Washer-D Isi Nfectors: List of Contents

Miele
Technical Information
Group:6 No.: 62-7828 Page: 1
Edition 01/2000
Washer-d isi nfectors
G 7827, G 7828
List of Contents
1 Construction and Design
1.1 Machine description 1/1

1.2 Technical data 1/5
1.3 Consumption data 1/9
2 Installation
2.1 Installation notes 2/1

2.2 Floor installation 2/2
2.3 Ceiling installation 2/7
2.4 Fitting the machine on the drip tray 2/13
2.5 Vent and drain connection 2/15
2.6 Utility connections 2/17
2.7 Vent connection 2/18
2.8 Connection to a PC or an external printer 2/23
2.9 Connection to other on-site units 2/23
2.10 Internal printer 2/24
2.11 Drying unit with frame installation 2/30
2.12 Steam condenser installation, optional 2/33
2.13 DUO drain installation 2/37
2.14 Fitting top casing 2/38
2.15 Mieltransfer trolley adjustment 2/40
Version 10.01.2000 This information should not be duplicated or passed on without Miele approval.
Miele
Technicallnformation
Group: 6 No.: 62-7828 Page: 2
Edition 01/2000
3 Commissioning and Operation
3.1 Commissioning 3/1

3.2 Settings to be made at menu point "Machine function" 3/2
3.3 Settings to be made at menu point "System function" 3/2
3.4 Special settings to be made at menu point "PC/Print functions" 3/2
3.5 Special settings to be made at menu point "System function" 3/2
3.6 Special programmes 3/3
3.7 Wash programmes 3/3
3.8 Service parameters 3/6
4 Description of Function
4.1 Water paths 4/1

4.2 Wash water circuit 4/4
4.3 Air paths 4/9
4.4 Steam condenser - Principle of operation 4/11
4.5 Door drive 4/13
4.6 Mobile unit recognition 4/24
4.7 Standard drain system 4/25
4.8 DUO drain 4/27
4.9 Wash water heating 4/28
4.10 Drying unit 4/31
Miele
Group: 6 No.: 62-7828 Page: 3
Edition 01/2000
5 Service and Maintenance
5.1 General information 5/1

5.2 Layout of electrical components 5/2
5.3 Drying unit frequency converter drive exchange 5/11
5.4 Data carrier exchange 5/12
6 Fault Diagnosis
6.1 Fault indication 6/1

6.2 Service mode 6/2
6.3 Fault messages 6/7
Service Department
Technical Training
Hagemeier/cs/Trans/CJ
Miel.e
Group:6 No.: 62-7828 Page: 4
Edition 05/1999
9 Wiring Diagrams
Model Mat. no. Index Modifications
9.1 Legend 4801660 01

9.2 G 7828, wiring diagram 4678802 04
9.3 G 7827, wiring diagram 4867421 01
9.4 G 7827, G 7828 4678822 04
Layout of components
9.4.1 G 7827, G 7828 4678831 03
Layout of components
in access drawer
9.4.2 G 7827, G 7828 4678812 03
Electronic unit wiring details
Service Department
Technical Training
Hagemeier/cs/Trans/CJ
Version 17.05.1998' This information shoufd not be duplicated or passed on without Miefe approval.
Miele
Group: 6 No.: 62-7828 Page: 1/1
1 Construction and Design
1.1 Machine description

Models G 7827 1-door washer-disinfector
G 7828 2-door washer-disinfector
Compact construction, control panel on right
Electric, steam or combination (electric + steam) heating
For washing and disinfecting, as weil as optional drying, in accordance
with hygiene and epidemic-prevention regulations for medical equipment
Application examples Surgical instruments, minimally invasive and micro-surgical instruments,

- Medical anaesthetic and intensive care instruments, baby bottles and teats,
stainless-steel or aluminium containers, theatre shoes
Application examples Laboratory glassware for analytical and preparatory purposes including
- Laboratory micro-biology and biotechnology
Control Profitronic
(208 - 255 V) Electronic control with operator prompting. Current data is displayed via
a 4-line plain language display (6 languages available).
Data such as programme, programme state, temperature, fault
messages, service intervals, etc. can be displayed.
8 service and 10 wash programmes provided. A total of 64 programmes
can be stored.
Programming can be carried out directly at the machine or via a PC/
Laptop. 4 levels of operation, A-B-C-D. Programme start can be via use
of automatic mobile unit recognition.
3 potential-free contacts for:
a) "Machine in operation" display. Ventilation system/fan can be
controlled via this contact.
b) Control of a second fan unit when operating with the HTA drying unit.
c) Peak-load cut-out
Automatic mobile unit recognition
Insulation Double-skin body for heat and sound insulation.
Insulation material: 25 mm glass-fibre matting plus 5 mm bitumen matting
Door/Opening Electrically controlled interlocked lift-up doors.

Silicone seal with rectangular cross-section around door opening.
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Group: 6 No.: 62-7828 Page: 1/2
Material Stainless-steel 1.4301
- Outer casing 220 grade polished, brushed finish

Front, rear and side panels Stainless-steel 1.4301 1.25 mm
Ud None
Drying (optional) HTA/E-14 hot air drying unit

Electric heating for internal and external drying of the load
for machines with
electric or combination - Coarse filter: classification EU 4 (filtration capacity > 95%) filter life 200 h
heating
- Fine filter: 4 S-class particulate air filters EU 13,
(filtration capacity 99.992%)
in accordance with DIN 24 184. Filter life 500 h
(effective surface area 2.3 m2 )
- Heating: 2 x 3.8 kW= 7.6 kW
- Fan: Side channel compressor with 2 air circuits

Fan life over 10000 h
Fan rating 1.3 kW
Air pressure directly downstream of fan 0.35 bar
Air pressure from the cabinet to the vent duct 0.007 bar
Air throughput: Approx. 250 m3/h drying in the cabinet and via the jets
Approx. 100 m3/h internal drying (jets)
Approx. 150 m3/h external drying
Voltage (connection via machine): 400 - 415 V 50 Hz
Total rated load: 8.9 kW
Overheating protection via contact thermostat
Condensate return path provided as standard
Intake from soiled side approx. 350 m3/h
Includes building-in frame for fitting on G 7827 or G 7828. Casing/Wall

from the top of the machine to the ceiling is to be provided on site.
Temperature setting range 60°C to 115°C
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Group:6 No.: 62-7828 Page: 1/3
With DKWK Without DKWK

steam condenser steam condenser
Exhaust temperature Approx. 32°C Approx. 70°C (average)

Briefly 95°C
Exhaust moisture Approx. 55% (average) Approx. 80% (average)
Briefly 100%
Vent duct dia. 125 mm Length max. 3 m with
without on site one 90° bend (for each
additional extractor bend reduce length by 0.5 m)
system
Exhaust volume 350 m3/h
Drying (optional) HTAlD-14 hot air drying unit

with steam heating for internal and external drying of the load
for machines with
steam heating - Coarse filter: classification EU 4 (filtration capacity > 95%) filter life 200 h
- Fine filter: 4 S-class particulate air filters EU 13,
(filtration capacity 99.992%)
in accordance with DIN 24 184. Filter life 500 h
(effective surface area 2.3 m2 )
- Heating: Heat exchanger (steam circuit: stainless steel,
air circuit aluminium)
- Fan: Side channel compressor with 2 air circuits
Fan life over 10000 h
Fan rating 1.3 kW
Air pressure directly downstream of fan 0.35 bar
Air pressure from the cabinet to the vent duct 0.007 bar
Air throughput: Approx. 250 m3/h drying in the cabinet and via the jets
Approx. 100 m3/h internal drying (jets)
Approx. 150 m3/h external drying
Voltage (connection via machine): 400 - 415 V 50 Hz
Total rated load: 1.3 kW
- Steam pressure: 2.5 - 6 bar (250 - 600 kPa)
(On-site safety systems must be set to 10 bar (1000 kPa))
Steam delivery: Max. 15 kg/h
Steam quality: Saturated steam (filtered)
Condensate return path provided as standard
Intake from soiled side approx. 350 m3/h
Includes building-in frame for fitting on G 7827 or G 7828. CasinglWall

from the top of the machine to the ceiling is to be provided on site.
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Group: 6 No.: 62-7828 Page: 1/4
Temperature setting range

60 0 e to 115°e with > 3 bar
to 90 0 e with 2 - 3 bar
With DKWK Without DKWK

steam condenser steam condenser
Exhaust temperature Approx. 32°e Approx. 70 0 e (average)
Brietly 95°e
Exhaust moisture Approx. 55% (average) Approx. 80% (average)
Brietly 100%
Vent duct dia. 125 mm Length max. 3 m with
without on site one 90° bend (tor each additional
extractor system be nd reduce length by 0.5 m)
Exhaust volume
Drying unit Steam at 6 bar (600 kPa) 3.9 kg/Load 9.8 kg/h
eonsumption
Automatie mobile 15 different wash programmes ean be set

unit reeognition
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Group: 6 No.: 62-7828 Page: 1/5
1.2 Technical data
Minimum processing min Progr.: a) 44/38 b) 42/39 c) 46/41

time/Load 1, 11 Electric/Steam d) 43/39 e) 42/38 f) 34/30
g) 43/39 h) 37/33 i) 30/26
k) 49/43
Packaging dimensions W cm 120.0

D cm 94.4
H cm 176.0
Machine dimensions D cm 87.0

W cm 115.0
H cm 242.0
With door raised H cm 242.0
Net weight with HTA 3 and DKWK 4 kg 570.0

Max. floor load in operation N 8000
Connected load Machine with steam heating See 0

Machine with electric heating See®
Machine with electric/steam heating See0
See 0
b Machine Steam connection 1/2" threaded union (DN 10 pipe)

with steam heating 250 - 600 kPa
Steam generator Heat exchanger rating 28 kWh with 10 bar
must deliver at least Operating pressure 2.5 - 10 bar
50 kg/h Compressed air connection DN 10, 600 kPa
Consumption 0.031 Nm 3/Load - 0.08 Nm 3/h
Voltage 3 N AC 400 - 415 V 50 Hz
Current consumption IL 1 = 16.4 A
IL2 = 15.4 A
IL3 = 11.25 A
Connection cable 5 x 2.5 mm 2
Fuse rating 3 x 16 A
Connected load 2.1 kW steam HTA drying unit
9 kW electric HTA drying unit
c Machine Heating - Cabinet 18 kW

with electric heating
Heating - Boiler 15 kW
Voltage 3 N AC 400 - 415 V 50 Hz
Connected load 21 kW
Current consumption 30.5A
Connection cable 5 x 6 mm 2
Fuse rating 3 x35A
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Group: 6 No.: 62-7828 Page: 1/6
d Machine with electric/ Steam connection 1/2" threaded union (DN 10 pipe)
steam heating Operating pressure 2.5 - 10 bar (250 - 1000 kPa)
Steam generator Consumption 0.031 Nm 3/Load - 0.08 Nm 3/h
must deliver at least Compressed air connection 5.5 - 6 bar (550 - 600 kPa)
50 kg/h Voltage 3 N AC 400 - 415 V 50 Hz
Connected load 21 kW
Current consumption 30.5A
Connection cable 5 x 6 mm2
Fuse rating 3x35 A
e Machine with electric/ Starting temperature °C

steam heating
Warming-up times 400 kPa 25 23 min
35 22 min
41 16 min
50 14 min
Connection Water Cold (Max.4°d) 3/4" direct for each connection (without hose)
Hot (Max.4°d) 15 I/min for each valve, max. 65°C
Demineralised
(Max. 20 IlS/cm)
Connection Drain (Gravity drain) No drain pump, drain valve DN 50, max. 100 I/min
DUO drain valve option
Temperature Cabinet °C Progr.: a) 93/70/-- b) 90/70/-- c) 45/93/--

10 (T11T21T3) d) 45/93/-- e) 60/60/60 f) --/60/60
g) 60/60/60 h) 70/70/-- i) 70/70/--
k) 70/70/--
Energy consumption/Load 9 kWh/kWh+kg Progr.: a) 6.5/0.8+ 14.1 b) 4.1/0.9+9.5 c) 5.5/0.9+ 11.8

(Electric/Electric + Steam) d) 5.4/0.9+ 11.8 e) 3.4/0.8+7.4 f) 2.7/0.7+5.3
g) 2.6/0.9+5.0 h) 4.5/0.7+9.8 i) 4.3/0.5+9.7
k) 6.1/0.9+14.1
Water consumption/Load 10 Progr.: a) 145 b) 180 c)175

d) 140 e) 180 f) 110
g) 178 h) 180 i) 145
k) 250
Required flow pressure Water Min. 2 bar Max. 10 bar

Steam Min. 250 kPa Max. 1000 kPa with electric +
steam heating
Max. 600 kPa with steam heating
Wash technology:
Fresh water system Capacity
Cabinet 15 - 55 I
Boiler Approx.351
Water technology
Water softener No
2 circulation pumps
1 x for top/boUom spray arms Max. flow rate (Qmax) 400 I/min 0.7kW Max. pressure (Pmax) 0.9 bar
1 x for direct injection Max. flow rate (Qmax) 600 I/min 1.2 kW Max. pressure (Pmax) 1.4 bar
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Group: 6 No.: 62-7828 Page: 1/7
Drip tray Gravity drain DN 50, odour trap to be provided on site
Steam condenser Steam condenser module with water cooling as heat exchanger
DKWK-14 (optional) Flow resistance = Pressure difference in machine 400 - 800 kPa
Connection possible to on-site cooling water circuit (15 - 25°C) or to an on-site cold water supply
(moisture-reduced exhaust air can be vented via air conditioning system)
Water consumption 2 - 61/min; 1961 in programme DES-VAR-TD

Dispenser technology 4 bellows pumps each with 10 I containers
DOS 1 Detergent 200 ml/min
DOS 2 + 3 Neutralising agent and surfactant 105 ml/min
DOS 4 Disinfectant 465 ml/min (connection possible to on-site supply system)
Pumps adjustable via Profitronic control

DOS 1 Detergent 0 - 1%
DOS 2 + 3 Neutralising agent and surfactant 0 - 0.5%
DOS 4 Disinfectant 0 - 2%
Dispenser monitoring 2 sensors per dispenser pump

1 x level monitor in container
1 x flow monitor downstream of each dispenser pump
Material Cabinet Base 1.4301

Side panels 1.4301
Casing Front 1.4301

Side panels 1.4301
Handling dimensions G 7828 H 1800 mm

W 1250 mm
D870 mm
Noise levels Washing 57 dB (A)

Drying 66 dB (A)
Heat dissipation rate Loading and unloading

each side sides Washing 1.5 kWh/h = 5.40 MJ/h
Washing and drying 1.5 kWh/h = 5.40 MJ/h
Above the machine Direct venting, without steam 1.1 kWh/h washing
condenser DKWK 3.1 kWh/h washing and drying
Max. 8.4 kWh/h at start of drying
External extractor system 1.1 kWh/h washing

without steam condenser 3.1 kWh/h washing and drying
DKWK Max. 8.4 kWh/h at start of drying
External extractor system 0.4 kWh/h washing

with steam condenser DKWK 1.9 kWh/h washing and drying
Max. 2.4 kWh/h at start of drying
Load Approx. 120 kg 1.4 kWh/h at removal
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Group: 6 No.: 62-7828 Page: 1/8
Tests VDE 0700

DVGW GM 354 E for G 7827 = DVGW GM 354
CE EU conformity declaration for CE marking
CE in accordance with § 8 MPG
EMC
CCA Report no. CCAIDE 8934
§ 10c German contageous diseases regulations
Test certificates VDE, DVGW, EMC
1 With hot machine, cold water 15°C, hot water 65°C and demineralisesd water 15°C
2 Only combi-machines can be switched between steam and electric heating
3 High capacity drying unit
4 Water-cooled steam condenser
5
6 Minimum cross-sectional area in accordance with VDE 0100 part 430/group 2
7
8
9 Standard programmes without drying
10 Wash temperatures can sometimes also be modified in other wash blocks
11 Programmes a) DESIN-BSG 93/10
b) DES-THERM 90/5
c) DES-VAR-TD
d) VAR-TD-NR
e) CHEM-DESIN
f) CHEM-DESIN-COMB
g) CHEM-DES-INTENS
h) LABOR
i) LABOR-KURZ
k) LABOR-INTENSIV
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1.3 Consumption data

Calculated running time duration with 2 and 4 bar steam pressure
Programme Water intake qty. Washing

1x) Measurement Calculation
Electric heating Steam heating
No. Name Mal. no. Cold Hot Demin 3 N AC 400 V 800 kPa* 400 kPa 200 kPa
water water Energy Duration Energy Energy Duration Duration Duration
[I] water el. [kWh] [min] sI. [kg] el. [kWh] [min] [min] [min]
[I] [I]
1 DESIN-BSG 93/10 4755460 50.0 60.0 35.0 6.5 44 14.1 0.8 38 44 47
2 DES-THERM 90/5 4755470 62.0 118.0 I 4.1 42 9.5 0.9 39 42 44
3 DES-VAR-TD 4755480 70.0 70.0 35.0 5.5 46 11.8 0.9 41 46 49
4 VAR-TD-NR 4755490 58.0 47.0 35.0 5.4 43 11.8 0.9 39 43 45
5 CHEM-DESIN 4755500 62.0 118.0 I 3.4 43 7.4 0.8 38 43 46
6 CHEM-DESIN-COMB 4755520 50.0 60.0 I 2.7 34 5.3 0.7 30 34 36
7 CHEM-DES-INTENS 4755530 60.0 118.0 I 2.6 43 5.0 0.9 39 43 45
8 LABOR 4755540 37.5 107.5 35.0 4.5 37 9.8 0.7 33 37 39
9 LABOR-KURZ 4755550 37.5 72.5 35.0 4.3 30 9.7 0.5 26 30 32
10 LABOR-INTENSIV 4755561 55.0 125.0 70.0 6.1 49 14.1 0.9 43 49 52
Consumption figures established with the following parameters:
Water temperature Basket Steam Ventilation Heating

condenser
Cold 15°C E 900 No Fan assisted EI. Electric

Hot 65°C Approx. 350 m3/h SI. Steam
Demin. 15°C
* 800 kPa =8 bar
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Intentionally blank
Version 10.01.2000 Th,s information should not be duplicated or passed on without Miele approval.
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Group: 6 No.: 62-7828 Page: 2/1
2 Installation
2.1 Installation notes

