Professional Documents
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Unit IG2 Tony Babu
Unit IG2 Tony Babu
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely
claiming that the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice
Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and
Learning Partners’ while completing all parts of this assessment. Your Learning Partner should provide you with a copy, but
it can also be downloaded from the relevant resources section for this qualification on the NEBOSH website.
Part 1: Background
You should aim to complete this section in 150 - 200 words
Topic Comments
Name of organization General Atomics
Site Location
Number of workers 77 (40 common labors ,20 welders,1 safety officer,1 safety manager, 7 supervisor, 5 QC engineers 2 project
manager 1 production manager)
General description of Prestige engineering LLC is a highly regarded firm specializing in comprehensive solutions for industries
organization including oil and gas petrochemicals and power with proven API and ISO certifications. they excel in the
designing top notch heat exchangers, pressure vessels and skid packages. Their expertise, spanning over tow
. decades is underscored by ASME stamps and API monogram license, encompassing retrofitting and repairs.
The focal point of risk assessment centers on their expansive 40,000 sq mtrs production facility which located
in close proximity to sajja industrial area this facility boasts enclosed sheds along with efficient overhead
cranes and mobile cranes. The operational prowess is evident through fabrication activities involving welding,
cutting, and surface preparation including sand blasting and painting.
The facility operates six day a week in two shifts from 6am to 12 pm and 3 pm to 7 pm with Sundays
designated as off days this meticulous schedule optimizes productivity and operational efficiency.
Description of the area to be This risk assessment only covers the production facility for office separate risk assessment is there
included in the risk
assessment
Any other relevant the production manager reports directly to the managing director who holds the responsibility for the health and
information safety of the production facility.
● sources of information consulted; R164 - Occupational Safety and Health Recommendation, 1981 (No. 164)
Article 16 of C155 ILO
● who you spoke to; and
C187 - Promotional Framework for Occupational Safety and Health Convention, 2006 (No. 187)
● how you identified:
- the hazards; - Through out the hazard identification process, I conducted thorough interviews with workers, safety
what is already being done; officers, & managers, shedding light on predominant concerns within the fabrication workshop.
and - any additional These insights guided the creation of strategies to reinforce health and safety measures in conjunction
controls/actions with existing protocols although some artisans non compliance posed safety risks . A detailed
that may be required examination of records related to accidents, maintenance, first aid training, and absenteeism further
enriched my comprehension
Hazard Who might be What are you already What further controls/actions are Timescales Responsible person’s
category and hazard harmed and how? doing? required? for further job title
actions to be
completed
(within …)
Safe movement of Lifting team, install safety barriers Ensure all the drivers are 1 month Production manager
people and vehicle workers and sign boards are skilled driver
supervisors may provided Vehicle should be inspected 1 week Safety Officer
Worker loading and harmed speed humps are daily
unload the arranged Surveillance Camera should 2 months Production manager
asymmetrical structure Driving at high Defensive drive be installed
in to the trailer bed in speeds within the training arranged Provide proper pedestrian 2 months Production manager
unsafe manner by workplace is the Access
using fork lift. most common Preventive Maintance for all 1 month Production manager
hazard which can vehicles
result and
potentially causes
injuries or fatalities
Manual handling All the workers in Schedule regular Encourage teamwork for 1 month Safety Officer
the loading zone are breaks for employee heavy loads to reduce strain.
Moving and shifting impacted, as they rest during manual Arrange the workplace layout 1 month Production manager
of asymmetrical steel may endure muscle tasks to reduce long distance lifting
structures. strain while Supervise and Perform frequent risk 1 month Safety Officer
engaging in material monitor for safe assessments for manual
handling. manual handling handling
practices. Use load assessment to check 1 month Safety Officer
PPE like back object weight and safety
support belts gloves limits.
and knee pads for Regularly revise and adapt
safe manual handling manual handling measures as 1 month Production manager
provided needed
Work at heights Workers and those Provided Place guardrails and toe 1 month Project engineer
working in the comprehensive boards around the scaffolding
Fall of man and vicinity of training to workers to create and protective barrier
materials from scaffolding on scaffold safety for people and materials.
scaffolding unfortunately procedures and Ensure tools & materials are 1 month Scaffold supervisor
suffered harm. hazard recognition securely fastened to prevent
Individuals may Regularly inspect any potential falls.
suffer injuries and scaffolding. Use scaffolding systems 1 month Project engineer
materials or Provide proper PPE designed and constructed by
equipment’s can & safety harness qualified professionals,
cause damage or adhering to safety protocols
pose additional risks Exclusion zone should be 1 week Scaffold supervisor
to those below. provided
Install fall arrest systems as a 1 week Scaffold supervisor
backup measure to protect
workers in case of fall.
Slip and trip All employees may Maintain proper Apply anti-slip coatings in 1 month Production manager
affect house keeping high risk areas like entryways
Address floor wetness the wet assess can Signages and Provide designated storage 1 month Production manager
near paint booth and result in workers warning system areas for materials to prevent
oil leaks in the slipping while the posted tripping hazards
production Facility presence of oil may Proper lighting Use non slippery rugs in area 1 month Production manager
access areas. lead to sudden falls provided where moisture or spills are
potentially causing Provide proper PPE common
spine injuries and Comprehensive risk Provide training to employee
serious fractures. assessment are placed slip trip hazard recognition 1 month Safety officer
Hazard Who might be What are you already What further controls/actions Timescales Responsible person’s
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales Responsible person’s
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales Responsible person’s
Consideration of likelihood AND severity Excessive speeding by drivers poses a common safety hazard in the interaction between people and
vehicles, elevating the risk of accidents and worker injuries. Unsafe loading and unloading practices
● types of injury or ill health further contribute to this high-risk environment.
● number of workers at risk Negligent driving behaviors can lead to injuries, illnesses and even fatalities, particularly for pedestrians
● how often the activity is carried out and workers who may be struck crushed or run over.
● how widespread the risk is Around 77 workers face potential risks during loading and unloading tasks across the production facility,
with vehicle movements primarily occurring during daylight hours when workers are most vulnerable.
Effectively mitigating these risks relies on hiring skilled and qualified drivers
Severity levels are categorized as follows
Low no injuries
Medium minor injuries requiring first aid
High injuries necessitating hospitalization
Catastrophic fatal accidents
Vehicle-pedestrian collisions can result in severe injuries and fatalities ,& the condition of the vehicle
can be worsen in impact.
How effective the action is likely to be in The implementation of CCTV surveillance cameras effectively lowers accident risk and minimizes the
controlling the risk. This should include: likelihood of collisions. i.e. through continuous monitoring and real time video recording CCTV
Surveillance cameras provide enhanced visibility and situational awareness, allowing for timely
The intended impact of the action; intervention and corrective actions to prevent accident and reduce collision risks.
justification for the timescale that you
indicated in your risk assessment; and I have allocated a one-month timeframe for the implementation and installation of crucial tasks, including
whether you think the action will fully discussions with the production manager for the installation of CCTV systems and recruitment of skilled
control the risk drivers significantly reducing the likelihood of collisions between pedestrians and vehicles.
This action will furnish substantial evidence against drivers who breach rules and regulations, while also
allowing for the examination of CCTV footage to better understand the reasons behind accidents or crashes
facilitating safety enhancements.
Specific legal arguments The company has a legal obligation to furnish high quality electrical equipment’s to prevent accidents at
the workplace. Article 26 ILO C167- Safety and health convention outlines the employer’s legal
responsibilities towards their workers .it specifies that all necessary electrical equipment should be
authorized, correctly installed and maintained by a competent individual to reduce the likelihood of the
accidents. Additionally, the placement of electrical cables and other equipment must adhere to the country
rules and regulations. Prior to commencing work, equipment must undergo authorization. Furthermore, in
order to ensure safety and health machinery and equipment with minimal risks must be provided and
maintained. Adequate inspection and maintenance of electrical equipment are crucial to prevent electrical
hazards including short circuits, electrical shocks, fires, and explosions.
Consideration of likelihood AND severity The risk of danger in high when workers encounter low-quality cables instead of double-insulated ones,
leading to potential injuries or fatal from electrical shocks. Severe cable damage or contact with sharp
● types of injury or ill health objects can cause arching resulting in severe burns. If the earth leakage circuit breaker ELCB fails. Cable
● number of workers at risk Overheating may lead to fires increasing the likelihood of electrical shock injuries. there are 45 workers at
● how often the activity is carried out risk in the production facilities, electrical dept, performing essential electrical tasks throughout the facility.
● how widespread the risk is Inadequate wiring and improper grounding can worsen hazards, elevating the risk of electric shocks, burns,
arching, fires, and explosions.
The severity of the electrical hazard can be categorized in to four
No injury or damage occurred.
Minor - first aid for the injury
Major – hospital treatment is required due to heart attacks/skin burn
Catastrophic-Death /disability occurred due to electrocution /explosion
The severity of injuries depends on factors like cardiac arrest, heart attacks, and burns with death possible
due to asphyxiation or severe electric shock.
How effective the action is likely to be in Installing of double insulated cables not only provides protection against short circuits and fires but also
controlling the risk. This should include: minimize the risk of electrical shock. Rigorous inspection of electrical equipment’s are carried out to
enhance safety and additional circuit breakers are incorporated within the DB distribution box to further
The intended impact of the action; safeguards against electrical mishaps. The presence of double coated insulated wires effectively prevents
justification for the timescale that you the transmission of shocks to live components thereby eliminating the possibility of arching caused by the
indicated in your risk assessment; and measures we’ve implemented
whether you think the action will fully The production manager is responsible for organizing the installation of double insulated cables as per the
control the risk specified needs, which is expected to be completed within in one month. To mitigate the risk effectively,
the approach involves the incorporation of supplementary circuit breakers, along with comprehensive
training and diligent supervision of the workforce. Additionally, the plan entails acquiring new ELCB units
to promptly trip circuits in order to protect workers from potential electric shocks and hazards.
How you will follow up on the risk assessment I will actively review the work environment to assess the adequacy of risk control measures following our
to check that the actions have been carried out risk assessments. Regular workplace visits will allow me to monitor progress and procedure adherence,
while task tracking and report to company leadership will ensure accountability.
Continuous evaluation of the risk management plans effectiveness will enable timely adjustments.co-
ordinating with workers, the HSE team Finance & production managers will ensure a cohesive approach.
Frequent communication with the site supervisor and online meetings will facilitate timely risk assessment
action. Setting remainders for on site investigations and collecting worker feedback before deadlines will
be standard practice, and I'll promptly report any delays or issues to management to maintain a proactive
risk management strategy.