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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017

(New Activities are in Blue text – existing/ongoing activities in Black Text)

HSSE&S – Trevor Thompson


Key Activity this week Key Activity next week
 Conducting HSSE inspections for continual improvement on  Conducting HSSE inspections for continual improvement on HSSE&S
HSSE&S issues on the project site with focus continuing on Work at issues on the project site with focus continuing on Work at Height,
Height, Confined Space Entry, Fire Prevention, Lifting Operations, Confined Space Entry, Fire Prevention, Lifting Operations, Hot Work
Hot Work activities, Excavation and Pre- Comm / Comm activities. activities, Excavation and Pre-Commissioning activities.
 Supporting JGCS with Red Blind management at Unit Battery Limits  Supporting JGCS with Red Blind management at Unit Battery Limits
 Checking the storage and use of chemicals on site.  Continue to check the storage and use of chemicals on site.
 Attending daily SIMOPS meetings.  Continue to attend the daily SIMOP’s Meetings.
 Continue involvement in Contractors morning HSSE site walk  Continue involvement in Contractors early morning HSSE site walk
rounds. rounds.
 Participating in PCSR’s and PSSR’s.  Continue to attend the PCSR’s and PSSR’s
 Attending Weekly Red Blind coordination meeting.  Continue with monitoring the Red Blind situation at the Battery Limits.
 DONRE, MONRE and Environmental Police visited the site to  Attending Red Blind Coordination Meeting.
Inspect the TETP.
 Assisting Contractor with making the site safe prior to the TET
National Holidays.
 Meeting held with NSRP HSSES concerning the HSE requirements
at RTP
Area of Concern - HSSE&S – Trevor Thompson Action to Area of Concern
a. NSRP HSE are planning to use two separate PTWs within the facility a. IPMT advised that there is a contractual requirement for a single NSRP
after the RTP. PTW system to be applied across the entire facility after the RTP.
b. Contractor’s understanding of scope of responsibility following b. IPMT is working with Contractor and NSRP HSSES to improve state of
handover at RTP is not consistent. readiness for RTP.

694012004.docx Page 1 of 12
NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

PROJECT CONTROLS – Abdullah Al-Subaie/Andrew Quinn


Key Activity this week Key Activity next week
 January Month 42 progress cut off  Review January Month 42 progress
 Issue updated weekly reports  Contractor claim cost verification
 Start of TET Public Holiday  Issue updated weekly reports
 Prepare Q42016 Pre-Completion Report  Submit Q42016 Pre-Completion Report

Area of Concern – Project Controls Action to Area of Concern


a. Contractor still disputes NSRP’s determination of CCB Claim. a. Contractor has issued a letter stating that there is no further
alternative other than going to an arbitral tribunal.
b. Contractor 2nd EoT claim on the RFCC with cost impact of $27.7m b. Claim rejected. No outstanding action with IPMT at this time.
USD and a schedule extension of two months to MC.
c. Contractor 3rd EoT claim on the Aromatics with a cost impact of c. Claim rejected. No outstanding action with IPMT at this time.
$8.5m USD and a schedule extension of two months to MC and IA.
d. Contractor 4th EoT claim on delays to SSM01/M02 and a schedule d. Internal meeting with NSRP Management on 18 Jan. Allens to
extension of 3 months of time in addition to M44, taking MC to M47. prepare a response to Contractor.
e. Contractor has issued a Claim for costs associated with “Sub- e. Claim rejected. No outstanding action with IPMT at this time.
standard Initial Soil Filling by Employer” totalling $36m USD.
f. Contractor has issued “Prolongation Costs” for delays to the CCB - f. Contractor has issued a letter stating that there is no further
$129m USD and SSM01/M02 - $279m USD, totalling $408m USD. alternative other than going to an arbitral tribunal.
g. Contractor has issued a Claim for costs associated with “Marine g. Letter issued to Contractor requesting further information.
Facilities” totalling $47.6m USD.
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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

h. Contractor has issued a Claim for Scaffold costs of $10.2m USD. h. Reviewed by IPMT and discussed with Allens. Next steps agreed.

