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2008 Bajaj Auto Rickshaw Re 4 Stroke Parts Manual - Compressed
2008 Bajaj Auto Rickshaw Re 4 Stroke Parts Manual - Compressed
Foreword AUTORIKSHA
We have pleasure in presenting the Spare Parts Catalogue for ‘RE 4 STROKE
PETROL, LPG, CNG’ Vehicles. This catalogue has been specially designed to assist
you in selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.: PLATE NO. : 15 PAGE NO.: PLATE NO. : 16 PAGE NO.:
SECTOR GEAR ASSLY/ SECTOR GEAR ASSLY/ STARTING
CLUTCH PLATE ASSLY. 11 CLUTCH HOUSING COMPLETE 12 STARTING MECHANISM 18 & 19 MECHANISM (DECOMPRESSION) 20 & 21
PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.: PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.:
CLUTCH LEVER ASSEMBLY 13 & 14 MAIN SHAFT 15 DIFFERENTIAL ASSLY. 22 DIFFERENTIAL COVER 23
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.: PLATE NO. : 25 PAGE NO.: PLATE NO. : 25A PAGE NO.:
CARBURETTOR
SECTOR COMP - REVERSE GEAR 24 COWLING 25 & 26 CARBURETTOR (KEDHIN) 33 & 34 (FOR CNG VEHICLE ONLY) 35 & 36
PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.: PLATE NO. : 25B PAGE NO.: PLATE NO. : 26 PAGE NO.:
SILENCER ASSEMBLY 27 & 28 ENGINE MOUNTING 29 & 30 CARBURETTOR (UCAL) 37 & 38 AIR FILTER COMPLETE 39 & 40
PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.: PLATE NO. : 26A PAGE NO.: PLATE NO. : 27 PAGE NO.:
MAGNETO ASSEMBLY 31 SPARK PLUG AND H. T. COIL 32 AIR FILTER COMPLETE (FOAM TYPE) 41 & 42 Oil pump assly & oil strainer 43
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 28 PAGE NO.: PLATE NO. : 28A PAGE NO.: PLATE NO. : 29B PAGE NO.: PLATE NO. : 30 PAGE NO.:
FUEL TANK 44 & 45 FUEL TANK (PLATIC) ASSEMBLY 46 & 47 WHEEL CYLINDER (FRONT) 53 REAR BRAKE ASSEMBLY 54
PLATE NO. : 28B PAGE NO.: PLATE NO. : 28C PAGE NO.: PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.:
FUEL TANK ASSEMBLY 48 & 49 FUEL TANK ASSEMBLY 50 TRAILING ARM ASSEMBLY 55 PROPELLER SHAFT / FLANGES 56
12
PLATE NO. : 29 PAGE NO.: PLATE NO. : 29A PAGE NO.: PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.:
FRONT BRAKE LINKAGE 51 FRONT BRAKE SHOE (ANTIDRIVE) 52 FRAME METER DRIVE UNIT 57 WHEEL ASSEMBLY 58
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 35 PAGE NO.: PLATE NO. : 35A PAGE NO.: PLATE NO. : 37A PAGE NO.: PLATE NO. : 37B PAGE NO.:
MASTER CYLINDER ASSEMBLY 59 & 60 TANDEM MASTER CYLINDER (ANTIDRIVE) 61/62/63/64 BRAKE PIPE (ANTIDIVE) 69 WHEEL CYLINDER (REAR) 70
abs5sQ55
ABs6ss84
39Q45QQ4
PLATE NO. : 36 PAGE NO.: PLATE NO. : 36A PAGE NO.: PLATE NO. : 38 PAGE NO.: PLATE NO. : 39 PAGE NO.:
BRAKE PEDAL 65 BRAKE PEDAL (ANTIDRIVE) 66 HAND BRAKE COMP. 71 & 72 CHASSIS / STEERING COVER / GROMMET 73 & 74
PLATE NO. : 36B PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 40 PAGE NO.: PLATE NO. : 41 PAGE NO.:
R.P. VALVES & BRAKE PIPE (ANTIDRIVE) 67 WHEEL CYLINDER /BRAKE PIPE 68 TOOL BOX 75 & 76 FRONT MUDGUARD / HEAD LAMP HSG. 77
OPERATING INSTRUCTIONS
FOR 4 STROKE 3 WHEELERS
ATTENTION !!!