Installation must only be carried out by authorised personnel in accordance
with all applicable regulations. The drip tray must be installed first.
Utility connections for water, compressed air, electricity, steam and cooling
water if required can be pravided as follows as desired:
- Floor installation, Point 2.2
- Ceiling installation, Point 2.3.
Outlet connections:
- Exhaust air via ceiling installation, Point 2.7.
- Drain connection via floor installation, Point 2.2.4.
Potential-free contacts are available to contral external installations such as

peak-load cut-out and ventilation systems, Point 2.9.
The vertical-lift doors have a frame that can be pulled forwards apprax. 18 cm
for service work, Point 4.5.
VerSion 09.121998 This information should not be duplicated or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/2
2.2 Floor installation

When all utility connections except ventilation are in the floar.
The following installation methods are possible:
2.2.1 Water supply without steam condenser DKWK

,-------- ~~~~ ~~-~~~
3 2
1 On-site stopcock - Cold water, max. 4°d

2 On-site stopcock - Hot water, max. 4°d
3 On-site stopcock - Demineralised water
4 Inlet valve - Cold water, 15 I/min
5 Inlet valve - Hot water, 15 I/min
6 Inlet valve - Cold demineralised water, 15 I/min
7 Inlet valve - Hot demineralised water, 15 I/min
8 Boiler
9 Cabinet
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2.2.2 Water supply with steam condenser DKWK and without cooling circuit
14-- ,
13 ----+-------'===+
12
2 I / 4 I /
mi n mi n
5 4 3 2
1 Steam condenser drain, optional

2 Non-return valve, optional
8 Inlet valve - Cold demineralised water, 15 IImin
10 Boiler
11 Cabinet
12 Inlet valve - Steam condenser, optional
14 Steam condenser, optional
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2.2.3 Water supply with steam condenser DKWK and cooling circuit
2 t / 4 t /
mi n mi n
5 4 3 2
1 On-site stopcock - Cooling water intake

2 On-site stopcock - Cooling water return
10 Boiler
11 Cabinet
Version 09 12.1998 This information should not be duphcated or passed on without Mlele approval.
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2.2.4 Drip tray installation - Utility connections in floor

Use the screw-in feet to adjust the drip tray so that it is perfectly level, then
screw it in position.
3x3/4"
N
r=~~ "--
10 9
The drip tray is 8 mm smaller than the machine in width and depth. If two or
more machines are being installed in a row, drip trays must be fixed with a
16 mm space between them. If the machine is to be installed with one side
against a wall, the gap between the drip tray and the wall must be 8 mm. To
secure the drip tray, drill through it at suitable points into the concrete floor,
insert plugs and fit screws.
Version 09.12.1998 This information should not be duplicated cr passed on without Miele approval.
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Group: 6 No.: 62-7828 Page: 2/6
Utility connections, Fig. 4
1 Compressed air, optional, with steam heating only

2 Cold water
3 Hot water
4 Demineralised water
5 Steam and condensate return, optional, with steam heating only
6 Drip tray drain, dia. 50 mm
7 DUO drain, dia. 50 mm, for water recycling, optional
8 Machine drain, dia. 50 mm
Note:
For each drain, a 100 mm dia. hole through the floor is required. This simplifies
aligning the machine.
9 Electrical connection via on-site cable
- Machine with electric heating - 5 x 6 mm 2
- Machine without electric heating - 5 x 2.5 mm 2
Note:
The on-site main switch must comply with all applicable local and national
regulations.
10 Wall
Version 09.12.1998 This information should not be duplicated or passed on without Miele approval
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Group:6 No.: 62-7828 Page: 2/7
2.3 Ceiling installation

When all utility connections except drainage are in the ceiling.
Drain connection, Points 2.2.4 and 2.5.
The following installation methods are possible:
2.3.1 Water supply without steam condenser DKWK
3 2 1
K W VE
\ fiV v~
9
(
8 \.
7
6 ~ lZl lZl lZl
5 r---
---
t::: v
4
~

5 Inlet valve - Hot water, 15 IImin
8 Boiler
9 Cabinet
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Group:6 No.: 62-7828 Page: 2/8
2.3.2 Water supply with steam condenser DKWK and without cooling circuit
4 3 2 1
I'
\ K W VE
>--
14 -r DKWK I hlZl
13 ~
12 J.-------
,,/ 41/
mi n ml n
~l(V ~)
11
10 ~
\:
9 I I
8 8 1Zl 1Zl 1Zl
7 -~ ~
6 -----
5

4 Non-return valve, option al
5 Steam condenser drain, optional
10 Boiler
11 Cabinet
12 Inlet valve - Steam condenser, 41/min, optional
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Group: 6 No.: 62-7828 Page: 2/9
2.3.3 Water supply with steam condenser DKWK and cooling circuit
14 13 3 2 1
1~ ~~~ I !
I
12 I DKWK j ~
!Zl !Zl I
11
!'------'
10 ----- I
2 t / 411
mi n mi n
~ ~)
9
!
l(V
8 f'
\c
7 '---I---,
6 !Zl !Zl !Zl !Zl I
5 I---
~V
4 -----
~
I I I
II ! I
!
I
I
'---------------~

7 Inlet valve - Cold demineralised water, 151/min
8 Boiler
9 Cabinet
13 On-site stopcock - Cooling water intake
14 On-site stopcock - Cooling water return
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2.3.4 Drip tray installation - Utility connections in ceiling

Soiled side
25 1150 25
5 11 rfl
_I
4 I
I
I
I I
i
' ,
3-1t=
11111
I ;::---- 1
~Ill
2-1~1
IL lilllllill
~---
0
~
N
"'"
N
0
0
0
N
I
'~6mm
--- - - /
For drip tray dimensions, see Point 2.2.4.
The drip tray is 8 mm smaller than the maehine in width and depth. If two or
more maehines are being installed in a row, drip trays must be fixed with a
16 mm spaee between them, see enlargement. If the maehine is to be installed
with one side against a wall, the gap between the drip tray and the wall must
be 8 mm. To seeure the drip tray, drill through it at suitable points into the
eonerete floor, insert plugs and fit serews.
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Utility connections, Fig. 8
1 Main switch with supply lead

Note:
regulations.
2 Upper installation casing
3 Side view of utility connections:
Electrical connection
Cold and hot water
Demineralised water
Steam, optional, with steam heating only
Compressed air, optional, with steam heating only
4 Exhaust duct
Version 09.12.1998 This information should not be duplicated Cf passed on without Mjele approval.
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Group: 6 No.: 62-7828 Page: 2/12
2.3.5 Ceiling installation - Plan view

Only a vent and duct need to be connected.
I
<V "oo~~ ~
~.--+- ~
o NI
___ - --1-
--- 5
I
_1'-''1 -6
-'-/
'-------- 7
I. 115° __ 1
1 Demineralised water
2 Cold water
3 Hot water
4 Electrical connection
5 Compressed air, optional, with steam heating only
6 Steam with condensate return
7 Contra I lead for on-site unit (extractor fan control)
Version 09.12.1998 This information should not be duplicated er passed on without Miele approval.
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2.4 Fitting the machine on the drip tray

The machine is bol ted onto its transit pallet.
The drip tray has been levelled and screwed to the floor.
Note:
If two or more machines are being installed in a row, the space between drip
trays must be checked. It should be 16 mm + 1 mm tolerance.
The drip tray is 8 mm smaller than the machine in width and depth.
Special tools required: 4 - 6 steel pipes, dia., 0, 15 - 30 mm
- Remove all casing panels from the machine.Each panel is held by 2 screws
at the top and hooked in place at the bottom.
Exception:
If two or more machines are being installed in a row, the directly
neighbouring panels must be fitted.
- Position the transit pallet with the machine in front of the drip tray.
- Remove the fixing bolts (M1 0 x 60, 3 each side) holding the machine on the
pallet, Fig. 10.
- Lever up the machine and slide steel pipes (2) under it. Push the machine
from the transit pallet onto the drip tray.
VerSion 09.12.1998 This information should not be duplicated or passed on without Miele approval
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Group:6 No.: 62-7828 Page: 2/14
CJ
, I
~':
l.-!.---=7---r- 6
Openings in the drip tray:
1 Water, compressed air, steam, cooling water supplies

2 Electrical supply
3 Drain
4 Drain for recycling water, optional
5 Drip tray drain
Note:
The transit pallet has been specially manufactured and designed for re-use. It
should be returned to Miele Bürmoos, A-5111 Bürmoos, Austria.
VerSion 09.12.1998 This information should not be duplicated cr passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/15
2.5 Vent and drain connection

Clean side
rt~ - - 1
I I
- ---- 2
I h---------j
I'D .
<~, <
o
cf)
co
~I ~,~tt~t:-~'~;~'~'l
JJ __ _1-'-,!
~ 3 -ll-1
(-'~~-I I I
6 5 4
Exhaust duct
2 Upper installation casing
3 Drain connections, 3 off. Combined drain pipe dia. 100 mm
4 Drip tray drain, dia. 50 mm. 100 mm dia. hole in floor.
5 DUO drain for recycling drained water, dia 50 mm, optional. 100 mm dia. hole in floor.
6 Drain, dia. 50 mm. 100 mm dia. hole in floor.
Note:
It is essential to drill a 100 mm dia. hole through the floor for each drain. This
simplifies aligning the machine.
Miele
Group: 6 No.: 62-7828 Page: 2/16
2.5.1 Vent connection - Side view

One duct with one vent connection is required.
Clean side Soiled side
- 4
--5
r---
765
o
'"co
00
o
r--
o -
co
co
I
I J
(G7827) 8+11_ _ _85_4

___
80_0 _ _ _ I __ _ 870
1 Top edge of on-site casing

2 Vent duct - Machine without steam condenser
3 Ooor - Soiled side
4 Vent connection with air inlet valve - Machine without steam condenser
5 Vent connection without air inlet valve - Machine without steam condenser
6 Orip tray
7 Ooor - Clean side
8 Vent connection with air inlet valve - Machine with steam condenser
9 Vent connection - Machine with steam condenser
Miele
Group: 6 No.: 62-7828 Page: 2/17
2.6 Utility connections
2.6.1 Electrical connection

regulations.
Connection cable cross-sectional area:

a) Steam heating 5 x 2.5 mm 2
b) Steam - electric heating 5 x 6.0 mm 2
c) Electric heating 5 x 6.0 mm 2
- Connection to an equipotential bonding system must be carried out.
2.6.2 Water connection

1/2" stopcock with 3/4" threaded union is required
Cold and hot water Max. 4 Dd
Max.70 D C
Flow pressure 2 - 10 bar
Male thread 3/4"
Demineralised water Max. 20 ~S/cm

Max.70 D C
Flow pressure 2 - 10 bar
Male thread 3/4"
"Y" connection piece supplied.
2.6.3 Steam connection

Optional, only required with steam-heated machines.
High-pressure connection 2.5 - 10 bar.
On machines with a steam-heated drying unit, 2.5 - 6.5 bar.
- Dirt trap should be fitted directly before the steam valve in the steam circuit.
- Condensate return connection to be made to built-in condensate separator.
Note:
2 connections are required:
1. Steam supply to machine.
2. Condensate return from machine
Version 09.12.1998 This ,nformation should not be duplicated or passed on without Miele approval.
Miele
Group:6 No.: 62-7828 Page: 2/18
2.6.4 Compressed air connection

Optional, only required with steam-heated machines.
Supply pressure 6 - 12 bar. Bayonet connection directly at pressure-reducing
valve. Compressed air provides the energy to control the steam valve. The
pressure-reducing valve regulates the compressed air pressure at 6 bar.
2.6.5 Drain connection

1 drip tray drain
1 machine drain
1 DUO drain for water recycling, optional
All 3 drain outlets are 50 mm dia. They should be combined in a 100 mm dia.
floor drain. A combined odour trap must be provided on-site.
100 mm dia. holes through the floor are required.
2.6.6 Cooling water connection

See Point 2.3.3
Optional, only applicable to machines with a steam condenser.
The cooling plates of the steam condenser are cooled by a flow of cold water.
To save water, connection to a cooling water system is recommended. The
input and output connections are at the valves directly next to the steam
condenser. If a cooling water system is not available, the steam condenser
should be connected to the cold water supply, Point 2.3.2.
Version 10.01.2000 This Information should not be duplicated or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/19
2.7 Vent connection

There are 3 possible venting methods:
a) Connection to an external extractor system via a steam condenser, e.g. an
external air conditioning system.
b) Connection to an external extractor system without a steam condenser.
c) Connection direct to atmosphere without any external extractor fan.
Cases a + b)
If the machine is connected to an external extractor system, this must be able
to extract 350 m3/h. Ventilation to supply this volume of air to the machine
on the soiled side must be ensured. To prevent too much heat energy being
extracted, an open coupling (air inlet valve) must be fitted above the machine.
The free-flow section must be min. 80 mm. A suitable air inlet valve is provided
as standard.
An on-site 2-speed fan is recommended.

Flow rates: 100 m3/h during washing
350 m3/h during drying
Potential-free contacts are available for connecting on-site units, Point 2.9.
Case c)
The vent duct should be connected directly to the machine without an air inlet
valve. The pressure loss with the rated flow rate (with drying unit in operation)
must not exceed ~ p = 7 mbar.
Ventilation to supply sufficient volume of air (min 350 m 3/h) to the
machine on the soiled side must be ensured.
The various connection possibilities are described in the following text.
Version 09.12.1998 This information should not be duplicated or passed on wilhout Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/20
2.7.1 Connection to an external extractor system via a steam condenser

When the machine is operated with connection to an external air conditioning
system, the steam condenser is required. This removes excess moisture from
the exhaust air.
3 c 2
I
1 -i
/ /~77 7 7 7 777TT-/T77 ,
1 Ventilation to installation site on soiled side, 350 m3/h

2 Soiled side
3 Clean side
4 Vent connection, dia. 125 mm
Version 09.12.1998 This information should not be duplicaled or passed on without Miele approval
Miele
Group: 6 No.: 62-7828 Page: 2/21
2.7.2 Connection to an external extractor system without a steam condenser
JSOmY' I h~r-+--_DN_12_5
L -- . --I..J
. I ,
I
350m J/h
~--2
~N1~5 3
~ I
A"
o
sc (]4
N
<D
<Xl
Vent connection, dia. 125 mm

2 Ventilation to installation site on soiled side, 350 m3/h
3 Connection height, above air inlet valve
4 Soiled side
5 Clean side
Miele
Group: 6 No.: 62-7828 Page: 2/22
2.7.3 Connection direct to atmosphere

Only when the machine is not located in a negative pressure area.
The vent duct must be laid with a downwards slope to prevent contamination
by condensate flowing back to the machine. The machine should be connected
directly to the duct without using the air inlet valve.
The pressure loss [p] with the rated flow rate (with drying unit in operation)
must not exceed 7 mbar.
350m'/h
0--2
DN125 3
S(J <J4 o
o
"
1 Vent duct
2 Ventilation to installation site on soiled side
3 Connection height without air inlet valve
4 Soiled side
5 Clean side
Version 09.12.1998 This information should not be duplicaled or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/23
2.7.4 Vent connections - Plan view
I I!-
1----~1
! I
HTA
o
"' I
6<J
DKWK
11
I
<J 2
5- ~I ~- -tiJ- ,J
I
3
I--~-I
I I 4
~
15
705
~--
870 I
1 Diaphragm wall - Thickness as desired

2 Soiled side
3 Vent connection without steam condenser, above air inlet valve, dia 125 mm
4 Vent connection with steam condenser, above air inlet valve, dia 125 mm
5 Distance from wall to centre of vent connection
6 Clean side
2.8 Connection to a PC or an external printer

Wash programmes can conveniently be created and documented via a pe
using programming software. The serial interface cable, suitable for pe and
printer connection is tied next to the electrical connection box.
Wash sequences can be documented as folIows:

- Via an optional internal printer on the clean side.
- Via an external printer.
- Via a pe using the Protocol Manager software.
Version 09_12_ 1998 This information should not be duplicated or passed on without Miele approvaL
Miele
Group: 6 No.: 62-7828 Page: 2/24
2.9 Connection to other on-site units

The following connections are available for controlling other on-site machines
and installations. Fig. 18 shows the mains terminal strip and relay in the
electrical connection box.
nn
991 230/240V 50Hz
PE, N, L1, Mains connection

L2, L3
1+2 "Drying" control for activation of on-site extractor fan (350 m3 /h)
(Contact is activated during drying programme step)
3+4 "Programme in operation" control for activation of on-site extractor fan
(100 m3 /h)
(Contact is activated throughout entire programme)
5+6 Peak-load cut-out - With electric heating only
Potential-free control contact, 2 A 250 V
In conjunction with an adapter, the interface lead can be connected to a pe or

printer.
Adapter:
Profitronic
Cable PC
G 7828
9-pole 0 plug 9-pole 0 socket
2 --3
3 --2
5 --5
~
7
8
:=
6
Version 10.01.2000 This information should not be duplica1ed or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/25
2.10 Internal printer

