 3 3 in. NPT 80 (3) 216 (8.5) 500 (20) 216 (8.5) and
nd 432 (56.4)
1432 (56. 2.3)
19.20 (42.3)
52 to 180
307700006 4 3 in. NPT 80 (3) 216 (8.5) 500 (20) 216 (8.5) 2 (76.0)
1932 84 (57.0)
25.84
307700007 5 3 in. NPT 80 (3) 216 (8.5) 500 (20) 5)
216 (8.5) 2432 (95.7) (7
32.47 (71.6)
307700008 6 3 in. NPT 80 (3) 216 (8.5) 500 (20) (8.
216 (8.5) 2
2932 (115.4) 39.1 (86.2)
39.10
307700009 2 4 in. NPT 100 (4) 216 (8.5) 500 (20) 216 (8.5) 60 to 180 932 (36.7)) 2
21.85 (48.2)

d
307700010
307700011
307700012
307700013
307209050
307209051
307209052
307209053
307209054
3
4
5
6
3
4
5
6
7
4 in. NPT
4 in. NPT
4 in. NPT
4 in. NPT
6 in. Flange
6 in. Flange
6 in. Flange
6 in. Flange
6 in. Flange
100 (4)
100 (4)
100 (4)
100 (4)
150 (6)
150 (6)
150 (6)
150 (6)
150 (6)
216 (8.5)
216 (8.5)
216 (8.5)
216 (8.5)
7.9)
200 (7.9)
00 (7.9)
200
200 (7.9)
200 (7.9)
200 (7.9)
500 (20)
20)
500 (20)
00 (20)
500
0 (20)
500
500 (20)
500 (20)
500 (20)
500 (20)
500 (20)
216 (8.5)
216 (8.5)
216 (8.5)
216 (8.5)

2 (7.9)
200
9)
200 (7.9)
200 (7.9)

20 (7.9)
200
200 (7.9)
and
nd
52 to 180

52 to 180
1432 (56.4)
932 (76.0)
1932 (76
(76.
2432 (95.7)
29 (115.4)
293
2932
1400 (55.1)
1900 (74.8)
2400 (94.5)
2900 (114.2)
3400 (133.9)
33.55 (74.0)
45.24 (99.7)
56.93 (125.5)
68.62 (151.3)
85.0 (187.4)
136.8 (301.6)
160.4 (353.6)
184.0 (405.7)
207.5 (457.5)
KͲ
307209055 8 6 in. Flange 50 (6)
150 200 (7.9) 50 (20)
500 200 (7.9) 3900 (153.5) 231.1 (509.5)
307209056 9 6 in. Flange 150 (6) 200 (7.9) (
500 (20) (7
200 (7.9) 4400 (173.2) 282.9 (623.7)
307209057 10 nge
6 in. Flange 150 (6) 200 (7.9) (2
500 (20) 20 (7.9)
200 4900 (192.9) 278.3 (613.5)
307.209.035 2 4 in. NPT 100 (4) 150 (6) (2
711 (27.6) 150 (6) 343 1011 (39.8) 26.9 (59.3)
307.209.036 3 4 in. NPT 100 (4) 150 (6) ((27
711 (27.6) 150 (6) 1722 (67.8) 45.0 (99.2)
307.209.037 4 4 in. NPT 100 (4) 150 (6) 71 (27.6)
711 150 (6) 2433 (95.8) 63.1 (139.1)
307.209.041 2 6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 1111 (43.7) 66.2 (145.9)
307.209.042 3 6 in. Flange (
150 (6) 150 (6) 711 (27.6) 200 (7.9) 1822 (71.7) 98.9 (218.0)
43
307.209.043 4 6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 2533 (99.7) 159.0 (350.5)
WZ