INSTRUCTIONS IN HINDI
AS PER ARTWORK
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 41A PAGE NO.: PLATE NO. : 42 PAGE NO.: PLATE NO. : 45 PAGE NO.: PLATE NO. : 46 PAGE NO.:
FRONT MUDGUARD / HEAD LAMP HSG.
(ANTIDRIVE) 78 FRONT WHEEL HUB /AXLE ASSLY. 79 & 80 REAR SHOCK ABSORBER 87 STEERING COLUMN 88 & 89
PLATE NO. : 42A PAGE NO.: PLATE NO. : 43 PAGE NO.: PLATE NO. : 46A PAGE NO.: PLATE NO. : 47 PAGE NO.:
FRONT WHEEL HUB / AXLE ASSLY
(ANTIDRIVE) 81 & 82 FRONT SUSPENSION 83 STEERING COLUMN (ANTIDIVE) 90 HANDLE BAR 91 & 92
PLATE NO. : 44 PAGE NO.: PLATE NO. : 44A PAGE NO.: PLATE NO. : 48 PAGE NO.: PLATE NO. : 48A PAGE NO.:
FRONT SHOCK ABSORBER 84 FRONT SHOCK ABSORBER (ANTIDRIVE) 85 & 86 HANDLE BAR SLEEVES 93 HANDLE BAR SLEEVES 94 & 95
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 49 PAGE NO.: PLATE NO. : 50 PAGE NO.: PLATE NO. : 54A PAGE NO.: PLATE NO. : 55 PAGE NO.:
REVERSE GEAR CONTROL LEVER ASSLY 96 CHOCK LEVER ASSLY 97 TAIL LAMP ASSLY (CMVR) 105 SWITCHES / HORNS CABIN LIGHT 106 & 107
PLATE NO. : 51 PAGE NO.: PLATE NO. : 52 PAGE NO.: PLATE NO. : 56 PAGE NO.: PLATE NO. : 57 PAGE NO.:
CONTROL CABLES 98 & 99 SPEEDOMETER & INDICATOR 100 ELECTRICAL EQUIPMENT 108 & 109 BATTERY AND FUSE BOX ASSLY 110/111/112
GAS
IOPN
OPERATIO
PLATE NO. : 53 PAGE NO.: PLATE NO. : 54 PAGE NO.: PLATE NO. : 58 PAGE NO.: PLATE NO. : 58A PAGE NO.:
WIRING HARNESS & H.L. ASSLY
(ANRIDRIVE) 101/102/103 FRONT LIGHT ASSEMBLY (CMVR) 104 STARTER MOTOR 113 & 114 STARTER MOTOR 115
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 59 PAGE NO.: PLATE NO. : 60 PAGE NO.: PLATE NO. : 65 PAGE NO.: PLATE NO. : 66 PAGE NO.:
PASSENGER BODY & REAR DOOR 116/117/118 REAR MUDGUARD BUMPER & MUDFLAP 119 CNG CYLINDER 127 & 128 VALVE OF CNG CYLINDER (FOR CNG) 129
PLATE NO. : 61 PAGE NO.: PLATE NO. : 62 PAGE NO.: PLATE NO. : 67 PAGE NO.: PLATE NO. : 68 PAGE NO.:
HOOD & FRAME ASSLY / PACKING 120 & 121 WINDSHIELD & WIPER MOTOR 122 & 123 MIXER UNIT & HOSE (VANAZ KIT) 130 RELAY & SOLENOID PETROL & GAS (VANAZ) 131 & 132
G P
PLATE NO. : 63 PAGE NO.: PLATE NO. : 64 PAGE NO.: PLATE NO. : 69 PAGE NO.: PLATE NO. : 70 PAGE NO.:
SEAT ASSLY 124 & 125 TOOL KIT & MIRROR 126 2ND STAGE CNG REGULATOR (VANAZ) 133 & 134 2ND STAGE CNG REGULATOR II VANAZ 135 & 136
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 71 PAGE NO.: PLATE NO. : 72 PAGE NO.: PLATE NO. : 77 PAGE NO.: PLATE NO. : 78 PAGE NO.:
