E-403 - Construction Specification - Electrical Heat Tracing Requirements

Master Specification E-403
Construction Specification - Electrical Heat Tracing

Requirements
Rev. No. Date Document Owner SME Alt-SME

6 H.B. Colgrove S.B. Merrick B.J. Bruns
5 09/25/15 D. Heimke S.B. Merrick S.B. Merrick
4 02/03/10 R.C. Annett W.J. Frichtl W.J. Frichtl
3 10/27/04 P.G. McDevitt W.J. Frichtl W.J. Frichtl
2 09/17/04 P.G. McDevitt W.J. Frichtl W.J. Frichtl
1 12/18/96 D.J. Knutson W.J, Frichtl P.K. Brashears
0 02/15/94 W.J. Frichtl J.H. Runnels
Master Specification E-403 is proprietary and the property of the Owners of the Trans Alaska Pipeline System.
Its sole use is for Alyeska Pipeline Service Company (Alyeska), and the state and federal regulatory agencies
with authority to view the information. It may not be used for commercial or any other use. Any other use must
be expressly permitted in writing by Alyeska as Agent for the Trans Alaska Pipeline System Owners. This use
restriction includes reproduction or redistribution of this document or any portion of this document.
Requirements
Revision History
Administrative Change
Rev. No. Date Comments
6 01/29/20 • Replaced reference to cancelled E-122 Bulk Materials Specification with
reference to E-102 Procurement Specification – General Purpose
Transformer (Dry Type) 300 kVA and Below
Approved by: David Heimke, Engineering Standards and Programs Manager
5 09/25/15 • The ownership statement on the title page of the document was replaced
with the Express Statement Marking, no.6 from AMS-006-01, Business or
Security Sensitive Information Procedure, Appendix B, “Express Language
Matrix.”
• Updated Records Section.
• Updated References throughout document.
• Minor wordsmithing throughout document, i.e. Section 1.6.6, Arctic Duty,
2.1.2 Basic Design, 2.2.1, Type and Thickness.
• Added reference to N-502, Aboveground and Transition Insulation for
Facility Piping, Valves, Vessels and Equipment Tanks.
• Deleted reference to EE-14 in Appendix A. Test Reports Index, EE-14
consolidated with EE-15 under MDR 32751.
• Added N-502, Construction Specification – Aboveground and Transition
Insulation for Facility, Valves, Vessels and Equipment Tanks to Appendix
B. Reference Publications.
• Deleted Old Sections 2.2.2 Type and Thickness through Section 2.2.13
Thermal Insulations.
4 02/03/10 • Updated Section 2.4.5, Division 1 Designs.
3 10/27/04 • Updated references throughout, including change to EE forms unique ID.
2 09/17/04 • Reformatted throughout. Complete rewrite.
1 N/A • N/A
0 N/A • Initial publication of master specification.
Records
• All documents as stated in All submittals (records) generated as a result of this document will be
Appendix A. retained in accordance with CW-200, Records Retention Schedule.
January 29, 2020 (Rev. 6) ii

Requirements
Contents
Revision History .......................................................................................................................................................... ii
Contents .................................................................................................................................................................... iii
1.0 General ............................................................................................................................................................1
1.1 Scope ...........................................................................................................................................................1
1.2 Reference Publications ................................................................................................................................1
1.3 Definition of Terms .......................................................................................................................................1
1.4 Conflicting Requirements .............................................................................................................................1
1.5 Alternate Design ...........................................................................................................................................1
1.6 Site Environmental Conditions .....................................................................................................................2
1.6.1 Location.................................................................................................................................................2
1.6.2 Indoor Installation and Operational Conditions .....................................................................................2
1.6.3 Outdoor Installation and Operational Conditions ..................................................................................2
1.6.4 Elevation ...............................................................................................................................................2
1.6.5 Design for Inertia Loading .....................................................................................................................2
1.6.6 Arctic Duty .............................................................................................................................................3
2.0 Design Requirements ......................................................................................................................................3
2.1 General Design Considerations ...................................................................................................................3
2.1.1 Temperature Maintenance ....................................................................................................................3
2.1.2 Basic Design .........................................................................................................................................3
2.1.3 P&ID’s and Isometric Piping Drawings .................................................................................................3
2.1.4 Vendor Responsibility ...........................................................................................................................3
2.1.5 Pipe and Tank Material Codes .............................................................................................................4
2.1.6 Complete Heat Tracing System ............................................................................................................4
2.1.7 Heat Trace Software .............................................................................................................................4
2.1.8 Material, Components, & Equipment ....................................................................................................4
2.1.9 Written Guarantee .................................................................................................................................4
2.2 Thermal Insulation ........................................................................................................................................4
2.2.1 Type and Thickness ..............................................................................................................................4
2.3 Heat Loss Calculations ................................................................................................................................5
2.3.1 Minimum Safety Factor .........................................................................................................................5
2.3.2 Heat loss calculations ...........................................................................................................................5
2.3.3 Pipe Heat Loss Equation ......................................................................................................................5
2.3.4 Open Vents and Drains.........................................................................................................................5
2.4 Electrical Area Classification ........................................................................................................................5
2.4.1 Suitable .................................................................................................................................................5
2.4.2 Classification .........................................................................................................................................5
2.4.3 Temperature Class ...............................................................................................................................5
2.4.4 Trace System Classifications ................................................................................................................6
2.4.5 Division 1 Designs ................................................................................................................................6
2.4.6 Division 2 Designs ................................................................................................................................6
2.4.7 NRTL .....................................................................................................................................................6
2.5 Power System ..............................................................................................................................................6
2.5.1 Available Power Supply ........................................................................................................................6
2.5.2 MAIN Circuit Breaker ............................................................................................................................6
2.5.3 Primary and Secondary Feeders ..........................................................................................................6
2.5.4 Ground Leakage Circuit Breakers (GLCBs) .........................................................................................7
2.5.5 Maximum Circuit Length .......................................................................................................................7
2.5.6 Test Verification of Ground - Fault Protection System .........................................................................7
2.6 Power Transformers .....................................................................................................................................7
2.6.1 Separate Power Transformer................................................................................................................7
January 29, 2020 (Rev. 6) iii

Requirements
2.6.2 Selection and Sizing .............................................................................................................................7
2.6.3 Maximum Capacity ...............................................................................................................................7
2.6.4 Spare Capacity .....................................................................................................................................7
2.6.5 Power Connections ...............................................................................................................................8
2.6.6 Ground Conductor ................................................................................................................................8
2.7 Grounding.....................................................................................................................................................8
2.7.1 Ground Wire ..........................................................................................................................................8
2.7.2 Separate Grounding Connection ..........................................................................................................8
2.7.3 Screw Type Connections ......................................................................................................................8
2.7.4 Metallic Braiding Grounding ..................................................................................................................8
2.7.5 Conduit Entries .....................................................................................................................................8
2.7.6 Copper Bus ...........................................................................................................................................8
2.7.7 RF Ground Straps .................................................................................................................................9
2.7.8 Ground Wire Size ..................................................................................................................................9
2.8 Control and Monitoring System ....................................................................................................................9
2.8.1 General Requirements ..........................................................................................................................9
2.8.2 Freeze Protection System.....................................................................................................................9
2.8.3 Process Maintenance System ........................................................................................................... 11
2.8.4 RTD .................................................................................................................................................... 11
2.9 Pipe Heat Tracing ..................................................................................................................................... 11
2.9.1 General Requirements ....................................................................................................................... 11
2.9.2 Heat Trace Cable Selection ............................................................................................................... 13
2.9.3 Heat tracing Cable Installation ........................................................................................................... 14
2.9.4 Freeze Protection ............................................................................................................................... 14
2.9.5 Process Maintenance Systems ......................................................................................................... 14
2.9.6 Pre-Insulated Pipe with a Channel .................................................................................................... 15
2.9.7 Non-Metallic Pipe ............................................................................................................................... 15
2.9.8 Connection Accessories .................................................................................................................... 16
2.9.9 Skin Effect Heat Tracing .................................................................................................................... 16
2.10 Tank and Vessel Heating ...................................................................................................................... 17
2.10.1 Heating Panels and Immersion Heating Elements ............................................................................ 17
2.10.2 Heat Trace Cable Exception .............................................................................................................. 17
2.10.3 Area Classification ............................................................................................................................. 17
2.10.4 Heating Panel Location ...................................................................................................................... 17
2.10.5 Temperature Sensor .......................................................................................................................... 17
2.10.6 Multiple Levels of Heating Panels ...................................................................................................... 17
2.11 Instrument Heating ................................................................................................................................ 17
2.11.1 Tubing Bundles .................................................................................................................................. 17
2.11.2 Rigid Instrument Enclosures .............................................................................................................. 17
2.11.3 Flexible Instrument Covers ................................................................................................................ 18
2.11.4 Heater Blocks ..................................................................................................................................... 18
2.12 Drawing Requirements .......................................................................................................................... 18
2.12.1 Load Charts ....................................................................................................................................... 18
2.12.2 Power & Control Wiring Diagrams ..................................................................................................... 18
2.12.3 Isometric Drawings ............................................................................................................................ 18
2.12.4 Approved & Stamped ......................................................................................................................... 19
2.13 Manufacturer Training ........................................................................................................................... 19
2.13.1 Training Requirements for Owner’s Personnel .................................................................................. 19
2.13.2 Training Requirements for Installation Contractors ........................................................................... 19
2.13.3 Certified Instructors ............................................................................................................................ 20
2.13.4 Complete Description ......................................................................................................................... 20
3.0 Construction Details ...................................................................................................................................... 20
3.1 Power Transformers .................................................................................................................................. 20
January 29, 2020 (Rev. 6) iv

Requirements
3.1.1 General Description ........................................................................................................................... 20
3.2 Wiring ........................................................................................................................................................ 20
3.2.1 Accessibility ....................................................................................................................................... 20
3.2.2 Separate Neutral Conductor .............................................................................................................. 20
3.2.3 Wiring Size Control ............................................................................................................................ 20
3.2.4 Wiring Installation ............................................................................................................................... 21
3.2.5 Insulation Level .................................................................................................................................. 21
3.2.6 Type of Wire ....................................................................................................................................... 21
3.2.7 Temperature Rating ........................................................................................................................... 21
3.2.8 Wire Markers ...................................................................................................................................... 21
3.2.9 Wire Numbers .................................................................................................................................... 22
3.2.10 Terminal Blocks ................................................................................................................................. 22
3.2.11 Common Terminal Points .................................................................................................................. 22
3.2.12 Wire Terminals ................................................................................................................................... 22
3.2.13 Field Wiring Connections ................................................................................................................... 22
3.2.14 Internal Connections .......................................................................................................................... 22
3.2.15 Instrument Transformer Secondary Wiring ........................................................................................ 23
3.2.16 CT Terminals ..................................................................................................................................... 23
3.2.17 CT Grounding .................................................................................................................................... 23
3.2.18 Exposed Wiring .................................................................................................................................. 23
3.2.19 Compression Lugs ............................................................................................................................. 23
3.2.20 No Splices .......................................................................................................................................... 23
3.2.21 Color Coded ....................................................................................................................................... 23
3.2.22 XHHW Type ....................................................................................................................................... 24
3.2.23 Instrument and Thermocouple Cables ............................................................................................... 24
3.2.24 Paralleled Conductors ........................................................................................................................ 24
3.2.25 Single or Multi-Conductor Cables ...................................................................................................... 24
3.2.26 Type MC Cable .................................................................................................................................. 24
3.3 Conduit ...................................................................................................................................................... 24
3.3.1 Copper-Free Aluminum ...................................................................................................................... 24
3.3.2 CONDUIT Hubs ................................................................................................................................. 24
3.3.3 Conduit Connections to Explosion-Proof Junction Boxes ................................................................. 24
3.3.4 Reducers ............................................................................................................................................ 25
3.3.5 Drains ................................................................................................................................................. 25
3.3.6 LiquidTight Flexible Conduit............................................................................................................... 25
3.4 Control and Monitoring Panels .................................................................................................................. 25
3.4.1 Enclosures ......................................................................................................................................... 25
3.4.2 Painting .............................................................................................................................................. 26
3.4.3 Electrical Equipment .......................................................................................................................... 26
3.4.4 Grounding .......................................................................................................................................... 27
3.4.5 Labeling.............................................................................................................................................. 27
3.5 Connection Accessories ............................................................................................................................ 27
3.5.1 Power Connection Box ...................................................................................................................... 27
3.5.2 End-Of-Line Device ............................................................................................................................ 27
3.5.3 Sealing Grommets ............................................................................................................................. 28
3.5.4 Splice Box .......................................................................................................................................... 28
3.5.5 Accessories ........................................................................................................................................ 28
3.6 Heater Cable ............................................................................................................................................. 28
3.6.1 Self Limiting Heating Cable................................................................................................................ 28
3.6.2 Flexible Series Resistance Heat Tracing ........................................................................................... 29
3.6.3 Mineral Insulated (M.I.) Heating Cable .............................................................................................. 30
3.7 Skin Effect Heat Tracing ........................................................................................................................... 30
3.7.1 Heat Tube Specifications ................................................................................................................... 30
3.7.2 Field Joints and Pull/Splice Boxes ..................................................................................................... 30
January 29, 2020 (Rev. 6) v