The optional internal printer is fitted on the clean side and can be used to
record wash programme details. The machine is supplied as standard without
a printer. The printer can be fitted during on-site installation of the machine.
The Conversion Kit consists of:
1 Printer DPN-2237 Mat. no. 4737890

2 Transformer-rectifier unit for printer Mat. no. 4534260
3 Connection cable Mat. no. 4573890
4 Fixing clip Mat. no. 4868650
5 Printer cover Mat. no. 4807990
6 Screw Mat. no. 3092030
7 4 screws Mat. no. 20724
8 4 screws Mat. no. 33345
9 4 nuts Mat. no. 12145
10 Holder for transformer-rectifier unit Mat. no. 4655440
11 Cable clip Mat. no. 39000
2.10.1 Printer installation

- Disconnect the unit from the mains.
Soiled side
- Pull out the access drawer

(remove two 3.9 x 19 mm
self-tapping screws) and
remove the cover (seven
3.9 x 12 mm self-tapping
screws).
- Remove the EZL 100 module
(1) from its holder (remove 1
screw, not visible in Fig. 19).
\\
Version 09.12.1998 This information should not be duplicated or passed on wilhout Miele approval
Miele
Group: 6 No.: 62-7828 Page: 2/26
- Tilt the EZL 100 module (4) to

the side. It may be necessary
to disconnect the plug
connector.
- Fit the holder (1) supplied for
the transformer-rectifier unit (3)
using the screws provided. 2
screw holes are al ready
present.
- Untie the 2 plugs for the
transformer-rectifier unit from
the wiring harness (2).
- Clip the transformer-rectifier

unit (3) in position and secure it
with the screw provided.
- Make the plug connections to
the transformer-rectifier unit.
The plugs (1 + 2) previously
untied from the wiring harness
are ready to fit and coded. The
2-pole plug (2) provides mains
voltage to the
transformer-rectifier unit (3).
The 4-pole plug (1) is for the
power supply to the printer.
- Connect the 3-pole connection
cable (supplied) to plug (5) on
the interface board (4). Lay the
connection cable in the cable
duct and secure it to the main
wiring harness from the access
drawer with cable clips.
- Refit the EZL 100 module and
secure it in its holder,
Fig. 20 (4).
Miele
Group: 6 No.: 62-7828 Page: 2/27
Clean side
- Remove the 2 self-tapping

screws (2 and 3) and the side
casing (1).
- Turn the casing (1) round, rest
it on the floor and lean it
against the machine. The
printer holders, Fig. 23 (1), are
now visible.
- Unscrew the four M4 x 12 mm

screws and remove the 2
printer holders (1).
- Remove the printer housing (2)
and the cover plate (3).
~1
- Slide 2 sheet-metal nuts onto
each holder.
Miele
Group: 6 No.: 62-7828 Page: 2/28
Checking the printer settings

- Enlargement (2):
Plug contact (1) should not be present. If it is present, it should be cut off.
- Enlargement (3):
Printer dip switch settings:
1 2 3 4 5 6 7 8
On X X X
Off X X X X X
VerSion 09.12.1998 This information should not be duplicated or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 2/29
- Fit the printer in the black

printer housing and secure with
the 4 M3 screws provided.
- Pass the plugs (2 and 3)
through the printer housing
opening and connect them to
the printer. Plug (2) is tied in
the wiring harness.
- Connect plug (3, coded) to the
3
outer contact row. A link now
exists between the interiace
board, Fig. 21 (3), to the printer
via this plug, Fig. 25 (3).
- Fit the printer housing with

printer to the inside of the outer
casing with the 2 holders (1).
- Fit the printer cover (2) to the
holders with 4 screws.
3 - Fit the self-adhesive insulation
matting on the outside of the
printer cover (2).
- Secure the connection cable
with a cable clip (3) and lay it
along the existing wiring
harness.
Miele
Group: 6 No.: 62-7828 Page: 2/30
- Carefully tighten the fixing

screws, Fig. 27.
- Refit the side casing, Fig. 22.
- Reassemble removed parts by
following these instructions in
reverse order.
- Reconnect the unit to the

mains. Check for correct
operation by printing a wash
programme (see Operating and
Programming Handbook).
1 Ribbon
2 Green button
"Paper transport"
3 Paper guide
4 Green control lamp
"Printer ready for operation"
5 Red control lamp
"Printer fault"
Miele
Group: 6 No.: 62-7828 Page: 2/31
2.11 Drying unit with frame installation

These machines are produced with separate drying units (HTA). When a
machine with drying unit is installed, the drying unit must be fitted on site.
At least 2 persons are required for this work.

Special tools required: 1 ladder.
The drying unit must be removed from its frame for fitting. The individual parts
(frame, drying unit, steam condenser (if required) and finally the casing) must
be fitted one after the other on top of the machine.
Clean side Soiled side
6 7 1
> >
1 Supply hose for internal drying

2 Supply hose for external drying
3,4,5 Threaded (M6) fixing holes for frame, total 4
6 Cabinet vent connection - For connection of optional steam condenser
or connection to on-site extractor system, Point 2.7
7 Condensate drain hose from optional steam condenser
Miele
Group: 6 No.: 62-7828 Page: 2/32
Soiled side
- Disconnect the machine from
the mains.
- Secure the frame without the
DKWK drying unit on the machine
using four M6 x 16 Allen-head
screws in the threaded holes,
see arrows.
If an MA V 14 top casing kit is
being fitted, the side panels
C======~=~=~=L 2 must be fitted, Point 2.14.
'-----++--- 3 - Slide the drying unit (1) into
position in the openings
designed for the purpose.
- Make the plug connections (2
and 3). The plugs are different
and coded so cannot be
connected incorrectly:
Power supply (3)
Control (2)
Clean side
- Make connections in
accordance with Fig. 31:
- Fit the holder (4) with the
2 ~J-tt--to non-return valve (5) in the fixing
3 ~tit-t---t-----+- holes provided. Connect the
bottom of the aluminium hose
4 -+H-+--+---- (3) to the non-return valve
5 -+tt-+--+------'<;c--~/
using a hose clip. Ensure the
6 -+tt-\-\--~
non-return valve can operate
correctly.
- Connect the black silicone hose
(1) for internal drying to the top
of the non-return valve (5)
using a hose clip. The
non-return valve should open
easily with the air flow from the
drying unit towards the cabinet.
- Connect the aluminium hose
(2) to the drying unit (HTA)
output marked
"Außentrocknung" (external
drying).
Miele
Group: 6 No.: 62-7828 Page: 2/33
2.12 Steam condenser installation, optional

These machines are supplied without a steam condenser. If a steam
condenser is required, it must be fitted during machine installation.
At least 2 persons are required for this work.

Special tools required: 1 ladder.
The steam condenser is fitted next to the drying unit in a frame on top of the
machine, Point 2.11.
The steam condenser installation kit consists of the following:
- Steam condenser with 1 double valve (10) and non-return valve (9)
- 2 angled hoses (8)
- Vent hose (4), internal dia. 125 mm
- 2 hose clips (5) 120/140 mm
- Drain piece (7) with 3 connections
- 2 rubber stoppers (ready fitted)
- 4 hose clips 20/32 mm
- 1 hose (1) for steam condenser DKWK drainage with 2 hose clips (pre-fitted)
- 1 hose (2) with integrated "Y" hose piece and 3 hose clips (pre-fitted)
- 1 "Y" piece with seal, 2 x 3/4" male threaded unions and 1 x 3/4" female
threaded union
Miele
Group:6 No.: 62-7828 Page: 2/34
Top of the machine and its connections
10
1 Supply hose for internal drying

2 Supply hose for external drying
3 Cooling water hose from steam condenser direct to drain
4, 8, 9 Threaded (M6) fixing holes for frame, total 4
5, 6, 7 Water supply pipes
10 Cabinet vent connection - For connection to steam condenser intake,
Point 2.7
11 Condensate drain hose from steam condenser
Miele
Group:6 No.: 62-7828 Page: 2/35
Soiled side
- Disconnect the unit from the
mains.
~ \ ! - Secure the steam condenser
2~ (1) in position on the frame (3)
3-'ifl
DKWK
using two 5 x 12 mm bolts.
Holders and threaded holes are
provided, see arrows.
4~-r==-
- Connect the vent hose (2)
5 ~..•._---------"j~~~ between the steam condenser
and the machine outlet (3)
using hose clips.
6
- Connect the condensate drain
hose, Fig. 33 (11), to the
condensate connection (5) on
the steam condenser.
- Connect the plug for the control
of the steam condenser valve
power supply in the socket (6).
The plug is coded.
Clean side
- Connect the steam condenser

7 (4) valves (5) using the 4-core
cable with plugs in the frame.
- The plugs on the cable are
marked as folIows:
1Y22 = Front valve
2Y22 = Rear valve
- Fit the open coupling (air inlet
valve) (2) onto the vent outlet
connection (3) and connect it to
the on-site extraction system
with a suitable hose (to be
provided on-site). The gap
between the vent outlet
connection (3) and the air inlet
valve (2) should be 80 mm with
an air flow rate of 350 m3/h.
With a higher extraction rate,
e.g. 500 m3/h, the gap should
be set to 120 mm.
Miele
Teehnieallnformation
Group: 6 No.: 62-7828 Page: 2/36
Steam eondenser eooling

There are 2 possible methods for eooling the steam eondenser plates.
Cold water eonneetion:

- Conneet the cold water supply to the non-return valve (6).
- Conneet the steam eondenser outlet, Fig. 35 (7), to the drain piece, Fig. 32
(7). Water then flows via the drain piece, Fig. 32 (7), direetly to the drain,
Fig. 33 (3), on the output side of the maehine drain valve, see Point 4.1.
Cooling eireuit eonneetion:

- Conneet the eooling water pipe to the valves (5).
- Remove the non-return valve (6).
- Conneet the eooling water return to the steam eondenser outlet (7). Water
now returns to the eooling eireuit. If the eooling water supply is fram below,
the water supply pipes, Fig. 33 (5, 6 or 7), should be used as apprapriate.
Miele
Group: 6 No.: 62-7828 Page: 2/37
2.13 DUO drain installation

Adding the DUO drain valve to the standard drain valve (1):
- Remove the connection pipe

(2). The drain pipes (3 and 4)
are not affected by this
conversion.
4 3
- Fit the "T" piece (3).

- Fit the DUO drain valve (1) to
the "T" piece (3) with 2 hose
clips. The holder is already
present.
- Make the connection (2)
through the drip tray to the
on-site drain.
- Connect the cable to the DUO
drain valve. The 4-pole plug is
next to the plug for the first
3 2 drain valve.
- Check for correct operation,
see the Operating and
Programming Manual.
Miele
Group:6 No.: 62-7828 Page: 2/38
2.14 Fitting top casing

If desired, the frame surrounding the drying unit can be enclosed by
stainless-steel casing. With this, the upper components (drying unit) can still be
accessed via service panels. Additionally a diaphragm wall from the top of the
machine to the ceiling is to be provided on site (stainless steel 1.4301,
vertically ground 220 grain).
The optional MAV 14 top casing set is supplied in kit form. It must be fitted on
site on the previously fitted frame and drying unit, Point 2.11. The diagram
shows the individual parts of the kit viewed from the soiled side. The following
fitting instructions apply to both the clean and soiled sides as the construction
is identical.
Version 10.01.2000 This information should not be duplicated er passed on without Miele approval.
Miele
Group:6 No.: 62-7828 Page: 2/39
Fig. 38 shows the casing viewed from the soiled side.

- Fit the locking device (5) on the service panel (4).
Fit the stay (6) in the service panel.
Fit the side panels (1) on the top of the sides of the machine as appropriate
using the existing screws (7).
Fit the connection strut (8) to the side panels using the M6 screws (3)
provided.
Fit the service panel using the M6 screws (2) provided. Fit the service panel
with ventilation grille on the soiled side.
Warning!
Service panels should only be opened (e.g. for filter exchange) when the
machine is disconnected from the mains.
Miele
Group: 6 No.: 62-7828 Page: 2/40
2.15 Mieltransfer trolley adjustment

1
/,
1---2
With each machine, at least 1 Mieltransfer trolley should be used per side for
loading and unloading the baskets. The trolley is supplied assembled and it
may be necessary to adjust its height to match the machine as folIows:
- Remove the screws (3) and adjust each leg (2) until the trolley coupling (4)
engages correctly in the machine. Refit and tighten the screws.
Miele
Group: 6 No.: 62-7828 Page: 3/1
3 Commissioning and Operation
3.1 Commissioning
Commissioning should only be carried out by specially trained technicians
(Medical Product Advisers) from the Miele Service Dept.
Commissioning procedure
- Check all utility supplies for correct connection and leaks as appropriate.
- Carry out appropriate electrical checks (in accordance with DIN/VDE 0701 in
Germany).
- Check the hardness of the on-site water supply (desired value ::;; 4°d).
- Fill the storage containers in accordance with their markings. Ensure the
empty indicators function correctly.
- Prime the liquid dispenser system as necessary.
- Fill the boiler (programme 64).
- Optimise wash programmes as desired.
- Carry out mobile unit recognition programming as necessary.
- Explain how to operate the machine to the customer.
- Advise on the applications for which the baskets and inserts can be used.
Miele
Group:6 No.: 62-7828 Page: 3/2
The Operating and Programming Manual contains information regarding the

following control settings that need to be made.
3.2 Settings to be made at menu point "Machine function"

- Chemical agent dispensing
- Drainage, e.g. extending drainage duration
- Boiler temperature 60 - 90°C
Water intake into the tank is at boiler temperature minus 20°C
- Cooling after a programme has finished, when connected to an on-site
extractor system
- Decontamination interlock, door opening on clean side
3.3 Settings to be made at menu point "System function"

- Approving programmes to run at setting R (prevention of incorrect operation)
- Selector switch organisation for automatie mobile unit recognition (matching
mobile units to programmes)
- Blocking of programmes above "24" at setting B (prevention of incorrect
operation)
3.4 Special settings to be made at menu point "PC/Print functions"

- Interface configuration, for connection of an internal or external printer, or
optical interface
3.5 Special settings to be made at menu point "System function"

- Time/Date, for documentation with an internal/external printer
- Time left/Temperature display
- Setting summer/winter time
Miele
Group: 6 No.: 62-7828 Page: 3/3
3.6 Special programmes

Miele standard programmes cannot be modified.
Copies can be made and these can then be modified if desired, see the
Operating and Programming manual.
3.7 Wash programmes

The machine is provided ex works with 8 service programmes and 10 standard
wash programmes, see the Operating and Programming Manual.
The parameters for standard wash programmes (e.g. drying duration) cannot
be modified. Copies can be made and these can then be modified if desired,
see the Operating and Programming Manual.
Programme blocks
1. Pre-wash I
2. Pre-wash II
3. Cleaning
4. Thermal disinfection
5. Chemical disinfection
6. Wash I
7. Neutralising
8. Wash 11
9. Wash 111
10. Wash IV
11. Final rinse
12. Drying
Disinfection programmes can only have 1 disinfection block, either no. 4 or

no.5.
The "Thermal disinfection" block can also be set to operate between the "Final
rinse" and "Drying" blocks.
A wash programme consists of max. 11 washing blocks and 1 drying block.

