ADC AUDIT AD-51

CCOMPLIANCE TEAM
(OCM)DEPARTMENT
WELL NAME: MNIF 379
AUDIT DATE: 28 JUNE TO 04 JULY 2017
AUDIT TEAM:
1. PAUL CHRIST (OPS COMPLIANCE AUDITOR)
2. HASSAN AL MARZOOQ (HSE COMPLIANCE AUDITOR)
2.ALI ABBAS (TECHNICAL COMPLIANCE AUDITOR)

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Content:
• Agenda:
• Compliance Audit performance.
• This presentation will only present some picture from each section in the
Compliance audit (Operation, Technical and HSE).
• Audit Compliance was Targeting in AD-51 the Operation, Technical and
HSE.
• During the Audit found total 371 action items in compliance with ADC
Compliance Audit.
• During the audit found total 69 action items non-compliance with ADC
Compliance Audit.
• And found 66 open action item from the OES drop survey file (Draft
report still not finalized from OES).
• General observation and findings are 77 observation to be followed.
• In Quest found 7 Incident/Near misses are still open.

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 Audit Performance
Audit Performance By Assignment section:

S/N Section Assignment % OPEN CLOSED

1 HSE Perfromance 85% 39 227

2 TECH Performance 75% 19 58
3 OPS Perfromance 88% 12 85
4 Overall Perfromance 83% 70 370

Audit Total Priority by Assignment section

TOTAL PIRORITY BY ASSIGNMENT *Partial is counted in the Audit the
performance as "CLOSED" Not" OPEN" but
1 2 3 4 still need to be closed in the QUEST RWP.*
9 25 6 0
6 10 3 0
6 5 1 0
21 40 10 0 TOTAL PIRORITY

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1. Accumulator

[WCM Vol 1 5th Ed Sec. A 3.12.5] Some are in the neutral position and should
not be. This is sending me a message that there might be leaks.

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1. Accumulator

[WCM Vol 1 5th Ed Sec. A 3.12.5] Some have tags that are falling off and they
are too small in size need to be clearly marked, larger and fixed so it cannot
accidently fall off. I will show pictures of previous rigs that have better signage

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1. Accumulator

[WCM Vol 1 5th Ed Sec. C 2.0] Found leaks around the accumulator and have
been addressed with AD 51 Sup.

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1. Accumulator

After Cleaning

[WCM Vol 1 5th Ed Sec. C 2.0] Found leaks around the accumulator and have
been addressed with AD 51 Sup.

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2. Engine Room, SCR & Emergency Generator

[SWIM Sec 37 (2)(9)] Emergency shutoff valve was car sealed and no labeling in
Arabic and English found on Emergency generator diesel tank.

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3. Mud Pumps & Pump Room

[SWIM 8 (6,10,13)] Found all three mud pumps coffin covers open

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5. Substructure & Spider Deck

[SWIM Sec 33 (3)] No tags found and no set pressure recorded

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6. Rig Floor

[SWIM Sec 38 (3)] Rated load 150 KG is not posted on man riders, Up/ Down sign
need to be posted for safe operation. B. There are 2 air tugger but one is not
functional at the present moment.

[SWIM Sec 39 (2) (21)] There is no SWL and Up / Down sign posted on air tugger

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6. Rig Floor

[SWIM Sec 39 (27)] Didn't found any safety pins used on the shackles for the
tongs. Nuts can back off and fall in well.

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11. Fire Fighting Equipment, Tests and Inspections

[HSERM B-7a&b (2)] Found Expired inspections, Fire extinguisher box covers are
not easy to open in case of emergency, Many boxes are rusty and broken covers
and glasses
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11. Fire Fighting Equipment, Tests and Inspections

[HSERM B-7b (17)(20)] Only one spanner which is not possible to open with,
Need two spanners one for hose one for nozzle

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11. Fire Fighting Equipment, Tests and Inspections

[HSERM B-7b (23)(18)] Missing Inspection dates, supply water hammer union
leaking near mud pump

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12. Compressed Gas Cylinders

[SWIM Sec 41] Found gas cylinders registry but not updated

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12. Compressed Gas Cylinders

[SWIM Sec 41 (3-4)] Found one Nitrogen cylinder standing outside workshop
unsecured

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16. H2S Safety – Land Rigs

Air Manifold installed in the Mud pump area found without air fitting caps, the
manifold is not Required as per 2017 HSERM B-5/7 page 255 from the pdf file.
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16. H2S Safety – Land Rigs

[HSERM B-5 Appx 2 D.(Note)] page 258. The SBA (A&B) Are found filled with
dust, All equipment inside the SBA room shall be identified for ease, fast and
safe access.

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16. H2S Safety – Land Rigs

[HSERM B-5 Appx 2 (7.A)] Found the hoses is not racked properly for one
manifold and not serialized for fast. Easy and fast access. Blind Protective
plug outlet some not found

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16. H2S Safety – Land Rigs

[HSERM B-5 Appx 2 (7.A)] Found the hoses is not racked properly for one
manifold and not serialized for fast. Easy and fast access. And found one
hoses reel was strapped by a normal rope. Blind Protective plug outlet some
not found

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20. General Safety Items

[SWIM Sec 33 (3)] No tags found and no set pressure recorded for the pop-valve

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20. General Safety Items

[SWIM Sec. 9 (5)] Handrails are kept on top of diesel tank but not fixed.

