1 satch of comlnaous fame kin and explain ie woking te marl hydaute line manufctred? What is stant by all Bydeie Fine? Hom it smnnaateed? Brey deeribe the prec tee for tinesanes w 2 @ What ace dhe proc stacker of the flowing: Cap ions to be then in handling line? w a ‘9 ® ® ® ® ek ine and lke ime ecly bya Lime and eminently hyde ne Ineemitent ce Klean iteitent are in dre big mmerae and ale Binding mater Bulag ines of Cass A, Cle B and Clase © spe. Give earns forthe Slowing a e 8 “i C) on o The alaked li sould lvapt be wned a reth aponb “The hyde Ine appear lee sanary than the Gt ine “The Mae Rin produces lie of Seer gual ‘There Is consable wavage of tne i armen ia. “The haar in naar er coder perio el or mana tial hydra ne “The actual amoust of water rgd for Ime alaing Ie more than tbe eoreeal eget The continous Hameln is widened in side portion “The conunvon lor ace adopted to mance hme om & age tle: ‘Te heating ithe process of buming of lmevtones should be ras ‘The quick lime i nt ground dy before water Is added for dking ‘The wort ding line shoul be provid wth goalie ad ito ‘he wore baling ik of Lime shold be adved oo the 8 CEMENT 6-1. GENERAL, “The satura comoot obtained by baring ad cag te tomes conning lays eutbonate of ine and some nooo ef abenate st mage The ab EemtentIn sich stones about A000 per cet. The nal semen broke in" colour and it" best variety iz kaw tte Reman Comet The, natal Sepepe son ve yin lie ey quay se Se rong tial coment ad ence hat 1k was is he lghooth etary that the mow important ada seveloptent of met were made whith fly edo ee invent fwieat T1736, Joh Sesion showed tht hyde Ue, wih cay Tein the teton of wate ean be obtaned aot only fom. har neon bat em a Tinetone shies contned atta espero of ly In 16, Joseph Purker fund that mds of apllacoes limelone made an coc’ tyele ements Sd sth tal moe Ay brig rouct was reduced tn poner The faed mata Hany. wos sche oa and {hows any oe lee Tir ated the ara comet In) Several experimen ‘ith aifical mixes of mene and arpacoes ack conan and the peter of te proc cold be kept ader more lm and pepe carl Tying waning line tnd ly proprions ae Asal quanity of gym added tothe liner and ‘then palvered eto very fine powder wih i Known ate eet, The common vary of aie emes e ovwn we the smal tig cena or ordinary cn Tie coment ws Soest 3) 2 acon Joep Ape fly ‘England 1824 le tok ot spn for tees oe alle Ponda ton ec hd rnin yf 'Sndstone whieh i Sona i thyeance ia Torta i England Though pst ‘Ende no menion of toe eecoay of tang high trpesar ee hate at the fiat fo vealse the wae nd Wf ty then Ue kveton of moder Parad ‘inet et be sate to this Gupte, the seme elitd (o thie important engineering mei vt te teed ave eineing Mate lame 6-2, INDIAN CEMENT INDUSTRY ‘The musuace of Porland cement wes sad in England around 125, ‘eign Sn Germany ware these HSS. Aerie wae he te S173 tod Tada sted the mune in 1004 Tht cont atry wa ital ‘mil Nad 190 by Soe Ila Indy Lined and then gwar 2 amber Tacos sunsactting eink were sed Ose ety the ith Target fodacer af cement In the void and i expeced to become the second Lge ker China, by the try he cea Cements key infemtructare indsty. Ie ose country, i has been decane fom pice and datoaon ow Tat Macey 1D nal died on yee prtmanc of he aki apes of coat Ind the yr eal ge pf ee sa Chin wit indy ext of te 3 Wien Tote Wea gen she pneramet Smt SERS CE id Set te et a eee ‘sponge pense at iy ne plan cme tse i Wien. nt copy ye at Sm ofthe prodeto conus dementia and