Each block consists of max. 12 steps described in the following pages.
Note:
With the drying unit HTA with steam heating, the supply pressure should be
3 - 6 bar (300 - 600 kPa).
Supply pressure < 3 bar (300 kPa), max. drying temperature 90°C.
Supply pressure > 6 bar (600 kPa), pressure-reducing valve must be fitted
upstream of the drying unit HTA.
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2 3 4 5 6 7 8 9 10 111 112 113 114 115 116 117 1 18 119 120 121 122 123 124
1 30 s drainage 3 1 1 1 1 1 (1) x 1Only at start of wash prog,
2 1 Until water quantity is reached X11 o 1(0) I (0) 1 1 x

11 1 3 1 Until dispensing temperature is reached X11 o10 1 0 1 0 1 1 1(1) 1 1 X
11 1 4 1 Until dispensing concentration is reached X11 o 10 1 0 1 0 1 1 1(1) 1 1 x

11 2 5 1 Until dispensing temperature is reached X11 o 10 1 0 1 0 1 1 1(1) 1 1 X
~ 11 2 6 1 Until dispensing concentration is reached X11 o 10 1 0 1 0 1 1 1(1) 1 1 X

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Miele
Group: 6 No.: 62-7828 Page: 3/5
-0
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C')
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C\J
RGL TA I C\J
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~
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L[)
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Miele
Group: 6 No.: 62-7828 Page: 3/6
3.8 Service parameters

Divided into 2 areas:
a) Fault diagnosis for service work, described in Chapter 6.

b) Settings that must be made during commissioning. These are described
in the following. Individual parameters are modified as described at
Point 3.8.2.
3.8.1 Accessing service parameters

- Press and hold the ßJ button while switching the machine on. Wait for the
display to light up.
- Press and release "+" 5 times (the display is immaterial).
- Use the ßJ button to position the cursor on PRO GR R 1'1 1'11 fl G . Press "Start"
to confirm the selection.
- Use the ßJ button to position the cursor on ROD 1Tf 011 R L F LI fl [ S . Press
"Start" to confirm the selection.
- TE [H N 1[ R L SE R J) 1[E PR R R 1'1 E TE R S is now shown in the display. If
this is not the case, repeat the procedure.
- Use the ßJ button to position the cursor on TE [ H 11 1[ R L SE R J) 1[ E
PR R R 1'1 E TE R S . Press "Start" to confirm the selection.
3.8.2 Service parameter modification

- Use the ßJ or [8 buttons to position the cursor on the desired entry position.
- Press "Start" to access the entry position.
The display changes from e.g. > 700< to [700] .
Press the "+" or "-" buttons to select the desired value, e.g. [70S] .
- Press "Start" to confirm the selection.
The display changes from e.g. [ 70S] to > 70S<.
3.8.3 Details of individual service parameters

1. TEST PRDGRrlflflE
Test programme for use when carrying out service work, see Point 6.2.3.
2. 1'1 R 1fl TE N RN [ E
For setting the number of hours between services and for confirming that
servicing has been carried out.
3. 1'1 R [ H f N E 11 LI 1'1 BEl?
For entering the Machine no./checking the factory setting.
The operator can display the Machine no. by accessing the "Service
Information" special function (see the Operating and Programming Manual).
This may provide assistance for possible remote fault diagnosis.
The setting has already been made during production. If the Profitronic unit
is exchanged, the setting must be made for the new unit.
Version 09.12.1998 This Information should not be duplicated or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 3/7
4. C 0 l'll'll 5 51011 m GOR TE

The operator can display the date of commissioning by accessing the
"Service Information" special function (see the Operating and Programming
Manual).
This may provide assistance for possible remote fault diagnosis.
5. MR TE R IIY LET
The water intake quantity per wash cycle is monitored by a flow meter.
During production, the control is set to assume all flow meters provide 200
pulses/litre of incoming water. This setting can be modified so that other
flow meters can be used in the future.
6. 5 TR fl D R R D 5 E T TI fl G5
- To reset parameters to factory settings, e.g. coarse filter 100 h.
- To delete and reset all data. All data, e.g. date of commissioning, and
special programmes are deleted.
7. TR (HTA drying unit)
To activate heating parameters for electric or steam heating. "No" can also
be set. Heating variables (temperature and drying duration) are then
suppressed in the programming mode.
8. D,'1 (DKWK steam condenser)
The setting "Yes" automatically activates the steam condenser valve.
Version 09.12.1998 This information should not be duplicated or passed on wlthout Miele approval.
Miele
Group:6 No.: 62-7828 Page: 3/8
9. TR !D /1- PR R R 1'1 E TE R
- -TX: TO 72 1'1 IN
Valve DK1 +DK2; Activated 12 min before start of drying.
- TX-TY : T7 78 1'111'1
Valve DK1; Activated during the first 18 min of drying.
- TY- : T2
Valve DK2; Activated until the end of drying.
- TY: 70 0 [
(Wash DK1 active) (70°C); Activated with wash temperature ;:: 70°C.
- Pl?E-RU/~ FOR 0/1: 2 I'III~ 5 [D/17+D/12 R[T/IJEJ
Activated 2 min before start of drying.
- TR - [ 0 1'1 T R 0 L : (Analog control). Do not modify!
- [H R R T (TA - Analog); Gentle start of drying unit.

Motor speed is voltage-controlled, regulated in max. 10 steps. The last
step is not allocated a time as its duration is set automatically to the
remaining drying time.
STAGE Time [SEC] Voltage [VOLT]

1 60 2.50
2 60 3.00
3 30 4.00
4 30 6.00
5 0 10.00
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
The motor starts to rotate slowly when 2.5 V is applied and reaches max.
speed with an applied voltage of 10 V.
- GEN TLE RUN -UP T/I'IE:

3 mins DK (Yes); Steam condenser pause 3 min.
- TGR 80 G[ TGI 90 o[ TG[G.RU/~UPJ 90 0[
Miele
Group: 6 No.: 62-7828 Page: 3/9
10. 81'1 8 LOG 11'1 PU T

For service work, see Point 6.2.1, "Display of all temperatures".
11. /J8 5H [8Bltl E T
For setting the type of heating (steam, electric, electric and steam).
The operator can display the heating type by accessing the "Service
Information" special function (see the Operating and Pragramming Manual).
This may pravide assistance for possible remote fault diagnosis.
On machines with steam and electric heating, (EL + ST) should be entered.
The desired heating type can now be set via service programme 57,
Steam »Electra.
12.81 8E /J/J[ /JB
Contra I parameters AI AE WWC WB; Heater parameters. Da not modify!
13. 0 0 0 R [0 I~ TR 0 L
For service work, see Point 6.2.2, "Display of door contra I sensors".
14. ,,~ TE R F 8 [E; Da not modify!
15. T 11"7 E L E F T E 1'1 TR ':t
If the Profitranic unit is replaced, the following operating hours counters
can be set:
- Coarse filter TA
- Fine filter TA
- Operating time TA
- Last maintenance
- Next maintenance
- Total operating time prg
16. F L O/J [H E [ /'1
Each liquid agent dispensing cycle is automatically monitored by a flow
meter. Flow control can be deactivated here.
17. Pl<OG,~81'lI'lE TII"7E LEFT [OR,~E[T10/~ frlOl
Da not modify!
Miele
Group: 6 No.: 62-7828 Page: 3/10
Intentionally blank
Miele
Group: 6 No.: 62-7828 Page: 4/1
4 Description of Function
4.1 Water paths
2
22
21
20
3
4
19 5
6
7
8
18
17 16 15 14 13 12 11 10 9
1 Valve - Steam condenser 12 Inlet valve - Hot demineralised water

2 Valve - Steam condenser 13 Flow meter
3 Non-return valve 14 Overflow vent with non-return air gap
4 Water intake 15 Drain vent - Steam condenser
5 Overflow 16 Gravity drain
6 Flow meter 17 Boiler
7 Flow meter 18 Drain valve
8 Flow meter 19 Water intake - Hot demineralised water
9 Inlet valve - Hot water 20 Condensate drain
10 Inlet valve - Cold water 21 Steam condenser outlet
11 Inlet valve - Cold demineralised water 22 Steam condenser heat exchanger
Miele
Group: 6 No.: 62-7828 Page: 4/2
Water should be softened or demineralised on site. Each water intake quantity

is registered by aseparate flow meter, e.g. Fig. 1 (7).
These flow meters transmit electrical pulses (200 pulses per litre) to the
Profitronic control unit so that the actual water level in the machine can be
displayed. See the Operating and Programming Manual.
The water quantity per wash can be increased or decreased.

Standard water quantity per wash:
With mobile unit without internal cleaning: 25 I

With mobile unit with internal cleaning: 35 I
The maximum water quantity is 55 I. If this is exceeded, water flows to the

drain (16) via the overflow (5) and non-return valve (14).
The machine is connected to a floor drain. In accordance with German DVGW
regulations, the highest water level in the machine is 20 mm below the water
intake opening.
4.1.1 Cold water intake

From the on-site connection via the inlet valve (10), the flow meter (7) and the
water intake (4) into the cabinet.
4.1.2 Hot water intake

4.1.3 Cold demineralised water intake

4.1.4 Hot demineralised water intake

From the on-site connection via the inlet valve (12), the flow meter (13) to the
boiler (17) and the hot demineralised water intake (19) into the cabinet. The
water is heated in the boiler by either steam or electricity, depending on model
or selection, to the temperature set at the Profitronic unit.
Miele
Group: 6 No.: 62-7828 Page: 4/3
4.1.5 Cold water intake to optional steam condenser

From the on-site eonneetion via the 2 I/min inlet valve (2) and the non-return
valve (3) to the steam eondenser (22).
If the on-site supply pipe should rupture, the non-return valve prevents water
from the steam eondenser flowing back into the mains supply. Inside the steam
eondenser the cold water flows through 5 eooling plates eonneeted in parallel.
Moisture-Iaden vapour from the maehine eondenses against these plates. The
water from the steam eondenser (21) flows via the drain vent (15) to the drain
(16) on the output side of the maehine drain valve (18).
Condensate from the eooling plates flows via the eondensate drain (20) also to
the drain (16) on the output side of the maehine drain valve (18).
During the drying phase, the 3.3 I/min inlet valve (1) is also aetivated in addition
to the 2 I/min inlet valve (2) to inerease the eooling effeet.
4.1.6 Cooling water intake to optional steam condenser

The steam eondenser ean also be optionally eooled via a eooling water eireuit
to reduee water eonsumption.
From the on-site eonneetion via the 2 I/min inlet valve (2) to the steam
eondenser (22) then the eooling water outlet.
The non-return valve (3) ean be removed as the eooling eireuit must be
eompletely isolated from the drinking water supply to eomply with regulations.
During the drying phase, the 3.3 I/min inlet valve (1) is also aetivated in addition
to the 2 I/min inlet valve (2) to inerease the eooling effeet.
4.1.7 Drainage
At the end of eaeh wash eyele, water is passed via the drain valve (18) to the
drain (16). Maehines with DUO drainage have an additional drain valve for
drainage water recycling.
4.1.8 Overflow protection

If a teehnieal defeet eauses too mueh water to flow into the maehine, exeess
water flows via the overflow (5) in the side of the maehine and the odour trap
(14) to the drain.
The max. water level is 20 mm below the intake pipe (4).
4.1.9 Odour trap

See Fig. 3. There is a eonstant quantity of water (14) in the odour trap (13) in
the overflow (11). This prevents steam vapours reaehing the drying unit via the
overflow during drying eyeles.
Miele
Group:6 No.: 62-7828 Page: 4/4
4.2 Wash water circuit

2
I,,-~[ i-~..~
1 Coupling - Top spray arm
3 2 Fan - Internal drying (in drying unit)
4 3 Filter for 2 separate circuits (in drying unit)
4 3-phase motor (in drying unit)
5 Fan - External drying (in drying unit)
~i' ';;'';; ~ ... 1 ~~./C ~. ~= 6 Safety valve no. 2
I a I • 6 7 Safety level switch
I .~ 7 8
9
Safety valve no. 1
Direct coupling, top, for mobile unit
8
10 Safety valve
11 Direct coupling, bottom, for mobile unit
J f~!!!!!!!t-=b
9 12 Non-return valve
13 Spray arm
~ 1~~I11.·
14 Circulation pump - External washing
15 Circulation pump - Internal washing
--W-1IJjj
I!!II~
1IIIll@,~~----'
12
.- I
'---r-13
l~,,'~~,~,
r----r-15
-V-__ \ . .
14
I 'U
=,
\~=:dl
I_-_~=1 r----~ ,--j
u
..
LJ
Fig. 2 shows the machine with an electrically heated drying unit (HTA).
The wash water in the sump is heated by one of the following optional methods:
- Electric heating or
- Steam heating
The demineralised water in the boiler is heated by one of the following optional
methods:
- Electric heating or
- Steam heating
Heating the demineralised water reduces wash programme duration.
Miele
Group:6 No.: 62-7828 Page: 4/5
4.2.1 Basket external washing

Water is taken in fram the sump via the filter and pumped by the circulation
pump 1M19 (14) to the top (1) and boUom (13) spray arms.
4.2.2 Basket internal washing

Basket internal washing is pragrammed as apprapriate during manufacture of
the mobile unit via the right magnet in the magnet strip.
If this magnet is positioned such that the symbol I can be seen in the opening,
the second circulation pump is activated automatically during wash operation.
See the Operating and Pragramming Manual.
At the same time the water quantity is increased by 10 I.
During washing, water is taken in fram the sump via the filter and pumped by
the second circulation pump 2M19 (15) via the open non-return valve (12) and
the top and boUom basket couplings (9 and 11) to the mobile unit.
The closed slanted-seat safety valve (8) prevents wash water ingress to the
heater bank in the drying unit fan (2).
Note:
During disinfection phases, the circulation pump for internal washing (15)
always operates to ensure thorough disinfection in "dead areas" of the hose
system, see Fig. 15 (7).
4.2.3 Other components

The drying unit uses the principle of a side channel compressor. The
pneumatic unit (air paths) consists of two independent sections for internal and
external drying.
These are driven by a 3-phase induction motor with a frequency converter.
During drying, the non-return valve (12) closes and prevents loss of pressure
for internal drying fram the drying unit (2) via the circulation pump (14),
Point 4.3.
Miele
Group: 6 No.: 62-7828 Page: 4/6
4.2.4 Operation
Air, cooling water and condensate paths in the machine.
Fig. 3 shows the machine and drying unit with electric heating.
Air supply from HTA drying unit

Internal drying
2 Air supply fram HTA drying unit
External drying
2 3 Safety valve, only on machines with
HTA with electric heating
3 (Prevents water entering HTA)
4 Temperature sensors - Internal drying
5 Safety level switch
27 Registers "Water in HTA"
26 6 Safety valve
Pratects HTA against water
25 - 7 Bypass for disinfecting valves
24 8 Temperature sensors - External
--++-1+-1 4
drying
23 5 9 Safety valve
22 '! ,I 6 (Prevents water entering HTA)
7 10 Non-return valve
(Prevents drying air reaching
8 circulation pump)
11 Overflow with connection hose
21 - /!W<J:±::7,'+--tl~ 9 12 Drain vent - Steam condenser
13 Odourtrap
14 Water in odour trap
~~. !II t======~~
111
1I
15 Gravity drain
20 16 Door channel drain for each door
L-----H--- 11 17 Drain valve
19 18 Drain - Steam condenser
19 Circulation pump
18 20 Door drip channel
~_____ 12 21 Direct coupling, bottom, for mobile
17 - unit washing and drying
I 13 22 Direct coupling, top, for mobile
_-14 unit washing and drying
F=c-~~C-------!
23 Pressure compensation and
condensate drain
I 24 Splash pratection
=rJ
1
(Prevents water entering
steam condenser)
25 Condensate drain
26 Condensate drain fram steam
condenser
27 Steam condenser intake
28 Steam condenser - Optional
29 Steam condenser exhaust
Miele
Group: 6 No.: 62-7828 Page: 4/7
4.2.5 Wash circuit disinfection

In order to eomply with the requirements of the German Federal Law on
Epidemie Diseases (BSG), the following funetions are available:
During disinfeetion phases, the cireulation pump for basket internal washing
operates additionally, even when a basket without a eoupling for internal
washing is being used.
Wash water flows from the eireulation pump (19) through the open non-return
valve (10) to:
- Top and bottom direet eoupling (21) via integrated bypass in the eabinet.
- Water is stopped by the slanted-seat safety valve (6) and flows via the
bypass (7) into the eabinet.
- The eireulation pumps have a bypass system that allows residual water to
drain from the pumps and ensures disinfeetion of the drainage cireuit as far
as the drain valve ean take plaee.
This ensures that all areas of the water cireuit ean be disinfeeted.
Miele
Group: 6 No.: 62-7828 Page: 4/8
4.2.6 Construction of basket internal washing coupling

Components - Basket coupling
13
12
10
11
I
1 Level switeh, registers "Water in HTA" if non-return valve (6) is faulty
2 Pressure eompensation and eondensate drain
3 Hose eonneetion to drying unit
4 Wash water guide to disinfeet valve
5 NTC temperature sensors - Internal drying. For safety, 2 NTC sensors measure the same value.
6 Non-return valve - Opens from top to bottom. Prevents water entering the drying unit.
7 Top eoupling for mobile unit (always open).
8 Bottom eoupling for mobile unit (always open).
9 Non-return valve - Opens from bottom to top. Prevents internal drying air pressure being lost via
eireulation pump.
10 Hose eonneetion to eireulation pump.
11 Water return to eabinet, see 2 + 4.
12 AWK automatie mobile unit reeognition. Loeated under door drip ehannel, Point 4.6
13 Cabinet vent eonneetion.
Miele
Group: 6 No.: 62-7828 Page: 4/9
4.3 Air paths Fig.3

During the drying phase 350 m3 air are processed by the drying unit and
therefore the installation site must be weil ventilated.
The fan uses the principle of a side channel compressor.
Drying air is taken in by a 2-chamber fan with heating via a coarse (C-class)
filter and a microfine (S-class) filter.
The air path is divided as folIows:
1. Fan chamber with air guide for basket internal drying.