PROCESS ENGINEERING - Yoshihiko Fujiwara


Key Activity this week Key Activity next week
 COW follow-up for non-approved items  COW follow-up for non-approved items
 Review of Performance Test Procedures  Review of Performance Test Procedures
 Follow-up for Commissioning Workshop  Follow-up for Commissioning Workshop
 Arrangement of Licensor visit (Axens, UOP)  Arrangement of Licensor visit (Axens, UOP)

Area of Concern – JVD/JAPAN Process Engineering Action to Area of Concern


a. Process guarantee figures, including utility consumption, are uncertain a. IPMT / OPT is waiting for the 3 rd responses to ‘S-000-1223-0701V,
and require to be clarified with the Contractor. Contractor Performance Guarantees’ from JGCS. IPMT and JGCS
are still discussing the requirement of revision for Utility
Consumption Guarantee Value through Letters. IPMT has issued
Letter to JGCS that guarantee values should be based on our
interpretation of EPC Contract. IPMT expedited JGCS to respond
this Letter.

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

ENGINEERING – Waleed Al Qabandi


Key Activity this week Key Activity next week
 Early use of Process Operator Shelter and Tank Yard Operator shelter  Follow-up on actions from weekly engineering meeting
– meetings and walk-around with OPT. Keys handed over to OPT on  MONRE additional online monitoring cost estimate – prepare cost
24 Jan. summary for review and discussions.
 Maintenance Equipment – walk-around with OPT in Central  Maintenance Equipment – follow-up actions from the walk-around.
Warehouse, Maintenance Workshop, Jetty Workshop, Contractor  Review and reply on outstanding TMs (11 nos.)
Warehouse.
 LDAR (Leak Detection and Repair) – mock-up of tag installation.
 MONRE additional online monitoring cost estimate –
received/reviewed quotation from Vendor (Mettler Toledo) and issued
draft cost estimate for review. DCS SAT Plan:
DCS SAT Status:  Punch-list clearance continues for DCS/SIS/FGS systems.
 Punch-list clearance ongoing where control system MAV SATs are
completed – system walk-arounds ongoing, remaining “B” punches
loaded to TOMAS  Various Package Unit Control System (PUCS) Function Tests
 Various Package Unit Control System (PUCS) Function Tests ongoing continue.
 IPMT C&I engineering resources assisting IPMT Construction with  IPMT C&I engineering resources to continue assisting with system
system joint walk-arounds joint walk-arounds.
 Plan for MES integrated SAT:
- I&EMS complete and accepted by NSRP IT. Continue to work with OPT on clarification of Circular 23/2013/TT-
Note: IPMT C&I team continue to work with OPT to resolve what BKHCN requirements.
instrumentation require 3rd party authority calibration and verification (as
per Circular 23/2013/TT-BKHCN).

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

Area of Concern – Engineering Action to Area of Concern


No new areas of concern this week
CONSTRUCTION - Richard Malberg/Le Van Loi
Key Activity this week Key Activity next week
 Walk arounds continuing in Zone 3  Walk arounds continuing in Zone 3
 Punch killing continuing in all Zones  Punch killing continuing in all Zones
 Function Tests continuing in all Zones  Function Tests continuing in all Zones
 Painting & Insulation continuing in all Zones  Painting & Insulation continuing in all Zones
Area of Concern Action to Area of Concern
a. The rate of progress to achieve M43 Project Mechanical Completion a. JGC (Z1) is expediting A punch killing to achieve system MC’s
target date. The percent of System MC’s achieved MC at 20 Jan 17 SK (Z2) is expediting A punch killing to achieve system MC’s
(TOMAS Report) include: GS (Z3) is expediting pre-commissioning works in A700
AC00 (Z1-RHDS)= 32 of 52 Process System MC’s accepted GS (Z3) has substantially completed Offsite Tankage walk arounds and
AF00 (Z1- RFCC)= 22 of 32 Process System MC’s accepted is expediting A punch killing.
AB00 (Z2- CDU) = 18 of 27 Process System MC’s accepted JGCS has incentivised subcontractors to work through Tet Holidays
A700 (Z3- HMU) = 0 of 12 Process System MC’s accepted b. New gear ETA site is 18 February. Two shift operation of reassembly,
Offsite Tankage (Z3) = 0 of 126 Process System MC’s accepted alignment & lube oil flushing is planned through until end February
b. INALK Compressor 028-K-201 gear damaged due to corrosion c. C600 water and sewerage system piping pressure test completed &
c. Sewerage/effluent pumping systems and effluent treatment system Commissioning will follow achievement of System MC’s
are not yet mechanically completed across the site. d. One pump (041-P-612) is repaired, returned and installed. Two pumps
d. Three ITT Gould pumps (040-P-612, 041-P-612 & 041-P-615B) in require new parts and will be repaired later in February.
NHDS/PENEX have alignment defects allegedly due factory e. IPMT to discuss with NSRP Management for solution to ensure work to
assembly on Coc Mountain is completed before 2017 wet season.
e. Slope protection works at Coc Mountain on hold. f. Vendor is proceeding to supply replacement bearings for three

