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1 s2.0 S2352179123000947 Main
1 s2.0 S2352179123000947 Main
A R T I C L E I N F O A B S T R A C T
Keywords: This investigation presents the effects of long-term thermal aging on the impact properties of an ODS reduced
ODS RAF steel activation ferritic steel. The ODS ferritic steel, with composition Fe–14Cr–2W–0.4Ti–0.3Y2O3 (wt. %), was
Thermal aging manufactured by mechanical alloying, compacted by hot isostatic pressing and hot cross rolled. A 1273 K
Charpy test
annealing treatment was applied, followed by thermal aging at 873 K for 2000 h in Ar, to evaluate the thermal
DBTT
EBSD
stability of the alloy.
Charpy impact testing was performed from 77 to 473 K to investigate the mechanical response of the material
under dynamic loads. The ductile-to-brittle transition temperature (DBTT) showed a slight increase with values
of 255 ± 12 K before aging, and 270 ± 20 K after aging. The aging treatment softened the steep character of the
Charpy impact curves inducing a wider transition regime with mixed brittle and ductile fracture mechanisms.
This behavior was confirmed by the analysis of Force vs. Displacement Charpy curves and fractographic ob
servations. Hot cross rolling induced a crack divider geometry and secondary cracks formation by delamination.
Ductile fracture was less evident after aging due to the redistribution and transformation of Cr-W-rich pre
cipitates along grain boundaries. Electron Backscattered Diffraction highlighted the features of transgranular
brittle cracks at temperatures below the DBTT and showed misoriented and deformed regions near the fracture
surface at temperatures above the DBTT.
* Corresponding author.
E-mail address: monoro@fis.uc3m.es (M. Oñoro).
https://doi.org/10.1016/j.nme.2023.101455
Received 31 March 2023; Received in revised form 13 May 2023; Accepted 26 May 2023
Available online 19 June 2023
2352-1791/© 2023 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Table 1
Chemical composition (wt. %) of the ODS steel powder after milling [15].
Fe Cr W Ti Y O C Al N Si S
Bal. 13.1 2.0 0.38 0.18 0.17 0.04 < 0.05 0.020 < 0.05 < 0.03
Experimental
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 3. LEX parameter for ODS-R and ODS-A as a function of the Charpy absorbed energy at different test temperatures. Representative OM images (insets) of the
fracture surface of different broken specimens are included.
traditional Charpy impact tests. Force vs. Displacement curves obtained minimum confidence index (CI) to 0.1, low-angle grain boundaries
from raw data were analyzed with the NIST Instrumented Charpy (LAGB) were defined as those in the 5 – 10◦ interval and high-angle grain
Analysis Software (NICAS) [17]. The instrumented Charpy curves can be boundaries (HAGB) as those with misorientations larger than 10◦ .
classified according to ISO 14556:2015, and the force at general yield,
the maximum force, the force at initiation of unstable crack, and the Results and discussion
force at crack arrest, can be extracted from these curves (Fig. 1).
OM images of the fracture surface were used to calculate the Lateral Charpy impact resistance properties
Expansion coefficient (ISO 148–1:2017). Fractographic surface obser
vations were performed by SEM in secondary electron (SE) mode in a FE- The impact resistance and the mechanical response of the ODS steel
SEM TENEO LoVac microscope and EBSD maps were acquired on the were studied in the reference material (ODS-R) and after the thermal
Longitudinal-Transverse (LT) plane with an EDAX Velocity Pro camera. aging treatment (ODS-A). Due to the limited amount of material avail
For EBSD analysis, Charpy samples were polished on the LT plane to able, two or three samples were tested at each temperature. Fig. 2 dis
eliminate defects and surface tensions and, thus, to reveal the properties plays the absorbed Charpy impact energy as a function of the test
of the fracture mechanisms. EBSD data processing and analysis was done temperature, giving rise to the characteristic ductile-to-brittle transition
with the MTEX tool [18]. Minimum grain size was fixed to 15 px, the curves. A sigmoidal regression (1) was used to fit the experimental
Fig. 4. Force at general yield (Fgy) as a function of test temperature for ODS-R Fig. 5. Maximum force (Fm) as a function of test temperature for ODS-R and
and ODS-A. ODS-A.