2. Fan chamber with air guide for basket external drying.
4.3.1 Basket internal drying Fig. 3

Only with mobile unit with coupling.
The drying air passes via a silicone hose to the open safety valve (3) and the
open non-return valve (6) to the top and bottom direct couplings (21 and 22).
The non-return valve (10, without aspring) closes and prevents the air
pressure from the drying unit being lost via the circulation pump (19).
The non-return valve (6) prevents water entering the drying unit via the hose
(1) during washing.
The NTC sensors (4) monitor the air temperature. 80th NTC sensors measure
the same temperature.
If they measure different values, the Profitronic control interrupts the wash
programme and an appropriate warning message is displayed.
From software version 3.01 only 1 NTC sensor (4) is monitored by the
Profitronic unit. The second NTC sensor is then redundant and has no function.
This fault indication is then no longer made.
4.3.2 Drying unit safety Fig. 3

Internal washing and drying in the mobile unit are carried out via the same path
(basket coupling).
The following safety features prevent water reaching the drying unit during
wash cycles:
If for some reason the closed non-return valve (6) leaks, the safety valve (3)
stops the wash water.
At the same time the safety level switch (5) is activated and the Profitronic
control interrupts the wash programme.
The display shows the fault indication TR-VRLVE. CRLL SERVICE. Wash water
would destroy the drying unit. Therefore if this message is displayed, no
operation can be carried out until the fault is dealt with and the message
acknowledged, Point 6.1.
The hose connection (23) is for pressure compensation for the safety level
switch (5): During washing, the non-return valve (6) is closed and the column of
air above it is warmed and expands. The pressure compensation hose
connection (23) allows the developed pressure to escape.
Version 10.01.2000 This information shoutd not be dupticated or passed on without Miete approval.
Miele
Group:6 No.: 62-7828 Page: 4/10
4.3.3 Basket external drying Fig. 3

The drying air passes via a metal hose and the open safety valve (9) to the
cabinet. The NTC sensors (8) register the air temperature. 80th NTC sensors
measure the same temperature. If they measure different values, the
Profitronic control interrupts the wash programme and an appropriate warning
message is displayed. The non-return valve (9) prevents water entering the
drying unit via the hose (2) during washing.
From software version 3.01 only 1 NTC sensor (8) is monitored by the
Profitronic unit. The second NTC sensor is then redundant and has no function.
This fault indication is then no longer made.
4.3.4 Vent system, Fig. 3

During drying and washing, exhaust air is vented as folIows:
Exhaust air passes the splash protection (24) through the condenser intake
hose (27) to the optional steam condenser (28). From here it is passed out (29)
to the on-site vent system.
- When the machine is operated with connection to an external air

conditioning system, the steam condenser is required. This removes excess
moisture from the exhaust air.
- The machine can be connected directly via an air inlet valve to an on-site
external extractor system.
The air inlet valve takes in ambient air in addition to the exhaust air and so
prevents the removal of too much heat energy from the machine via the vent
system during wash cycles, see Point 2.7.
- Direct connection to atmosphere without an external extractor, steam
condenser er air inlet valve is the simplest solution.
This however is only permitted when there is no extraction suction and the
backpressure does not exceed 7 mbar, see Point 2.7.3.
Note:
Potential-free contacts are available for connecting to an on-site extractor
system, Point 2.9.
Miele
Group: 6 No.: 62-7828 Page: 4/11
4.4 Steam condenser - Principle of operation

Plan view
7 8
[ \ \
f/r
~
td
r
) ,-t-
cl~l
~
F
6 .. ~
..
~---1 ...
I
r v~ ·Xx I~
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. § 11 (,,((z1JixY\
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5 o~
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, -
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4 o~
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'<1-
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3 -_. "
f{~p~
W ~=r-
2
- -I
~I
!~:lj / ~ I
!:lY
I
J f1'
The optional steam condenser DKWK is fitted on a frame on top of the cabinet
and acts to remove moisture fram the exhaust air.
Its principle of operation is as a water-cooled heat exchanger.
1 Drying unit fresh air intake

2 Moisture-Iaden air fram eabinet to steam eondenser
3 Moisture-Iaden air passes over the eooling plates
4 eooling plates
5 Dry air from steam eondenser to on-site duet system
6 Air inlet valve, prevents exeessive heat energy being removed fram maehine
7 Inlet valve - Steam eondenser eooling
8 Inlet valve - Steam eondenser eooling
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Group: 6 No.: 62-7828 Page: 4/12
Steam from the cabinet passes via a hose (2) to the steam condenser. The
steam flows (3) through a labyrinth along the cooling plates (4) where its
moisture content is condensed out and then passes via an air inlet valve (6) to
the on-site extraction system.
The condensate developed on the cooling plates flows to the base of the steam
condenser and then via the steam condenser drain, Fig. 3 (26), direct to the
on-site drain under the drain valve.
During wash cycles from 70°C, the heat exchanger plates (4) are cooled by
cold water taken in via the inlet valve (7).
Setting the cooling water quantity, Point 3.8.3.
During drying, much more hot steam reaches the cooling plates. Inlet valve (8),
3.3 I/min, is then also activated during the gentle start phase (12 min) of the
drying unit.
Cold water from an on-site cooling circuit can be used to reduce water
consumption. If such a cooling system is not available, cold water from the
mains supply must be used.
The non-return valve (fitted on the inlet valves) ensures that if a fault occurs, no
water from the steam condenser can be sucked back into the mains supply.
Miele
Group:6 No.: 62-7828 Page: 4/13
4.5 Door drive
PrOfitrCWlic PrOfitr~ic
G7628 1: 7828
For service work, the door control can be pulled forwards away from the
machine.
- Remove 4 screws M10 x 25, Fig. 6, top 4 arrows.

- Remove 2 screws M6 x 20 from the bottom frame, Fig. 6 bottom arrows.
- Pull the door frame with control approx. 18 cm forwards, Fig. 7.
- Retainers engage and prevent the door tilting.
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Group:6 No.: 62-7828 Page: 4/14
4.5.1 General information

80th door controls, clean and soiled sides, have the same construction.
The following applies to the door on the dirty side:

The door control operates with a 3-phase motor with an attached angular gear.
The motor is controlled by rotary field modification to raise and lower the door.
After the machine is switched on each time, the rotary field is automatically
checked via relay K1/6. If a fault is detected, this is displayed.
Ooor monitoring is active throughout the entire wash programme, i.e. if a
sensor or end switch is activated, the programme is interrupted.
For safety, the electric control is divided as folIows:
Electronic part
Contact-free sensors set the Profitronic inputs to low or high. The freely
programmable Profitronic control sets the outputs in accordance with the
selected programme. The outputs control components, e.g. door opening on
soiled side, via contactors.
The door drive programme segment cannot be modified by the Service Oept.
Electric part (for safety)

The end switches, monitored by the Profitronic control, switch the component
contactors directly on or off, e.g. if a fault occurs, the contact free sensor is
overridden, The emergency "Off" switch directly switches the "soiled side,
open door" contact off.
Mechanical part
Each door is moved in two axes with a single drive:
- Vertical, open and closed

- Horizontal, against the seal, away from the seal
The drive is via 2 independent toothed belts, and via 2 closing mechanisms
(right and left) each with 2 rollers to close the door with even pressure.
Version 09.12.1998 This information should not be duplicated or passed on without Miele approvaL
Miele
Group: 6 No.: 62-7828 Page: 4/15
4.5.2 Mechanical function
1 Toothed belt, lifts door up and down

2 Wedge, attached to belt
- 3
4
5
Bracket, attached to door
Contact point, part of wedge (2)
Closing rod, transfers the lever mechanism
movement to the top
1I;> 6 Bottom lever mechanism
10 ----~ 7 Lever mechanism actuator
(Ball bearing)
8 Lever mechanism roller, runs in the door guide
9 Ooor
10 Top lever mechanism
9 ------t~
~--2
o
o---+.}--- 3
~+---- 4
t---j-t;------- 5
8 ------+-'"'"
o----t---t-i'~--- 6
"------ 7
Fig. 8 shows the door operating principle.

The wedge (2 and 4) raises and lowers the door (9) via the bracket (3). The
door rests with its own weight of 15 kg on the wedge. When the door is down,
the contact point (4) leaves the bracket (3). The wedge (2) then moves down
and its slanted edge operates the lever mechanism via the actuator (7). This
closes the door against the seal.
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Group: 6 No.: 62-7828 Page: 4/16
4.5.3 Ooor control
'21-_--- 1 1 Ooor drive retainer - Service work

2 Oeflection pulley
~~~,,__---2
3 Limit switch - Tarn belt
'l"ltl-----3
28 4 Limit switch - Emergency "Off"
4 5 Sensor - Ooor lowered and shut
6 Switch actuator
5 7 T oothed belt
6 8 Ooor
9 Wedge
7 10 Wedge: Ooor contact
11 Wedge: Angled guide
8 12 Sensor - Ooor raised
13 Limit switch - Emergency "Off"
9 14 Ooor cou nterweight
27 10 15 Ooor motor
16 Switch actuator - Ta actuate sensors and
11 limit switch
17 Limit switch - Ooor resistance monita ring off
12 18 Ooor switch - Ta activate circulation pump or
similar
19 Sensor - Ooor lowered, door resistance
14 monitoring off
20 Ooor end stop (part of 21)
22
15 21 Limit switch actuator
22 Limit switch - Ooor resistance (Iowering)
21 ________ 16 23 Sensor - Ooor resistance (Iowering)
17 24 Ooor runner
25 Lever mechanism
Ooor opening/closing
26 Lever mechanism fulcrum
27 Lever mechanism roller
28 Ooor end stop
The switch actuator (6) and wedge (10) are attached to the toothed belt (7).
The sensors and end switches are activated by the switch actuator (6) at each
end of the door movement range. The sensors and end switches are
positioned at the opposite end to the function that they are monitoring, i.e. the
top sensor is activated when the door is closed at its bottom end stop, etc.
Example
Functional state: Ooor open - Ooor is at its top end stop
The sensor 183/6 (12) at the bottom senses that the door is open at its top end
stop. The motor 1M19 (15) is switched off and the door stays open, blocked by
the stationary angular gear. If the sensor 183/6 (12) is faulty, the overriding
emergency "Off" switch 3F6/6 (13) is activated.
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Group:6 No.: 62-7828 Page: 4/17
4.5.4 Door drive safety

German regulations state that a maximum door (8) closing pressure of 50 Nm
may not be exceeded. This is ensured by the fact that the door is not fixed to
the toothed belt (7) but just rests on the wedges (10) on the right and left. The
opening and closing time of the door is also monitored (t = Max. 11 s).
4.5.5 Electronic function of the sensors and end switches

The following diagrams only show the most important parts. Component
designations without brackets apply to the soiled side door, e.g. 183/7.
Component designations with brackets apply to the clean side door, e.g.
(283/7).
Sensor switching states are indicated directly by the appropriate LED and also
via the Profitronic control, Point 6.2.2.
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Group: 6 No.: 62-7828 Page: 4/18
Door opening or closing

Ooor is in motion: opening or closing, drive motor turning clockwise or
anticlockwise.
1 Limit switch - Torn belt

3 Sensor - Ooor lowered and shut
4 Switch actuator - Fixed on drive belt
5 Sensor - Ooor raised
IF6/6 2 6 Limit switch - Emergency "Off"
(4F6/6)
7 Drive motor with switch actuator
2F6/6 6
(5F6/6) f 8 Sensor - Ooor resistance (Iowering)
183/7 lED 9 Limit switch - Ooor resistance monitoring off
(2B3/7) ~9;-
~0
(Iowering)
16 10 Ooor contact switch - Ooor closed
11 Actuation unit
3 12 Sensor - Ooor resistance monitoring off
-~
13 Limit switch - Ooor resistance monitoring
15
~4 14
15
T oothed belt
Wedge - Ooor resting point
16 Ooor
5
14 -1 I
I
183/6 ~,E,~
(283/w/i\-
3F6/6 ~
(6F6/6) 9
o I, 6
IF~ I ~
\\(2M19~~7
\ "1M19\\
13 ----------- l==-_ 8
~ f3f-------
5580 . lS80
(7180) (3580)
I l~D 9
12
._-..............;;er::-""
, 'I' i
,,"0:
;S~~!2fu'~--
(4S80)~ 9580 Q
10
.
11 . ~ (10580)'0
Miele
Group:6 No.: 62-7828 Page: 4/19
Door is open
Ooor open at its end stop, drive motor is stationary. The switch actuator (4) has
activated the sensor (5) wh ich provides the Profitronic control with the signal to
switch off the drive motor. If this sensor is bypassed due to some technical
defect, the overriding emergency "Off" switch (6) switches off the drive motor
(7).

3 Sensor - Door lowered and shut
5 Sensor - Door raised
16 8 Sensor - Door resistance (Iowering)
2 9 Limit switch - Door resistance monitoring off
(Iowering)
10 Door contact switch - Door closed
11 Actuation unit
12 Sensor - Door resistance monitoring off
15 13 Limit switch - Door resistance monitoring
3 14 Toothed belt
15 Wedge - Door resting point
16 Door
4
14
5
183/6 LED
(283/6) 0
3F6/6 }
(6F6/6)
6
7
8
9
11
[ill
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Group: 6 No.: 62-7828 Page: 4/20
Door is closing
Door is at its bottom end stop but not yet closed, drive motor is still turning. The
door (16) activates the actuation unit (11) and hence the sensor (12). This
pravides the Prafitranic contra I with a signal indicating that the vertical
movement of the door has ended correctly. This is important as the motor (7)
now swivels fram its balance position and the activation of sensor (8) (normally
to detect door resistance when lowering) can be ignored. Similarly, the function
of limit switch (13) (door resistance monitoring) is overridden by limit switch (9)
(door resistance monitoring off).

3 Sensor - Ooor lowered and shut
5 Sensor - Ooor raised
~
i
2 6 Limit switch - Emergency "Off"
1F6/6 6
(5F6/6) f 8 Sensor - Ooor resistance (Iowering)
183/7 LED
(183/7) ~9,c
9 Limit switch - Ooor resistance monitoring off
(lowering)
10 Ooor contact switch - Ooor closed
11 Actuation unit
3 12 Sensor - Ooor resistance monitoring off
13 Limit switch - Ooor resistance monitoring
14 Toothed belt
4 15 Wedge - Ooor resting point
16 - 16 Ooor
5
15 lJ
183/6 :,E,~
(183/6jci/,-
3F6/6 ~
(6F6/6) ?
14
6
13
12 ~
-
LED;~1S80" ~
- - ,:;~~, I -----1 0
o (4S80)~ 9S80 ~
(:OS80) I
11~
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Group: 6 No.: 62-7828 Page: 4/21
Door is closed
Ooor closed, drive motor is stationary. The switch actuator (4) has activated the
sensor (3) which pravides the Profitronic contral with the signal to switch off the
drive motor. If this sensor is bypassed due to some technical defect, the
overriding emergency "Off" switch (2) switches off the drive motor (7).

5 Sensor - Door raised
8 Sensor - Door resistance (Iowering)
9 Limit switch - Door resistance monitoring off
(Iowering)
11 Actuation unit
13 Limit switch - Door resistance monitoring
14 Toothed belt
15 Wedge - Door resting point
16 16 Door
15
14
13
12
10
11
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Group: 6 No.: 62-7828 Page: 4/22
4.5.6 Possible faults

Foreign body in door path when it is lowering
Door is lowering, drive motor is turning. The motor (7) has a swivelling
mounting. The motor balancing weight is set to match the weight of the door
(17). If the door is blocked by a foreign body (16) and no longer supported by
the wedge (15), the motor swivels in the direction of the arrow and no longer
actuates sensor (8). This then provides the Profitronic control with the signal
(door resistance monitoring on) to open the door. If this sensor (8) is bypassed
due to some technical defect, the limit switch (13) switches off the drive motor
(7).

17 - - 2 5 Sensor - Door raised
8 Sensor - Door resistance (Iowering)
9 Limit switch - Door resistance monitoring off
(Iowering)
11 Actuation unit
13 Limit switch - Door resistance monitoring
14 Toothed belt
5 15 Wedge - Door resting point
15 16 Foreign body
17 Door
14
6
11
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Group: 6 No.: 62-7828 Page: 4/23
Toothed belt for door drive torn

If the toothed belt should tear, aspring pushes the top pulley wheel against an
end stop where it activates the limit switch (1). The machine stops.
Door opens automatically

During door closing: just after the door has reached the bottom position it
opens again automatically.
If the actuation unit (11) is bent (during transit), sensor (8) (door resistance)
may possibly switch before sensor (12) (door resistance monitoring off).
The actuation unit, Fig. 20 (9), must be exchanged.
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Group:6 No.: 62-7828 Page: 4/24
4.6 Mobile unit recognition

The automatie mobile unit recognition feature helps reduce the risk of incorrect
programme selection:
Automatie mobile unit recognition by the Profitronic control ensures that a
correctly coded mobile unit is allocated a fixed wash programme. This
allocation is set during commissioning by the Service Technician, see the
Operating and Programming Manual.
This function is activated by the Profitronic control with key switch setting "C",
i.e. operating personnel cannot select the wash programme.
A strip with 6 permanent magnets is fitted in the mobile unit at bottom right.
Individual magnets can be turned, i.e. the north or south poles can be
optionally set to face up or down.
The magnet poles are marked "0" and "I", and can be used in this way for
coding.
Example
The MIS (minimally invasive surgery) mobile unit can be coded 100 1I O.
The allocation of wash programme to mobile unit is registered by a

corresponding electronic detector with Hall sensors, Fig. 4 (12), connected to
the Profitronic control. Programming the mobile unit is described in the
Operating and Programming Manual.
Wash programmes can be freely selected in key switch settings "8" and "0".
Miele
Group:6 No.: 62-7828 Page: 4/25
4.7 Standard drain system

The complex construction complies with the following guidelines:
BSG Bundesseuchen Gesetz - German Federal Law on Epidemie Diseases

DVGW Deutscher Verband Gas Wasser - German Water and Gas Authority
15
1 Drain valve
2 Hose - Overflow
3 Connection pipe - Drain
4 Safety overflow with constant water level
5 Circulation pump - External cleaning
6 Circulation pump - Internal cleaning
7 Hose - Bypass for disinfecting and emptying the circulation pumps
8 Hose - Drip channel, clean side
9 Hose - Drip channel, soiled side
10 Drain vent - Steam condenser outlet
11 Hose - Condensate tram steam condenser
12 Hose - Condensate from vent connection
13 Pipe - Steam condenser outlet
14 Hose - Steam condenser outlet
15 Hose - Cabinet drain
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Group: 6 No.: 62-7828 Page: 4/26
The bypass hose (7) allows the suds to circulate as far as the drain valve (1)
and ensures thorough disinfection can take place.
- Drain hoses (8 and 9) for both door drain channels (G 7827 only 1 door).
- Drain hose (11) for condensate from optional steam condenser.
- Drain hose (12) for condensate fram the vent connection.
Vent connection, see Point 2.10, Fig. 29 (6).
If a technical fault occurs, water flows via the following:
- Overflow in cabinet
- Hose (2)
- Safety overflow (4), open upwards
- Drip tray drain
A permanent water level in the safety overflow (4) prevents hot air escaping
from the cabinet and entering the drip tray area.
Miele
Group: 6 No.: 62-7828 Page: 4/27
4.8 DUO drain

Second water drain - Option al
For on-site drain water treatment and/or water recycling an additional water
drain path is required. Wh ich drainage cycle flows via which drain path is set
(programmed) for wash programmes individually.
3 2
1 DUO drain valve

2 Additional drain path
3 Connection pipe to cabinet
Example 1
The drain water from Pre-wash and Main wash is heavily soiled and flows
directly to the on-site drain. The next drain water from Interim rinse and Final
rinse is relatively clean and flows into an on-site recycling tank where it is
stored and used for the next Pre-wash.
This reduces fresh water consumption and hence the amount of drainage
water.
Example 2
The drain water from Pre-wash and Main wash is heavily soiled and flows into
an on-site drainage tank where it is cleaned by a filter system. The next drain
water from Interim rinse and Final rinse is relatively clean and flows directly
to the on-site drain. This prevents heavily soiled water entering the on-site
drainage system.
The creation and modification (programming) of wash programmes is
described in the Operating and Programming Manual.
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Group: 6 No.: 62-7828 Page: 4/28
4.9 Wash water heating

The heating in the cabinet and the boiler can be carried out optionally either
electrically or with steam. Combi-machines can be switched between electric
and steam heating as desired. This is practical in a hospital where the steam
generator may occasionally be out of service.
2
12
11----------~------
10 ----------'..,
9~---_\IX<
7 4
6 5
1 Steam heater element - Cabinet 8 Steam heater element - Boiler

2 Condensate separator 9 Steam valve, main part
3 Pressure reducer with water bleed valve 10 Pilot valve - Contral
4 Boiler 11 Hose connection - Steam supply
5 Electric heater element - Boiler 12 Hose connection - Condensate return
With integrated overheating protection 13 Electric heater element - Cabinet
6 Sensor - Boiler temperature 14 Overheating protection - Cabinet electric
7 Float switch - Boiler water level heating
Miele
Group:6 No.: 62-7828 Page: 4/29
The boiler (4) water level is monitored by a float switch (7) which prevents
boiling dry. If washing is carried out with the boiler empty /J R TE R L E lJ E L
BOI L ER is displayed by the Profitronic control. Wash operation is then
blocked until the service programme BOI L ER F I L L has operated correctly.
Steam heating - Optional
Two independent heating systems for indirect steam heating:
The steam valve (9) consists of an electric pilot valve (10) and a plunger valve.
The plunger valve is operated by compressed air via a control signal to the pilot
valve.
The temperature difference between the steam and water to be heated

(saturated steam at 6 bar: 165°C) means that a heat exchange takes place.
The steam condenses and releases a large proportion of its heat energy (2085
kJ/kg from 2755 kJ/kg at 6 bar). It is important that the process occurs at a
constant temperature. The condensate produced has a much smaller volume
than the previous steam so new steam can flow in. Finally the condensate
flows via aseparator (2) to the condensate return (12). For this, the
condensate separator (2) opens when the condensate temperature is 4°C
below the saturated steam temperature. At the saturation temperature, water
changes state from a liquid to agas, i.e. at sea level it is 100°C. With further
heating, the steam is referred to as wet steam.
The following graph shows the relationship between steam temperature and
steam pressure.
200 /
/
190
180
...-- ~
---- 11
oe
170
160
150
.,.. ...... ""'"
~
---
- ~ r-
140 .,-
.,-
130 .....
/'
120 /
110 V
/
100 V
o 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 15
bar
Version 09.12.1998 This information should not be duplicated or passed on without Mlele approval.
Miele
Group:6 No.: 62-7828 Page: 4/30
Electric heating - Optional

Two independent heating systems:
Cabinet heating has precedence over boiler heating in order to keep the
connected load as low as possible.
a) Boiler heating (15 kW)

An overheating protection is integrated in the boiler heater elements (8). Its
cut-out point is approx. 135°C. If a fault should occur, this protection
prevents the heater elements overheating and causing other damage. The
overheating protection cannot be reset manually and the heater elements
must be replaced if it has activated.
The actual boiler temperature is monitored by an NTC sensor (resistance

at 20°C = 14.9 KQ).
b) Cabinet heating (18 kW)

The overheating protection (14) in the cabinet is located directly next to the
heater elements (13). Its cut-out point is approx. 135°C. If a fault should
occur, this protection prevents the heater elements overheating and
causing other damage. The overheating protection can be reset manually.
The actual cabinet temperature is monitored by an NTC sensor (resistance

at 20°C = 14.9 KQ).
For safety reasons this NTC sensor is duplicated (second sensor is
redundant). If the sensors measure different values, the Profitronic control
interrupts the wash programme and [ H E [K 1'1 E R 5 URE 5 ':/ 5 TE 1'1
IJ R TE R is displayed. See the Operating and Programming Manual.
Miele
Group: 6 No.: 62-7828 Page: 4/31
4.10 Drying unit

The drying unit HTA provides 2 separate heating circuits with filtered hot air to
dry the mobile unit. One heating circuit dries the outside of the load. The
second circuit provides hot air via a special coupling to dry the inside of the
load e.g. anaesthetic hoses. This ensures that the load is dried both inside and
outside.
o 0
Fig. 19 shows a cut-away view of the unit without filter and with only one
electric heater element. A frequency controlled 3-phase motor drives the 2 fans
via 1 shaft:
1 Internal drying
2 External drying
Optionally versions with electric or steam heating are available to heat the air
taken in.
Miel.e
Group:6 No.: 62-7828 Page: 4/32
5 4
Fig. 20 shows a cut-away view of a heating circuit (internal drying). With

electric heating, both circuits (internal and external drying) are identical.
1 Output - Pressurised side from fan

2 Input - Intake side to fan
3 Double side channel compressor
4 3-phase motor
5 Frequency converter with terminal block
6 Output - Pressurised side fram drying unit
7 Connection to air filter
8 Heating - Electric
9 Silencer
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Group:6 No.: 62-7828 Page: 4/33
Motor unit
Air taken in is cleaned first by the coarse filter and then the fine filter. The fan
uses the principle of a side channel compressor. This side channel compressor
is doubled, Le. both air paths (internal and external drying) are separate. The
air passes along a screw-shaped path where it is accelerated and more highly
compressed than is possible in a comparable radial fan (at the same speed).
The side channel compressor, motor and frequency converter form one unit.
See the HTA drying unit wiring diagram for details of the frequency converter
function. The frequency converter is switched to "stand by" via K1/5 (current
path 22). The start control (gentle start) is via the DZ TA (drying unit fan speed)
signal (0 - 10 V, current path 3 + 4). The signal 0 - 10 V with reference to A
GND (analog GND) is converted into a frequency. The frequency (10 to 82 Hz)
controls the speed of the motor (600 to approx. 4900 rpm).
Miele
Group: 6 No.: 62-7828 Page: 4/34
The contral of the motor speed allows agentie start to the air circulation. A
check for correct operation can be made in the service mode, see Chapter 6.
Fig. 22 shows a silencer.
1 Outer jacket
2 Silencer layer 1 - Filter matting
3 Silencer layer 2 - Insulating material
4 Inner jacket
Noises developed during air intake are reduced by the silencer.
Version 09.12.1998 This information should not be duplica1ed or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 4/35
4.10.1 Drying unit HTA - Electric operation

Drying air is heated at the heater bank. There are separate heater banks for
internal and external drying to achieve improved temperature control. Built-in
electronic power relays switch the heater banks and are controlled via the
Profitronic control as folIows, see the HTA drying unit wiring diagram:
During drying, apart of both heater banks is constantly activated as a constant
load (2 + 3K1/3, current path 22, 23). Temperature control is then via the
pulsed operation of a partial load (1 K1/1 - 4K1/1, current path 25 - 31). The
overriding safety temperature limiters (F1, F2) (cut-out point 140°C) protect the
machine if a fault should occur.
4.10.2 Drying unit HTA - Steam operation

Electric control of the motor and the side channel compressor is as described
at Point 4.10. For reasons of space, the heat exchanger is located in front of
the steam condenser, i.e. outside the drying unit.
Steam pressure must be 2 - 6 bar, 4 bar being optimal. With higher pressure,
an on-site pressure-reducing valve must be fitted.
Miele
Group: 6 No.: 62-7828 Page: 4/36
20
19 3
18 4
17
16
6
15
14 ",'-..._-
7
--.....
13 12 11 10
1 Air intake - External drying circuit, fram side channel compressor

2 Air intake - Internal drying circuit, from side channel compressor
3 Heatexchanger
4 Heat exchanger bottom part
5 Internal drying air path
6 Hose connection to cabinet
7 Silencer
8 Side channel compressor
9 Filter unit to silencer air path
10 3-phase motor
11 Frequency converter - Frequency controlied drive
12 S-class fine filter
13 Coarse filter
14 Supply
15 Condensate separator
16 Steam valve
17 Pilot valve
18 Compressed air supply
19 Condensate return
20 Steam supply
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Group: 6 No.: 62-7828 Page: 4/37
Air circuit
As with electric heating, the drying air is divided into two paths for internal and
external drying. Fig. 23 shows only the internal drying circuit which is described
below.
The air path for external drying is identical and therefore not explained in detail.
Air is taken in from the soiled side of the machine and passes through the
coarse filter (13) and fine filter (12). Here the air flow is directed to the two
drying circuits. The silencer absorbs and reduces the noise from the side
channel compressor W). The side channel compressor (8) forces the air at a
rate of approx. 100 m /h through the left part of the heat exchanger (3) via the
hose (6) to the cabinet.
Steam circuit
The heating system operates with the principle of indirect steam heating with
steam and condensate return. Drying air heating takes place at the heat
exchanger (3). The pilot valve (17) is activated electrically (230 V) by the
Profitronic control. The compressed air supply (18) then opens the steam valve
(16). The steam energy is then transferred to the heat exchanger (3). 80th
heating circuits are then controlled by the inner drying circuit. The external
drying circuit is so laid out that the temperature variation with the internal drying
circuit is relatively small. The air flow causes the steam in the heat exchanger
to condense to water. The condensate separator (15) opens and the
condensate can flow back.
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4.10.3 Steam heating - Side view
18
17
16
15
14----~----~--~
5
6
13 ~~Ht__~-7
~~)~--8
~~~~~ 9
12 --ij--------+ll----4 10
11
Fig. 24 shows the components for steam heating of water and air
1 Pilot valve - Steam heating, drying unit