uly i expo. Demand hoon Satan Tat tna Mae ha ef fon comer foes coe pan ‘The Indian cement indus campees of 132 large cament plane with at ‘nue epaciy of HB Milion Toomer and moe. than 108 sll "ement ‘rough a estado of 110 Sion Tanne per anaar ‘he’ Coment Corporston of nda whch 8 Cental Pie Secor Underaing, tas 1'umen There ae 10 lng cet plastsowsed hy vests Stat Goverment The tol Inalled eapcy m We coeny ae m maa 0 20420 lion Tones witha intaledcapacity.of IO Milo Toones Indi’ cersent sat etl {oitecrd am annul grt of 10 per cont inthe coming yrs Wah higher Soi mad ng tan city ain Aa he an Hide Group [Tech Cone AE Lady Bent Came, nd Ci J ements Centmry Cements aypoe Group, Maras Caney Dalia cements ‘hey ae nat ony the ore peodoes of emeat tut ao say hh Yve legs In heart Rapid sebnisaton and te Booming ifsc have le 1 an fecase it «oot td developmen scar Isa event hel payer he ‘ci. Inenaonl plyes he Hane: Uae, Hole fom Sweeran, al Test an Germanys Uselieg Camere igehe hol more thins inte ft the total ‘xpay” Hin tne of hw wos dng upp of xt at 1" plat ia the Zouity tnd ejoye a market threo ab oki ts salle wr aon 20 ilo US 8 who ni embut 2a 25 billon US 8. Hatin szengtbeand poston in Inn by ice hala Ambuj Carta oon 22 er con top cent tug as Sen Imi tances tun pen oft fora ttl tenons of C8 blon USF TealeementCeoup of lay aud fll taken de KR Ben promoted Zea Todus’ cement for T2652 lon US'$ in 036 and plan to vest Ih fae years fo vat green fi ad scqusten projec Conan mj Heterg (Cemeat har merged. ore Coment fae French cement majo, tale shih ee the een pt 9 ayn id rn pe ne Almost all players of the Indsiy, ema w mediam #0 tage, dave added ‘pact raging beereen minis Sf Sion Tonors anda mania 3 Aton toe i ee ee Apel 23 ac 16, eect leat nddon of 45 Mion Tome to the iowa copay by setting up een I pron aed taint ning Pants of tment grew to 10 Mion Toone day 300704, tag 15 Mil Tonnes in'zon6 07 Regione, western ran grew ft eh srt raat 18 pot ‘aa, lowed by northern region i? pr cent an cathe vgn Tp ee ‘The contin nese in the nascent the fea soon etviy has eoured ring demand owl or the nea fay Continuous technologel sppading and asimiation of Inet technology but been going on tae cement tty Dway 93 pr cette nal eopacy {the infuse Iv based on modern and ensironmentfoeny ry poset techsology and ony 9 pr Gate the eapniy ued wet and seecey proces technology The le eeoow scope fr waste Brat sever in cant Bina ey rc cyl oe roel er spon a ower ileing waste heat in en Indian Cement pls’ sig inpemested wie Fipanesantance wader the" Green’ Aid Pak The laden of vanced tcthnly a ep th nny tcl our ry a Production of thse racer BIS Speeinsens ominepufeedt one concrete mining becte ion afte mare a redeed werkt cof Te tn RM See twig by 3 prs ey yu ny pte ment Ecesempton by cement iney ore tough MC, saint ED perce In fevloped cover At presen, Ins hae 34D RM lant arse county. Tare be word second Trent cement maker hos bagged Lares Toss [RMC basin taarge wl be seinny 6 sors pats lened ero Ta taey mush sch ts Del Kaikt, Mlumbs sod sgaoce wath al ase ‘Sate of approcnatly 25 pose Government sniaves the ifotetee sector, coupled with dhe howe seein and wa velmen, cen Sing ihe is ier fsa egtecing Matee tae focus tea over the tat fe year indiing good tines ahead for cement Imumuactrt The. goverament aa inrensedbgety alain ovo ‘ides Nadoa Highsays Derm Project (M11 BP. ‘This coupled with goverment nities on the Inintocare and hosing ‘ciation would tomar oman th ey sven