2nd STAGE CNG REGULATOR - II
1ST STAGE REDUCTION UNIT (VANAZ) 137 & 138 LPG CYLINDER 138 REGULATOR (LOVATO KIT) 146 & 147 (FOR CNG VEHICLE ONLY) 148 & 149
PLATE NO. : 73 PAGE NO.: PLATE NO. : 74 PAGE NO.: PLATE NO. : 79 PAGE NO.: PLATE NO. : 80 PAGE NO.:
REFILLING UNIT (LOVATO KIT) 140 MIXER ASSLY. & MANIFOLD ASSLY. 141 REGULATOR T60 ASSLY. (MINDA KIT) 150 POWER VALVE ASSLY. (MINDA KIT) 151 & 152
PLATE NO. : 75 PAGE NO.: PLATE NO. : 76 PAGE NO.: PLATE NO. : 81 PAGE NO.: PLATE NO. : 82 PAGE NO.:
VAPOR BOX (LOVATO KIT) 142 MULTIFUNCTION VALVE (LOVATO KIT) 143/144/145 HPR ASSLY (MINDA KIT) 153 & 154 REGULATOR T60 ASSLY. 155
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 83 PAGE NO.: PLATE NO. : 84 PAGE NO.: PLATE NO. : 89 PAGE NO.:
POWER VALVE ( MINDA KIT) 156 MULTI VALVE ASSLY (MINDA KIT) 157 & 158 FILTER VALVE - VANAZ KIT 166
REGULATOR - VANAZ KIT 159/160/161 MULTI VALVE - VANAZ KIT 162 & 163
48
19
9
8
20
17
18 6
12
23 4
5 11
2 3
26
13
22 7
25 17
15
21
10 16
Qty/Veh.
No. Part No. Description Remarks
AA AF AM
AA - RE 4S PETROL
AF - RE 4S CNG 1
AM - RE 4S LPG
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE RE 4 STROKE Plate No. 2 : CRANK CASE MAGNETO SIDE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
24
15 14 5 10
1
19
9
8
14
2
20
6
17
18 6
12
4
13a
12 13
23 4
5 11
2 3
26 11 3
8
13
22 7
25 17
15 7
9
21
10 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
2 AF - RE 4S CNG3 AF - RE 4S CNG 3
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 3 : CLUTCH COVER RE 4 STROKE Plate No. 3 : CLUTCH COVER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
19 19 19 19
18 18
16 16
9 9
17 17
10 10
11 14 6 11 14 6
17 2 17 2
15 15
11 11
7 7
4 4
3 3
13 13
12 12
5 5
10 10
1 1
9 8 9 8
3 3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
4 AF - RE 4S CNG AF - RE 4S CNG 5
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 4 : CYLINDER / PISTON ASSEMBLY RE 4 STROKE Plate No. 5 : CRANK SHAFT ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
6
4
7 4
5 4
6 3 3
9
2
2
1
9
12 10
11
8
7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1013 71 Cylinder block with liner (std) 1 1 1 1 AN 1010 72 Crank shaft assly 1 1 1
2 39 1543 21 'O' ring 1 1 1 Upto Aug.03 2 AA 1010 31 Primary pinion 1 1 1
3 39 1000 06 Hollow dowel pin 2 2 2 3 AA 1014 24 Oil pump drive gear 1 1 1 For Sintering route