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 6. Force at initiation of unstable crack (Fiu) and force at crack arrest (Fa) as
a function of displacement for ODS-R and ODS-A.
results across the test temperature range that includes the lower shelf
energy (LSE), the upper shelf energy (USE) and the transition region.
USE − LSE
y(T) = LSE + T− DBTT (1)
1 + e− dT
A least squares algorithm was used to minimize the deviations of the
theoretical curve from the experimental points, and the Levenberg-
Marquardt (L-M) algorithm to adjust the parameter values in the itera
tive process. During the iterations, LSE, USE, DBTT and dT were con
strained to positive values. A summary of the results of the fits is shown
in Table 2.
After aging, the DBTT slightly increases and the USE decreases
although both values remain within the error limits. The DBTT shifts
from 255 ± 12 K to 270 ± 20 K. Fig. 2 shows that the upper shelf energy
region of the Charpy impact curve is lower in ODS-A than in ODS-R, and
the fitted curve for ODS-A does not reach its USE in the temperature
range tested. Moreover, the Charpy impact curve for ODS-A softens at
the transition region losing the steeper transition observed in ODS-R.
Then, it is expected to find a wider transition region on ODS-A than
on ODS-R, with mixed ductile and brittle fractures. In any case, the
values obtained follow the trend of similar ODS ferritic steels [19–21]
and show the overall stability of this alloy after the thermal aging
treatment. These results also agree with the previous characterization
performed on the same ODS steels under (quasi-) static loads by tensile
testing [15]. Fig. 7. Low magnification fracture surface SE-SEM images for ODS-R and ODS-
The lateral expansion (LEX) parameter measures the change in width A at four representative test temperatures.
of the opposite face to the notch. It represents a measurement of the
ductility of the specimen under impact tests and it may help to describe
the transition regime in ferritic steels [22,23]. Fig. 3 shows the LEX
parameter as a function of the absorbed impact energy. For ODS-R, the
LEX parameter can be fitted to a linear regression (Table 2). ODS-A LEX (crystal cleavage). Final ductile fracture energy usually causes shear
values are more scattered, not allowing a good linear fit. Although the leaps formation.
impact energies in ODS-A tend to be smaller than in ODS-R, the LEX The force at general yield (Fgy) is a first approximation to the load
values do not decrease accordingly, implying some differences in the that causes initial plastic deformation across the entire sample width
fracture mechanism in the ductile regime. For both samples, lower LEX [25,26]. Fig. 4 represents Fgy as a function of the Charpy impact test
values correspond to lower test temperatures. temperature. Both samples follow a similar trend, where ODS-A values
The ductile-to-brittle transition is analyzed in greater detail by lay slightly below ODS-R results in the transition region. For both
means of the Force vs. Displacement instrumented Charpy curves samples, highest Fgy values are found at 253 K for ODS-R and 223 K for
(Fig. 1). The total absorbed energy represents the sum of three contri ODS-A (below this test temperature only brittle fracture takes place),
butions [24]: i) crack initiation up to the point of maximum force, ii) and lowest values occur at room temperature (RT = 298 K). Fig. 5 shows
crack propagation energy and iii) final ductile fracture energy. Crack maximum force values (Fm) as a function of the test temperature. As it
initiation energy involves elastic and plastic deformation. Crack prop can be seen, they behave in a very similar way before and after aging.
agation can be divided into stable plastic deformation (ductile crack Crack initiation, propagation and arrest are key concepts to describe
extension and ductile fracture), and unstable brittle crack breakthrough the appearance of brittle cracks in components or structures subjected to
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 8. SE-SEM fracture surface images of: (a) ODS-R and (c) ODS-A tested at 77 K showing the intergranular brittle fracture by delamination; and (b) ODS-R and (d)
ODS-A tested at 473 K illustrating the differences in the microcracks distribution.
operational loadings. Steels with very high fracture initiation toughness dominant one (Fig. 8(a) and Fig. 8(c)). A high amount of river patterns is
(high Charpy energy) can sustain very high initial driving forces. also present on the surface of facets (see example in Fig. 9(a)), deter
However, these materials often lack good resistance to crack propaga mining crack initiation sites and the direction of crack propagation.
