JKLC,CUTTACK Dt-10/08/2022

HEAT BALANCE
Mill Feed Input % Input Feed Wet Basis
Moisture
Clinker 59 67 0.5 67.335
Gypsum 6 7 15 8.05
Fly ash 35 41 1.2 41.492

Total 100 115 1.615 116.877

Mill outlet gas and material temperature Unit Parameters

Ambient temperature Deg C 42
Mill discharge material temperature Deg C 95
Mill discharge gas tem Deg C 86
separator reject material temp Deg C 75
Pressure of air leaving the mill mmwg -34
volume of air at the outlet of mill m3/hr 20836
volume of air at the outlet of mill nm3/hr 15880
mass of air at the outlet of mill kg/hr 20485.2
Density of air at the outlet of mill kg/m3 1.29
Avg Mill shell temp Deg C 67
Power KW 2250

Ball mill output TPH 115

Circulating factor 1.7
Mill discharge material feed rate TPH 216
Separetor reject TPH 110
Moistur in mill o/l material 0.5
Mill percentage filling % 26
Grinding Media Load MT 170

HEAT INPUT m Cp T
Fresh feed to mill kcals/hr 115000 0.19 45.66
Moisture in fresh feed kcals/hr 1857.25 1 32
Quantity of air entering mill kcals/hr 20485.2 0.29 35
Separetor reject mill feed kcals/hr 110000 0.19 75
Moisture in reject kcals/hr 960 1 32
Grinding heat kcals/hr
SUM OF HEAT INPUT kcals/hr 248302.45
HEAT OUTPUT m Cp T
Material at mill output kcals/hr 216000 0.19 95
Moisture in mill outlet material kcals/hr 1080 1 95
Moisture Evaporated kcals/hr 1737.25 1 95
Quantity of hot air leaving kcals/hr 20485.2 0.29 95
 Along Radiation loss kcals/hr
SUM OF HEAT OUTPUT kcals/hr 239302.45

Water Spray requriment kcals/hr -251542

-465.818168
-7.76363613
Dt-10/08/2022

Temp

50
36
40

45.66

Heat
997671
59432
207924.8
1567500
30720
1664100
4527348
Heat
3898800
102600
165038.8
564367.3
48083.58
4778890