2 Compressed air pipe 4 - 10 bar
3 Plunger valve - Steam heating, drying unit
4 T-piece - Steam pipe
5 T-piece - Compressed air pipe
6 Pilot valve - Steam heating, cabinet
7 Plunger valve - Steam heating, cabinet
8 Steam pipe - High pressure
9 Pilot valve - Steam heating, boiler
10 Plunger valve - Steam heating, boiler
12 Condensate return
13 Pressure reducer with water extractor for compressed air
14 Condensate pipe from heat exchanger
15 Drying air connection - Internal drying
16 Drying air connection - External drying
17 Hose connection to heat exchanger - Internal drying
18 Hose connection to heat exchanger - External drying
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Group:6 No.: 62-7828 Page: 4/39
4.10.4 Drying unit - Plan view

2 3 4 5
18
1 Air to drying unit

2 Chamber in heat exchanger - Internal drying
3 Chamber in heat exchanger - External drying
4 Steam pipe fram steam valve to heat exchanger
6 Steam valve complete with pilot valve and plunger valve
7 Connection - Steam pressure 2 - 6 bar
8 Intake - Steam pressure 2 - 6 bar for cabinet and boiler steam heating
9 Condensate return
10 Connection - Condensate return
11 Drying air - Internal drying from side channel compressor to heat exchanger
12 Drying air - External drying from side channel compressor to heat exchanger
13 Side channel compressor output - Internal drying
14 Internal drying air intake - From fan to heat exchanger
15 External drying air intake - Fram fan to heat exchanger
16 Side channel compressor output - External drying
17 Silencer - Internal drying (Silencer - external drying is located underneath and is not visible
in this view)
18 Air filter - Internal and external drying
There are two separate air circuits for internal and external drying. 80th circuits
are warmed via a heat exchanger. Temperature control of the heat exchanger
is via the internal drying circuit. The structure of the heat exchanger is such
that the temperature difference between the two air circuits is relatively small.
The desired drying temperature is controlled by the Profitronic control. See
G 7828 wiring diagram. For function of steam heating, see Point 4.10.2.
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Group:6 No.: 62-7828 Page: 4/40
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Group: 6 No.: 62-7828 Page: 5/1
5 Service and Maintenance
5.1 General information

SeNice and repair work should only be carried out by qualified persons in
accordance with local and national safety regulations.
The appliance should be disconnected from the mains before work is

commenced.
MieIe
Group: 6 No.: 62-7828 Page: 5/2
5.2 Layout of electrical components
5.2.1 Side view

Soiled side Clean side
HTA
2X1/11
1F6 / 6 4F6/6
2F6/6 5F6/6
1R30
183/7 283/7
fr:
TAA
5R30
2R30
183/6
3F 6 / 6 283/6
X5/14 6 F6 / 6
1X2/2
2 X2 / 2
3X2/2
7S80
5S80
3S80
1S8 0
2S80 4S80
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Group: 6 No.: 62-7828 Page: 5/3
Legend - Fig. 1
B1/10 Level switch - Heating

1B3/6 Sensor - Ooor open, soiled side
2B3/6 Sensor - Ooor open, clean side, belt position
1B3/7 Sensor - Ooor closed, soiled side
2B3/7 Sensor - Ooor closed, clean side
1F6/6 Safety switch - Torn belt, soiled side
2F6/6 Safety switch - Emergency "Off" door closed, soiled side
3F6/6 Safety switch - Emergency "Off" door open, soiled side
4F6/6 Safety switch - Torn belt, clean side
5F6/6 Safety switch - Emergency "Off" door closed, clean side
6F6/6 Safety switch - Emergency "Off" door open, clean side
1M6 Circulation pump - External cleaning
2M6 Circulation pump - Internal cleaning
1M19 Ooor drive - Raising/Lowering, soiled side
2M19 Ooor drive - Raising/Lowering, clean side
1R30 NTC temperature sensor - Basket internal drying
2R30 NTC temperature sensor - Basket external drying
3R30 NTC temperature sensor - Cabinet water
4R30 NTC temperature sensor - Cabinet water, duplicate safety sensor
5R30 NTC temperature sensor - Basket external drying, duplicate safety sensor
Only active or fitted until software version 3.01
See Point 4.3.1 and 4.3.3
6R30 NTC temperature sensor - Basket internal drying, duplicate safety sensor
Only active or fitted until software version 3.01
See Point 4.3.1 and 4.3.3
1S80 Sensor - Ooor closing resistance, soiled side
2S80 Sensor - Ooor closing resistance deactivated, soiled side
3S80 Sensor - Ooor closing resistance, clean side
4S80 Sensor - Ooor closing resistance deactivated, clean side
5S80 Sensor - Ooor closing resistance, soiled side
6S80 Sensor - Ooor closing resistance deactivated, soiled side
7S80 Sensor - Ooor closing resistance, clean side
8S80 Sensor - Ooor closing resistance deactivated, clean side
9S80 Switch - Ooor closed, machine ready, soiled side
10S80 Switch - Ooor closed, machine ready, clean side
TAl Orying unit - Internal drying
TAA Orying unit - External drying
1-2X1/11 Connector
1X2/2 Connector
2X2/2 Connector
2X2/3 Connector
X5/14 Connector - Mobile unit recognition
Miele
Group: 6 No.: 62-7828 Page: 5/4
5.2.2 Soiled side
~
~ HTA
I' -111 11
I
0 0
!O DKWK
1X 5/2
Ir /
/ L
~t=I=
2X5/2
1N1
~ X5/4
~ S2
o iSl
S1
I
I
DOS 1 DOS 3 i
188 388
\ DOS 1 I DOS 4 4X2/2
288 488
~
\ 5X2/2
6X2/2
5R20 / 6R20 ,
" \ \ - 7X2/2
3R20 / 4R20
1R20 / 2R20 \i/ A / /
ll~~~~(P~(P~(P~ ..,
\\ , . o. . . J.
[~~ ~~. ~ [i]~[i][iJ ~ 183/4

LD LD
-_<..0
Y1
1F2 2F2 3F2' . . . . . . . >< -----
----- >< -----
LD LD LD
><
588 m
"'<T "" ' "
~;)
~DOS 2 ,1POS 3 n 283/4
Y12
~!~
M9/4) (M9/3)
7R30
I,~
483/4
DOS 4 DOS 2Y20
~ (M9/?) (M9/5)
1R21 / 2R21 \
/
coLD
_- <..0
\ 383/4
3R21 / 4R21 / 1Y20
---------------
CO LD LD
5R21 / 6R21 / ->< '">< -><
Miele
Group: 6 No.: 62-7828 Page: 5/5
Legend - Fig. 2
1B3/4 Sensor - Flow meter, cold water

2B3/4 Sensor - Flow meter, hot water
3B3/4 Sensor - Flow meter, cold demineralised water
4B3/4 Sensor - Flow meter, hot demineralised water
1B8 Float switch - Oetergent
2B8 Float switch - Instrument milk
3B8 Float switch - Neutralising agent
4B8 Float switch - Chemical disinfectant
5B8 Float switch - Boiler
00S1 Oispenser container - Oetergent
00S2 Oispenser container - Instrument milk
00S3 Oispenser container - Neutralising agent
00S4 Oispenser container - Chemical disinfectant
OKWK Steam condenser
1-3F2 Boiling dry pratection
M9/3 Oispenser pump - Neutralising agent
M9/4 Oispenser pump - Instrument milk
M9/5 Oispenser pump - Oetergent
M9/7 Oispenser pump - Chemical disinfectant
1N1 Prafitranic contral unit
1-6R20 Electric heating - Cabinet
1-6R21 Electric heating - Boiler
7R30 NTC temperature sensor - Boiler
S1 Selector switch
S2 "On/Off" switch
TAl Orying unit - Internal drying
TAA Orying unit - External drying
4-7X2/2 Connector - Oispenser pumps
1X5/2 Connector - Orying unit - Internal drying
2X5/2 Connector - Orying unit - External drying
3-4X5/2 Connector - Contral unit
X5/4 Connector - Steam condenser
1-4X5/15 Connector - Ooor
1-2X5/6 Connector - Water inlet valve
Y1 Inlet valve - Cold water
Y12 Inlet valve - Hot water
1Y20 Inlet valve - Cold demineralised water
2Y20 Inlet valve - Hot demineralised water
Miele
Group: 6 No.: 62-7828 Page: 5/6
5.2.3 Clean side
THTA -]' /1 CI' !