Apposing «col vga 1 foked upon ata positive ove ast wl lite incy and proper sation cont a ey awe mnt) Hocks to the ore sears crt ang ae they ‘Other Bdge seers sch a cat tipo ay fom’ Spr ent oh femova of 16 percent corti dr per wnt adoal easton day fom Porn cxoot a irs etche Jay Stes intended to ct ans a on malay Se of the portato te In cement nd ‘summarized 48 follows: ae ry con be (The energy consunption is snbstacally higher than that in the ‘ees pom soa, ‘The enviroment protectin setites route t be improved nd wpe ‘he manpower _procetiviy slow. I aay oe seventh te compared (0 tat of fap Indi’ per epta cents proton i 190 per anu while wor’ ‘erage pet apts comet proton mere than 380 ly pet eum, {8} The men chology hgh eflceny separa, ll pen, veri ‘ole mil pecleuory te- have eon inosine. “improve dena ofc ahr pr to hou debe pear Into be given, coneme lghways don ae tn ee promod a Inge tnanrectere poets ready mi conte shold be wed ww vi on 1 mi ie tached 1 the (A gttas op by soothes ls ple Asal wei i ped ‘sovng od of te Viet appan Seth ep eee Sd sc a AG A i (9 ema! wng te wie lhe aden of uo Soon a cn, lt fet irleld £2, Sots rey ne (Wt te te wy ree (a) The cement pase is prepared at shove an fled i the Viet moa (0) The needle with asa clle i atched to the song tod ofthe Yee Ms, See ould be sowed cecil ihre W aay aig SOMe Sir ctar owas go mM MOH I he Cee wih gg Gel ule come uals fer the sacar! wont Eas star collar at'hown ing 0 (©) The ocd got rls. The tne al which the eee make an Imprewion om tent Hack and th ell fall's ee a (The fn! seg tin is he aierence betwen the tie a, whch watt as Added to crea td se a tcoded i (Ta na ll Se ow 10 how for adny come f ie Pecatons are 10 be tken or tbe mse ao, (2, Molarrc: I moizare i apt sway fom cemct, found that cementi apnerag at (2) Fetlod of storage: The lose cement may be store indefately ia ale | Sat ater, Bat vale wo ave ay f cen ng a as i wsooidbio the coment shld be ae The cement which i fey ground ts more weve and | sccm sorb mune ply fm the ater Hence eae ‘recatiant boul be ak tse fy gros eee 15) Removal of cement: When cea gs ao be removed from ples of {he le of ft i ft a Saale see (©) Storage sheds os soi cement Tor 4 ralcety Yong. priod, the ‘ogy ade of special design sould be consaced, The wl, nk se a uch thes should be’ of ater prot contin, Te ene aie [povided and they sould fe ‘et gly a The for sh 1 hou os ted at een, even oe i th max levers cndieny, rep aig when eva fr long tine, for tin the antge het, GLA gona and Loot wi ates tiation i Be a aes {he extent of about 206 end Hence i advil to oneal {Cemeot mora for stony works plane pointy 9) Gamer for ying oor, rat and amin cy Seam, weather (i) Comwcon of pcan enginering rs sch a bridges, eaves dum tunnel, org reset Ugh base dea 1 Consraron of wal, wel tent cout, epi tal, fap pone oath lephooe cabin (0) Making jon for ding pipe, ote 1 ens ot ply gcd a, clyde Prearon of ondhons wen foo ie, a | ee via 67, vanien IES OF CEMENT In sdion to 0) Aces cent ‘sro ceneat. the Bloning ar the ale lnpains Vas (8) Pormsana cement (2 ine force cement {9) Quick seting cement (2) Coloured cement (00) Rap Barden eoneae (4) Bxpending comers (1) Bats mpi here cment (5) High slmion cement (2) Salpateresiniog enone (6) Hyteophabe cemene (G3) Wit cement (9) Low test cement ach ofthe above vaety of cement wil now be dicted bi {fran cement A aes ene coped he ag (0 neidcetntaggepcs wich at gary gona ne (0) addiee uch sadam Taoueate Ney She {i nguoaesolaton