Requirements
3.7.3 Insulated Conductor Pulling & Splicing .............................................................................................. 31
3.7.4 Start-Up .............................................................................................................................................. 31
3.8 Tank Heating Panels ................................................................................................................................. 31
3.8.1 Self-Contained Units .......................................................................................................................... 31
3.8.2 Panel Construction ............................................................................................................................. 31
3.8.3 Parallel Circuit Heating Element ........................................................................................................ 31
3.8.4 Cold Bus Section ............................................................................................................................... 31
3.8.5 Inconel 600 ........................................................................................................................................ 31
3.8.6 Built-In Over-Limit Thermostat ........................................................................................................... 32
3.8.7 Heating Element Enclosure ............................................................................................................... 32
3.8.8 Temporary Installation ....................................................................................................................... 32
3.8.9 Watt Densities .................................................................................................................................... 32
3.8.10 Dielectric Testing ............................................................................................................................... 32
3.8.11 Location.............................................................................................................................................. 32
3.9 Pre-Traced Tubing Bundles ...................................................................................................................... 32
3.9.1 Tubing Materials & Construction ........................................................................................................ 32
3.9.2 Electric Heating Cables...................................................................................................................... 32
3.9.3 Contact ............................................................................................................................................... 32
3.9.4 Multiple Tubes .................................................................................................................................... 32
3.9.5 Tape ................................................................................................................................................... 33
3.9.6 Outer Jacket Material ......................................................................................................................... 33
3.9.7 Labeling.............................................................................................................................................. 33
3.9.8 Thermal Insulation System ................................................................................................................ 33
3.9.9 Tube Bundles Ends ............................................................................................................................ 33
3.9.10 Supported and Installed ..................................................................................................................... 33
3.10 Rigid Instrument Enclosures ................................................................................................................. 33
3.10.1 General Construction ......................................................................................................................... 33
3.10.2 Hinges and Latches ........................................................................................................................... 34
3.10.3 Gasketing Material ............................................................................................................................. 34
3.10.4 Venting ............................................................................................................................................... 34
3.10.5 Windows............................................................................................................................................. 34
3.10.6 Drains ................................................................................................................................................. 34
3.10.7 Stainless Steel Instrument Tags ........................................................................................................ 34
3.10.8 Handle Extensions ............................................................................................................................. 34
3.11 Flexible Instrument Covers .................................................................................................................... 34
3.11.1 Removable Covers ............................................................................................................................ 34
3.11.2 Inner and Outer Jacketing.................................................................................................................. 34
3.11.3 Gussets (if required) .......................................................................................................................... 34
3.11.4 Insulation ............................................................................................................................................ 34
3.11.5 Lacing Thread .................................................................................................................................... 35
3.11.6 Seam Fasteners ................................................................................................................................. 35
3.11.7 Identification Tags .............................................................................................................................. 35
3.11.8 Terminal Ends .................................................................................................................................... 35
3.11.9 Hardware............................................................................................................................................ 35
3.11.10 Covers ............................................................................................................................................ 35
3.11.11 Seams ............................................................................................................................................ 35
January 29, 2020 (Rev. 6) vi

Requirements
1.0 General
1.1 Scope
This specification together with the associated data sheets, E-403-DAS-001 and E-403-DAS-002, covers
the design, manufacturing, testing, and supply of an electrical resistance heat tracing system for
mechanical piping and equipment installations for installation at Alyeska facilities located in Alaska.
1.2 Reference Publications

The codes, standards and specification included in Appendix B, Reference Publications, shall be
considered as part of this specification.
1.3 Definition of Terms

Definition of terms used in this specification shall be in accordance with NEC Article 100, ANSI/IEEE
Standard 100, UL Standards Glossary, or Webster’s Collegiate Dictionary, in that order, except for the
terms and words listed below.
Alyeska Pipeline Service Company (Alyeska), an authorized
Owner
employee of said company, or a designated firm or individual
of said company.
A firm or individual who enters into an agreement to purchase
Purchasers
material, equipment or services or both for the Owner of the
project. The Owner may also be the Purchaser.
A firm or individual who enters into an agreement to supply
Vendor
material, equipment or services or both for the Owner of the
project. The Vendor can also be a manufacturer.
A firm that enters into an agreement with a Vendor or
Manufacturer
Purchaser to design, fabricate, construct and test the material
and equipment, and also provide the services, if requested, for
the Owner of the project.
1.4 Conflicting Requirements

In case of conflict within this specification or between the specification, the inquiry or purchase order, the
accompanying Data Sheets and drawings and any other supplemental specifications, the Vendor shall
immediately submit the matter in writing to the Purchaser who will make a determination and written
clarification.
The Vendor shall call the Purchaser’s attention to any discrepancies found in the documentation issued
by the Purchaser. No deviation shall be made from this documentation without prior determination in
writing by the Purchaser.
1.5 Alternate Design

The Vendor shall have the option to submit alternate designs, procedures or material for consideration of
the Purchaser. The alternate quotation shall identify the differences in design as compared to the
specified requirements and shall indicate the benefits attributed as a result of selecting the alternative.
January 29, 2020 (Rev. 6) 1

Requirements
Any exceptions to the requirements of this specification must be stated in writing and submitted to the
Purchaser during the bidding period. Any apparent discrepancies with this specification or any
Appendices or Attachments shall be clarified before proceeding with the work. The absence of a list of
exceptions shall mean the Vendor’s proposal conforms to this specification.
1.6 Site Environmental Conditions

Material, equipment devices, and workmanship shall be suitable for the environmental conditions
described below:
1.6.1 Location
North Slope and the Interior of Alaska.
1.6.2 Indoor Installation and Operational Conditions

Humidity: 0 to 5% Average, Winter Relative Humidity
50% Average, Summer Relative Humidity
Atmosphere: Clean Air, Non-Corrosive
Ambient Temperatures:
Maximum: 90F/32C
Minimum: 40F/5C
1.6.3 Outdoor Installation and Operational Conditions

Humidity: 0% Winter Relative Humidity
50-100% Summer Relative Humidity
Atmosphere: Blowing Snow and Dust
100 mph Winds (Maximum
Ambient Temperatures:
Maximum: 70F/21C
Minimum: -50F/-46C
1.6.4 Elevation
50 to 2400 Feet Above Sea Level
1.6.5 Design for Inertia Loading

1. Seismic Loading: Design for seismic load shall be per Uniform Building Code (UBC) Zone 1.
2. Sealift Loading: The equipment shall be designed to accommodate transportation loads of 0.5g
horizontal in any direction and 0.33g vertical, up or down.
January 29, 2020 (Rev. 6) 2

Requirements
1.6.6 Arctic Duty
1. Special care shall be taken to ensure that the furnished equipment and components are suitable for
arctic duty. During normal operation, the modules containing the equipment will be heated to plus
40F. However, during transit, storage, non-operational periods prior to commissioning, power outage
or shutdown, the temperature inside the module may reach the minimum outside temperature. During
these conditions, the equipment and components shall be capable of withstanding (without damage)
this temperature without providing any means of internal or external heating. The Vendor shall state
in detail what special precautions shall be taken, if any, and the time required to recommission the
equipment from this state, and also describe the limiting environmental conditions for installation.
2. Normal polyvinyl chloride (PVC) material deteriorates at temperatures below minus 20F (minus
29C). Normal PVC material shall not be used; unless approved by the Owner in writing.
3. Material and equipment shall be installed with a minimum possibility of cracking and splitting due to
cold weather shrinking. Normal cast iron is especially susceptible to cold weather cracking.
2.0 Design Requirements
2.1 General Design Considerations

2.1.1 Temperature Maintenance
Heat tracing shall be used to prevent pipes, tanks, valves and instruments from freezing due to the
environmental conditions. Heat tracing may also be used to maintain certain process temperature
between the minimum and maximum temperature as specified on the Data Sheets.
2.1.2 Basic Design

The basic design shall include a power connection box, heat trace cable, end-of-line device, and where
specified, the monitoring and control system.
2.1.3 P&ID’s and Isometric Piping Drawings

The Data Sheets included with the requisition shall identify the piping and instrument diagrams (P&IDs)
and isometric piping drawings (ISOs) that shall be included. The ISO diagrams as well as the P&IDs shall
identify the extent of the piping and mechanical equipment that shall be heat traced, including, but not
limited to, the following: valves, pumps, tanks, manifolds, flanges, piping supports, instruments, drains
and vents.
2.1.4 Vendor Responsibility

Unless specifically identified in the Data Sheets as not required, the Vendor shall be responsible to
design and supply a completely functional system. Where there are any discrepancies between the
P&IDs and ISO diagrams, the Vendor shall bring those discrepancies to Owner’s attention in writing. In
general, the P&IDs shall govern the extent of heat tracing required. The ISO diagrams shall govern the
orientation of piping, valves, pumps, supports, etc.
January 29, 2020 (Rev. 6) 3

Requirements
2.1.5 Pipe and Tank Material Codes
The pipe and/or tank material code as identified in the ISO diagrams shall be explained in the Data
Sheets. The Vendor shall take special note of any non-metallic pipe or tank (FRP, ABS, etc.) and any
lined pipe or tank (phenolic lined pipe, tank, etc.).
2.1.6 Complete Heat Tracing System

The selected Vendor shall provide an engineered and documented design for a complete heat tracing
system. The design shall identify all necessary requirements for the fabrication and installation of the
system and the conclusion of the work at the final installation site. The Vendor shall be completely
responsible for a system design complying with the requirements of the Purchase Requisition.
2.1.7 Heat Trace Software

The heat tracing system shall be designed by established and proven computerized heat tracing
programs. The heat trace program shall be windows-based and custom designed for and approved by the
Manufacturer of the heating equipment. The pipe heat trace program shall be used for the selection of the
heat trace cables and connection components and to generate a bill of materials. The program shall
consider the area of classification where the circuits will be installed. The Vendor shall identify special
designs that aren’t covered by the program. These could include the following:
• Open vents and drains
• Non-metallic pipe and tanks
• Different insulation type on valves than insulation used on pipes.
• Class I, Division 1, or Class I, Zone 1 requirements.
• The Vendor shall state the basis for these designs.
2.1.8 Material, Components, & Equipment

The Vendor shall supply all materials, components and equipment (excluding the power source) and
training for the Owner’s Engineer and the Installation Contractor.
2.1.9 Written Guarantee

The Vendor shall provide a written guarantee that the heat tracing system provided shall not exceed the
maximum safe operation temperature for the equipment to be heat traced.
2.2 Thermal Insulation

2.2.1 Type and Thickness
The type and thickness of thermal insulation for the pipe, tank and other equipment shall be defined in the
Data Sheets, or as specified in Master Specification N-502, “Aboveground and Transition Insulation for
Facility Piping, Valves, Vessels and Equipment Tanks.”
January 29, 2020 (Rev. 6) 4

Requirements
2.3 Heat Loss Calculations
2.3.1 Minimum Safety Factor
A minimum safety factor of twenty-five percent (25%) shall be used to determine heat loss, unless the
Data Sheets requires a different factor.
2.3.2 Heat loss calculations

Heat loss calculations shall consider when the thermal insulation is oversized to allow space for the
heating cable(s). Heat loss calculations shall consider when insulation types on valves (removable
blankets) are different than insulation used on pipes.
2.3.3 Pipe Heat Loss Equation

Pipe heat loss shall be calculated per IEEE 515, “Annex A.” The insulation thermal conductivity at the
mean temperatures shall be used in the calculation. The calculation shall be confirmed by a proven
computerized heat tracing program.
2.3.4 Open Vents and Drains

Open vents and drains shall be given special consideration. Vendor shall add additional heating cable per
Appendix D, Heat Trace Spiral for Open Vent Pipe.
2.4 Electrical Area Classification

2.4.1 Suitable
The equipment, materials, and installation shall be suitable for the electrical area classification. Area
classification drawings shall be available for identifying of the area boundaries.
2.4.2 Classification
The Data Sheets shall define the area electrical classification.
1. Unclassified (Non-hazardous) areas.
2. Classified Areas
a. Class I, Division 1, Groups C and D
Class I, Division 2, Groups C and D
Minimum Auto-Ignition 320F (160C)
b. Class I, Zone 1, Groups IIA and IIB
Class I, Zone 2, Groups IIA and IIB
Minimum Auto-Ignition 320F (160C)
2.4.3 Temperature Class

The temperature class as listed in the NEC Table 500.8(B) for Divisions may be provided in lieu of
Minimum Auto-Ignition temperature.
January 29, 2020 (Rev. 6) 5

Requirements
2.4.4 Trace System Classifications
1. Where the area is unclassified or Class I, Division 2, the heating system shall be approved for Class I,
Division 2 areas.
2. Where the area is Class I, Division 1, the heating system shall be approved for Class I, Division 1.
2.4.5 Division 1 Designs

Division 1 designs shall adhere to the requirements of IEEE 515, “Section 6.10.” The system design shall
be documented per the cable Manufacturers design form and reviewed by the Manufacturer. The Owner’s
engineer shall certify the minimum auto-ignition temperature or T-rating for the area. The cable
manufacturer shall certify that the maximum cable sheath temperatures are below the limits defined for
the Division 1 area per NEC Table 500.8(C). The calculations shall use minimum heat transfer co-
efficient, U, without heat transfer aids.
2.4.6 Division 2 Designs

Division 2 designs shall meet the requirements that are listed in Table 3, and Table 4, Section 6.5 of IEEE
515.
2.4.7 NRTL
All equipment must be Approved, Certified, Labeled or Listed by a Nationally Recognized Testing
Laboratory (NRTL). Refer to Appendix I, Nationally Recognized Testing Laboratories.
2.5 Power System

2.5.1 Available Power Supply
The Purchaser shall furnish a separate incoming power feeder for each transformer serving a heat tracing
control panel. The incoming voltage shall be 480 Volts, 3 phase, 3 Wire, 60 Hz (likely resistance
grounded). The operating voltage for the electric heating system shall be 120 Volts/ 208 Volts, 3 phase, 4
Wire, 60 Hz, solid grounded. Optional 277/480 Volt operating voltage may be utilized for long line tracing
applications.
Available short circuit current is 25,000 amps rms symmetrical at 480 volt AC, unless advised otherwise
by the Owner or Purchaser. All circuit breakers applied at 480 volt AC shall be rated to interrupt at least
25,000 amps rms symmetrical, unless specified otherwise in the requisition.
2.5.2 MAIN Circuit Breaker

The circuit breaker on the primary of the transformer shall be sized for the transformer magnetizing
(inrush) current plus the combined inrush currents of the heating system when the system is energized at
the design minimum ambient temperature.
2.5.3 Primary and Secondary Feeders

The Vendor shall recommend to the Purchaser the minimum size of the primary and secondary feeders
for each transformer and for the primary circuit breaker supplying the transformer. All feeds shall not
exceed 5% voltage drop. The total voltage drop from the 480 volt Main Circuit Breaker to the heaters shall
January 29, 2020 (Rev. 6) 6