tion (low crack arrest toughness), which may lead to ultimate structural Short-ranged intergranular quasi-cleavage fracture perpendicular to the
failure. Particularly, the crack arrest resistance of ferritic steels is heavily HCR direction is also visible, although in a lower extent and less evident
temperature dependent. Fig. 6 shows the results of the force at initiation in ODS-A than in ODS-R.
of unstable crack (Fiu) and the force at crack arrest (Fa) that characterize ODS-R tested at 193 K presents a similar general view as for tests at
the material performance against brittle crack initiation and propaga 77 K, although ductile regions with dimples start to form surrounded by
tion, respectively. In Fig. 6, the Fiu for ODS-R is well grouped at the brittle facets (Fig. 10(b)). Moreover, the observed intergranular cracks
highest displacement values but, for ODS-A, the results are broadly tend to be longer, in some cases ranging all along the fracture surface
distributed. This is similar to the trend observed in Fig. 3 for the LEX (Fig. 10(a)), with transgranular brittle fracture through their inside
parameter. The dispersion of results in the plastic regime in ODS-A walls (Fig. 10(b)).
correlates with the softening of the impact energy transition curve Increasing the test temperature to 223 K represents a change in the
observed, as smaller areas of the stable plastic deformation contribution fractographic behavior, corresponding to the onset of the transition re
under the Force vs. Displacement curves correspond to lower Charpy gion of the Charpy impact curve (Fig. 2). In ODS-A, the number and
absorbed energies. Fa values are similar for both ODS-R and ODS-A, depth of the delamination cracks maximize at this test temperature
being the displacements for ODS-A more scattered, as it happened for (Fig. 11). They are characterized by a step/terrace system with brittle
Fiu. For both samples, lower displacement values correspond to lower facets on the terraces and ductile dimples on the steps (Fig. 11(b)). The
test temperatures. intergranular fracture is also influenced by the Cr-W-rich secondary
phases present at grain boundaries. After thermal aging, these pre
Fractographic analysis cipitates were observed to redistribute and transform, increasing their W
content [15]. These secondary phases could lead to crack initiation,
To assess the fracture mechanisms operating on the samples, before promoting intergranular fracture. In ODS-R tested at 253 K (Fig. 12(a)),
and after thermal aging, surface fractographic analyses have been car long deep delamination cracks perpendicular to the notch are present,
ried out by SEM and EBSD. similarly to ODS-A tested at 223 K. However, the step/terrace system is
Fig. 7 shows the fracture surface for both materials at different test not observed. Furthermore, coalescence of ductile dimples by trans
temperatures. Secondary cracks are observed as a result of the delami granular fracture mode can be seen. These ductile regions are now more
nation (crack divider geometry) associated to the HCR process [27]. For evident and abundant, and they represent the main fracture mechanism
tests at 77 K, a uniform surface with brittle facets is observed for ODS-R (Fig. 12(b)). The two samples exhibit different behavior in the regions
(Fig. 7(a)). ODS-A only differs from ODS-R by having a slightly more between the delamination cracks. ODS-R has several, short and wide
irregular surface (Fig. 7(b)). None of them showed developed secondary brittle microcracks with elongated cleavage facets, surrounded by
cracks. Brittle fracture dominates the entire surface of both samples, and ductile regions (Fig. 12(c)). ODS-A presents fewer and narrower
it is characterized by both transgranular and intergranular quasi- microcracks.
cleavage fracture modes, being the transgranular quasi-cleavage the In both materials, the ductile regions enlarge with increasing
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 10. SE-SEM fracture surface images of ODS-R tested at 193 K showing: (a)
Intergranular brittle fracture by delamination and (b) the dominating trans
granular brittle fracture.
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Fig. 11. SE-SEM fracture surface images of delamination for ODS-A tested at Fig. 12. SE-SEM fracture surface images at different magnifications for ODS-R
223 K: (a) General view, (b) terrace-step system and (c) brittle facets and cracks tested at 253 K: (a) General view, (b) region between delamination cracks and
of different sizes surrounded by the increasing ductile regions. (c) microcracks surrounded by ductile dimples.