I 0 0 I I 1Y2 2 2Y2 2
li 11/
DK WK It-\
1 I
r~
li#~O JI
1
1
I
1 IJ
- .
I 81/2
I I
II
'6 N1 ' I
EV 500S~111
3X1/11 ro
4X1/11 2
r--
/
I ---
11 cn~
~-----
11
3X5/6
4XS/6
~
h-----t
K1/5 K1/ 8 K1/73r~cn
XX
1X5 / 7 2X(j7 11Y25
~Jt ~I~~:
=
. ~ 0 110
~~II
I1
I
, ~
-----I
CtiJW
111~ .2Y26 ~ I1 11
c==-._-
.
~.~-
11
=
l.!J L..[) i
-----
X
~
X
cn
I
~--_.
i
I
Version 09.12.1998 This information should not be duplicated or passed on without Miefe approval.
Miele
Group: 6 No.: 62-7828 Page: 5/7
Legend - Fig. 3
81/2 Level switch - Overflow

K1/5 Contactor - External coupling
881 8witch - Door open/closed
TAl Drying unit - Internal drying
TAA Drying unit - External drying
6N1 2 fascia panels - Profitronic control unit
7N1 Printer - Optional
3-4X11 Connector
3-4X5/6 Connector - Water inlet valve
1-2X5/7 Connector - Drain valve
9-12X5/15 Connector - Door
1-2Y22 Inlet valve - 8team condenser
1Y26 Drain valve
2Y26 Drain valve - DUO drain - Optional
1Y25 Inlet valve - 8team, cabinet - Option al
2Y25 Inlet valve - 8team, boiler - Optional
Miele
Group: 6 No.: 62-7828 Page: 5/8
5.2.4 Electrical connection box
K1/5 K1/73
fJ Kll~8 IJ ~J
K1/5 Relay - External connection

1X3/1 Terminal strip - Supply and connection
See Chapter 2, Point 2.9.
Miele
Group:6 No.: 62-7828 Page: 5/9
5.2.5 Access drawer
26
25
24
23
22
21
2
20
3
4
19 5
18 6
7
17
8
9
16 10
11
12
13
14
15
[[]
Miele
Group: 6 No.: 62-7828 Page: 5/10
Legend - Fig. 5
1 Interference suppressor secured on supply cable

2 1N1 Profitronic control unit
3 X10 Interface board - Printer - Optional
4 5N1 Transformer-rectifier unit - Printer - Optional
5 2N1 Profitronic basic module
6 1Z3 Interference suppressor
7 Z1 Interference suppressor
8 8X5 Connector
9 7X5 Connector
10 6X5 Connector
11 5X5 Connector
12 4X5 Connector
13 3X5 Connector
14 2X5 Connector
15 1X5 Connector
16 1-8X5/3 Connector
17 2-4Z1 Interference suppressor
18 1F9 Safety cut-out 10 A - Profitronic unit control fuse
18 2F9 Safety cut-out, 3 off, 16 A - Heating
18 3F9 Safety cut-out, 3 off, 16 A - Heating
19 K1/6 Phase order monitor
20 M2 Cooling fan
22 - 24 1K1/1 Contactor - Electric heating - Cabinet
2K1/1 Contactor - Electric heating - Cabinet
3K1/1 Contactor - Electric heating - Boiler
4K1/1 Contactor - Electric heating - Boiler
1K1/9 Contactor - Safety circuit
1K1/19 Contactor - Circulation pump - External cleaning
2K1/19 Contactor - Circulation pump - Internal cleaning
1 K1/74 Contactor - Open door drive - Soiled side
2 K1/74 Contactor - Open door drive - Clean side
1 K1/75 Contactor - Close door drive - Soiled side
2 K1/75 Contactor - Close door drive - Clean side
25 4N1 Profitronic additional module
26 3N1 Profitronic transformer-rectifier unit
Miele
Group:6 No.: 62-7828 Page: 5/11
5.3 Drying unit frequency converter drive exchange
The diagram shows the complete drive unit for the drying unit: motor, side
channel compressor and frequency converter drive (Siemens).
To exchange the frequency converter drive, the heat exchanger must first be
removed. The frequency converter drive is connected directly to the motor. The
direction of rotation of the motor should be noted. The impeller for motor
cooling rotates in a c10ckwise direction.
Note:
The frequency converter drive should only be exchanged when an identical
part is available as areplacement.
First generation: Frequency converter drive in silvery aluminium housing
without makers name plate
Second generation: Frequency converter drive in black aluminium housing with
makers name plate
Note:
If the second generation frequency converter drive only is available as a
replacement for a first generation frequency converter drive in the drying unit,
the complete drying unit must be exchanged. The old drying unit will then be
reworked in the Bielefeld factory. In addition, the Profitronic unit must operate
with at least software version 3.01. If not, the data carrier (Flash EPROM) must
be exchanged, Point 5.4.
Miele
Group:6 No.: 62-7828 Page: 5/12
5.4 Oata carrier exchange

The Profitronic unit software is stored on a Flash EPROM. All versions are
upwardly compatible and the newest version can be used. The version can be
checked under the menu point "System function", see the Operating and
Programming Manual. If required, the software version can be renewed by
exchanging the Flash EPROM.
Flash EPROM Mat. no. 5368690. It is always ensured that the most recent
software version is supplied.
Software development history:

Version 1.59 Start of se ries
Version 2.10 Heating parameters for steam-heated drying unit HTA.
Required when this drying unit is retrofitted.
Version 3.00 Fixed cycle control. Required with automatic loading and PC
programme use.
Version 3.01 Frequency converter drive (with black housing)
Version 4.00 Drying unit activation after every wash block. Reduces the
amount of wash water transferred on a wet load between
wash blocks
Flash EPROM exchange:
- Switch on the machine. Note the machine-specific data in the "Technical

service parameters" menu point:
Machine no., commissioning date, drying unit, steam condenser, cabinet
heating, interface configuration, special wash programmes or print out the
details via the "Additional funcs" menu point.
- Switch off the machine. Open the access drawer.
- Remove the cover. Electrically discharge (earth) the body by touching an
earthed metal surface (machine casing). Use a small screwdriver (between
the Flash EPROM underside and its holder) to gently raise both sides of the
Flash EPROM and remove it. Fit the new Flash EPROM (semi-circular
indentation must point upwards).
- Switch on the machine. Confirm the displayed model with the "Start" button.
- The display shows "PROFITRONIC-NEW VERSION, SERVICE!".
Make the desired parameter settings as folIows:
Switch off the machine.
Press and hold the "<" button.
Switch on the machine and wait until the display is visible.
Press and release button "+" 5 times.
- Recommission the Profitronic unit:
Enter the machine-specific data in the "Technical service parameters"
menu point:
Machine no., commissioning date, drying unit, steam condenser, cabinet
heating, interface configuration, special wash programmes. If possible, print
out the details via the "Additional funcs" menu point.
- The machine is now ready for operation.
- Advise the customer of the technical changes and pass on appropriate
technical documentation (e.g. Operating and Programming Manual).
Miele
Group: 6 No.: 62-7828 Page: 5/13
Check list for laboratory decontamination units
Models G 7827, G 7828 Date:

Machine no.: . .................... .
Position Work to be carried out No fault Fault Notes

cured
1 Check all accessible screw connections and
basket couplings in the cabinet for firm seating
and tiqhtness
2 Clean filter combination
3 Clean circulation pump filter (located in sump)
4 Check spray arms and spray arm guides
5 Carry out general visual check of cabinet
6 Check door drive. Lubricate as necessarv
7 Carrv out qeneral visual check of door seal
8 Check the cabinet dispenser connections
9 Carry out general visual check of baskets and
inserts.
Check direct coupling. Adjust as necessary.
Check rollers and adapters in cabinet
10 Check water intake quantity
11 Check drainage duration. Adjust as necessary,
max.1 min
12 Carry out general visual check of steam hoses
and steam valves
13 Check ribbon and paper roll of internal printer
14 Check drying unit coarse and fine filters.
Exchanqe as necessarv
15 Check drying unit gentle start (frequency
controlled drive). Adjust as necessary
16 Carry out general visual check of drying unit
17 Check dispenserJ~umps and hoses as appropriate
18 Check containers and condition of additives
19 Check steam condenser. Clean as necessa/y
20 Carry out general visual check of machine for
leaks durinq operation
21 Check current wash proqramme versions
22 Carry out appropriate electrical checks after any
service work
Notes:
Office, Service technician:
Signature: . . . . . . . . .
Miele
Group:6 No.: 62-7828 Page: 5/14
Intentionally blank
Miele
Group: 6 No.: 62-7828 Page: 6/1
6 Fault Diagnosis
6.1 Fault indication

For further details of fault messages and possible causes, see the Operating
and Programming Manual.
There is a difference between operational and fault messages during operation.
Operational messages are e.g. [HRNGE FINE FIL TER or FILL DOS 7 [ONTRINER.
These are advisory messages only and do not interrupt the operation of the
machine.
Fault indications are e.g. [HE[K rlERSURE SYSTErl EXTERN RIRand cause
operation to be stopped. Here, for example, if the drying air temperature is too
high, the load could be damaged. Therefore the programme is interrupted and
operation blocked until the fault has been cured.
The fault indication TR-I)RL/JE. [RLL SER~'I[E is particularly critical and means
the drying unit valve is faulty. Wash water ingress would damage the drying
unit, therefore the programme is interrupted and operation blocked until the
fault has been cured and the fault message has been confirmed.
Confirmation is automatie when fault report 1 is called up in the service
parameter. The fault is saved.
Calling up fault protocol messages (service parameter)

- Switch off the machine. Turn the key switch to setting "0".
- Press and hold the 0 button while switching the machine on with the "On"
switch.
The menu level is displayed.
- Press and release "+" 5 times.
The service mode is now active.
- Use the cursor to select PROGRRrlrllNG, then press "Start".
- Select RDDlTlONRL FUN[S and press "Start".
TE[HIYI[RL SER~'I[E PRRRrlETERS is now shown in the display. If this is not the
case, repeat the procedure.
- Select OPERRTING INFORrlRTION and press "Start".
- Select FRUL T REPORT and press "Start".
- Press "Start", the display shows 7flashing.
- Use the "+/-" buttons to select the desired fault report. The most recently
detected fault is saved in fault report 1.
- Press "Start", the display shows 7.
- Select [ONTINUE and press "Start".
Version 09.12.1998 Th,s information should not be duplicated or passed on without Miele approval.
Miele
Group: 6 No.: 62-7828 Page: 6/2
- Evaluate the fault report, cure the fault and select the next fault report. The
last 5 fault details are saved and not deleted. Fault reports can also be
printed if a printer is installed, see the Operating and Programming Manual.
Various fault messages and their causes are listed in the Operating and
Programming Manual.
6.2 Service mode

This mode can be used to display analogue and digital inputs and outputs. It
can thus be used as a service aid to localise and identify faults more easily.
There are a large number of analogue and digital inputs and outputs. The
various service modes are as folIows.
6.2.1 Display of all temperatures

Menu item: Analog input
To provide extra protection for the load, the most important NTC temperature
sensors are duplicated. During a programme, one NTC sensor measures the
temperature and the other check sensor is redundant and acts as a monitor. If
different values are registered, the programme is interrupted and a fault
message such as e.g. CHECK SENSDR-INTERI'IRL RIR is displayed.
From software version 3.01 the redundant NTC sensors for air temperature
(external and internal drying) are no longer monitored by the Profitronic unit.
The actual temperatures of all sensors are shown in the service mode.
Display abbreviation key

WWC Water temperature - CabinetNDRflRLCHECK
AE Air temperature - External drying NDRflRL CHECK
AI Air temperature - Internal drying NDRflRL CHECK
WB Water temperature - Boiler NDRflRL
Accessing temperature display in service mode

- Press and hold the @ button while switching the machine on with the "On"
switch.
- Use the cursor to select PRDGRRflfllNG, then press "Start".
- Select RDDlTlDNRL FUNCS and press "Start".
TECHNICRL SERJ)ICE PRRRflETERS is now shown in the display. If this is not the
case, repeat the procedure.
- Select TECHNICRL SERI)/CE PRRRflETERS and press "Start".
- Press "+", page 2 is now displayed.
- Select RNRLDG INPUT and press "Start",
Miele
Group: 6 No.: 62-7828 Page: 6/3
6.2.2 Door control sensors display

Door control monitoring functions with a number of sensors, e.g. door
positioned at the top, door closing resistance monitoring, etc. The service
mode can be used to indicate the sensor state so that during door operation
each individual sensor can be checked. The display shows the desired and
actual sensor states. The function of individual sensors is described in
Chapter 4, Point 4.5.6.
Monitoring of door functions

D Low
High
With 2 digits displayed:

The first digit indicates the desired value
The second digit indicates the actual value
D P E I~Door is opening
5H Door is closing (shutting)
LU Door is in end setting "closed"
fl UR Door closing resistance monitoring off when closing the door.
The door is shut and moving to press on the seal.
LD Door is in end setting "open"
fI U Door closing resistance monitoring on.
The door is closing.
TfI R X Door closing max. duration of 11 s exceeded (fault message)
Checking door functions

- Press and hold the ß) button while switching the machine on with the "On"
switch.
- Use the cursor to select PR D GR R fl flll'l G , then press "Start".
- Select R D D I TI D I~ R L F U 1'1 [5 and press "Start".
TE [ H 1'11 [ R L 5 E R f) I [E PR R R fI E TE R 5 is now shown in the display. If
- Select TE [ H 1'11 [ R L 5 E R f) I [E PR R R fI E TE R 5 and press "Start".
- Press "+" twice, page 3 is now displayed.
- Select D DDR [D rl TR D Land press 11 Start 11 •
- Press the "Door" button and check the display.
Miele
Group: 6 No.: 62-7828 Page: 6/4
6.2.3 Test programme, service mode

For input and output channel display in the service mode before and during a
programme.
The test programme is divided into 2 parts

a) Input display
In this mode, the input status, low or high, is shown. This enables inputs to
be checked, e.g. whether the heating level switch has activated and
whether the signal has been transferred to the Profitronic unit.
b) Output display and manual setting

At the same time, output states can be checked and set in this mode. This
enables outputs to be checked, e.g. whether the dispenser pump is being
activated. In addition outputs can be switched on or off to check correct
component function, e.g. drain valve.
Step display, calling up service parameters