4 AA 1014 47 Piston assly (std) 1 1 1 4 31 1011 73 Key woodruff 2 2 2
5 AA 1014 48 Piston ring set (std) 1 1 1 5 39 1927 07 Roller pin 1 1 1
6 AA 1014 46 Cyl. block & piston assly (std) 1 1 1 6 AA 1011 38 Plunger oil 1 1 1
7 39 1478 17 Wire circlip 2 2 2 7 AA 1011 39 Spring plunger 1 1 1
8 AA 1010 25 Pin piston 1 1 1 8 39 1885 15 Nut 1 1 1
9 AA 1010 13 Block gasket 1 1 1 9 AA 1013 45 Woodruff key 1 1 1
10 01 1006 12 Fan disc washer 1 1 1
11 39 1053 15 Nut 1 1 1
12 28 1011 10 Damper spring 1 1 1
13 AA 1014 99 Kit connecting rod 1 1 1 N.I.
AA - RE 4S PETROL AA - RE 4S PETROL
6 AF - RE 4S CNG3 AF - RE 4S CNG 7
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 6 : CYLINDER HEAD RE 4 STROKE Plate No. 7 : VALVE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
4 9
15
14 16 10
5
9 10
8 7
11 8
12
6
11
10
2 14
9
13 5
16 10 6
1
13 8
11 4
3
18
19 3
13
12 17
7
1/2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
8 AF - RE 4S CNG3 AF - RE 4S CNG 9
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 8 : CAM SAHFT AND CHAIN TENSIONER RE 4 STROKE Plate No. 9 : CLUTCH PLATE ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
3
7 10 9
2 6
8 4
7 5
13
154 4 4 5
1
5
16
4
8
5
15
4
12
5
4
6 11
4 5
2
4
9 3
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
10 AF - RE 4S CNG3 AF - RE 4S CNG 11
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 10 : CLUTCH HOUSING COMP RE 4 STROKE Plate No. 11 : CLUTCH LEVER ASSLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11 19
10 10 3 4
2 7
9 3 6
8
5
4 12
6 2
3A
1 7 16
5 18 7
6
15
8
12
11
9
14
13
17
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
12 AF - RE 4S CNG AF - RE 4S CNG 13
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 11 : CLUTCH LEVER ASSLY RE 4 STROKE Plate No. 12 : MAIN SHAFT RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11 19
10 3 4
7
6 7
9
5
12 3
2
3A
1
16
18 7
6
2
15 4
8
6
9
14
5
13
17
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
AA - RE 4S PETROL AA - RE 4S PETROL
14 AF - RE 4S CNG3 AF - RE 4S CNG 15
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 13 : GEAR TRANSMISSION RE 4 STROKE Plate No. 14 : GEAR SHIFTER ASSLY. RE 4 STROKE
AUTORIKSHA AUTORIKSHA
13
9 11
10
4
12 8
5
6
8 10
6 7 16
9
7 15
3
5 11
1
6 14
12
2 1
3
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
16 AA - RE 4S AA - RE 4S 17
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)
AUTORIKSHA AUTORIKSHA
32 14 32 14
16 16
33 15 11 33 15 11
31 34 31 34
10 10
1 1
37 37
12 6 12 6
22 22
23 13 23 13
20 20
21 36 5 21 36 5
4 4
3 3
24 24
23 22 2 23 22 2
19 19
18 18
26 20 26 20
30 29 30 29
21 19 21 19
8 8
25 37 17 25 37 17
7 7
27 27
10 10
18 18
23 11 9 22 23 11 9 22
28 28
23 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
20 AA - RE 4S AA - RE 4S 21
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) Plate No. 17 : DIFFERENTIAL ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
32 14
16
33 15 11
31 34
10
1
37
11
12 6
11
22 10
23 13 5
20
21 36 5 4
4
3
24
7
23 22 2
19 9 1
13 8
18
26 20
30 29 12
21 19 6
8
25 37 17
7 8 3
27
10
18
23 11 9 22
28 4 2
23
5
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
20 AA - RE 4S AA - RE 4S 21