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20. General Safety Items

[SWIM Sec. 9 (21)] Ladder going to rig floor to derrick is not secured at bottom
both side.

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20. General Safety Items

[SWIM Sec 46 (1)] [SWIM Sec 46 (1)][SAES B-68] Found one junction box in
the rig have wires not covered and sealed outside the box in the main camp
septic tank.

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20. General Safety Items

[SWIM 47 (8)] Marking on the air Receivers are not visible and the MAWP is
not correct

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24. Health and Environmental Documentation

(SAEHC-S-01 Section 4.1, 12.2.6) The poster for cleaning on the water tank
both main camp and rig site was not updated and there is no evidence or
records kept in the system (CAMM, SAP).

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25. Water Onshore

(SAEHC-S-07 Section 4.5) Location of the sample tap should be taken from
the main body of the tank and not from the steel concretion water system
water pump. And no label found for sampling.

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25. Water Onshore

(SAEHC-S-01 Section 4.6 & 12.2.5) Covers not secured by chain

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28. Hazardous Waste Management And Disposal

{(SAHWC Section 8.3.2; [HSERM E-1 (5)]; [HSERM E-6 (8)]} Didn't found the
sign for the Hazardous waste and it is only known by two places no in one
place only; one outside the entrance/exit gate and other one is near the gate
on the right side when you enter the rig. and found the batteries and light
are all mixed togather not segregated
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29. Hazardous Material Management

([HSERM E-6 (8-D)], [HSERM E-11 (6- G)]) Found Emergency Engine diesel tank don't have drip
pans

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31. Spill Contingency Planning and Pollution Prevention

(G.I. 1786.001 Section 6.1.4); [HSERM E-11 (Table 2)]; G.I.2.401 Section 5.1.4) [Schedule D"-
Annex (B.6.2)] Some Spill kit don't have complete kit and tools as per the [(Schedule D"- Annex
(B.6.2)] as they have only requested for the tools but if is stored inside the container it will be
lost during the rig move due to the incomplete set with round container.
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34. Cleaning and Preventive Maintenance Program

(SAEHC-S-07 Section 8.1) Found several room (NO.44 and 35) the toilets walls and basin was
not cleaned properly and have accumulated yellow precipitate on the walls, black- silicon, wash
basin is not properly cleaned the floor is covered with rubber plug to prevent and control the
washed water.
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35. General Construction

Common toilet No-Door

Closer Device LAUNDARY DOOR
using chain hook

(SAEHC-S-07 Section 8.1) Found several room (NO.44 and 35) the toilets walls and basin was
not cleaned properly and have accumulated yellow precipitate on the walls, black- silicon, wash
basin is not properly cleaned the floor is covered with rubber plug to prevent and control the
washed water.
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35. General Construction

(SAEHC-S-07 Section 4.6.2, 9.6) Found no backflow device fitted in toilet wash hoses in
common toilet at rig site

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36. Food Establishment Operational Controls

(SAEHC-S-04 section 4.11) The Hair restraint used by catering is small don't cover the ear part
completely.

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37. Food Establishment Equipment and Utensils

(SAEHC-S-04 Section25.5.1) Found Aluminum trays used for the oven and furnaces almost black
color not cleaned, Recommended to make an external wash basin to soak these trays and other
kitchen equipment.

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37. Food Establishment Equipment and Utensils

(SAEHC-S-04 Section25.5.1) Found Aluminum trays used for the oven and furnaces almost black
color not cleaned, Recommended to make an external wash basin to soak these trays and other
kitchen equipment.

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29. Hazardous Material Management

(G.I.150.100 Section 3.2.1.5; [HSERM E-6 (8-C)]; SA CSM Vol II Part 10, Section 10.6.6) Found the
Liquid chemical and powder chemical are not segregated accordingly. And found some torn
super sack.
(G.I.150.100 Section 3.2.1.5; [HSERM E-6 (8)]; SA CSM Vol II Part 10, Section 10.6.3) Found
some chemicals outside the chemical basket and some are powder near the chemical
basket which need to be with the powder ones.

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29. Hazardous Material Management

(G.I.150.100 Section 3.1.1.1; [HSERM E-6 (9)]) There super sack (Bentonite, Baraite,
Marble…etc)have an outdated CHB
G.I.150.100 Section 3.1.1.1; [HSERM E-6 (9)]; SA CSM Vol II Part 10, Section 10.5.1;
G.I.1786.001 Section 6.1.10.7) Found the MSDS and CHB Located in designated area ENG
and ARB, but not up to date.
G.I.150.100 Section 3.1.1.1; [HSERM E-6 (9)]; SA CSM Vol II Part 10, Section 10.5.1; G.I.1786.001
Section 6.1.10.7) Found the MSDS and CHB Located in designated area ENG and ARB, but not
up to date. The Company man Clerk and Mud engineer shall handle this task.

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29. Hazardous Material Management

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41. Clinic

[MMSR Sec 3 (3.2)] Only one sided hand rail on the ramp. Recommended to make new ramp
with suitable design that will not damage the door while opening it.

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43. Sanitary Wastewater Management (ONSHORE ONLY)

[MMSR Sec 3 (3.2)] Only one sided hand rail on the ramp. Recommended to make new ramp
with suitable design that will not damage the door while opening it.

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General Observation

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General Observation

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