of soda ste or toie tn ae gto tive rm Deo acsey he badening pce sable lad ao eres te etace ef conan el roe The binding material of aie ster oltion ‘8 soem here the glee modes The term plus roel to dat of om 299 30, Rowson eer wed to indicate the rao ofthe mumber of sca alba uid mance and Tle i lt et ated for scien ad eaves coxtingn Industry not watorcenant and Se Sr ceo tm oF wea ac yang 0.50 pep a 2 fs BI Lo, Mace tthe tate tara ca aed a tale ed war en ae 2, ae firece tment: Fo is coment, the sg. at sbnced fen bea nesta ME ia ae rd he nate a, ements of cement nets alanbee ta 2 eee inka af cent we inn wih abou 80 ore ols he aes sing, wich esi. It proves to be cconeasel 4 manus: Tas cement wea {2 Colomed coment! The cone of dsied ny ay be ‘itty wing miter pageant ‘mae may vary fom S's 10 pe oe a the reap of cement Is afered cae mim onde give sree clo. The cabal par se clone. The Scuat SPS pepe end a ‘evtnage ace5 apacarng Maer lane ica ‘mabl, wo al Jb, xtted peel faey sored ee (4) Expanding comet: This yp of cemsn rode by aig am expening aio i a lige hots cer (6) High alumina cements This coment i produced by grinding cinkere oomed by eating bane nn ime. Tha haocie 9 nlite. It ‘pecled thal luni comet oul ot be lat as 3 per conta he ‘io by wei of sama fo he ine shuld be bevesn DAS and 130. Ti eet 'Snwva by the trade cemes of Coat Fede in England and Lan Aon Felling are the ets of thr cement (0) The lal stg ine of thi ena x mace than 35 Rows The Gal ‘sting tine i about 5 our Ie teeore allow more Gn for mixing (a) Tea wan topes {a 1 eaten gr Beat daring sng. Hi threo nat affected by foe (e) 1 eae the son of aie in a hater way. (6) Me qu ad tas gr lima stg Ie 3 shot pri gh ter sy hoa 40 Nes and that aber 3 aye Abou 30 N/m (ee ting tin may pnd oe hei ato and Bec Following ave the dindenage of thir come: [The exrame ee eto be taken tone that i does not cme i conte ‘wth even tts of le or odinary seen (i) Temmot be ed tn rum cvetacion a it evolen grat het ado (a) Te coy. (@) Hydrophobic somont: Ths pe of coment consis amiatr which deca he msg ty cent pa. The ma Pde nes ironed coment rie When water i aed hycrophoble cement, the absorption ime are tor olf ‘he surface and they no any way pee the oral hardening ene However a tla wag the pn ia seengh it ls a Bydropobie fs 00 feoven pine prevent ie ita wh fate However engi ae 28 ‘hye Sql Ae tf ondiony Poa comet. When hydiophebic cement st wed, the be pores fe cones ae wir debut tnd thu te om tenance aod he water vence of wach cacete ‘Se tonadaahly Ince all Lom est coment Te comidrbe bat pode dvi She sting ‘aI cons lower percentage of team aluminnte CyA of boat Sand eherpetcntage of dais soe 8 of abt 408. Ths cement poneses lex comprisve stenth, The iit sing im sat on ose th fnal sting es shou Whur nea (8) Rorrutana coment: Tis poston i «vo fk wat tans coment {9 volcanic poms {bs found in Ins ne oemblee st nich Is pooped y baring Mae ‘inary sik. 1 ext to be provened Hon ale anaphase thay The porennage of pozaulene marl shoud be betes oes a Telling ae the adage ofthis coment (i) 1 atane compres atength wih ae (i) 1 can rei acon of sulphate, (i) 1 veer lat hen doing vet (iy) 1 impart bigher gree of matric (0) 1 impact plicy and wovkabity tothe mort and concrete pupae (i) 1 cen. (oi) oer eat rastancs 40 the expansion (int powesten higher tne sreng. Following ste the deena of th creat (8) compresivesrength in eaty day is tens (ite pometes les eetance w the conan and weather scion This cael is