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 18 : DIFFERENTIAL COVER RE 4 STROKE Plate No. 19 : SECTOR COMPLETE - REVERE GEAR RE 4 STROKE
AUTORIKSHA AUTORIKSHA
8
2
13
12 7
10
2
3
14
5
1 5 3
11
16
4
9 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
22 AA - RE 4S AA - RE 4S 23
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 20 : COWLING RE 4 STROKE Plate No. 21 : SILENCER ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2
3
2 4 16
4 7
3 15
1
14
6 13
12
5
18
1 17
8 14
9
8
3 6
12 9
4
7
7 10
9
10 5 8
7
11
14
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1011 50 Cowling clutch side 1 1 1 From 28.07.2007 1 AA 1015 52 Silencer assly.comp 1 – – Left routine
AB 1010 45 Cowling clutch side 1 1 1 Upto 27.07.2007 AA 1015 17 Silencer assly.comp 1 – – Right routine
2 39 0834 15 Hex. nut 2 2 2 AF 1010 11 Silencer assly.comp -- 1 1 Left routine
3 39 0219 11 Plain washer 2 2 2 AF 1010 02 Silencer assly.comp -- 1 1 Right routine
4 39 1826 12 Spring washer 2 2 2 2 13 1011 65 Gasket 1 1 1
5 AA 1013 85 Fancover complete 1 1 1 From Sept.03 3 DB 1010 52 Nut flanged 2 2 2
AB 1010 47 Fan cover complete 1 1 1 Upto July.03 4 39 1829 12 Spring washer 2 2 2
5 39 0080 04 Hexagoan head bolt 1 1 1
6 AA 1012 62 Central cover 1 1 1 For Decompression Mech.
7 39 0747 01 Bolt 7 7 7 6 39 0312 15 Hex. nut 2 2 2
8 AA 1013 22 Elbow for fan cover 1 1 1 From June.01 7 39 0201 11 Plain washer 4 4 4
9 39 0209 11 Plain washer 3 3 3 For elbow 8 AA 1012 83 Gasket 2 2 2
10 AA 1014 96 Duct 1 1 1 Upto 27.07.2007 9 AA 1013 98 Hot tube assly. -- 1 1
10 AA 1015 35 Exhaust tube assly. 1 – – For AA101552
11 AA 1015 12 Internal cowling comp. 1 1 1 AA 1015 28 Exhaust tube assly. 1 -- – For AA101517
12 39 1132 09 Rivet 2 2 2 For TDC grommet AF 1010 14 Exhaust tube assly. – 1 1 For AF101011
24 AA - RE 4S AA - RE 4S 25
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 21 : SILENCER ASSEMBLY RE 4 STROKE Plate No. 22 : ENGINE MOUNTING RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 9
2
4 16
3 15 13 4 2 8
1 11 9
14 7
7
13 10 6
8
12 16
18 5
18
17
14 18
2
9
8 2
4 9
6 9 4
9
4 13
7 12 17
7 10 3
5 8
1 15
12 14
14
11 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
11 39 0083 04 Bolt 2 2 2
12 BA 1021 60 Rubber isolator (GB) 2 2 2
13 39 1079 01 Hex screw 4 4 4 For rubber isolator
14 39 0198 11 Plain Washer 4 4 4
15 39 0263 12 Spring washer 4 4 4
28 AA - RE 4S AA - RE 4S 29
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 22 : ENGINE MOUNTING RE 4 STROKE Plate No. 23 : MAGNETO ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 9
13 4 2 8 9a
11 9
7
7
10 6
8
16 5
18 5 6
4
18
2
4 9 2
9 4 9
13
8
12 17
12
6
3
5 3
1 15
12 14 7 2
16 1 10
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
16 39 0834 15 Flange nut 4 4 4 For rubber isolator 1 AA 1110 71 Magneto assly 1 1 1 For Mitsuba motor
17 AA 1610 73 Engine mounting member rear 1 1 1 2 AA 1110 72 Rotor assly 1 1 1 For Mitsuba motor
18 30 1010 82 Flange Bolt 2 2 2 For engine mtg. member AA 1110 50 Rotor assly 1 1 1
3 AA 1110 51 Stator assly 1 1 1
4 01 1103 67 Screw 3 3 3 Stator Mounting
5 39 0197 11 Plain wahser 5 5 5 Stator plate & pulser coil mtg.