Requirements
not exceed 7% at steady state running condition. The feeder voltage drop from 480 volt Main Circuit
Breaker to the transformer shall be designed to 2% at full load KVA of the transformer.
2.5.4 Ground Leakage Circuit Breakers (GLCBs)

The circuit breakers used to power heat trace cable circuits shall be Ground Leakage Circuit Breakers
(GLCBs). These shall be set to trip at 30 mA leakage current. The Vendor shall provide a complete set of
instructions and procedures to define how the Owner is to perform test verification of the ground-fault
protection system. These instructions shall be approved by the manufacturer of the GLCB(s) and shall be
in accordance with and satisfy the requirements of NEC-230-95(c).
2.5.5 Maximum Circuit Length

Due to the limited availability of Ground Leakage Circuit Breaker (GLCBs), the maximum circuit length
shall be based on protection of not greater than 40 amps, unless approved by the Owner.
2.5.6 Test Verification of Ground - Fault Protection System

The Vendor shall provide a complete set of instructions and procedures to define how the Owner is to
perform test verification of the ground-fault protection system. These instructions shall be approved by the
manufacturer of the GFCI breakers and shall be in accordance with and satisfy the requirements of NEC
230.95(C).
2.6 Power Transformers

2.6.1 Separate Power Transformer
A separate power transformer shall be provided for each individual freeze protection control panel and for
each individual process heating control panel. Each transformer shall be installed adjacent to its
associated control panel. The Purchaser shall reserve the right to supply the power transformers as
specified by the heat trace system manufacturer.
2.6.2 Selection and Sizing

The Vendor shall be responsible for the selection and sizing of transformer(s) for the heat trace system.
The Purchaser shall be responsible to identify the location of the transformer and the heat trace panel.
Heat trace panels shall normally be installed in non-hazardous environmentally controlled areas.
2.6.3 Maximum Capacity

Transformer maximum continuous kVA capacities at 40C ambient shall be determined by the maximum
connected control panel loads. Initial (i.e. start-up) connected load on each transformer shall not exceed
eighty percent (80%) of the transformer rating.
2.6.4 Spare Capacity

Transformer sizing shall be modified whenever the Purchase Requisition is modified and shall always
include a minimum 20 percent spare capacity for additional loads which may occur after the transformer
has been shipped by the Vendor.
January 29, 2020 (Rev. 6) 7

Requirements
2.6.5 Power Connections
Transformer power connections shall be made with NEMA type compression lugs. The transformer
secondary phase leads shall be connected by the Vendor to the line side of the control panel main
breaker. The transformer secondary neutral shall be connected by the Vendor to the neutral bus in the
power distribution panelboard. The neutral cable shall be the same size as the phase leads.
2.6.6 Ground Conductor

An unspliced ground conductor from the plant grounding grid shall be connected directly to the neutral
point of the transformer secondary. A bonding jumper shall be connected to the case. The grounding
connections shall be to the Owner’s specifications.
2.7 Grounding
2.7.1 Ground Wire
Each power circuit shall contain a green insulation ground wire for grounding of all heater power
connection boxes. The ground wire shall be sized per NEC requirements, and shall be grounded to the
control panel ground bus.
2.7.2 Separate Grounding Connection

A separate grounding connection shall be provided inside each power connection box, ground
connections shall be made with either an approved terminal or by means of a screw tapped into the metal
frame but shall not compromise enclosures’ hazardous location ratings and shall not compromise the
enclosures’ environmental ratings.
2.7.3 Screw Type Connections

Where screw type connections are used, ground wires shall be provided with ring tongue compression
lugs or increased safety rated terminals.
2.7.4 Metallic Braiding Grounding

The metallic braid on the heat trace cables shall be grounded by connecting to the ground terminal inside
the heater power connection box only. The heat tracing system shall ground the components to the pipe
in only one location at the power supply point. The metallic braid shall be electrically isolated from the
pipe.
2.7.5 Conduit Entries

All conduit entries into control panel enclosures shall made with a Listed conduit hub and be bonded and
grounded to control panel ground bus in accordance with the Owner’s specifications.
2.7.6 Copper Bus

A copper bus with the necessary compression type lugs must be provided in all control and panel
enclosures to provide a terminating point for the Owner’s ground conductors. Isolated ground bus
(copper) shall be provided as required. All ground wires shall be sized per NEC 122, “Article 250,”.the
NEC. All ground wires to be green color and insulated. Refer to Appendix E, Panel Grounding.
January 29, 2020 (Rev. 6) 8

Requirements
2.7.7 RF Ground Straps
Where required, Radio Frequency (RF) ground straps around the entire length of the panel shall be
provided and approved by the Owner.
2.7.8 Ground Wire Size

The size of all ground wires shall be per NEC 250.122.
2.8 Control and Monitoring System

2.8.1 General Requirements
1. The Vendor shall be responsible for the selection and sizing of panels for the heating system.
2. The main circuit breaker shall be sized to allow start-up of all heating circuits, including 20 percent
spare capacity, when the system is energized at the design minimum ambient temperature.
3. Each panel shall be equipped with spare circuit breakers representing, in type and size, not less than
20 percent of each size of circuit breaker in use.
4. The start-up amperes load on a branch circuit breaker supplying a heating circuit at minimum design
temperature should exceed 80 percent of the circuit breaker trip rating. Higher start-up current shall
be allowed only with proper Vendor coordination, documentation and the Owner’s written approval.
5. The circuit breakers shall be Ground Fault circuit interrupter breakers, set to trip at a nominal 30 mA
leakage current. Higher trip levels may be required for long circuit lengths where the normal
capacitive leakage can exceed 30 mA. The Vendor shall provide a complete set of instructions and
procedures to define how the Owner is to perform test verification of the ground-fault protection
system in accordance with the requirements of NEC 230.95(C). Standard industrial grade circuit
breakers may be used if a controller is specified that is Approved/Listed as an equipment protection
device.
6. The Vendor shall present the economic considerations for centralized versus decentralized systems.
7. Where a control panel is furnished by the Vendor, it shall be a complete control system that is sized
for ease of maintainability.
8. The completed panel assembly shall comply with the requirements of standard UL 508 and shall have
a Nationally Recognized Testing Laboratory (NRTL) Label. It is not sufficient that the panel is
constructed of all NRTL Labeled components.
2.8.2 Freeze Protection System

1. Each freeze protection control panel shall be capable of operation, as specified, in the following
modes:
a. Automatic Mode:
When the HOA switch is selected to the "AUTO" position, automatic freeze protection shall be
provided for the system. Energizing and de-energizing shall be initiated by one (1) temperature
controller at a pre-set low ambient temperature.
The temperature controller shall monitor the ambient temperature by means of an RTD sensor
located outside of the control panel. The controller shall be wired to operate the master contactor
January 29, 2020 (Rev. 6) 9

Requirements
which will energize or de-energize the power distribution panel board as required. All heating
circuits shall be operated simultaneously. Two RTD sensors shall be wired in parallel to provide
redundant control.
b. Manual Mode:
On manual operation, the freeze protection can be energized or de-energized by moving the HOA
switch to either the "HAND" or the "OFF" position.
c. Always Energized or Controlled By Maintenance
No main contactor is provided and the electric heat trace cables are normally left energized or
manually controlled by the Owner’s maintenance personnel.
2. Control, Space Heater, Safety Shower, and Tank Heater Operation
a. Individual circuits for control, space heaters, safety showers and tank heaters shall be provided in
the freeze protection control panel.
b. The power supplies shall be wired to the branch circuit breaker from the line side of the master
contactor. This shall provide uninterrupted 120 volt power to these circuits.
3. Freeze Protection Monitor System:
a. Damage to the electrical integrity of the heating circuit will trip the ground leakage protection
system.
b. The purpose of this system is to monitor voltage to the heating circuit (i.e., if an individual circuit is
not energized when the main contactor is energized, the circuit will alarm).
c. The function shall be performed by a microprocessor-based voltage and continuity monitoring
module. The module shall have the capability of monitoring the distribution panel’s main contactor
so that when the contactor is de-energized and voltage is removed from the heat tracing circuits,
no alarms occur.
d. Safety shower, space heater and tank heater circuits that are not controlled by the main contactor
may utilize individual relays and signal lights for each circuit.
e. The monitoring system shall provide individual circuit alarm indications as well as a remote alarm
output.
4. Each freeze protection panel shall be housed in a rack mounted or free standing enclosure and shall,
unless otherwise specified, contain the following equipment:
a. Main Circuit Breaker
b. Master Contactor
c. Power Distribution Panelboard with Branch Circuit Breakers
d. Microprocessor Based Temperature Controller with RTD Sensor
e. "HAND-OFF-AUTO" (H-O-A) Selector Switch
f. "POWER AVAILABLE" Indicating Light (Green)
g. "CONTACTOR ENERGIZED" Indicating Light (Green)
h. "LOSS OF MAIN POWER" Relay
January 29, 2020 (Rev. 6) 10

Requirements
i. "LOSS OF VOLTAGE" Signal Lights and Relays
j. "COMMON ALARM" Indicating Light (Red)
k. "PUSH TO TEST" Lamps
l. Alarm Acknowledgment Button
m. Terminal Blocks
n. Space Heater with Thermostat
o. Remote Alarm Output
5. Mechanical bulb and bellows ambient sensing thermostats in lieu of microprocessor based controls
may be used for control with the Owner's engineer’s approval. The thermostat shall have an
adjustable set point and shall have an enclosure suitable for the electrical area classification. Two
thermostats shall be wired in parallel to operate the main contactor.
6. Microprocessor controllers with an ambient proportional control scheme may be utilized to reduce
energy costs. The Owner’s engineer’s approval is required.
2.8.3 Process Maintenance System

1. Safety showers, tank heating systems, and process maintenance systems require more detailed
analysis. A control and monitoring commissioning record (E-403-DAS-004) is provided in Appendix A,
Test Reports Index. If this type of system is required, Appendix A, Test Reports Index shall be
included with the requisition and the Vendor shall propose a suitable control and monitoring system.
2. As described in Section 2.8.2 (2)(b). the safety shower and eye bath stations shall be powered from
the freeze protection panel, but shall not be wired to the main contactor. Each heating circuit shall be
automatically controlled by an individual controller connected to an RTD sensor located on the
outside wall of the pipe. The temperature controller shall operate a solid state or mechanical relay
contactor. Each relay shall be protected by a branch circuit breaker (30 mA ground fault circuit
breaker with alarm).
2.8.4 RTD
The resistance-monitoring device shall be a 3-wire 100 ohm platinum resistance temperature device
(RTD). The alpha shall be .00385 ohm/ohm C.
2.9 Pipe Heat Tracing

2.9.1 General Requirements
1. Pipe heat tracing circuits shall be designed in accordance with the design conditions provided in the
Data Sheets and the requirements of this specification, the attached drawings and good practice.
2. The Vendor shall confirm that the heat trace cables are in accordance with all of the requirements
outlined in IEEE 515.
3. The minimum size heat trace cable used on metal pipe shall be 5 watts/foot. The nominal watts per
foot rating for self-limiting and power-limiting cables shall be the output when measured at 50°F.
January 29, 2020 (Rev. 6) 11

Requirements
4. The heat trace cable shall be capable of withstanding continuous exposure to the maximum design
temperature while the cable is energized without creating any hazards or overheating that may result
in heater cable failure. Owner’s approval is required for exception to this requirement.
5. Heat trace cable intermittent temperature rating shall be used only with the Owner’s engineer’s
approval.
6. The design heat trace cable length includes the actual pipe length plus allowance for all in-line heat
sinks including, but not limited to:
a. Flanges
b. Pumps
c. Valves
d. Pipe Supports / Hangers
e. Vents and Drains
f. Instruments
7. At least ten percent extra cable shall be provided for all circuits, to allow for field errors or differences
between design and actual lengths. The percentage of extra cable shall be increased to twenty
percent for shorter runs (less than 100 feet).
8. Heat trace cable, except for Mineral Insulated (MI) Type cable, shall be purchased in bulk lengths, not
lengths cut to design requirements.
9. Different pipe sizes may be included on the same circuit only with the Owners engineer’s approval.
10. Provide a one foot service loop of heat trace cable at each power connection kit, splice kit and end
termination kit. Use a 6-inch service loop on 3-inch pipe sizes and below.
11. The design for self-regulating heat trace cable circuits less than 1000 feet shall contain no field
splices, unless specifically approved by the Purchaser. Additional splices shall be used only for
correction of construction or design problems.
12. The heat tracing system design shall not ground the heat trace components to the pipe in more than
one location. All systems shall be grounded at the power connection box only. All other boxes,
including end-of-line devices, shall be electrically isolated from the pipe.
13. Generally heat trace cables shall be installed on pipes in a single pass without spiraling the cable.
Where the heat loss of the pipe exceeds the output of the cable an additional pass or passes shall be
used. With the Owner’s approval, heat trace cable may be applied up to a 1.5 to 1 ratio in such a
manner that all in-line components can be easily removed and re-installed. Spiral installation may be
beneficial on certain non-metallic pipe systems to eliminate warpage.
14. Self-Limiting, Power Limiting and Constant Wattage Flexible Series Resistance cables shall be
attached to pipes on maximum one foot (1') centers with polyester fiber or glass cloth adhesive tape.
15. M.I. cable shall be attached to pipes with minimum 16 gauge stainless steel tie wire on maximum one
foot (1') centers.
16. Caution labels shall be installed according to NEC requirements, nominally every 10 to 20 feet.
17. Heat trace cable power connection boxes, or any other boxes shall not be installed in the module
soffit due to the difficulty of installation and maintenance access.
January 29, 2020 (Rev. 6) 12