- Press and hold the 8J button while switching the machine on with the "On"
switch.
- Use the cursor to select P ,'( 0 GR ,g fl flll'l G , then press "Start".
- Select,g 0 0 1TI 0 IY ,g L F U IY [5 and press "Start".
TE [ /-I/Y / [ ,g L 5 E R ~' / [E p,g,'(,g fl E TE R 5 is now shown in the display. If
- Select TE [ /-11'1 / [ ,g L 5 E R I) / [E p,g,'( ,cUl E TE R 5 and press "Start".
- Select TE 5 T PRO GR ,g fl fl E and press "Start".
- Select /1'1 PU T and press "Start".
E.g. 7 = Heating level switch.
Each input has a number. Use the "+/-" buttons to select the desired number
in accordance with the following list.
- Select "Start".
- Press "Start". Display: + = High - = Low
The tables show inputs and outputs with their numbers, e.g. the heating level
switch is number 1. Up to 10 digital inputs and outputs can be worked on at the
same time.
Additional functions
TA: 02.00 2 V input signal to activate the analog HTA drying unit
(speed/air throughput).
Pulses Water intake flow meter (200 pulses/litre) cold, hot, etc.
Miele
Group: 6 No.: 62-7828 Page: 6/5
Profitronic unit inputs
Input no. Wiring diagram Notes

abbreviation
1 HDW Heating level switeh

2 SSWB Boiler water level float switeh
3 PHA WAE Power supplv phase order monitor
4 SLA HZG Peak-load cut-out - Eleetrie heating onlv
5 ÜDWTAI High pressure monitor - Drving unit - Interior drvinq
6 FSDOS1 Dispenser DOS 1 level - Detergent
7 FSDOS2 Dispenser DOS 2 level - Instrument milk
8 FSDOS3 Dispenser DOS 3 level - Neutralising agent
9 FSDOS4 Dispenser DOS 4 level - Chemieal disinfeetant
10 DFSDOS1 Dispenser DOS 1 flow meter - Detergent
11 DFSDOS2 Dispenser DOS 2 flow meter - Instrument milk
12 DFSDOS3 Dispenser DOS 3 flow meter - Neutralising agent
13 DFSDOS4 Dispenser DOS 4 flow meter - Chemieal disinfeetant
14 SSA Key switeh setting A
15 SSB Key switeh setting B
16 SSC Key switeh setting C
17 SS D Key switeh setting D
18 AWK1 Automatie mobile unit reeognition - Bit 1
22 AWK5 Automatie mobile unit reeognition - Parity
23 WAK Automatie mobile unit eoupling
24 CD1 Model eoding (e.g. G 7828)
25 CD2 Model eoding (e.g. G 7827)
26 CD3 Model eoding (for future models)
27 CD4 Model eoding (for future models)
28 TÜR MÜ RS Door closing resistanee monitoring - Clean side
29 TÜR MÜA RS Door closing resistanee monitoring off - Clean side
30 TÜR LU RS Door closed - Clean side
31 TÜR LO RS Door open - Clean side
32 TÜRT RS Door button - Clean side
33 TÜR MÜ US Door closing resistanee monitoring - Soiled side
34 TÜR MÜA US Door closing resistanee monitoring off - Soiled side
35 TÜR LU US Door closed - Soiled side
36 TÜR LO US Door open - Soiled side
37 TÜRT US Door button - Soiled side
38 WMK Flow meter - Cold water
39 WMW Flow meter - Hot water
40 WMADK Flow meter - Cold demineralised water
41 WMADW Flow meter - Hot demineralised water
42 FEHLER FU Fault indieation from drying unit frequeney eonverter
Version 09.12.1998 This information should not be duplicated or passed on without Miele approva!.
Miele
Group: 6 No.: 62-7828 Page: 6/6
Profitronic unit outputs
Output no. Wiring diagram Notes

abbreviation
1 SPLA Circulation pump - External cleaning

2 SPLI Circulation pump - Internal cleaning
3 AS Drain valve - Standard
4 AR Drain valve - Recyclinq
5 K Valve - Cold water
6 W Valve - Hot water
7 AD Valve - Cold demineralised water
8 ADW Valve - Hot demineralised water
9 DOS1 Dispenser pump 1 - Deterqent
10 DOS2 DisQenserpump 2 - Instrument milk
11 DOS3 Dispenser pump 3 - Neutralisinq aqent
12 DOS4 Dispenser pump 4 - Chemical disinfectant
13 RGLES Requlator - Electric heatinq - Cabinet
14 RGLDS Requlator - Steam heatinq - Cabinet
15 DK 1 Valve 1 - Steam condenser
16 DK 2 Valve 2 - Steam condenser
17 RGLEB Requlator - Electric heatinq - Boiler
18 RGDB Requlator - Steam heatinq - Boiler
19 TA EIN Power supply - Dryinq unit (HTA) frequency converter
20 RGL LA Requlator - External dryinq air temperature from HTA
21 GL TA I Constant load - Internal drying air temperature from
HTA
22 RGL TA I Regulator - Internal drying air temperature from HTA
23 GL TAA Constant load - External drying air temperature from
HTA
24 PRG-ABL Potential-free contact - For on-site vent system, active
du ring programme operation.
(Active for 1 min in test programme.)
25 TÜR AUF RS Open door - Clean side - Cannot be activated in test
proqramme
26 TÜR ZU RS Close door - Clean side - Cannot be activated in test
proqramme
27 TÜR AUF US Open door - Soiled side - Cannot be activated in test
programme
28 TÜR ZU US Close door - Soiled side - Cannot be activated in test
programme
Miele
Group: 6 No.: 62-7828 Page: 6/7
6.3 Fault messages

The following list contains all fault messages from the Operating and
programming manual with brief explanations.
Message Description Recommended action

Change battery The Profitronic battery is flat. To avoid losing data stored in memory, do
Exchange. not switch off the machine.
Make a backup. Record all service
department parameter settings. Exchange
the battery.
Fill DOS 1 container The detergent container is Fill the DOS 1 container
empty.
Fill DOS 2 container The instrument milk container Fill the DOS 2 container
is empty
Fill DOS 3 container The neutralising agent Fill the DOS 3 container
container is empty
Fill DOS 4 container The chemical disinfectant Fill the DOS 4 container
container is empty
Data save operation Fault has occurred during Switch the machine off and on. The
parameters, SVCE automatic data saving. machine can still be used for cleaning. If
the message is shown again, make a
backup. Record all service department
parameter settings. Exchange the
Profitronic PST1 if necessary.
Data save parameters, service Fault has occurred during The machine can still be used for
data saving or restoring. cleaning. Repeat the procedure. If the
message is shown again, make a backup.
Record all service department parameter
settings. Exchange the Profitronic PST1 if
necessary.
Data save rinse (wash) Fault has occurred during The machine can still be used for cleaning
programmes, SVCE data saving or restoring. using the data still in memory.
Repeat the procedure. If the message is
shown again, make a backup. Record all
service department parameter settings.
Exchanqe the Profitronic PST1 .
Check dispensing system 1 Detergent was not dispensed Check the DOS 1 container and its
during the programme. connections. Refill as necessary. Start the
DOS 1 fill programme.
Check dispensing system 2 Instrument milk was not Check the DOS 2 container and its
dispensed during the connections. Refill as necessary. Start the
programme. DOS 2 fill programme.
Miele
Group: 6 No.: 62-7828 Page: 6/8
Check measure system A difference has been Check the values measured by the
extern air registered between the sensors (Service parameters / Analog
measured values at the two input)
temperature sensors for Exchange faulty sensors.
mobile unit external drying. Check the version. Version< 3.00"
exchange the data carrier (Flash
EPROrv1), see Point 5.4.
Check dispensing system 3 Neutralising agent was not Check the DOS 3 container and its
proQramme. DOS 3 fill proQramme.
Check dispensing system 4 Chemical disinfectant was not Check the DOS 4 container and its
proQramme. DOS 4 fill proQramme.
Check printer The internal printer is not The printer is faulty. Switch the machine
ready for operation off and on. Repeat the procedure.
Check the following:
a) Paper roll and ribbon in printer.
b) PC / Print function settings.
c) Interface cable and plug connections.
d) Test interface module by connecting a
PC (MPM*)
Alter electric phase The phases are not Check the phase order.
connection connected in a clockwise Correct connection as necessary
direction or one phase is (clockwise).
missing.
Fault: both doors are open 80th lift doors of the machine Close the door on the soiled side first,
are open. then close the door on the clean side.
Fault report not available The memory contains no fault
report
Change fine filter Fine filter life time expired. Exchange the fine filter then start the
CHANGE-TA-FINE proQram.
Change coarse filter Coarse filter life time expired. Exchange the coarse filter then start the
CHANGE-TA-COARSE program.
Check boiler heating During the heating stage, the Check the following:
desired water temperature in a) Phase failure.
the boiler was not reached. b) Heating fault.
c) Temperature limiter cut-out.
d) Steam supply.
e) Which heating type is activated
(service programme 57).
f) HeatinQ parameter chanQe (reset).
Check T A-internal heating During the heating stage, the Check the following:
desired temperature in the a) Phase failure.
drying unit was not reached. b) Heating fault.
c) Temperature limiter cut-out.
d) Fan fault.
c) (Steam-heated drying unit only)
The steam supply pressure must be
2 - 6 bar. With < 2 bar, the maximum air
temperature is gODC.
* Miele Protocol Manager
Miele
Group:6 No.: 62-7828 Page: 6/9

Check measure system intern A difference has been Check the values measured by the
air registered between the sensors (Service parameters / Analog
measured values at the two input). Exchange faulty sensors. Check
temperature sensors for safety valve
mobile unit internal drying.
Check measure system water A difference has been Check the values measured by the
registered between the sensors (Service parameters / Analog
measured values at the two input)
temperature sensors for Exchange faulty sensors.
water temperature.
Profitronic-fault repts, service Fault reports are defective. Operation without a recorded fault report
is possible. Check the PST1 plug
connections. Exchange PST1 if
necessary.
Profitronic asst cmptr 1, Profitronic hardware defective Check the PST1 plug connections.
service Exchanqe PST1 if necessarv.
Profitronic asst cmptr 2, Profitronic hardware defective Check the PST1 plug connections.
service Exchanqe PST1 if necessarv.
Profitronic-New version, Information on version and Call up service parameters. Confirm
service date is incorrect or EEPROM version. See also Point 5.4 Data carrier
(software) has been exchange.
exchanqed.
Profitronic-parameters, Variables or parameters in Activate restore (system function).
service the system are defective or Or:
modified. Delete and reset all data, Point 3.8.3
(standard settings / service parameters)
then recommission the machine.
Profitronic-rinse progs, service Wash programmes are Activate restore of wash programmes
defective. (system function). Check programmes
(programmable function)
Profitronic-rinse reports, Wash programme reporting is Operation without wash programme
service defective reporting is possible. Delete and reset all
data, Point 3.8.3 (standard settings /
service parameters)
Process parameters not met Door was opened after Run the programme again to ensure
disinfection and the correct disinfection.
programme was then
continued.
Check key switch Kev switch is defective. Exchanqe kev switch.
Check sensor external air Temperature sensor for Check the values measured by the
mobile unit external drying is sensors (Service parameters / Analog
defective. input). Exchange faulty sensors.
Version 10.01.2000 This Informa1ion should not be duplicated or passed on without Miele approval.
Miele
Group:6 No.: 62-7828 Page: 6/10
Check sensor-external air Temperature sensor is Check the values measured by the
check defective. sensors (Service parameters / Analog
input). Exchanqe faultv sensors.
Check sensor-internal air Temperature sensor for Check the values measured by the
mobile unit internal drying is sensors (Service parameters / Analog
defective. input). Exchanqe faultv sensors.
Check sensor-internal air Temperature sensor is Check the values measured by the
check defective. sensors (Service parameters / Analog
input). Exchange faulty sensors.
Check sensor water boiler Temperature sensor for boiler Check the values measured by the
temperature is defective. sensors (Service parameters / Analog
input). Exchange faulty sensors.
Check sensor-water wash Temperature sensor for water Check the values measured by the
cabinet temperature in cabinet is sensors (Service parameters / Analog
defective. input). Exchange faultv sensors.
Check sensor-water wash Temperature sensor is Check the values measured by the
cab-ch defective. sensors (Service parameters / Analog
input). Exchanqe faultv sensors.
Peak-Ioad-cut-out time fault Peak-load cut-out during a Restart the programme.
heating step lasted too long.
TA defect, service Drying unit is defective. The machine can be operated without
drying. Wash programmes are interrupted
at the drying block.
TA valve, call service Water in drying unit Check drying unit valve, see Point 4.2.6
circulation system. Fig. 4. Clean hoses (2) and (11). Check
level switch (1). Call up service
parameters
Temp. difference air circul., The difference between the Check the values measured by the
svce measured internal air and sensors (Service parameters / Analog
external air temperatures is input). Exchange faulty sensors.
too great. Check safety valve
Temp overheat water boiler Maximum boiler temperature Temporary control fault - Restart the
exceeded during heating programme. If the message is repeated,
stage. the heating contactor or steam valve is
defective.
Version 10.01.2000 This information should not be dupticated or passed on without Miete approval.
Miele
Group:6 No.: 62-7828 Page: 6/11

Temp overheat external air Maximum air temperature Temporary contral fault - Restart the
exceeded du ring heating programme. Call up the temperature and
stage. step display in the service mode (call up
service parameters) Point 6.2.3. If the
message is repeated, the heating
contactor or steam valve is defective.
Temp overheat internal air Maximum air temperature Temporary control fault - Restart the
exceeded during heating programme. Call up the temperature and
stage. step display in the service mode (ca 11 up
T emp overheat water wash Maximum water temperature Temporary contra I fault - Restart the
cabinet exceeded during heating programme. Call up the temperature and
stage. step display in the service mode (ca 11 up
Door defect, service (G 7827) One of the door sensors is Activate door control sensor display
defective.
Check door (G 7827) Incorrect door sensor signal. Open or close the door. If the display
remains, activate door contral sensor
display
Door defect clean side, One of the clean side door Activate door control sensor display
service (G 782~ sensors is defective.
Check door clean side After pressing the door Switch the machine off and on. If the
release button, there is no display remains, activate door control
door movement sensor display
Door unclean side defect, One of the soiled side door Activate door contral sensor display
service (G 7828) sensors is defective.
Check unclean door / clean Incorrect door sensor signal. Open or close the soiled side door. If the
locked (G 7828) display remains, activate door control
sensor displav
Check door unclean side After pressing the door Switch the machine off and on. If the
release button, there is no display remains, activate door control
door movement sensor display
Miele
Group:6 No.: 62-7828 Page: 6/12
Door unclean locked / Check Incorrect door sensor signal. Open or close the clean side door. If the
clean display remains, activate door control
sensor display
No mobile unit recognition No mobile unit is in place, or a) Code the mobile unit
the unit inserted is not coded
with a maQnetic strip
Check mobile unit recognition The setting of the mobile unit Check the mobile unit recognition. Ensure
recognition feature is the mobile unit recognition device is
incorrect. correctly positioned, see Point 4.2.6 Fig. 4
(12). Check the PST1 pluQ connections.
Check programme selector Programme selector switch is Exchange the Profitronic unit.
switch defective
Maintenance due The service interval counter Service the machine (in accordance with
has counted down to zero. the check list in chapter 5).
Check water drain Water is left in the machine Check the drain system. Remove any
after the drain cycle. foreign bodies from the filters. Programme
extended drain time if necessary.
Check HDW water circulation Insufficient water in the Check the water circuit in the machine (on-
machine. The heating level site supply, flow meter see Point 5.2.2).
switch has not tripped.
Water level boiler During commissioning or Check the following:
during a programme the a) Stopcock open.
water level in the boiler is too b) Water pressure.
low c) Water circuit in the machine (on-site
supply, flow meter see Point 5.2.2).
Check AD-cold water inlet During a programme Check the following:
insufficient cold demineralised a) Stopcock open.
water is taken in. b) Water pressure.
c) Water circuit in the machine (on-site
Miele
Group: 6 No.: 62-7828 Page: 6/13
Check AD-hot water inlet During a programme Check the following:

insufficient hot demineralised a) Stopcock open.
water is taken in. b) Water pressure.
Check cold water inlet Insufficient cold water is Check the following:
taken in. a) Stopcock open.
b) Water pressure.
Check hot water inlet Insufficient hot water is taken Check the following:
in. a) Stopcock open.
b) Water pressure.
Version 10.01.2000 This informa1ion should n01 be duplica1ed or passed on wi1hou1 Miele approval.
Miele
Group:6 No.: 62-7828 Page: 6/14
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Miele

Washer-d isi nfectors

1 Construction and Design

1.1 Machine description 1/1

2.1 Installation notes 2/1

3 Commissioning and Operation

3.1 Commissioning 3/1

4.1 Water paths 4/1

5 Service and Maintenance

5.1 General information 5/1

6.1 Fault indication 6/1

Model Mat. no. Index Modifications

9.1 Legend 4801660 01

1 Construction and Design

1.1 Machine description

Application examples Surgical instruments, minimally invasive and micro-surgical instruments,

Door/Opening Electrically controlled interlocked lift-up doors.

Material Stainless-steel 1.4301

- Outer casing 220 grade polished, brushed finish

Drying (optional) HTA/E-14 hot air drying unit

- Heating: 2 x 3.8 kW= 7.6 kW

- Fan: Side channel compressor with 2 air circuits

Includes building-in frame for fitting on G 7827 or G 7828. Casing/Wall

With DKWK Without DKWK

Exhaust temperature Approx. 32°C Approx. 70°C (average)

Drying (optional) HTAlD-14 hot air drying unit

Includes building-in frame for fitting on G 7827 or G 7828. CasinglWall

Temperature setting range

With DKWK Without DKWK

Automatie mobile 15 different wash programmes ean be set

1.2 Technical data

Minimum processing min Progr.: a) 44/38 b) 42/39 c) 46/41

Packaging dimensions W cm 120.0

Machine dimensions D cm 87.0

Net weight with HTA 3 and DKWK 4 kg 570.0

Connected load Machine with steam heating See 0

b Machine Steam connection 1/2" threaded union (DN 10 pipe)

c Machine Heating - Cabinet 18 kW

e Machine with electric/ Starting temperature °C

Temperature Cabinet °C Progr.: a) 93/70/-- b) 90/70/-- c) 45/93/--

Energy consumption/Load 9 kWh/kWh+kg Progr.: a) 6.5/0.8+ 14.1 b) 4.1/0.9+9.5 c) 5.5/0.9+ 11.8

Water consumption/Load 10 Progr.: a) 145 b) 180 c)175

Required flow pressure Water Min. 2 bar Max. 10 bar

Drip tray Gravity drain DN 50, odour trap to be provided on site

Water consumption 2 - 61/min; 1961 in programme DES-VAR-TD

Pumps adjustable via Profitronic control

Dispenser monitoring 2 sensors per dispenser pump

Material Cabinet Base 1.4301

Casing Front 1.4301

Handling dimensions G 7828 H 1800 mm

Noise levels Washing 57 dB (A)

Heat dissipation rate Loading and unloading

External extractor system 1.1 kWh/h washing

External extractor system 0.4 kWh/h washing

Load Approx. 120 kg 1.4 kWh/h at removal

Tests VDE 0700

Test certificates VDE, DVGW, EMC

1.3 Consumption data

Programme Water intake qty. Washing

Consumption figures established with the following parameters:

Water temperature Basket Steam Ventilation Heating

Cold 15°C E 900 No Fan assisted EI. Electric