wed to prepare man cootete af lan mix and for maroe stevewzes Il ao edo acwage wks sof lyng coer under ce oy Quek eng coment his cement pe by sing x al perce sominiam ‘phe had by fly grinding the coven ine pees ‘gptam or reuse fx wting acon ah ty died. THE adds oh Shpinen irl tiene of gig soni went i sie sditon of water aod it becomes had ke Mowe Tow than 30 ii The extreme care ie to be taken whe hit cement is ened placing of concrete ace to be completed in very thot period. Th ceeeat ‘ed to lay cineete under sate mater oF ranting waieg nS SOME (20) Rapa hardening cement: The inal and Gol stig cement afte same Sse orion come Ba mi yay Te cova high pacentge ot of shoot S08. This dat the flow (0) Boeing a high temperate. 1) Ince tine content in cemeat competion. (i) Vey Be grinding cleki sente C5 eset sot peat lee than ordinary cement, but iy offers the |i) As ets rap, the contruction wack may be cared ou speci (i) Th tomo of covet can be rentved exer an an force bePa apineringSneie fae Ik obunssueng in «sh pvgd. The compresive aay a the end fone dey taba 110 Nb at tn ea 9g sat 4 Ninel ‘Sicily the woe avengh a The soon yt eat 2 N/m and a the ond 3 aye abou 3 Nim (1 1 abe ta wedge (0) 1h not damaged nay [oT seuctral mene constructed with is comeot may be fd vce [ol Thr cemene sere share pid of ang (>The se of this eet allows higher germisble semen in the design therfore rms economies (00) Eatra rapid hardening cement: This spe of cement sclera the setng an arcing pos Ings atch of abon 29 hie an ht Sie ining ia oe oe en 00 Ne a tai cdting cement nt secy sate tb of erdary Reread come Ess tpi brdning coment tnd By intr rng clam coi wh ‘pid hardening Ported cement. The horn! addon af fal chores ‘sot exceed by te weg of ald Barening ements gece vais bane $000 tO em per gram od the nao th psn ie “This pe of cemene seald be trmposed ple competed hig’ minster er ng (02) Sulphate resisting cement (IS, 2990 19); Orkinary Foran cee i stacepible fo the atch ef mga Pee lem ydronde sad he af ‘ali sania present in the et een eat ih pate an ole ‘idm sluniate vpecisly. thy pan fenaed by teaeioot, the famework of hydatedcemect pute Yel tr expansion ced Subsequently aren of the st ence neces The remedy of slphte atack i lpte eviting cement 1 «comet with fom Gi content and comparatively tomer ‘GeAF conveat. The pesentay SLC li “hm 'egs blon fet i rein inte Sulphate revi cement is sted the Flowing eondtons (i) For the structs which te kay to be damaged by sever alkaline ion) sch ae cna Ing cet siphons ee (0) In contretion of senage entment worker (im) tn foundations ane batomeat where sll conti sepa tv) ta marine consruton alle aban which are Healy tobe bed in mavshy region of ‘te earn i (12) Waite coment 1S 802198}: The ft whe cement fainy wae wt ‘% Kotayam, Reals by Mavacore Cement Lied TEL) n 186 a the ee ‘ys sid weer the brand aime Venbnd Curnow more plans fave os ost POC Gp forthe manufacture af whe Ctent in oa contre 3 zed sowed clawed canines oni Ii ee pe Siuhaed ll aboaely indent forthe hea, ey Infuney Hi auch dong, meres high eng at het a comacon Tite The matelncots psionic a i eee {tie epics the abe of ae les with exon thane eke NE Po Serine ti ln tea as eee med estat cance Blt nd’ ss or ag 6 }PECIFICATIONS OF ORDINARY CEMENT Ordinaty Pordud Cement Grade-43 is a high azength comea con 1s, tt The ceo eal sae ak ee ain fing wm pn al dee eee 0 ent Te cnet asa laa am oc final setting me of 195 minutes. Ic gives a compression Mrvagth of Around 560 