Requirements
18. The Vendor shall consider that installation work will be performed by others at a module fabrication
site (MFS), and completed by others at the final module installation site at the Owners facilities. The
heat trace design shall include as much work as practical at the module fabrication site.
19. Heat trace material shall be shipped to the particular site as designated on the Purchase Requisition.
The Vendor shall be responsible for adding shipping information provided by the Engineer to the
Vendor’s final submittal documents.
20. The following table shall be used as a minimum footage guideline for self regulating heater cables
installations of valves. The heat trace iso drawings may require the heat trace cable to be wrapped on
the pipe, as close as practical to the valve, when the length of cable can not effectively be installed on
the valve body.
PIPE SIZE 2" 3" 4" 6" 8" 10" 12" 14"
150# VALVE 9 FT 10 FT 12 FT 15 FT 18 FT 20 FT 23 FT 25 FT
2500# VALVE 12 FT 16 FT 17 FT 23 FT 26 FT 31 FT 35 FT N/A
FLANGES 6 IN 7 IN 9 IN 14 IN 18 IN 22 IN 26 IN 28 IN
DEAD LEGS 12 IN 14 IN 18 IN 28 IN 36 IN 44 IN 52 IN 56 IN
2.9.2 Heat Trace Cable Selection

The following heat trace cables are approved, in order of preference, for use:
1. Self-limiting cables shall be used for short runs within the limitation of heat output and operating
temperatures (freeze protection and temperature maintenance less than 300°F).
2. Power-limiting cables shall be used for short runs, medium temperature and higher voltage
applications (150 to 400°F maintains - up to 480 VAC operation).
3. Constant Wattage, flexible, series resistance cables shall be used for low and medium temperature
applications, where the circuit length capabilities of self-limiting and power-limiting cables are
exceeded (interconnecting piping to 5,000 feet circuit lengths.)
4. Mineral Insulated cables shall be used only when the operating and/or maintain temperatures exceed
the capabilities of polymer insulated cables (maintains greater than 400°F and exposures greater
than 500°F).
5. Skin Effect Current Tracing shall be considered for long product transfer pipelines (7.5 mile long
circuit length capability).
January 29, 2020 (Rev. 6) 13

Requirements
2.9.3 Heat tracing Cable Installation
1. Heat trace cable shall not be installed until the piping system is completely fabricated and installed.
2. Heat trace cables shall be installed such that all in-line devices and equipment may be easily
removed and re-installed without cutting the heater cable.
3. Heat trace cables shall be terminated with approved fittings.
4. Heat trace cables shall be installed per the Owner’s Heat Trace Electrical Standard Details or details
provided by the Heat Trace Cable Manufacture if additional details are required.
2.9.4 Freeze Protection

1. The purpose of the freeze protection system is to apply sufficient electric heat to the mechanical
piping and equipment for oil, gas and water handling facilities to prevent freezing during exposure to
low ambient conditions.
2. The system shall be designed to maintain a temperature of 40°F, unless indicated otherwise in the
Data Sheets.
3. Multiple heat trace cable circuits may be operated in parallel from the same power circuit with up to a
maximum of five (5) being served from the same branch circuit breaker. Heat Trace cable may be
spliced to Heat Traced Tubing Bundle cable or an instrument enclosure heater and may be
connected to a single branch breaker. Exception - Each heat trace circuit shall be protected by an
individual branch circuit breaker for Division 1 systems.
2.9.5 Process Maintenance Systems

1. The purpose of the process temperature maintenance system is to maintain the temperature of
process pipes, instrumentation and equipment within a specified range during exposure to the
ambient conditions.
2. With the exception of safety shower and tank heating, process maintenance systems are generally
not used Trans Alaska Pipeline. A design data checklist (E-403-DAS-007) is provided in Appendix A,
Test Reports Index. If this type of system is required, this form shall be included with the requisition.
3. Tempered water shall be supplied to the safety showers and eye wash stations. ANSI Standard
Z358.1 and Appendix A shall be considered part this specification.
a. Self-limiting heating cables with a T5 or T6 rating shall be used.
b. Individual flow and no-flow conditions shall be separately traced and controlled. An option to this
criteria, is to control a deadleg (stagnant) pipe section. This option must be approved by the
Owner’s engineer.
c. The temperature control system shall include a low and high temperature alarm.
d. Maintain Temperature: 80°F
e. Low Temperature Alarm: 70°F
f. High Temperature Alarm: 90°F
g. Re-circulation loops, when utilized, shall be electrically heat traced.
January 29, 2020 (Rev. 6) 14

Requirements
2.9.6 Pre-Insulated Pipe with a Channel
1. The use of a channel under the insulation is frequently used for Pump Station installations. This
installation procedure provides the following benefits:
a. Insulation of the pipe spools at the Vendor’s fabrication shop.
b. Installation of insulated pipe spools at the Pump Station.
c. Installation of the heat trace cable through the channel in straight pipe spools after piping is
installed and hydrotested.
d. Reduces the field insulation work to elbows, flanges, tie-in welds, etc.
2. The channel shall be secured to the pipe by tack welding or banding at intervals not exceeding 2 feet.
The channel shall be sealed to the pipe by continuous metal back adhesive tape.
3. The channel must have sufficient internal dimensions to allow for easy installation of the heat trace
cable. The channel ends should be flared out or otherwise rounded to prevent damage to the heat
trace cable during installation.
4. Installation of heat trace cable through channel is restricted to straight sections. Elbows, flanges,
supports and other heat sinks shall have the cable taped directly to the pipe.
5. The Vendor’s heat transfer design shall take into account that the heat trace cable is not secured to
the pipe (unless the channel is designed to keep the cable in contact with the pipe). The Vendor shall
provide the de-rating factor when self-limiting cable is used in the design.
2.9.7 Non-Metallic Pipe

1. The preferred heat trace cable is the self-limiting type with an unconditional T6 rating. Low heat
density constant wattage series cable shall be acceptable for long pipe runs that exceed the circuit
length capability of self-limiting cable and where the Vendor can demonstrate that the cable won’t
damage the pipe in the operating environment (buried lines is a typical example).
2. In general, 0.5 watts per square inch for heat pads or 5 watts per foot for heater cable at maintain
temperature, is the maximum self-limiting heat trace design output that can be installed on non-
metallic or lined pipe. The Purchaser shall identify on the Data Sheets the non-metallic or lined pipe’s
maximum heat density, if it is greater than defined above. Spiraling or multiple passes shall be used
to avoid pipe damage or warpage.
3. The Data Sheets shall identify if the heat trace cable is to be taped to the pipe or pulled through a
channel on pre-insulated pipe.
4. If the heat trace cable is taped to the pipe, aluminum heat transfer tape (2 to 3 inches wide) shall be
installed longitudinally along the heating cable to enhance the effective heat transfer. The Vendor
shall provide the de-rating factor when self-limiting cable is used in the design.
5. If the heat trace cable is installed in a channel, the design shall consider the channel heat transfer
issue raised in Section 2.9.6 (5) and the fact that the system may not have the benefit of a heat
transfer tape. The Vendor shall provide the de-rating factor when self-limiting cable is used in the
design.
6. The Vendor shall submit calculations for the maximum pipe temperature achieved using the following
criteria:
January 29, 2020 (Rev. 6) 15

Requirements
a. Heat loss calculated with zero percent safety
b. Zero MPH wind
c. Maximum ambient temperature
d. Maximum heat cable output including manufacturing tolerances but not less than 110 percent of
its nominal rating
e. Maximum rated voltage
7. The calculated maximum pipe temperature must not exceed the maximum temperature rating of the
pipe under uncontrolled steady-state conditions or in the event of controller failure.
2.9.8 Connection Accessories

1. In addition to heat trace cable, the Vendor must supply connection accessories including, but not
limited to, power connection boxes, above the insulation splice boxes, temperature monitoring
devices, end-of-line devices, weather-proof grommets and seals, one-half to three-quarter inch wide
glass, polyester fiber or nylon pressure sensitive adhesive tape, two to three inch wide, adhesive
coated aluminum foil tape.
2. The termination boxes shall be located in accessible locations. Where possible, boxes shall be
located indoors or in protected areas. If the indoor location has an increased area classification, refer
to the Owner’s engineer for approval. To the extent reasonable, connection boxes should not be
located in Class I, Division 1 locations.
3. Approved accessory kits for Division 1 and Division 2 installations are shown in the Owner’s Heat
Trace Electrical Standard Details.
4. The red pilot light used in the Division 1 and 2 end termination kit shall be an LED NEMA 7, 9 light,
Allen-Bradley Catalog Number 800H-PPH-XXX or equal. (An LED cluster light is required.)
5. The accessory kits must be NRTL approved for use with the designated heating cable.
6. Alternate connection accessories must be submitted for the Owner’s engineer’s approval.
7. Accessory kits shall be provided with name tags per Appendix F, Nameplate Detail. The name tag
shall include the following information:
a. Type of Connection Kit
b. Heat Trace Panel and Circuit Number
c. Heat Trace Cable Catalog Number
2.9.9 Skin Effect Heat Tracing

1. Skin Effect tracing systems shall be considered for long pipelines.
2. The overall system shall be designed to produce even heating along the entire length of the pipeline
and to offset the heat losses stated in the design conditions.
3. The power transformers shall be designed to provide voltage for the required KVA and voltage for the
skin effect system.
4. The skin effect electrical conductor shall be rated for the power and temperature requirements and be
constructed to withstand mechanical damage during installation.
January 29, 2020 (Rev. 6) 16

Requirements
5. Temperature/power control, monitoring and over-current protection devices shall be provided for the
heating system.
6. All necessary heat tube connectors, splices, conductor pull/splice boxes and associated hardware
shall be provided for the heating system.
7. The heat tube, connectors and pull/splice boxes shall be protected from corrosion as specified in the
Owner’s Data Sheets.
2.10 Tank and Vessel Heating

2.10.1 Heating Panels and Immersion Heating Elements
Heating panels are preferred for heat tracing of tanks and other vessels. Immersion heating elements are
also acceptable. The use of surface heating cables is not normally recommended.
2.10.2 Heat Trace Cable Exception

Heat tracing cable shall generally not be used for tank and vessel heating. An exception is in a Division 1
area where heating cable may be the only viable Approved/Listed System.
2.10.3 Area Classification

All heating panels shall be rated for the area classification.
2.10.4 Heating Panel Location

Heating panels shall be installed below the low liquid level of the tank.
2.10.5 Temperature Sensor

The temperature sensor shall be located on the tank wall below the low liquid level and above the heating
panels. The sensor shall be covered with aluminum tape.
2.10.6 Multiple Levels of Heating Panels

Where multiple levels of heating panels extend above the low liquid level, multiple temperature
controllers/sensors shall be used to independently control each level of heating panels.
2.11 Instrument Heating

2.11.1 Tubing Bundles
Pre-insulated heat traced tubing bundles shall be used on sample lines and instrument impulse lines as
required. The design lengths of the bundle shall provide for cut back of the tubing and insulation to allow
for sufficient heating cable to trace impulse line root valves.
2.11.2 Rigid Instrument Enclosures

Rigid instrument enclosures shall be used to enclose, protect and insulate flow, pressure and level
transmitters, level and pressure indicators.
1. Transitions for pre-insulated tubing bundle shall be provided for each enclosure.
January 29, 2020 (Rev. 6) 17

Requirements
2. Complete enclosure mounting packages, with installation drawings and instructions shall be provided
by the Manufacturer.
2.11.3 Flexible Instrument Covers

Flexible instrument covers may be used with the Owner’s engineer’s approval.
2.11.4 Heater Blocks

Instruments shall be heated utilizing heater blocks. The heater blocks shall be installed and positioned
such that the instrument and manifold can be maintained and/or replaced without removal of the heater.
Instruments may be heated with finned heaters or heat trace cable with the Owner's engineer’s approval.
2.12 Drawing Requirements

2.12.1 Load Charts
Load charts in the power distribution/control panel shall show the following data for each circuit:
1. Circuit Breaker 5. Operating Current (Amps)
2. Breaker Size 6. Start-up Current (Amps)
3. Heater Type and Length 7. Power Per Unit Length (W/Ft.)
4. Voltage and Wattage 8. Total Power Per Circuit (Watts)
2.12.2 Power & Control Wiring Diagrams

Complete power and control wiring diagrams shall be provided to show all internal wiring connections for
all electrical and instrument components in each control panel. All wires, terminals and devices shall be
numbered and tagged in accordance with E-500, Electrical Design Criteria.
2.12.3 Isometric Drawings

Pipe heat tracing isometric drawings shall be provided by the Vendor for each line. Isometrics shall be
sufficiently detailed to readily orient heat trace cable, power connection box, end termination box, and any
other supplied equipment. The general information requirements that shall be provided for each heat
trace circuit are as follows:
1. Each isometric drawing must have a Design Data Table with the following categories:
a. Fluid g. Enclosure NEMA Type
b. Maximum Pipe Temperature h. Pipe Material
(intermittent)
i. Thermal Insulation Type
c. Normal Operating Temperature
j. Insulation “K”
d. Maintain Temperature
k. Insulation Thickness
e. Minimum Ambient Temperature
l. Pipe Size.
f. Temperature Differential
January 29, 2020 (Rev. 6) 18

Requirements
2. Each isometric drawing must have a Bill of Material Table. The table must itemize the following items:
a. Item Number d. Valdez Marine Terminal (VMT)
Quantity
b. Module Fabrication Site (MFS)
Quantity e. Catalog Number
c. Pump Station (PS) Quantity f. Description of Item
3. Each isometric drawing must have a Heater Schedule Table. The table must itemize the following
items:
a. Heater Number e. Transformer (kW)
b. Length (feet) f. Catalog Number
c. Volts g. Location
d. Circuit Breaker (amps)
3. Each isometric drawing must have a Heat Loss Table. The table must itemize the following items:
a. Pipe Size d. Feet of Heater per Valve

b. Heat Loss (watts/foot) e. Feet of Heater per Pipe Support.
(Vendor to obtain pipe support
c. Pitch (inches)
details from engineering firm.)
4. Each isometric drawing must have a reference to the piping ISO number.
5. Each isometric drawing shall be laid out using the Owner’s Electrical Standard Details.
2.12.4 Approved & Stamped

All drawings shall be approved and stamped by the responsible electrical engineer.
2.13 Manufacturer Training