9.044
.044
307.209.044 5 6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 3244 (127.7) 191.7 (422.6)
7.209.045
.209.045
307.209.045 6 6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 3955 (155.7) 224.4 (494.7)
307.20
307.209.046 7 ge
6 in. Flange 1 (6)
150 (6 150 (6) 711 (27.6) 200 (7.9) 4666 (183.7) 256.2 (564.8)
07.209.0
07.209.047
307.209.047 8 6 in. Flange 15
1 (6)
150 150 (6) 711 (27.6) 200 (7.9) 5377 (211.7) 288.9 (636.9)
09.048
307.209.048 9 6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 6088 (239.7) 349.8 (771.2)
049
307.209.049 10 Flang
6 in. Flange 150 (6) 150 (6) 711 (27.6) 200 (7.9) 6799 (267.7) 353.5 (779.3)
FM-200 Total Flood SECTION 6 – INSTALLATION
Fire Suppression System UL EX4510
(Part No. 442940) 2020-SEP-14 REV. 01 PAGE 6-7

INSTALLING MULTIPLE CONTAINERS

1. Mount the back channels of the container brackets to the 7a. Discharge hose connection from the valve to the
wall at the appropriate heights, using suitable hardware. manifold:
The hardware is not supplied. For further information, see Remove the container valve outlet safety cap. Attach the
Table 6-2, page 6-3. discharge hose between the valve outlet and the adjustable
2. Position the containers against the back channels with the height adaptor or manifold check valve. Where
W the adjust-
pressure gauge facing forward at the required spacing for able height adaptor is utilized, adjust each adjustable
ad height
the manifold ports. adaptor to allow for a variation in the
he container
containe height.
h

3. Insert the container bracket and secure it with the bolts 7b. Hardpipe connection from the
he valve manifold:
valv to the manif
provided. See Figure 6-3, page 6-3. Remove the container valve ve outlet
tlet safety
s cap. Install hard-
ha
pipe sections between the he valve
e outlet
out through the valve
union adaptor used on n the 25 mm (1 in.) and 50 mm (2 in.)
INSTALLING THE MANIFOLD BRACKETS valve, or flared adaptor
aptor used on the 80 mm (3 in.) valve, and an
A typical manifold assembly consists of the manifold. Check a 90º elbow to the
he adjustable height adaptor (if utilized) or
valves and end caps must be installed separately. manifold checkck valve ensuring correct vertical height align-
eck align
alig
Where manifold brackets (Part No. 311.205.015, ment with the e valve
valv outlet.
311.205.010, 311.205.011 and 311700001) are utilized, n. or 2 in. manifold check
For 1 in. chec valve installations
installations, if an
ensure that the appropriate height adjustment is available on ustable height adaptor is not
adjustable n t utilized, install
sta a u union adaptor
the back channels. See Figure 6-5. on the vertical pipe section between the elbow a and check valve
To install the manifold bracket, complete the following steps: to allow radial adjustment to achieve correct alignment with the
valve outlet. Where the adjustable height adaptor is utilized,
1. Mount the two back vertical channels to the wall at the ach adjustable height adaptor to allow
fix each al
a for a variation in the
appropriate height using suitable hardware. See Table e 6-2,
2 er height. Refer to the approximate
container appro pipe stretch length
page 6-3. from Table e 6-5. Refer
Re to Figure 6-66 for 1 in. and 2 in. manifold
2. Locate and secure the cantilever brackets to each
ach channel nstallatio hard pipe options with or without the
check valve installations,
using M10 x 40 mm (3/8 UNC x 1 1/2 in.) hex ex head screw AHA.
and UNISTRUT long spring 10 mm (3/8 in.).n.). Adjust the
cantilever height as required and secure
e in position.
re positio
3. Position the manifold on the cantilever
ver brackets. MA
MANIFOLD
CHECK VALVE
4. Locate the manifold brackets in the
he cantilever channel
PIPE STRETCH - 1
around the manifold and secure
ure with bolts. Fit UNISTRUT
RUT
end caps.
UNION
5. Install the manifold check
eck valvess using PTFE tape as the
sealing method and d tighten
ghten securely.
PIPE STRETCH - 1
6. Where required,
d,, fit the adjustable height adaptor using
PTFE tape ass the sealing method and tighten securely.
ELBOW