KAM maps were based on a threshold angle of 2.5◦ to effectively loads of an ODS RAF steel before and after thermal aging at 873 K for
remove the subgrain boundaries and reveal local dislocation structures 2000 h have been investigated. The mechanical response has been
of the deformed material. Untested ODS-A exhibits a similar general studied by instrumented Charpy impact tests, and the principal fracture
behavior to ODS-A tested at 77 K (Fig. 15(a) and Fig. 15(b), respec mechanisms that operate in this alloy have been described using frac
tively). The area near the fracture surface shows the same average tographic analyses. The following conclusions can be stated:
misorientations as the bulk material, which confirms brittle fracture
without deformation. This trend changes considerably for the samples • The thermal aging treatment performed on the ODS ferritic steel
tested at 223 and 473 K. The samples tested at 223 K reach higher softens the Charpy impact energy transition curves inducing a wider
misorientation values near the fracture surface, while lower misorien transition region with mixed ductile and brittle fracture mechanisms.
tation values can be found at longer distances from the surface. The The USE decreases after thermal aging and the DBTT value slightly
samples tested at 473 K show high misorientation values along the entire increases from 255 ± 12 K to 270 ± 20 K.
map, even at long distances from the surface (Fig. 15(c)). These maps • After aging, initiation of unstable crack starts at lower displacement
confirm the change in the deformation mechanisms observed at these values, limiting the energy absorbed by the material. The force at
temperatures by OM, SEM and crystallographic EBSD maps. general yield, Fgy, and the maximum force under dynamic loads, Fm,
are not significantly altered after aging.
Conclusions • SEM analysis shows a mixed fracture mechanism behavior in both
materials, with elongated brittle cracks of different sizes, and ductile
In this study, the thermal stability and performance under dynamic regions that enlarge as the test temperature increases. While a fully
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 13. Pole figures for ODS-A: (a)-(c) Untested specimen and specimens tested at (d)-(f) 77 K, (g)-(i) 223 K and (j)-(l) 473 K.
brittle behavior is observed at the lowest test temperature, the • To summarize, thermal aging under the present conditions does not
ductile regime is not fully achieved at the highest test temperature. alter notably the impact resistance of the investigated ODS ferritic
Aging decreases the extent of the ductile regions over the tested steel, but a small decrease in the ductile behavior with enhanced
temperature range. intergranular fracture is evidenced.
• Brittle fracture is characterized by a dominating transgranular frac
ture mode, accompanied by a moderate intergranular fracture mode CRediT authorship contribution statement
related with delamination in both materials, associated to the HCR
process. The redistribution and transformation of Cr-W-rich pre M. Oñoro: Investigation, Writing – original draft, Writing – review &
cipitates along grain boundaries after thermal aging may contribute editing, Visualization. T. Leguey: Investigation, Writing – original draft,
to the mixed fracture behavior observed at the transition regime. Writing – review & editing, Supervision, Funding acquisition. V. de
Above 253 K, coalescence of ductile dimples is observed with Castro: Investigation, Writing – original draft, Writing – review &
transgranular fracture mode that becomes dominant. editing, Supervision, Funding acquisition. M.A. Auger: Investigation,
• In ODS-A, the EBSD analysis supports the OM and SEM observations Writing – original draft, Writing – review & editing, Supervision,
of the fracture modes. Secondary transgranular brittle cracks appear Funding acquisition.
at 77 K and KAM maps highlight the absence of deformation, char
acteristic of brittle fractures, at this test temperature. At test tem
Declaration of Competing Interest
peratures near and above the DBBT, highly misoriented and
deformed regions are observed; preferential orientations change
The authors declare that they have no known competing financial
from 〈0 0 1〉 and 〈1 1 1〉 to 〈0 1 1〉 and 〈1 1 2〉 directions.
interests or personal relationships that could have appeared to influence
the work reported in this paper.
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M. Oñoro et al. Nuclear Materials and Energy 36 (2023) 101455
Fig. 14. EBSD crystallographic orientation maps for ODS-A: (a) Untested
specimen and specimens tested at (b) 77 K, (c) 223 K, and (d) 473 K. Fig. 15. KAM maps for ODS-A: (a) Untested specimen and specimens tested at
(b) 77 K, (c) 223 K, and (d) 473 K.
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