2.13.1 Training Requirements for Owner’s Personnel
The Vendor shall provide a Manufacturer Authorized training program for the designated Owner’s and/or
Purchaser’s personnel.
1. This training shall be performed by the Manufacturer or the Manufacturer’s authorized representative
at the Manufacturer’s facility or other approved location.
2. This training shall cover all requirements to design, operate, install, and maintain the heat tracing
system.
2.13.2 Training Requirements for Installation Contractors

The Vendor shall also provide a Manufacturer Authorized training program for the installation contractor’s
designated installers.
1. This training shall be performed by the Manufacturer or the Manufacturer’s authorized representative
at the module fabrication site (MFS) and /or Pump Station (PS) site.
January 29, 2020 (Rev. 6) 19

Requirements
2. This training shall include all necessary information for the successful installation of the heat tracing
system.
2.13.3 Certified Instructors

All instructors shall be certified to conduct the necessary training for the specific system via a letter of
authorization by the Manufacturer’s chief engineer and/or director of field installation.
2.13.4 Complete Description

The Vendor shall provide a complete description of their training program with their bid proposal.
3.0 Construction Details
3.1 Power Transformers

3.1.1 General Description
Power transformers shall be non-ventilated, self-cooled, floor or wall mount, dry type. Transformer
specifications are as follows:
kVA Capacity 15, 30, 45, 75, 90,115,135 and/or 150 kVA
Incoming Power 480V, 3 Phase, 3 or 4-Wire, 60 Hz (Resistance or Solid Grounded
as designated by Purchaser)
Primary Winding 480V, 3 Phase, 3 or 4-Wire Delta, Ungrounded
Secondary Winding 208Y/120V, 3 Phase, 4-Wire Grounded Or 480V/277, 3 Phase, 4-

Wire Grounded
Primary Taps 2 - 2 1/2% FCAN & 2 - 2 1/2% FCBN
Temperature Rise 150C
Insulation Class H
Enclosure Type As specified on Data Sheets
Specification E-102, Procurement Specification – General Purpose Transformer
(Dry Type) 300 kVA and Below
3.2 Wiring
3.2.1 Accessibility
All power cable terminations shall be easily accessible.
3.2.2 Separate Neutral Conductor

A separate neutral conductor shall be wired for each individual branch circuit breaker. Separate neutral
wires shall be maintained all the way to the heater cable connections for each branch power circuit.
3.2.3 Wiring Size Control

Minimum wiring size for power circuits and current transformer secondary wiring shall be No.12 AWG.
Minimum wiring size for control circuits shall be No.14 AWG. All instrument, control, and protective relay
January 29, 2020 (Rev. 6) 20

Requirements
wiring shall be soft or annealed copper in accordance with ASTM B3. Wires shall be stranded in
accordance with ASTM B8, Class D stranding for wires that cross hinged joints, and Class C stranding for
all other wires.
3.2.4 Wiring Installation

All wiring shall be neatly bundled, secured, and protected against contact with any sharp metal edges.
There shall be no spliced conductor or repaired insulation. Wires that cross hinged joints, such as
between hinged instrument panels and terminal blocks in the control panel, shall be properly installed and
secured on both sides of the hinge with a flexible loop protected by an appropriate size of spiral wrapping.
All wireways, troughs, and other areas where wiring is present shall have no sharp edges, burrs or other
protrusions that could damage the wire insulation. Where the fabrication of metal pieces leaves exposed
edges, the Manufacturer shall install non-metallic protection to prevent any possible damage to the
insulation and to prevent any hazards to construction and maintenance personnel.
3.2.5 Insulation Level

The insulation and the jacketing for control wiring shall be rated for 600 volt operation. The insulation and
jacketing shall be made of material capable of passing a cold bend test as specified in the NEMA wire
and cable Standard WC 5. The cold bend test conditions shall be for a cold soak of 24 hours at minus
40°F instead of the time and temperature specified in the NEMA Standard WC 5. The wires shall pass
cold bend test for minus 40°F and be suitable for installation at minus 30°F. In addition, all wires/cables
shall withstand temperature extremes as specified in Section 1.6.
3.2.6 Type of Wire

The type of wire and cable insulation to be used for control and power wiring for all equipment shall meet
the requirements of UL Standard 44, “Thermoset-Insulated Wires and Cables”, UL Standard 1063,
“Machine - Tool Wire and Cables”, or UL Standard 83, “Thermoplastic-Insulated Wires and Cables”. The
wire shall be UL listed and comply with the National Electrical Code Table 310-13, “Conductor Application
and Insulations”. Note: Wire with Teflon type insulation is preferred for control wires. XHHW type
insulation is preferred for power wires.
3.2.7 Temperature Rating

All wires shall be rated for 90°C continuous conductor temperature. Wires shall not cross over or pass in
front of any terminal block. All wire shall be in accordance with NEC requirements, be UL listed, and be
capable of passing the ASTM Vertical Flame Tests per ASTM D2633, or D3032 as appropriate.
3.2.8 Wire Markers

Identification of wiring shall be provided using the Manufacturer's standard identification system. The
identification shall be by the application of heat-shrinkable tubing, plastic sleeve marker, Raychem Type
TMS, ShrinkMark, Brady PermaSleve, Thomas & Betts Shrink-Kon HVM, or equal approved by the
Owner in writing, with a minimum wall thickness of 0.020 inch. The wire tags shall be heated only to the
extent required to conform to the wire size. The number shall be properly oriented so that it is visible from
the front of the equipment. It is recommended that the heat shrinkable tag be loose enough to turn for
proper orientation but tight enough not to turn accidentally. The proposed wire identification system shall
be included in the drawings to be submitted. Individual wire identification for each wire shall be included in
wiring and schematic diagrams to be submitted. All wires shall be labeled at both ends and at any point in
January 29, 2020 (Rev. 6) 21

Requirements
between where the wires may terminate. At terminal blocks used to splice wires, the incoming and
outgoing wires must both be labeled. The labels must be permanent and be in accordance with wire
identification shown on approved wiring and interconnection drawings. Wire numbers shall be white with
permanent black typewritten or machine-stamped characters on the plastic sleeve markers. Handwritten
wire numbers are not acceptable.
3.2.9 Wire Numbers

All wires originating from the same electrical node or point shall carry the same wire number at both ends
of the wire. Reverse or destination wiretag conventions are not allowed.
3.2.10 Terminal Blocks

Terminal blocks shall be heavy duty type and shall have a rating of at least 600 VAC. Contact strips shall
be firmly secured to the blocks and shall be separated by insulated barriers. Each terminal block shall
require at least two mounting screws (one at each end). Spring type terminal blocks are not acceptable.
3.2.11 Common Terminal Points

The Owner prefers that all terminals be of the “Increased Safety” type. Terminals shall be designed to
prevent loosening. No more than two wires shall be placed under one terminal. Terminals provided for
connection of external wiring shall be arranged for one wire per point. Additional connections are made
using jumper bars. The screw shall not make direct contact with the conductors. The conductor shall be
clamped between a metal yoke and a copper current bar. The terminals shall be specifically approved by
a Nationally Recognized Testing Laboratory (NRTL) for the size of conductors they are used for. The
Owner prefers that only one conductor be connected to each terminal side. If more than one conductor is
connected to a single terminal, the terminals shall be specifically listed by a NRTL for the number and
size of conductors installed.
3.2.12 Wire Terminals

All internal wiring connections shall be made at equipment terminals or terminal blocks using the
Manufacturer's standard wire connectors or lugs and terminal blocks. The brand and model of terminal
blocks shall be identified in Vendor's proposal. Terminals shall be Entrelec, Phoenix Contact or
Weidmuller brands only, unless approved by the Owner.
3.2.13 Field Wiring Connections

Terminal blocks shall be supplied and clearly marked for wiring that will be installed by the Owner.
Terminal Blocks for field interconnection shall have the Manufacturer's wiring on one side, and the other
side shall be made available for field wiring. All terminal blocks shall be accessible with the breaker in any
position. Terminal points for field interconnection shall be at least 12 inches above the floor.
3.2.14 Internal Connections

Internal wiring connections made with lugs shall be compression type. Lugs for No. 14 AWG through No.
10 AWG shall be Thomas & Betts Sta-Kon with nylon insulation, or equal approved by the Owner. Lugs
for No. 8 AWG and larger shall be Burndy Type YA, or equal approved by the Owner. Compression lugs
shall be installed using ratcheting type compression tool of same manufacture as lugs and approved for
use with specific lugs.
January 29, 2020 (Rev. 6) 22

Requirements
3.2.15 Instrument Transformer Secondary Wiring
The wiring of instrument transformer secondaries shall be arranged in a manner such that all secondary
leads of each current transformer and each potential transformer are brought out to their respective sets
of terminal blocks in the terminal compartment. All control and instrument wiring within the bus
compartments shall be shielded by a protective nonmetallic covering.
3.2.16 CT Terminals
The terminal blocks to be supplied for all current transformer secondary wiring shall be of the short
circuiting type.
3.2.17 CT Grounding
The ground connection for current transformers shall be made at the first terminal block and not at the
CT.
3.2.18 Exposed Wiring

Exposed wiring shall be kept to a minimum. Wiring duct systems shall be installed to minimize exposed
wiring and to provide for easy access for inspection and modification. Where ducting is impossible to use,
wires shall be properly supported and neatly bundled. External wires shall enter the duct system through
the perforated grill to terminal blocks.
3.2.19 Compression Lugs

Long barrel, two hole, copper, compression type power cable lugs, together with matched sized durium
(silicon bronze) bolts, nuts, flat washers and spring type (Belleville) washers, shall be provided for each
cable specified on the Data Sheets. Thomas & Betts Sta-Kon compression type lugs or equal approved
by the Owner, shall be used for wire size No. 10 AWG and smaller. Burndy YA series type lugs shall be
used for wire size No. 8 AWG and larger. Ratcheting style compression tools made by the same
manufacturer as the lugs shall be used to attach the lugs to the cables. The lugs and associated
hardware shall be temporarily installed in the appropriate cubicle on the Data Sheets. However, the
spring type (or Belleville) washers shall be bagged and secured inside the cubicle in which they are to be
installed.
3.2.20 No Splices
Wire and cable circuits shall be installed continuous from point to point without splices, unless
connections are made at junction boxes with terminal blocks per applicable Vendor drawings that have
been approved by the Purchaser and the Owner.
3.2.21 Color Coded

All 120 volt AC power wiring shall be color coded as follows:
Hot side of line: Black
Neutral side of line: White
Ground: Green
White shall not be used for any ungrounded conductors.
January 29, 2020 (Rev. 6) 23

Requirements
3.2.22 XHHW Type
Wire installed in conduit shall have XHHW type insulation.
3.2.23 Instrument and Thermocouple Cables

Instrument and thermocouple cables shall use type “FEP” fluorinated ethylene propylene compound or
type “TPE” thermoplastic compound for both conductor insulation and jackets. Insulation level shall be
600 volts AC. Wire size shall be as follows:
1. Instrumentation: No. 16 AWG Minimum 600 Volt AC w/tinned, stranded, copper wire, with aluminum
mylar tape for single or multiple shielded and jacketed pairs, triads, etc.
2. Thermocouple extension wire and cable shall be No. 16 AWG, solid alloy, twisted shielded pairs, with
tinned stranded copper drain wire. Shielding shall be aluminum-mylar tape. Color code shall adhere
to ISA MC96.1, “Temperature Measurement Thermocouples.”
3.2.24 Paralleled Conductors

Conductors shall not be paralleled, except as noted in NEC Article 310.4 and approved by the Owner’s
engineer in writing.
3.2.25 Single or Multi-Conductor Cables

Power and control wire may be either single conductor or multi-conductor. Multi-conductor cables shall be
type TC tray cable, approved for use in Class I, Division 2 Hazardous locations. Multi-conductor power
cables shall be provided with a green insulated equipment ground wire.
3.2.26 Type MC Cable

Type MC cable with a gas/vapor-tight continuous corrugated aluminum sheath, an overall jacket of
suitable polymeric material and separate grounding conductors in accordance with NEC section 250-122
is an acceptable wiring method for Class I, Division 1 (Zone 1). The cable must be listed for use in Class
I, Division 1 and be provided with termination fittings listed for the application.
3.3 Conduit
3.3.1 Copper-Free Aluminum
The electrical conduit fittings shall be copper-free aluminum or non-corrosive, non-metallic materials
specifically approved for the purpose. All components shall be approved, listed and labeled. Pipe fittings
or brass fittings are not acceptable.
3.3.2 CONDUIT Hubs

Conduit connections to sheet metal enclosures will be made with conduit hubs. The Vendor’s conduit
entry layout shall allow for adequate space for these hubs.
3.3.3 Conduit Connections to Explosion-Proof Junction Boxes

Conduit connection to explosion-proof junction boxes with drilled and tapped holes shall be in accordance
with Section 9 of UL Standard for safety No. 886. Conduit shall be installed through the box wall and an
January 29, 2020 (Rev. 6) 24

Requirements
“O-Z Gedney Type A” bushing shall be attached to the protruding end of the conduit (hole shall be
counterbored, if required). See Appendix G, Conduit Connection to Explosion Proof Box Method.
3.3.4 Reducers
The use of reducers at conduit connections to junction boxes is not allowed.
3.3.5 Drains
Conduit low points shall be provided with drains.
3.3.6 LiquidTight Flexible Conduit

Liquidtight flexible conduit may be used when convenient for connections to field junction boxes and
enclosures. Flexible conduit connections shall not exceed 3' in length. Liquidtight flexible conduit shall be
NRTL Listed and Labeled and also low temperature rated. (ANAMET Type HTUA and Electri-Flex Type
ATLA are acceptable.)
3.4 Control and Monitoring Panels