MANIFOLD PIPE STRETCH - 2

WZ

VALVE UNION ADAPTOR

TYPICAL DISCHARGE OUTLET CONNECTION 1 in. OR 2 in. – HARD PIPE OPTION
WITHOUT ADJUSTABLE HEIGHT ADAPTOR

MANIFOLD
VERTICA
VERTICAL
VER
CHECK VALVE
CH
CHANNE
CHANNEL
ADJUSTABLE
HEIGHT ADAPTOR

AND PIPE STRETCH - 1

ET
CK
BRA
LD LD
IFO IFO A
M AN MAN
F F
PO MO
TO TTO
B O ELBOW

EL
EV
RL PIPE STRETCH - 2
LOO
EDF VALVE UNION ADAPTOR
ISH
FIN
TYPICAL DISCHARGE OUTLET CONNECTION 1 in. OR 2 in. – HARD PIPE OPTION
WITH ADJUSTABLE HEIGHT ADAPTOR
FIGURE 6-6
FIGURE 6-5 1 in. AND 2 in. MANIFOLD CHECK VALVE
MANIFOLD ASSEMBLY INSTALLATIONS - HARD PIPE OPTIONS
009714
E001518 / E001519
SECTION 6 – INSTALLATION FM-200 Total Flood
UL EX4510 Fire Suppression System
PAGE 6-8 REV. 01 2020-SEP-14 (Part No. 442940)

7b. Connecting the hardpipe from the valve to the manifold.

(Continued)
TABLE 6-5: PIPE STRETCH LENGTH DETAILS FOR INSTALLATION AND DESIGN CALCULATION
Matched to corresponding discharge hose length for 25 mm (1 in.): 405 mm (15.94 in.) and 50 mm (2 in.): 520 mm (20.47 in.).

Valve Size Pipe Stretch-1 Pipe Stretch-2 Total Pipe Length

mm (in.) mm (in.) mm (in.) mm (in.)
1 in. or 2 in. hard pipe option without 25 (1) 2nos x 178.6 (7) 76.2 (3) 433.3
433 (17.1)
adjustable height adaptor (AHA) 50 (2) 2nos x 216.1 (8.5) 82.6 (3.25) 514.7
5 (20.3)
1 in. or 2 in. hard pipe option with 25 (1) 246.3 (9.7) 76.2 (3) 322.5
3 (12.7)
adjustable height adaptor (AHA) 50 (2) 326.9 (12.9) 82.6 (3.25)
.25) 409.5
40 (16.1)


For 3 in. manifold check valve installations, install a union 8. For safety,
y, remove the discharge hose and replace the
adaptor between the 3 in. check valve and vertical pipe. The outlet safety caps while the pipe
pip network is installed.
radial adjustment and height adjustment are inbuilt within the

d
3 in. check valve and adaptor assembly. For the 3 in. check
valve, an approximate pipe length of 318 mm (12.5 in.) shall
be considered for the installation and design calculation.
Refer to Figure 6-7 for 3 in. discharge check valve instal-
lation with hard pipe option with a union adaptor and 3 in.
flared adaptor (threaded):

80 mm (3 in.)
DISCHARGE
CHECK VALVE
AND ADAPTOR
Whenn installing manifold brackets with an adjustable
adaptor
adjust
aptor (AHA), see the following table for mounting
mou
height
heights.
KͲ
ASSEMBLY

UNION 3 in. NPT

3 in. PIPE STRETCH

BOW
3 in. ELBOW

3 in. FLARED
D ADAPTOR
ADAPTO
(THREADED)
WZ

FIGURE 6-7
3 IN. DISCHARGE CHECK VALVE INSTALLATION WITH
HARD PIPE OPTIONS WITH UNION AADAPTOR AND 3 IN.
FLARED ADAPTOR
ADA (THREADED)
E001515