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

f. Defects on an ABB-Hitachi motor on 070-KM-101B Compressor in compressors


HMU g. Procurement of materials is being expedited and work is targeted to be
g. A licensor request for piping modification in NHDS unit is approved to complete in early February.
proceed and will prolong construction duration in A800 h. Evaluation of bids complete. Maintenance dredging commences 6th
h. NSRP Maintenance dredging of outer harbour and access channel February 2017.
may be required to support efficient port operations i. Cylinder sleeves reconditioned & delivered to site on 24 Jan 2017.
i. Corrosion found in Kobelco compressors (013-K-101A&B) Installation to be completed by early February.
j. Crude Tank # 7 requires repair painting after coating deterioration j. GS is mobilizing a painting contractor to progress repairs & the
during storage of crude pipeline hydrostatic test water. Duration of program for the works is being developed.
painting works may extend into M45 k. Detailed schedule received from FM200 Contractor is being evaluated.
k. FM200 installation and mechanical completion by end of May 2017. FM200 Contractor on site from 6th February 2017.

Commissioning - Todd Lingbloom/ Nguyen Duy Thang


Key Activity this week Key Activity next week

 Zone 2 Utility:  Zone 2 Utility:


 U-104 Sea Water: ongoing temporary epoxy lining repair on suction  U-110 Utility Boilers: Boiler # 3 Complete steam blow & begin
strainers. Vendor to replace all 14 Strainer Housing’s, schedule being SCR loading
discussed  U-110: Boiler # 2: MRT IDF/FDF start Cold/Hot MFT
 U-110 Utility Boilers: Vibration issues on FD/ID Fans being addressed with  U-110: Boiler # 1: First fire & begin Hot MFT & steam blow
new carbon wear rings & realignments,  U-111 Flue gas Desulphurisation: follow Designer plan to rectify
 U-110: Boiler # 3 steam blow continues, targets not acceptable to date. IDF water issues
fan has not done solo run test yet. Vendor is concentrating on Boiler # 1  U-112 HRSG: HRSG # 2 steady HPS production into the header
 U110: Boiler # 2: SCR (Selective Catalyst Reduction) loaded  U-113 STG: Complete STG # 5, control oil flushing. Vendor to
 U-110: Boiler # 1; Solo runs completed, MRT targeted complete this week arrive to begin synchronization of STG 1-2-3-4 on 02 February.

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

 U-111 Flue gas Desulphurization: Designer (Hamon) inspected & gave initial Line condensate header up to main header & send to U-102
findings, will submit schedule & plan after verifying with Head Office, Demineralised Water for recovery
targeted 27 January. PSSR held with 36 observations made.
 U-112 GTG: GTG # 1 operating below 152 NOx, GTG # 2 exhaust used for
steam production HRSG # 2.
 U-112 HRSG: HRSG # 2 @ 51 bar & producing 50-55 ton HPS/hr
 U-113 Steam Turbine Generators: STG # 4-3-2-1 MRT & over speed trip
tests completed. STG # 5 continues with control oil flushing, Turning gear
test on STG # 5 suspect turbine condensate lines back flushed to each STG
 U-122 Nitrogen: Liquid N2 production ongoing building level
 U-190 ETP: MRT of systems for rotating equipment ongoing, target
completion 11 February

 Zone 1-2-3-4 Process:  Zone1-2- 3-4 Process:


 Turbine solo runs ongoing, service test & water spray tests continue  condensate recovery system put into service through
 Condensate Recovery interconnecting line to B400 back flushed with interconnecting pipe rack to U-102 Demin Unit
demineralised water  Nitrogen Red Blind walkthrough 04 February & lined to
interconnecting pipe rack 07 February
 Turbine solo runs, service test & water spray tests continue
Area of Concern Action to Area of Concern
a. STG condensate pump & steam trap condensate in B400 is discharging to AOC a. JVD backwashed using demineralised water & will be put into
instead of condensate recovery in U-102 Demin Unit. Also cleanliness of continual service targeted next week. Water will to proven clean
condensate lines must be proven prior to service. before being put into demineralised water service
b. U-104 SWCT: Circulation Pump strainers corrosion due to failure of epoxy lining b. Temporary repair of epoxy coating is ongoing. Contractor will replace

