17 gsuED FoR u ‘SONSTRUCTION K0.C. APPROVALS [eee KUWAI " ynovatas ned ET OIL COMPANY (KS.C.) CONTRACTOR ‘TEKFEN CONSTRUCTION AND INSTALLATION CO. INC Neri A Badia & Parner Gone Tad. & Cont Col HANGEMBNT OF CRUDE EXPORT FACILITIES |_CONTRAGT No: 28737 DOCUMENT NUMBER a ee ee eFiaei7 | Tk | 00 | ov | pro | oott ° we [cs [var [oar] se [pace 10F 2 A20 KUWANT On, ‘COMPANY (sc) PROCEDURE FOR HOT DIP GALVANIZING Ton ms TROOOVPROUTE ‘The purpose ofthis procedure i o cover the requirements for Zinc Coating (qbanizing) by the hot dip process on ion and Stel products made ftom rolled processed and forged hopes, castings plates, bars and stp. 1a ‘This procedne covers both fabricated and non-abricaed products, for example, ssembled ses! products, fabricated sictral ste, large tubes already bent or weld, fabricated before galvanizing and wire works faricated ftom unquoted ste! wie, This specifction also covers see forging nd fron castings incorporate into pistes fabricated before galvanizing or which ae too large to be cenrfuged (or otherwise handled to remove excess galvanizing bath metal) 13 The galvanizing of hardware remove excess zine (euch 28 ‘pressed and forged that are to be centrifuged or otherwise handled to sd similar thrended fastines, castings and rolled, 1) shall be in accordanee with specication AIS / 15304, RENCES 2A Specification KOC-C-007 ‘Specification KOC-P-001 (appendix 3B system BI) 23. Sucface Preparation SSPC. (Sa 2 sper system BI of KOC--001 24 Coating Hot Dip Galvanizing in acordance wih ASTM AI23IA385, BS 729 (BS EN 180 1461), 2S. TheMininum Galvanizing Coating weight shall be 610 gsi! suface 2.6 Allanaerale shall be visually inspected pros o taking up for gsvaniin, “The molten metal in the working volume ofthe galvanizing bath shall contain ao less han an average value of 98.5% zine by weight as per ASTM/BS.PROCEDURE FOR HOT DIP GALVANIZING ‘Te steel members after guvaneston in the zinc bath shall be quenched in cold-water tank (Galvanized articles stall be Louded and store as fllows to prevent the fornation of wet manner that cotionoasdrinage could oscar 1 be mised from the ground and, if necessary, separated ‘wih sip spacers to provide fre acest of fo most yrts of he surface, They shall alo be inlined in a manner whic wil pve continuous dainage, Under no ciroumstnce alvanizedstel be allowed to rest on cinders or cinkers; nor shal ibe stored on ‘or decaying vegetation, onEE Hava oN TSH, 0. esty WAsy 50] S680 BURZUENES GIOOMAR | PROCEDURE FOR HOT DIP |__secwswrmumee KSC) ‘GALVANIZING (Beene Deore ROUEN PROWOTT ned | meta echasteal Damage ‘Areas damaged by welding, flame cutting r ring handling, transport Cold Galvanizing Compound. Surfaces to be reconditioned with zine ich pat shall be clean, dry, and Bes of oi, pense, ad comosion prods. ‘Areas to be repaired sh be saved or with power dic to tight met. To ensure a ‘smooth reconditioned coming, surface preparation shall extent into the damaged plvanized coating. ‘Touch-up peint shall be an organic galvanizing compound (ZING catslogs attached) ‘ving minimum of 6% zine dust inthe yf “The paint shall be sprayed ot brush applied in multiple costs unt ky fim hikes of ¢ rile minimum hasbeen achieved, Contig thickness shall be verified by measurements with a suagnatic or electomagntic sauge ‘ine Hated Solder ‘usfaces to be resonditoned with zinc-based solder sall be clean, dry, sé Be of of, retse, and corrosion products “Arca to be repaired shall be wite brushed and given thin layer of nck A flexible Hed or wire brush shall be used to spread the melt over the area to be 14. The tine based solder shall be applid toa minimum thikees equivalent otha ofthe undamaged costing.rf SOWA GT | PROCEDURE FOR HOT DIP GALVANIZING Daan TROD EWPRO.AOTT B= IALITY ASSURANCE Relevant ASTM Standards AS3. Pipe Stee, Blackond Hot Dipped Zine Coated Welded and Seamiess ‘4.128 Zine (Hlot-Dip Galvanized) Coatings on ron and Ste Products ‘A153 Zins Coating Hot Dip) on ron and Stel Hardware, ‘A385 Providing Quality Zine Contings (HotDip) ‘A180 Reptir of Damaged Hot-Dip Galvanized Costinas 102 Certification ‘When requested by the pur that he galvanizing comp 1 Cerfcate of Compliance shall be proved stating with ASTM Speciation: and Stndards ad all other spplcable requirements specified hectin, All certifestion relting © eal mandatory ning ae 103 Taspect and Tests Taspections, tests and simples sbll conform to ASTM Spesificstions and Standards, A esiqnated party sll cary out inspection athe galvanizing plat. KOGPMC reserve the ‘ight to inspect the guvanizing planprocsss and products with a verbal nofieion, Tspocion sights and privileges, procedures, and acceptance or rejection of galvanized steel mateil shall conform to ASTM A (23 or A 153 a applicable. aspedion an ests shall ince the following 40.3.1 Visol evaminstion of samples or finished products 5 appropri 10:32 Tests to detemnine thicknes or weight of zinc coating pr square fot of metal ure, 4033 Adhesion tests shal bo performed and reports shal be availble 10344 Galvanized items shall be inspected prior to shipment from the plato ste, iveted ste shal be store ofthe growed 4035 Galvanized tems 11.0 ATTACHMENT ZINGA Product Catatogue (6 pages) ZINGA Product MSDS (6 page KOC Approval Latter 26/37/KOCITENILIO419 (2 pages)Gan you galvanise the Eiffel Tower without dismantli TECHNICAL INFORMATIONarae uls SAPETY DATA SHEET ot gisteased maar a a OVERWIEW OF MAIN REPORTS OF TESTS PERFORMED WITH ZINGA. ear (EMP (German