3.4.1 Enclosures
1. Each control panel for outdoor location shall be housed in a rack mounted or free standing NEMA 4X
stainless steel, weatherproof corrosion resistant enclosure. The panel housing shall be completely
enclosed with full height hinged door(s) on front and shall have a steel back panel for mounting of
equipment. Control panels for indoor location shall be NEMA 12 rated. The Data Sheets shall indicate
the panel locations.
2. An interior swing door assembly shall be provided for mounting of controllers when required. The
front of the panel shall have a window kit or kits for viewing of all control devices without opening the
panel front door.
3. All doors shall be pan type construction. Where required doors shall be fully gasketed to keep the
panels free of dust.
4. If panel stiffeners are required they shall be welded and installed to the rear of the panel so as to not
interfere with the instrument installation.
5. If any spare cutouts are requested by the Purchaser or recommended by the Vendor they shall be
covered with plates of same gauge as panel, or thicker and painted to match.
6. Conduit entries shall be in the top and bottom, with side entries only for NEMA 7 enclosures.
7. All electrical enclosures shall be provided with internal space around the enclosure large enough to
meet the minimum bending space per NEC 373.6.
8. Interior panel layout shall provide good access to all terminals, breakers, controllers, etc.
9. Each panel shall be furnished with a white laminated nameplate with box number engraved in black
(designation as required by the project drawings). Refer to Appendix I for nameplate details.
10. Enclosures larger than 18-in. deep or 36-in. wide shall have an interior light and a 20 amp, 120 volt
AC duplex, polarized, receptacle wired to a junction box or terminal block to be fed from an external
power source furnished by the Owner. Safety ground shall be installed to meet NEC Article 250.
January 29, 2020 (Rev. 6) 25

Requirements
11. All bolts to explosion-proof boxes shall be the original bolts supplied with the box or approved equal
and shall have an inhibitor joint compound applied to the threads.
3.4.2 Painting
1. Each heat trace panel shall be cleaned, primed and painted, in accordance with the Manufacturer’s
standard practice, with a minimum of two coats of paint. Final exterior finish shall be the
Manufacturer's standard light grey. No. 61 light grey is preferred, per ANSI Z55.1.
2. With the exception of galvanized items, all surfaces shall be painted and no raw metal shall be
exposed. All surfaces under or behind electrical panels shall be painted, even if not exposed.
3. The inside of all NEMA 1, 4 and 12 junction boxes, control panels, etc. shall be painted white.
4. Nameplates shall be affixed only to pre-painted surfaces.
3.4.3 Electrical Equipment

1. Power distribution panelboards shall be rated for 120/208 Volts, 3-phase, 4-wire service with 100 amp
minimum main copper buses, and shall be sized to allow for 20% spare space capacity. Optional
277/480 panelboards may be utilized for long line tracing applications.
2. The main circuit breaker shall be thermal magnetic molded case type. Main breaker frame and trip
ratings shall be as required to service the panel loads and protect main transformer.
3. Branch circuit breakers shall be bolt-on, thermal-magnetic, EPD (Equipment Protection Device) with
10 kA interrupting capacity and 30 mA ground fault trip level. Branch circuit breakers shall be 20, 30,
or 40 amp, single or double pole, as required. Each panelboard shall have a minimum of 20%
installed spare breakers. The operating load on each breaker shall be sized at 80% or less of the
breaker rating. If the temperature controller is capable of providing ground fault protection, then
branch circuit breakers need only be the standard thermal-magnetic type.
4. All circuit breakers shall have lockout capability.
5. Push buttons, selector switches and indicating lights shall be heavy duty oil tight type.
6. Control relays and timers shall be plug-in type with screw terminal sockets. Each relay shall have a
minimum of two Form "C" contacts with a minimum rating of 3 amps at 120 VAC.
7. Contactors shall be open type, electrically held, with 120 Volt AC (VAC) coil and normally open
contacts. Contactors shall be fully rated and designed to withstand in-rush currents associated with
the type of heater cables used. Contacts shall be copper alloy contact buttons.
8. Each freeze protection control panel shall be furnished with a single main contactor for controlling all
heater cables served from the panel. The main contactor shall have an ampere rating sufficient to
handle the power transformer secondary full load current. As a minimum, the main contactor shall be
rated for at least 100 amperes. The main contactor shall be wired between the main breaker and the
main lugs on the power distribution panelboard.
9. When specified, thermostatically controlled space heaters shall be provided in each control panel to
prevent condensation. Space heaters shall operate at the required wattage on 120 VAC.
10. Individual circuits shall be provided for the 120 VAC power for the control, space heater, safety
shower and tank heater power supplies. In the freeze protection control panel, the power supplies
shall be wired from the line side of the master contactor.
January 29, 2020 (Rev. 6) 26

Requirements
11. All temperature sensors shall be RTD's and shall be furnished as complete assemblies, including
NEMA 4 weatherhead with terminal blocks and mounting hardware. RTD's shall be three-wire,
compensated type and shall be platinum, 100 ohms at 0C, stainless steel sheath.
12. RTD Junction boxes shall be NEMA 4X. Screw down pipe straps shall be stainless steel. Boxes shall
be sized to accommodate installed wires and terminals.
13. The voltage and continuity monitoring module shall be a microprocessor-based system. It shall have
a capacity to monitor a minimum of 12 heating circuits. The voltage capability shall range from 120 to
277 VAC.
3.4.4 Grounding
1. A copper ground bus shall be installed at the bottom of each control panel assembly and shall be
solidly bound to the panel enclosure.
2. The ground bus shall be minimum 1/4" x 1" copper and shall extend across the entire width of the
enclosures. The ground bus shall be provided with two main compression type lugs (one at each end)
for connection of No. 2/0 AWG copper cables to the facility grounding grid.
3. All instrument cable shields and all equipment ground wires entering the control panel shall be
connected to the ground bus using bolt-on grounding lugs.
3.4.5 Labeling
1. All control panel instruments, electrical components and control devices shall be labeled in
accordance with the Vendor’s drawings. Descriptions shall be coordinated with the Purchaser's
requirements.
2. Power distribution panelboards shall be provided with typed directories and all breakers shall be
individually identified showing circuit numbers.
3.5 Connection Accessories

3.5.1 Power Connection Box
The power connection box shall consist of a mounting base that attaches to the pipe with metal pipe
straps with provisions for a weatherproof sealing grommet, a minimum three point terminal block (with
screw clamp style connection designed to accommodate the stranded bus wires without lugs), and
appropriate mechanical connectors to hold the junction box to the base. The power connection box and
grommet shall be designed to have the outer jacket and the braid enter the box. The braid shall be
grounded to the piping system at only one point in the power connection box. The braid shall be isolated
from ground at all other points. The use of crimp connectors, wire nuts or other wire joints is not
acceptable.
3.5.2 End-Of-Line Device

The type of end-of-line device that shall be used depends on the type of monitoring system. Heater
circuits longer than 10 feet shall have the end of the heater brought out above the insulation to a junction
box. Short pipes and open vents or drains shall have the heater cable(s) looped back with both ends of
the heater cable terminating in the same power connection box. The use of end seal kits installed under
the insulation is acceptable only for heat trace circuits if specifically approved by the Owner’s engineer.
January 29, 2020 (Rev. 6) 27

Requirements
3.5.3 Sealing Grommets
The sealing grommets shall be designed for the specific dimensions of the heat trace cable and
resistance monitoring devices used. The grommets shall be designed to provide a weather-tight seal
around the outer jacket of the heat trace cable and RTD’s. The required use of silicone or other sealer to
adapt a universal grommet to the specific dimensions of the heater or RTD’s is not acceptable.
3.5.4 Splice Box

The above-the-insulation splice box shall be similar to the power connection box described in Section
3.5.1 except that two heat trace tapes shall enter the box. The use of non-UL Listed flexible conduit as a
heat trace protective sleeve is not acceptable.
3.5.5 Accessories
The accessories may be metallic or non-metallic. They shall be Approved/Listed for the Division where
they shall be installed and with the heating device that they are connecting.
3.6 Heater Cable

The following heater cables are approved for use on Alyeska facilities. Self-Limiting Heating Cable is the
preferred cable for short run applications.
3.6.1 Self Limiting Heating Cable

The heater cable shall vary its output in response to temperature variations along a pipe. This variable
output feature shall apply to each increment of the heat tracer.
1. Low Temperature - Self Limiting Heating Cable
a. These self limiting heating cables shall be capable of maintaining process temperatures up to
150F and withstanding continuous exposure to pipeline temperatures of 185F while de-
energized.
b. Cable must be capable of being cut to desired length to suit conditions at installation.
c. The heater cable assembly consists of two parallel 14 AWG nickel plated copper bus wires. A
semiconductive PTC polymer is extruded over and between these parallel conductors, forming an
electrically conductive web. An insulating jacket of polyethylene is then extruded over the heating
element core.
d. The basic cable will be covered by means of a metallic braid of tinned copper. The braid will
provide a nominal coverage of seventy percent (70%) and will exhibit a resistance not exceeding
0.003 ohm/ft.
e. Cables shall be further covered with a fluoropolymer overjacket.
f. A monitor wire shall be included when specified.
2. Medium Temperature - Self Limiting Heating Cables
a. These self limiting heating cables shall be capable of maintaining process temperatures up to
250F and continuous exposure to pipeline temperatures of 375F while de-energized.
January 29, 2020 (Rev. 6) 28

Requirements
c. The heater cable assembly shall consist of two parallel 14 or 16 AWG nickel plated copper wires.
A semiconductive PTC polymer is extruded over and between these parallel conductors, forming
an electrically conductive web. An insulating jacket of fluoropolymer is then extruded over the
heating element core.
d. The basic cable will be covered by means of a metallic braid of nickel plated or tinned copper.
The braid will provide a nominal coverage of seventy percent (70%) and will exhibit a resistance
not exceeding 0.003 ohm/ft.
e. Cables shall be further covered with a fluoropolymer over-jacket.
f. A monitor wire shall be included only when specified.
3. High Temperature – Self Limiting and Power Limiting Heating Cables
a. These high temperature self limiting and power limiting heating cables shall be capable of
maintaining process temperatures to 300F and withstanding continuous exposure to pipeline
temperatures of 450F to 500F when the cable is de-energized.
c. Power limiting heating cables shall be constructed of two parallel 12 AWG nickel plated copper
bus conductors, individually insulated with a high temperature fluoropolymer. At regular intervals
one of the bus conductors will be alternately exposed for connection to the heating element
described below.
d. A PTC (Positive Temperature Coefficient) conductor shall be spirally wrapped around a fiberglass
carrier strand to form a coiled resistor heating element. This coiled resistor element shall be
helically wrapped around the insulated voltage supply bus wires making electrical contact with
alternate bus wires at regular intervals to complete the heating circuit.
e. The basic cable will be covered by means of a metallic braid of nickel plated copper. The braid
will provide a nominal coverage of seventy percent (70%) and will exhibit a resistance not
exceeding 0.003 ohm/ft.
f. Cables shall be further covered with a fluoropolymer over-jacket.
g. A monitor wire shall be included when specified.
3.6.2 Flexible Series Resistance Heat Tracing

1. Flexible Series Resistance Heating Cables shall be in one, two or three conductor configurations.
Various conductor alloys, ranging from Nichrome to nickel plated copper, shall be available in various
sizes, ranging from No. 24 AWG to No. 8 AWG, to ensure required circuit resistance can be
designed.
2. Electrical insulation shall be fluoropolymer rated for 600 VAC, with a capability of withstanding
continuous exposure to temperatures up to 400F/550F when the circuit is de-energized. The
insulated conductors shall then be connected to approved cold lead and end termination assemblies.
3. The insulated conductors shall be covered by means of a metallic braid of nickel plated copper.
4. Cables shall be further covered with a fluoropolymer overjacket.
January 29, 2020 (Rev. 6) 29

Requirements
3.6.3 Mineral Insulated (M.I.) Heating Cable
1. M.I. cables shall be capable of continuous exposure to temperatures of 1,000F when the cable is de-
energized.
2. M.I. heating cable shall be two conductor type with copper or alloy heating wire, magnesium oxide
insulation and an INCOLOY 825 sheath. Each heating cable shall have proper resistance to develop
the required watt density with operating voltages from 120 to 480. The complete heater assembly
shall be NRTL approved for use in the hazardous areas defined on the Electrical Data Sheets or Test
Form E-403-DAS-005 and E-403-DAS-007.
3. Each M.I. heating cable shall be factory fabricated to require lengths with cold junctions for
connection to power or where splices are required. Cold sections shall be 4' or 7' long with 8" long
THW insulated leads. Cold sections shall have a gland type fitting for termination in threaded hub
junction boxes. Cables shall be factory terminated and sealed.
4. The M.I. cable sheath shall be seamless. Welded sheaths shall be provided only with Owner's
engineer approval.
5. Each M.I. cable shall have a stainless steel tag connected to the cold sections with stainless steel
wire. The tag shall show the circuit number to which it is connected, Factory Mutual and/or UL
approval, heater electrical and physical characteristics such as voltage, watts/ft., heat output,
resistance and cable diameter.
3.7 Skin Effect Heat Tracing

3.7.1 Heat Tube Specifications
1. The heat tube shall be Schedule 40 carbon steel pipe in 20' or 40' random joints.
2. The heat tube shall be in tight contact with the carrier pipe along its full length, except at the ends as
explained below. Its alignment along the carrier pipe is not critical except at the ends. With the tube at
top center on one end of the pipe length, the tube shall not be more that 1/8" from top center on the
other end. The tube length must be cut back .50" from the carrier pipe length at each end.
3.7.2 Field Joints and Pull/Splice Boxes

1. Before the carrier pipe weld is made in the field, a heat tube sleeve coupling shall be slipped over one
of the two exposed tube ends. The sleeve coupling shall be centered over the tube ends and full fillet
welded around each end of the coupling. The inside of the pull/splice boxes shall be protected from
weld spatter. The welds shall be watertight, shall maintain electrical continuity and shall be tested with
10 psi air and soap suds. The heat tube coupling shall be forced down against the pipe with a come
along or a hammer and wood block.
2. Electrical Pull/Splice boxes shall be located along the length of the heat tube, as necessary.
Maximum recommended distance between pull boxes shall be recommended by the Vendor,
determined by conductor size and piping configuration. The number of splices in the conductor shall
be minimized.
January 29, 2020 (Rev. 6) 30