hy/em? alter 28 days of curing far s ne ot “impr seg Mc 9g cg slr ode rand pretend er Seg tne (iets) leoeee eee {omen end meter Selpeering Matas lame “Thee are tines grades of cement med in practice, Gre 33, grade 43 and qade St, Tale 3 ghee dete of toes grader of coment an table 8-4 shows eMSc inian Sandatde or leon of cement DETAILS OF DIFFERENT GRADS OF ORDINARY PORTLAND CEMENT mnt eee ie of [P| encase 2 Maina 34 son Compre Seg 4 Sata for ype of sg cay pletion RCC, | Cee 6s oy Compreive Seength 2 he 0 8 agin rt org ‘encte igh pate cores can be made cut. 6 coment ae Joe | sao Ryde Foran se | a | ses Slt ing Pod se QUESTIONS 6 1 ey tine the Ritry of development of cement a ballg materia 2 We west wot on the Indio cement duty. Wha are the inporintpropeise of semen? 4 plata the comperion of erdaary cement 5. Explain the fincton of cement Ingen How does cement it What tre the fonctions of four pice miner? 1 Deeb the guiing fico which ave to be pu ateaion to wile mthing selection fr Sie of» propoed cement fatry. A Dissarr a length the medeon manufacturing proce of ordinary cement. Difleentate between the flowing "Natwra cement ad aici cement 12} Cement td fine 15) Dry proces and wet proces [s) il sting ne and fal sting te (5) Whe cement and cna cement (6) Aasdveamant coment and hydrophabic coment (7) Ball ml and tbe mal 18) linkers nd nodal 1) Quek sung cement and rapid erdesing cementa lene 10. What are che drawbacks of the convetonl (pe of packing of cement ia hte bap 1 Expl the fasctoes of Dll mils and ube mill 12, Desert the fel tet ‘or cement 1B. Wate eal note on packing of cement in mu-vall polypropylene paper Masada 1. Wate short meson (0) Benes tn (2) Comprenive wengh tet (8) Tense roy tot (4) Consiatency tet (3) Soundnew text (©) hick sting coment (7) Acres comer: (0) Wie cement (10) Hyaeophatic een (11) Representa samp of cement 2) Grade of erin. onan cement 19) Esa rapid hardens cement 15, What are the prpowr ot teving of cement? 16, Enumerate the laboratory tes forcement ad sce any wo of then 1% What ate the preeations which are tbe taken forthe orage of cement? 1, Sate the advantger and daadvange of high alumine cement 20 What said Badening cement? What ate ss advantages? 22 Give atthe of the flewing 0) Retry ila (2) Le Chater appara (3) Standard oqo (4) Vie apprstin (5) Vera section of ball mit (©) Longkadiat section of tbe mil 2 What ae the advantages and didvanages of poesuslana cement? 24. Draw he hw dagcams fe mining of ta aerial by dey proce ad me Drocet forthe anaes of ofan cement 28. What are the arf constuents of cme? 26, Drow the flow diagram of Burning And grinlng operations involved te the ineatoe of ay ment ee 2 ens come 2. Give reo ere ftowing 1 The dy poe of mg aw mel 6 wed a pve Pe hh of ry yet mde pi, 8) Dring ind f comers, call qn ops (i) The cet shuld be sor cet mm (8 isnt ancy w Rnd the igh mina come! t ne powder, {8 The prparton of ln nse Be ea sean (7 The quick ekg coment He hed to lay conte cade nae water or ‘lag (8) The whe coment i more cowly ino oniaty cements Th coment wih igh content of Ce ed fr Aydale (10) 1 vile etc he cement Wh is sed for « pooped ‘The bat furnace cement proves tobe econo (12) The exreme care Wo be saken when uch sing cements weed (1) The ase of spd hardening cement eens scans doug (18) The wie cement is the wonder material af the con. (05) The proce of sure ining edt present (46) The Indias cement indy i gered by the bayer, (17) 1 operative to eneze the ght Kind of pcos