30 AA - RE 4S AA - RE 4S 31
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 24 : SPARK PLUG AND H.T. COIL RE 4 STROKE Plate No. 25 : CARBURETTOR(KEHIN) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
2 21
9 22
25 8
10
30 7
29
6
3 27 23
5 4 29
4 2
16
30
12
5 13
7
3
11
8 6 18
14
29
9
1
20
28 19
15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
32 AA - RE 4S AA - RE 4S 33
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 25 : CARBURETTOR(KEHIN) RE 4 STROKE Plate No. 25A : CARBURETTOR (FOR CNG /LPG VEHICLE) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
19 2
2 21
9 22
25 8
10
30 7 18
17
3
29
3 27 23 4
16
5
7 6
4 29 8
1 9
16 15
30
12 14
5 13
11 13
6 18 10
14
29
11
20
19 12
28
15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
34 AA - RE 4S AA - RE 4S 35
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 25B : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 25B : CARBURETTOR (UCALl) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
21 19 21 19
25 25
26 26
28 28
16 16
15 15
13 13
6 6
14 14
9 12 9 12
4 23 4 23
24 24
22 22
20 17 30 20 17 30
8 8
11 10 11 10
2 2
5 5
3 29 3 29
26 26
7 7
21 31 21 31
27 27
18 18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
38 AA - RE 4S AA - RE 4S 37
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 25B : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 25C
26 : :AIR
CARBURATOR
FILTER COMPLETE
UCAL RE 4 STROKE
AUTORIKSHA AUTORIKSHA
21 19
25
28
16
15
13
6
14
9 12
4 23
24
20 22
17 30
8 11
10
2
5
3 29
21
7 26
31 27
18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
38 39
Plate No. 25C : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 26 : AIR FILTER COMPLETE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
26
21 19
25 15
11 14
28 1 18
16 23 13
15 11
13 19
6
14 21 20
9 17 16
12
22 24
2
4 23 5
24 25
20 22
17 30
8 11
10 3
2 7a 13
12
5
3 29
21
6
26 7
7
7b 9
31 10
27
18 8
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
38 39
Plate No. 26 : AIR FILTER COMPLETE RE 4 STROKE Plate No. 26A : AIR FILTER COMPLETE (FOAM TYPE) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11
10
26
15 2
11 14
1 18
23 13
11
19 8
21 20 5
16 3
17
22 24 6
2 7
5 1
25
7a 3
13 14
12
15
6
7 16
4
7b 9
10 12
8
4 9
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
40 AA - RE 4S AA - RE 4S 41
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 26A : AIR FILTER COMPLETE (FOAM TYPE) RE 4 STROKE Plate No. 27 : PUMP ASSLY OIL AND OIL STRAINER RE 4 STROKE
AUTORIKSHA AUTORIKSHA
11
10
5 7
2
6
3 4
8
5 17
3 18 2
6
7 1 14 7 8
1
16
14
10
15 12
16 9
4
12
13
11
9
15
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
42 AA - RE 4S AA - RE 4S 43
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 28 : FUEL TANK ASSEMBLY RE 4 STROKE Plate No. 28 : FUEL TANK ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
5 5
4 4
10 10
3 3
13 13
18 12 8 18 12
8 16 16 1
1
2 11 2 11
19 19
6/15 6/15
9 9
8 8
25 25
2 2
7 26 7 26
27 27
14 14
8 8
28 20 28 20
9 9
8 23 8 23
24 24
21 21
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AA 1410 02 Fuel tank assly. 1 -- -- With auto fuel cock arr. 16 BA 2010 45 Float switch (Tank unit fuel) 1 -- –
AA 1410 11 Fuel tank assly. 1 -- -- With mann. fuel cock arr. 17 AA 1910 19 Hook 1 -- -- (holding fuel & vac. pipe (N.I.)