Requirements
3.7.3 Insulated Conductor Pulling & Splicing
1. The insulated conductor shall be pulled through the heat tube in the same manner that any conductor
is installed in a conduit. A cleaning rag shall be pulled through the heat tube prior to wire pulling to
ensure removing water, dirt, and any foreign material.
2. The heat tube design shall provide easy conductor installation. Standard units shall have 50% or less
fill and the highest abrasion resistance insulation shall be supplied.
3. All splices shall be made in the pull boxes using the approved crimp tool and butt splices as supplied
by Vendor. The quantity of cable splices should be kept to an absolute minimum. After conductor
splicing, replace the cover on the pull boxes using the supplied gasket and screws. The gasket shall
be even and flat around the cover surface to give a good dust and moisture tight seal. Cover bolts
shall not be over tightened.
3.7.4 Start-Up
1. Initial startup of heat traced system shall be done under the supervision of a trained technician to
ensure proper system operation.
2. All control and safety devices shall be operated and the system operating data shall be checked
against design calculations. Detailed operating instructions shall be provided.
3.8 Tank Heating Panels

3.8.1 Self-Contained Units
Panels shall be self-contained units that are capable of being mounted to the external tank wall and
connected to the appropriate supply voltage.
3.8.2 Panel Construction

The panel construction shall consist of a parallel circuit heating element, preset cut-out thermal switch,
electrical insulation, power lead wires and a protective metal jacket.
3.8.3 Parallel Circuit Heating Element

The parallel circuit heating element within the panel shall be a flat foil design with multiple resistance
paths (minimum of six paths) and thus, if any one resistance path should be damaged or otherwise
become inoperative, it will not detrimentally affect the performance of the heater.
3.8.4 Cold Bus Section

The heater element shall contain a non-heating cold bus section for connection to the lead wire.
3.8.5 Inconel 600

The flat heating element shall be made of high temperature, high performance Inconel 600.
January 29, 2020 (Rev. 6) 31

Requirements
3.8.6 Built-In Over-Limit Thermostat
The heater shall be designed with an over-limit thermostat built into the heater. The over-limit thermostat
shall be selected to prevent the heater from burnouts or high temperature excursions due to upset
conditions.
3.8.7 Heating Element Enclosure

The heating element shall be enclosed in a high grade silicone/fiberglass laminate. The surface not
mounted on tank wall shall have a continuous protective metal surface to protect heater from damage
during installation. The heater shall be watertight.
3.8.8 Temporary Installation

The heater may be equipped with grommets located at each corner to allow for temporary installation.
3.8.9 Watt Densities

Watt densities of the heater shall not exceed 2.0 watts per square inch. Lower watt densities will be
required for non-metallic tanks and/or temperature sensitive products.
3.8.10 Dielectric Testing

Each heater shall be dielectrically tested at 1500V as part of the standard quality control. The quality
assurance program should include dielectric testing before and after accelerated long term testing that
includes 500F temperature exposure, temperature cycling, flexing and water submersion tests.
3.8.11 Location
Heating panels shall be attached to the tank wall and connected to power per the Manufacturer's
recommended procedures.
3.9 Pre-Traced Tubing Bundles

3.9.1 Tubing Materials & Construction
Tubing materials and construction shall be as specified by the Owner’s standards.
3.9.2 Electric Heating Cables

Electric heating cables shall be self-limiting, constant wattage or power limiting as described in Sections
2.9.2 and 3.6.
3.9.3 Contact
The process tube(s) and electric heating cable shall be cabled together to ensure contact is maintained
throughout the length of the product.
3.9.4 Multiple Tubes

In bundles with multiple tubes, each tube shall be easily identifiable by a paint or dye mark along its entire
length. The paint or dye shall be compatible with the tube material. The only exception will be bundles
containing Teflon tubes.
January 29, 2020 (Rev. 6) 32

Requirements
3.9.5 Tape
The tube(s) and electric heater cable shall be wrapped with a combination of non-hygroscopic glass fiber
insulation tape and heat reflective tape.
3.9.6 Outer Jacket Material

The outer jacket material shall be a black cold weather formulated compound that is designed for
installation in ambient conditions to -40°F. The outer jacket shall have a nominal thickness of .080".
3.9.7 Labeling
The finished product shall be labeled its entire length with a minimum of the Manufacturer’s name,
catalog number, and country of origin. Product containing electric heating cables shall also be labeled
"caution electric" for its entire length. Long lengths of product shall be coiled and level wound on a
wooden spool. Lengths less than 25' may be straight lengths in a wooden crate.
3.9.8 Thermal Insulation System

The thermal insulation system shall consist of non-hygroscopic (non-wicking) glass fiber insulation and
heat reflective tape applied in sufficient thickness as to limit the outer jacket sheath temperature to 140F
maximum during an 80F ambient and 400F tube temperature.
3.9.9 Tube Bundles Ends

Tube bundles ends should be sealed at all times while on jobsite.
3.9.10 Supported and Installed

Tube bundle shall be supported and installed in accordance with Manufacturer's procedures.
3.10 Rigid Instrument Enclosures

3.10.1 General Construction
1. Enclosures shall be made of high density polyurethane foam which shall exhibit the following
characteristics:
a. Shall have had its relative flammability determined as described in ASTM D 635.
b. Shall have provisions for the protection of the polyurethane from ultraviolet attack.
c. Shall have a minimum compressive strength of 1020 PSI.
d. Shall have a "K" value of 0.32 BTU/in/hr-ft^2-F.
e. Shall not be susceptible to water absorption under any circumstances.
f. Shall have a maximum intermittent exposure temperature rating of 300F.
g. Shall have a maximum continuous exposure temperature rating of 200F.
January 29, 2020 (Rev. 6) 33

Requirements
3.10.2 Hinges and Latches
Hinges and latches shall be available in appropriate corrosion resistant material for compatibility with a
corrosive chemical environment. Standard hardware materials shall be a type 304 stainless steel.
3.10.3 Gasketing Material

The gasketing material shall be low durameter neoprene which shall not be capable of absorbing
moisture or susceptible to attack from most common industrial chemicals.
3.10.4 Venting
Vent extensions for liquid pressure sensing instrument shall be available when venting must be done
outside the enclosure.
3.10.5 Windows
Windows for total enclosures shall be available in lexan and safety glass in 6" circular, 10" or 12" square.
3.10.6 Drains
Drains shall be installed to prevent water accumulation in the enclosure.
3.10.7 Stainless Steel Instrument Tags

Where required, permanently mounted Stainless Steel Instrument Identification Tags shall be provided by
the enclosure manufacturer.
3.10.8 Handle Extensions

Handle extensions for compact 3-valve manifolds shall be available for partial enclosures where D/P
instrument can be "zeroed" or calibrated without removal of the enclosure.
3.11 Flexible Instrument Covers

3.11.1 Removable Covers
The removable covers shall be used on instruments with operating temperatures of up to 400F.
3.11.2 Inner and Outer Jacketing

Inner and outer jacketing shall be 17 oz. minimum Teflon or Silicone coated Fiberglass.
3.11.3 Gussets (if required)

Gussets (if required) shall be 17 oz. minimum Teflon or Silicone coated cloth.
3.11.4 Insulation
Insulation shall be high density, 1200F Fiberglass or No. 8 density, 1900 F ceramic fiber. Thickness
shall be as required by application and temperature requirements.
January 29, 2020 (Rev. 6) 34

Requirements
3.11.5 Lacing Thread
Lacing thread shall be Teflon coated fiberglass or type 304 stainless steel, polyester coated thread.
3.11.6 Seam Fasteners

Seam fasteners shall be 17 oz. Teflon coated cloth belts with two stainless steel D-rings and Velcro tabs,
TEF 1700.
3.11.7 Identification Tags

Identification tags shall be 304 stainless steel with embossed lettering.
3.11.8 Terminal Ends

Terminal ends shall be 17 oz. Teflon cloth flaps with Nomex or stainless steel draw cords, TEF 1700.
3.11.9 Hardware
All hardware shall be 304 stainless steel.
3.11.10 Covers
Covers shall be constructed and installed to shed water. The closing seams shall be located at the
gravitational bottom.
3.11.11 Seams
All seams shall be sewn using a locked double stitch with a minimum of seven stitches per inch. The
thread must be able to withstand the full process temperature without degradation. Hog rings or staples
shall not be used as a method of seam closure. For holding the cover in place, cinch belts shall be used.
Belts shall be made of outer jacket materials and two stainless steel D-ring fasteners. Velcro hook and
loop fasteners shall be used to secure end of belt to cover after closing.
January 29, 2020 (Rev. 6) 35

Requirements
Appendix A. Test Reports Index
Form No. Title Rev. Date
EE-01 Shielded Instrument Cable Insulation Resistivity Report 10/04
EE-02 Cable and Wire Insulation Resistivity Report 10/04
EE-03 Circuit Continuity Test Report 10/04
EE-07 Circuit Breaker with Integral Trip Unit Test Report 10/04
EE-15 Heat Trace Tape Test Report 10/04
EE-16 Heat Trace Tape Inspection Report 10/04
E-403-DAS-001 Heat Trace Monitoring Panel Electrical Data Sheet 09/04
E-403-DAS-002 Heat Trace Cable Electrical Data Sheet 09/04
E-403-DAS-003 Heat Trace Maintenance Log Record 09/04
E-403-DAS-004 Electrical Heat Trace Commissioning Record 09/04
E-403-DAS-005 Heat Trace Division/Zone Installation Checklist 09/04
E-403-DAS-006 Electrical Heat Trace Installation Record 09/04
E-403-DAS-007 Electrical Heat Trace Design Data 09/04
January 29, 2020 (Rev. 6) 36

Requirements
Appendix B. Reference Publications
The following codes, standards and specifications shall be considered as part of the design requirements.
All documents shall be the latest editions in force on the date of issuance of the contract to which this
specification is attached, unless otherwise noted. All electrical systems and equipment shall be designed,
purchased, and installed in accordance with the requirements specified herein, including all references.
Alyeska Pipeline Service Company (Alyeska)

• CW-200, Records Retention Schedule
• E-102, Procurement Specification – General Purpose Transformer (Dry Type) 300 kVA and Below
• E-500, Electrical Design Criteria
• N-502, Construction Specification – Aboveground and Transition Insulation for Facility, Valves, Vessels
and Equipment Tanks
Codes and Standards
American National Standards Institute (ANSI)

• Z55.1-1967, “Grey Finishes for Industrial Apparatus and Equipment (Reaffirmed 1973)”
• Z358.1, “Emergency Eyewash and Shower Equipment”
American National Standards Institute/Institute of Electrical and Electronic Engineers (ANSI/IEEE)

• 100, “Standard Dictionary of Electrical and Electronic Terms”
American Society for Testing and Material (ASTM)

• B193, “Standard Test Method for Resistivity of Electrical Conductor Materials”
• D635, “Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a
Horizontal Position”
• D746, “Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact”
• D2633, “Standard Test Method for Thermoplastic Insulations and Jackets for Wire and Cable”
• D3032, “Standard Test Methods of Testing Hookup Wire Insulation”
Factory Mutual Research Corporation (FMRC)

• 3600, “Electrical Equipment for Use in Hazardous (Classified) Locations”
• 3615, “Explosionproof Electrical Equipment”
Institute of Electrical and Electronic Engineers (IEEE)

• 515, “Standard for the Testing, Design, Installation and Maintenance of Electrical Resistance Heat
Tracing for Industrial Applications”
Instrument Society of America (ISA)

• MC96.1, “Temperature Measurement Thermocouples”
January 29, 2020 (Rev. 6) 37

Requirements
National Electrical Manufacturers Association (NEMA)
• 250, “Enclosures for Electrical Equipment (1,000 Volts Maximum)”
• 280, “Application Guide for Ground Fault Circuit Interrupters”
• AB 1, “Molded Case Circuit Breakers and Molded Case Switches”
• AB 3, “Molded Case Circuit Breakers and Their Application”
• ICS 1, “Industrial Control and Systems General Requirements”
− ICS 4, “Industrial Control and Systems Terminal Blocks”
− ICS 6, “Industrial Control and Systems Enclosures”
− PB 1, “Panelboards”
− WC 5, “Thermoplastic-Insulated Wire and Cable for the Transmission and Distribution of Electrical
Energy (ICEA S-61-402)”
National Fire Protection Association, National Fire Codes (NFPA)

• NFPA 70, National Electrical Code
Underwriters Laboratories, Inc. (UL)

• Standards Glossary
• 1, “Flexible Metal Conduit”
• 6, “Rigid Metal Conduit”
• 44, “Thermoset-Insulated Wire and Cables”
• 50, “Enclosures for Electrical Equipment”
• 65, “Wired Cabinets”
• 67, “Panelboards”
• 83, “Thermoplastic-Insulated Wires and Cables”
• 508, “Industrial Control Equipment”
• 698, “Industrial Control Equipment for Use in Hazardous (Classified) Locations”
• 698A, “Industrial Control Panels Relating to Hazardous (Classified) Locations with Intrinsically Safe
Extensions”
• 698B, “Industrial Control Panels for Use in Hazardous (Classified) Locations”
• 746A, “Polymeric Materials - Short Term Property Evaluations”
• 746B, “Polymeric Materials-Long Term Property Evaluations”
• 886, “Outlet Boxes and Fittings for Use in Hazardous (Classified) Locations
• 894, “Switches for Use in Hazardous (Classified) Locations”
• 943, “Ground-Fault Circuit-Interrupters”
• 1063, “Machine-Tool Wires and Cables”
• 1203, “Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified)
January 29, 2020 (Rev. 6) 38

Requirements
Locations”
• 1604, “Electrical Equipment for Use in Class I and II, Division 2, and Class III Hazardous (Classified)
Locations”
• 2279, “Electrical Equipment for Use in Class I, Zone 0, 1, and 2 Hazardous (Classified) Locations”
January 29, 2020 (Rev. 6) 39

Requirements
Appendix C. End-Of-Line Junction
Example: End-Of-Line Junction for Class , Division 1
Notes:
1. Isolate braid from ground with heat shrinkable tubing.
2. Heat trace tape shall be dressed to minimize the amount of heater inside the box.
January 29, 2020 (Rev. 6) 40