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

on all 14 strainers all 14 strainer housings. Delivery schedule is being finalized


c. FGD U-111- water overflow issue at Basin/Absorber Pumps & duct side c. Project Designer (Hamon) inspected FGD & will submit a plan &
gasket schedule after verifying with Head Office. Targeted 27 January
d. Debris found & damage to suction strainer of 110-P-001C (HHP BFW) d. Requested JVD Commissioning to inspect & clean deaerator &
additional cleaning of suction screens

Abbreviations
A ABD Amine Blow Down
AG Above Ground
ASNT American Society for Non Destructive Testing
AFR Audit Finding Report
B BBS Behavioural Based Safety
BFW Boiler Feed Water
BTM Baseline Thickness Measurement
BOQ Bill of Quantities
C CAR Corrective Action Report
CC Contract Change
CCN Contract Change Notification
CIF Cost Insurance and Freight
COC Continually Oily Contaminated Wastewater
COW Change of Work
CRD Construction Required Date
CCB Central Control Building
CBD Closed Blow Down

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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

CDD Contractual Delivery Date


CRS Comments Response/Review Sheet
CSD Cutter Suction Dredger
CCR Continuous Catalyst Regeneration
D DO Designated Owner
DCS Distributed Control System
E ECA Report Equipment Criticality Assessment
E&I Electrical and Instrumentation
E&P Engineering and Procurement
EAN Engineering Advice Note
ET Evaluation Team
ETA Estimated Time of Arrival (physically at Site)
ETP Effluent Treatment Plant
ESP Electro Static Precipitator
F FAT Factory Acceptance Test
FGS Fire and Gas System
FOB Free on Board
FOC Fibre Optic Cable
FD Fan Forced Draft Fan
G GIS Gas Insulated Switchgear
GRP Glass fibre Reinforced Thermosetting Plastic
GRE Glass fibre Reinforced Epoxy
I ID Fan Induced Draft Fan
ITP Inspection Test Plan
I&EMS Inventory and Energy Management System
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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

ITEL Import Tax Exemption List


IIF Incident and Injury Free
ISB Instrument Satellite Building
J JIG Joint Inspection Group
JSA Job Safety Analysis
K KOM Kick Off Meeting
L LV Low Voltage
M MRs Material Requisitions
MMS Machine Monitoring System
MES Manufacturing Execution System
MAV Main Automation Vendor
MDs Mechanical Data Sheets
MVP Major Vendor Prints
MPQT Manufacturer’s Procedure Qualification Test
MATH Marine Authority Thanh Hoa
MOC Ministry of Construction
MOIT Ministry of Industry and Trade
MOPI Ministry of Planning and Investment
MOF Ministry of Finance
MCC Motor Control Centre
MPP Man Power Plan
MRT Mechanical Run Test
N NCR Non Conformance Report
NDT Non Destructive Testing
NHDS Naphtha Hydrodesulphuriser
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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

O OC Operating Centre
OTDR Optical Time Domain Reflectometer
OM Operating Manual
OVHD Over Head
P PSA Pressure Swing Adsorber
PM Project Manager
PO Purchase Order
PIM Pre-Inspection Meeting
PAF Personnel Approval Form
PLEM Pipeline End Manifold
PMSO Project Management Support Officer
PSS Production and Schedule System
PCSR Pre Commissioning Safety Review
PSSR Pre Start Up Safety Review
PVD Post Order Vendor Deviation Request
R2R Reactor & Two Regenerators
R RCM Report Reliability Centred Maintenance
RFA Recommendation For Award
S SAT Site Acceptance Test
SCR Selective Catalytic Reduction
SIS Safety Instrumented System
SDAS Supervisory Date Acquisition System
SIMOPS Simultaneous Operations
SMP Steel Mechanical Piping
SSU Successful Start Up
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NSRP LLC NSRP Complex Project Executive Summary Report Week Ending 27 January 2017
(New Activities are in Blue text – existing/ongoing activities in Black Text)

SWMS Safe Work Method Statement


STI Contractor for FM200 Design
T TBE Technical Bid Evaluation
TC Tender Committee
TM Technical Memorandum
TOMAS Turn Over Management System
TSHD Trailer Suction Hopper Dredger
THCD Thanh Hoa Customs Department
THFFPD Thanh Hoa Fire Fighting Police Department
THDOST Thanh Hoa Department of Science Technology
U UG Underground
V VFFPD Vietnam Fire Fighting Prevention Department
VMR Vendor Model Review
W WBS Work Breakdown Structure

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