2 28 1410 15 Fuel cock assly 1 -- -- With auto fuel cock arr. 18 24 1401 10 Adaptor nut 1 -- --
AA 1410 18 Fuel cock assly. 1 -- -- With mann. fuel cock arr. 19 24 1401 11 Gasket 1 -- --
3 AA 1410 08 Cap fuel tank 1 -- -- 20 24 1410 55 Petrol cock lever 1 -- --
4 24 1401 15 'O' ring 1 -- --
5 28 1410 21 Label - Fuel tank 1 -- -- 21 01 1402 29 Grommet 1 -- --
22 01 1402 27 Tube 1 -- -- N.I.
6 AA 1410 05 Fuel pipe (carburettor side) 1 -- -- For auto fuel cock 23 01 1402 28 Spring clip 1 -- --
7 AA 1410 06 Vaccum pipe 1 -- -- For auto fuel cock 24 AB 1410 01 Fuel pipe - 1 -- 1 1 From Feb. 05
8 33 1410 07 Clamp cock outlet 2 -- -- 25 01 1402 20 Gasket 1 -- --
9 30 1210 18 Ring snap 2 -- --
10 BA 2010 40 Cable assly (fuel tank unit) 1 -- – 26 07 1402 03 Control valve 1 -- --
27 01 1402 22 Pressure plate 1 -- --
11 39 1941 04 Hex head screw 3 -- -- Fixing fuel tank complete 28 39 0005 01 Screw 2 -- --
12 39 1828 12 Spring washer 3 -- -- Fixing fuel tank complete 29 39 0294 15 Hex nut 3 -- -- From Dec. 01
13 39 1180 11 Plain washer 3 -- -- Fixing fuel tank complete Fixing fuel tank comp.(N.I)
14 AB 1210 19 Inline fuel filter 1 -- --
15 AA 1410 04 Fuel pipe (Tank side) 1 -- -- For mann.fuel cock
44 AA - RE 4S AA - RE 4S 45
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 28A : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE Plate No. 28A : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1 1
11 11
14 14
2 2
12 12
10 9 10 9
10 6 10 6
3 4 3 4
13 13
15 15
10 10 16 10 10 16
14 14
19 19
14 14 14 14
17 17
18 18
18 18
5 8 5 8
7 7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
11 BA 1220 05 T joint 1 -- --
12 39 1556 04 Bolts for fuel tank mtg. 3 -- --
13 24 1410 70 Fuel cock assly. 1 -- –
14 BA 1220 03 Fuel pipe clip 4 -- --
15 24 1410 69 Lever fuel cock 1 -- --
46 AA - RE 4S AA - RE 4S 47
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 28B : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE Plate No. 28B : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE
AUTORIKSHA AUTORIKSHA
12
7
13
3
4
6 7
11
1 9
7
5
14
15
10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
46 AA - RE 4S AA - RE 4S 47
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
Plate No. 28B : FUEL TANK ASSLY. RE 4 STROKE Plate No. 28B : FUEL TANK ASSLY. RE 4 STROKE
AUTORIKSHA AUTORIKSHA
22 15 22 15
24 24
13 13
18 18
19 19
20 20
4 23 4 23
21 21
3 3
16 12 16 12
2 11 17 17 2 11 17 17
16 16
14 14
1 1
8 8
5 5
6 6
7 7
9 10 9 10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
48 AA - RE 4S PETROL
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
49
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 28C : FUEL TANK ASSLY. (PLASTIC) RE 4 STROKE Plate No. 29 : FRONT BRAKE LINKAGE RE 4 STROKE