Requirements
Appendix D. Heat Trace Spiral for Open Vent Pipe
14 Spiral Wraps of Heater

Cable Per Foot of Pipe
2 Spiral Wraps of Heater

Cable Per Foot of Pipe
Prepare a loop as shown, and spiral
back between the spaces created by
spiraling up to the vent opening.
Electrician shall tape heating cable to
pipe with as low a profile as possible.
When spiraling toward the vent opening, allow for a gap

between each spiral wrap equal to at least twice the width of
the heating cable to accommodate the return spiraling. Do
not overlap cable on itself.
Heating cable to power and end

connection boxes
NOTES:
1. RTD, if required, shall be placed away from spiral.
2. Use 3M Scotch 69 fiberglass cloth tape.
January 29, 2020 (Rev. 6) 41

Requirements
Appendix E. Panel Grounding
GROUND BUS
MOTOR
THRU BOLT OR DRILL & TAP CONTROL
CENTER OR
7/16" DIA. HOLE CONTROL
CL PANEL
LUG, COPPER BURNDY
WELDABLE STUD 3/8" X 1"
STUD WELD STEEL

FLOOR
GREEN XHHW INSULATED, STRANDED COPPER WIRE: SIZED AS REQUIRED WITH

BURNDY
COPPER COMPRESSION LUGS (#8 AWG AND LARGER)
January 29, 2020 (Rev. 6) 42

Requirements
Appendix F. Nameplate Detail
3-1/2" (See notes, Typical)
3-1/8 "
3/16"
5/8"
2 HOLES 9/64”
1-1/4"
FOR NO. 6 SCREWS

SAMPLE 1/4"
1/32" BEVEL
SAMPLE
LETTERING
18 LETTERS OR SPACES
TOP OR BOTTOM ROWS
SAMPLE
LETTERING
REQUIRED
15 LETTERS OR SPACES
CENTER ROW
NOTES:
1. Dimensions are minimum, increase as required.
2. Material: Laminated Bakelite, 1/16" thick, white surface, black core.
3. Engraving: Engrave through white surface to expose black core. Lettering style shall be condensed
Gothic, 1/4" high, with 1/8” between lines.
4. Lettering: Arrange all lettering to the center of the plate. Use one, two or three lines of lettering as
shown on nameplate schedule.
5. Attachment to NEMA 7 Enclosures shall be in accordance with UL Standards for Safety 698, 886,
1203, and 1604.
January 29, 2020 (Rev. 6) 43

Requirements
Appendix G. Conduit Connection to Explosion Proof Box Method
(Valid through April 19, 1994)
O-Z Ge dne y Type "A"
Bus hing
Conduit Nipple
(Minim um Length) Explosion Pr oof
Term inal Box
(COUNTERBORE BOX
IF RE QUIRED P ER
UL STANDARD 886)
Fema le Union
Rigid
Alum inum
Conduit
Conduit seal (if

required) shall
be on this side
of the union
January 29, 2020 (Rev. 6) 44

Requirements
(Valid after April 1994)
APPLICATION
Crouse-Hinds LNR Non-Metallic Conduit Liner is a cylindrical plastic insert installed at the end of rigid and
intermediate metallic conduit to provide for the smooth entry of conductors into hazardous and non-
hazardous enclosures. No tools are required for installation.
A smooth entry is required under NEC Article 342.28, 344.28, UL 514B, and UL-886 to protect conductor
insulation from possible damage when being pulled through conduit into or out of enclosures.
INSTALLATION
Crouse-Hinds LNR conduit liner is used with rigid metallic conduit in the following installation conditions:
Conduit installed flush with the

inside wall of the enclosure.
Conduit extends
into the enclosure.
January 29, 2020 (Rev. 6) 45

Requirements
INSTALLATION (Cont.)
Conduit installed midway

throug h the enc losure wall.
Conduit entering an enclosure

throug h a sliphole (with locknuts).
January 29, 2020 (Rev. 6) 46

Requirements
INSTALLATION (Cont.)
1. Place the unflanged end of the liner into the installed conduit (from inside the enclosure) as shown in
Figure 1.
Figure 1.
2. Push the liner into the conduit until the flange butts against the end of the conduit or box. See Figure
2.
Figure 2.
January 29, 2020 (Rev. 6) 47

Requirements
REMOVAL
LNR Liners are not designed to be reused. If removal is necessary, grasp the end of the liner by the
flange and pull. Discard the liner and install a new one. See Figure 3.
Figure 3.
January 29, 2020 (Rev. 6) 48

Requirements
Appendix H. Drawing Title Block
January 29, 2020 (Rev. 6) 49

Requirements
January 29, 2020 (Rev. 6) 50

Requirements
January 29, 2020 (Rev. 6) 51

Requirements
Appendix I. Nationally Recognized Testing Laboratories
Electrical equipment or assemblies of approved electrical components that are subject to the National
Electrical Code (NEC) shall be third party certified by an approved certifier unless all of the following
conditions apply:
1. The assembled equipment shall be unique or one-of-a-kind.
2. Listing or labeling is not readily available.
3. Equipment shall be used in an industrial manufacturing process where qualified and licensed
maintenance personnel are employed.
4. The equipment shall be engineered by an Alaska Registered Professional Electrical Engineer.
5. All of the following items shall be contained within the enclosure: a bill of material listing all
components; a panel layout drawing including the square inch area of all components; a control panel
circuit drawing that includes and Alaska Registered Professional Electrical Engineer’s seal imprint;
identification of all line, load and terminal connections; an overload relay element selection table if
overload relays with replaceable elements are utilized; cut sheets or catalog pages from component
manufacturers showing the suitability and rating of all components.
6. A durable label or decal giving the voltage and number of phases employed shall be permanently
affixed to the enclosure.
7. The equipment shall be assembled by licensed electricians. (The electricians shall be licensed in
Alaska if the work is performed in Alaska.)
8. Each component shall be third-party certified.
9. The Alaska Department of Labor, Electrical Inspector or delegated representative shall determine if
the equipment complies with the NEC.
Exception:
Recognized component terminal blocks may be installed in the field in a listed cabinet or listed junction
box by a licensed electrician when a copy of the terminal component directory information is installed in
the enclosure.
NOTES:
1. An approved certifier is one that complies with the American National Standard for Certification –
Third-Party Certification Program ANSI Z34.1. Any Nationally Recognized Testing Laboratory (NRTL)
that is recognized by the U.S. Department of Labor, Occupational Safety & Health Administration
(OSHA) is accepted by the State of Alaska, Department of Labor.
2. For a detailed list of the specific ANSI and other national standards that are recognized to evaluate
products by NRTL, refer to the U.S. Department of Labor, OSHA website at http://www.osha-
slc.gov/dts/otpca/nrtl/index.html
January 29, 2020 (Rev. 6) 52

Requirements
ELECTRICAL TESTING LABORATORY PRODUCT CATEGORIES
1. Equipment for hazardous locations.
2. Secondary distribution equipment 600 volts or less – ordinary locations.
3. Insulated conductors and distribution equipment over 600 volts.
4. Motor control and equipment.
5. Power transformers and battery chargers.
6. Uninterruptable power supply systems and equipment.
7. Busways and cable bus and fittings – 600 volts or less.
8. Cabinets, cutout boxes, junction and pull boxes, wireways and auxiliary gutters and fittings.
9. Power fuses and circuit breakers – 600 volts or less.
10. Industrial control equipment – 600 volts or less.
11. Metal and/or non-metallic raceways and fittings.
12. Insulated conductors and non-metallic cables – 600 volts or less.
13. Fixture and power cords – 600 volts or less.
14. Metallic clad cables – 600 volts or less.
15. Wiring devices – ordinary locations.
16. Lighting fixtures and equipment – ordinary locations.
17. Electric signs.
18. Commercial heating, air conditioning and refrigeration equipment.
19. Residential heating, air conditioning and refrigeration equipment.
20. Commercial kitchen, laundry and dry cleaning equipment.
21. Fire and burglar alarm, energy management and electronic equipment.
22. Gas fired appliances and heating equipment.
23. Motor operated equipment.
24. Office, equipment, fixed and portable and data processing equipment.
25. Specialty products (items not listed above).
January 29, 2020 (Rev. 6) 53

Requirements
ACCREDITED ELECTRICAL TESTING LABORATORIES
Laboratory Specific Limitations
Applied Research Laboratories, Inc. (ARL)
5371 NW 161st Street
Miami, FL 33014
(305) 624-4800
Canadian Standards Association (CSA)
(also known as CSA International)
178 Rexdale Boulevard
Etobicoke, Ontario, Canada
M92 1R3
(415) 747-4000
Communication Certification Laboratory, Inc.
(CCL)
1940 West Alexander Street
Salt Lake City, Utah 84119
(801) 972-6146
Curtis-Straus LLC
527 Great Road
Littleton, Massachusetts 01460
978-486-8880
Email: certification@curtis-straus.com
Electrical Reliability Services, Inc. (ERS)
eti Conformity Services Industrial Control Panels (UL 508) & Power
(Formally Electro-Test, Inc. ETI) Conversion Equipment (UL 508C) Only
3470 Fostoria Way, Suite A
San Ramon, California 94583
925-328-3400
Email: info@eticonformity.com
Entela, Inc. (ENT)
3033 Madison S.E.
Grand Rapids, Michigan 49548
(800) 888-3787
FM Global Technologies LLC
(Formally Factory Mutual Research Corporation) Not for Electric Space Heaters for Hazardous
1151 Boston-Providence Turnpike locations, but acceptable for Electric Heat Tracing
P.O. Box 9102 Equipment.
Norwood, Massachusetts 02062
781-762-4300
January 29, 2020 (Rev. 6) 54

Requirements
Intertech Testing Services NA, Inc. (ITSNA)

(Formally Electrical Testing Laboratories – ETL)
3933 U.S. Route 11
Cortland, New York 13045
1-800-345-3851
MET Laboratories, Inc. (MET)
916 West Patapsco Avenue
Baltimore, Maryland 21230
(800) 638-6057
National Technical Systems, Inc. (NTS)
1146 Massachusetts Avenue
Boxborough, Massachusetts 01719
Email: christineb@ntscorp.com
NSF International (NSF)
3475 Plymouth Road
Ann Arbor, MI 48105
1-(800) 673-6275
Email: phillips@nsf.org
SGS U.S. Testing Company, Inc. (SGSUS)
(formerly UST-CA)
291 Fairfield Avenue
Fairfield, New Jersey 07004
(973) 575-5252
Email: rich_franconeri@sgsgroup.com
Southwest Research Institute (SWRI) 25. Fire Tests
6220 Culebra Road
Post Office Drawer 28510
San Antonio, Texas 78228
(210) 684-5111
TUV Product Services (TUVAM)
5 Cherry Hill Drive
Danvers, Massachusetts 01923
978-739-7000
Email: info@tuvam.com
January 29, 2020 (Rev. 6) 55

Requirements
TUV Product Services GmbH
Ridlerstrasse 65
D-80339 Munich
Germany
49-89-5008-4335
TUV Rheinland of North America, Inc.
12 Commerce Road
Newtown, Connecticut 06470
203-426-0888
Underwriters Laboratories Inc.
333 Pfingsten Road
Northbrook, Illinois 60062
847-272-8800
Wyle Laboratories, Inc. (WL)
7800 Highway 20 West
P.O. Box 077777
Huntsville, Alabama 35807
(205)-837-4411
Email: : service@hnt.wylelabs.com
NOTE:
The above testing laboratories are acceptable for the product categories listed. The NRTL’s are
acceptable only if they evaluate the product in accordance with an ANSI approved standard. For
example, CSA is an acceptable NRTL but not for evaluating products to CSA standards.
January 29, 2020 (Rev. 6) 56

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Master Specification E-403

Construction Specification - Electrical Heat Tracing

Rev. No. Date Document Owner SME Alt-SME

January 29, 2020 (Rev. 6) ii

January 29, 2020 (Rev. 6) iii

January 29, 2020 (Rev. 6) iv

January 29, 2020 (Rev. 6) v

January 29, 2020 (Rev. 6) vi

1.2 Reference Publications

1.3 Definition of Terms

1.4 Conflicting Requirements

1.5 Alternate Design

January 29, 2020 (Rev. 6) 1

1.6 Site Environmental Conditions

1.6.2 Indoor Installation and Operational Conditions

1.6.3 Outdoor Installation and Operational Conditions

1.6.5 Design for Inertia Loading

January 29, 2020 (Rev. 6) 2

2.0 Design Requirements

2.1 General Design Considerations

2.1.2 Basic Design

2.1.3 P&ID’s and Isometric Piping Drawings

2.1.4 Vendor Responsibility

January 29, 2020 (Rev. 6) 3

2.1.6 Complete Heat Tracing System

2.1.7 Heat Trace Software

2.1.8 Material, Components, & Equipment

2.1.9 Written Guarantee

2.2 Thermal Insulation

January 29, 2020 (Rev. 6) 4

2.3.2 Heat loss calculations

2.3.3 Pipe Heat Loss Equation

2.3.4 Open Vents and Drains

2.4 Electrical Area Classification

2.4.3 Temperature Class

January 29, 2020 (Rev. 6) 5

2.4.5 Division 1 Designs

2.4.6 Division 2 Designs

2.5 Power System

2.5.2 MAIN Circuit Breaker

2.5.3 Primary and Secondary Feeders

January 29, 2020 (Rev. 6) 6

2.5.4 Ground Leakage Circuit Breakers (GLCBs)

2.5.5 Maximum Circuit Length

2.5.6 Test Verification of Ground - Fault Protection System

2.6 Power Transformers

2.6.2 Selection and Sizing

2.6.3 Maximum Capacity

2.6.4 Spare Capacity

January 29, 2020 (Rev. 6) 7

2.6.6 Ground Conductor

2.7.2 Separate Grounding Connection

2.7.3 Screw Type Connections

2.7.4 Metallic Braiding Grounding

2.7.5 Conduit Entries

2.7.6 Copper Bus

January 29, 2020 (Rev. 6) 8