AUTORIKSHA AUTORIKSHA
18
17 3
12 4
7 13
9 10
8
15
5 7 6
1 16 2 1
11
5
11 16
2 2 8
11 4 10 11
15 10
6 12
3 10 10 14
6 5
9/10
12
9
10 10
14
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AJ 1410 01 Plastic petrol tank comp. -- 1 1 From June 04 to 09.09.07 1 22 1510 36 Front brake shoe assly. 1 1 -- Upto July.01
24 1410 94 Fuel tank -- 1 1 Common with 2S CNG/LPG 2 22 1510 39 Wear pad 2 2 --
2 AA 1410 16 Fuel pipe -- 2 2 3 22 1510 40 Extension spring 2 2 --
3 AJ 1410 03 Fuel pipe -- 1 1 cock to fuel filter
4 AF 1410 46 Fuel pipe – 1 1 Filter to solenoid
4 01 1502 09 Spring lock 2 2 --
5 AJ 1410 04 Fuel pipe 1 1 solenoid to caburator 5 22 1510 66 Brake cam assly 1 1 --
6 18 1410 44 Petrol cock assly/nut -- 1 1 From June 04 6 05 1510 17 Front brake actuating lever 1 1 --
7 39 0078 04 Hexagon head bolt -- 4 4 7 39 0775 04 Bolt 1 1 --
8 39 0211 11 Plain washer -- 4 4 8 39 0798 15 Nut 1 1 --
9 39 0263 12 Spring washer -- 4 4 9 01 1501 09 Front brake link 1 1 --
10 34 1410 16 Clamp (Cock) -- 6 6
10 05 1510 13 Front brake link 1 1 --
11 34 1410 17 Clamp (outlet) -- 4 4
12 AA 1410 08 Cap for tank -- 1 1 11 03 1501 11 Pin 1 1 --
CS 1410 06 Cap Fuel tank – 1 1 12 39 0151 08 Split pin 1 1 --
13 24 1401 15 "O" Ring -- 1 1 13 01 1501 12 Bolt 1 1 --
14 AB 1210 19 Fuel filter -- 1 1 14 39 0299 15 Nut 1 1 --
15 18 1410 35 Petrol cock knob – 1 1 15 22 1510 41 Front brake drum assly 1 1 --
16 AF 2010 23 Solenaid petrol – 1 1
16 39 1140 04 Bolt brake drum 4 4 --
` 17 39 0694 15 Hex.nut 4 4 --
18 39 0265 12 Spring washer 4 4 –
50 AA - RE 4S PETROL
AF - RE 4S CNG
51
AM - RE 4S LPG
Plate No. 29A : FRONT BRAKE SHOE (ANTIDRIVE) RE 4 STROKE Plate No. 29B : WHEEL CYLINDER (FRONT) RE 4 STROKE
AUTORIKSHA AUTORIKSHA
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
1 AB 151035 Shoe hold disc complete 1 1 1 From Aug.01 1 24 1510 99 Wheel cylinder assly 1 1 1 For Auto adj. br.system
2 22 1502 35 Front brake shoe assly. comp 2 2 2 AB 1510 90 Wheel cylinder assly(dia.22.22) 1 1 1
3 22 1502 39 Liner 2 2 2 2 24 1511 07 Major kit 1 1 1 for 24151099
4 39 0182 09 Rivet-flat head 16 16 16 AB 1510 92 Major kit 1 1 1 From May.02 for AB151090
5 22 1502 40 Return Spring 2 2 2 AB 1510 58 Major kit 1 1 1 For 22 mm dia. Upto Apr 02
3 24 1511 08 Minor kit 1 1 1 For 24151099
6 22 1502 41 Plain washer 2 2 2 AB 1510 93 Minor kit 1 1 1 From May 02 for AB151090
7 22 1502 42 Spring 2 2 2 AB 1510 59 Minor kit 1 1 1 For 22 mm dia. Upto Apr 02
8 22 1502 43 Special washer 2 2 2
9 BA 1510 41 Bearing bush 1 1 1
10 AB 1710 30 Grease seal 2 2 2
52 AA - RE 4S AA - RE 4S 53
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG