Design Calculation 9W Downlight - Using 10 and 12LEDs at 80 Degree Celcius

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SUMMARY Statement

Item Part number


BXKN-xxx-13H-9B- KL/5JK BIN- 135-145
2835/1W, 9V, ITL lumen/watt

BXKN-xxx-13H-9B- 5L BIN - 140-145 lumen/watt

BXKN-xxx-13H-9B- MN BIN- 145-155 lumen/watt


BXKN-xxx-21H-18A - 165-175 lumen/ watt 5R/5S
2835/1W, 18V, ITL BIN

BXKN-xxx-21H-18A- 170-175 lumen/ watt- 5S BIN

BXKN-xxx-12H-18B- 175-180 lumen/ watt- 5T BIN


2835/ 1W 72V BXKN- xxE- 14H-72A- 155-175 lumen/watt
Lumen/Watt Cost analysis
Design 1 Design 2 US$/K 12 LED 10 LED % increase-

93.87 91.56 4.83 0.0580 0.0483 NA

99.20 96.00 5.67 0.0680 0.0567 17%

104.53 100.44 7.50 0.0900 0.0750 55%

102.40 88.89 5.42 0.0650 0.0542 12%

107.73 93.33 6.17 0.0740 0.0617 28%

113.07 97.78 8.00 0.0960 0.0800 66%


110.88 99.00 12.00 0.1440 0.1200 1.4828

1.090909091
Best efficacy
Increased cost of LEDs
12 LED 10 LED

NA NA

0.0100 0.0083

0.0320 0.0267

0.0070 0.0058

0.0160 0.0133

0.0380 0.0317
0.0860 0.0717
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

Existing design- 1 Optical Eff


Input data 80%
LED
Powe No. of If System
r ( W) Part Description, Part# CCT/CRI LEDs (mA) Vf (V) Power LED Lumens Lumens
(W)

BXKN-KL-ITL 2835/1W, 9V 6500K/


9 80CRI 12 75.00 9 8.10 88.00 844.80
BXKN-65E-13H-9B-KL

Existing Design 1

Input data
Input data
Input data

Input data

Simulator
Input
Input data
Driver Eff Existing design-2
90%

System Syst. Effi. Power No. of


Power (W) (LPW) ( W) Part Description, Part# CCT/CRI LEDs If (mA) Vf (V)

BXKN-KL-ITL 2835/1W, 6500K/


9.00 93.87 9 9V 80CRI 10 90.00 9
BXKN-65E-13H-9B-KL

Existing Design 2

Existing design 1 Unit


Light Wattage 9W
Driver voltag 54 V
Chip Voltage 9V
Series 6 nos.
No. of LEDs 12 nos.
Parallel 2 nos.
Drive current 75 mA

Lumen/ LED 88
Temp 80
LED-
US$/unit Amt-US$
0.00483 0.05796
Optical Eff Driver Eff
Input data 80% 90%
LED System
System Syst. Effi.
Power LED Lumens Lumens Power (LPW)
(W) (W)

8.10 103.00 824.00 9.00 91.56

Existing design 2
Light watt 9
Driver V 45
Chip V 9
Series 5
No. of LEDs 10
Parallel 2
Drive
current 90
Simulator
Input-
lm/W 103
Temp 80
LED-
US$/unit Amt-US$
0.00483 0.0483
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN-5L-ITL
9 2835/1W, 9V 6500K/ 80CRI 12 75.00 9 8.10
BXKN-65E-
13H-9B-5L
NEW Design 1- 5L BIN

* Add 5 lumen/ Watt due to 5L BIN


river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-5L-ITL
93.00 892.80 9.00 99.20 9 2835/1W, 9V 6500K/ 80CRI
BXKN-65E-
Increase 6% 13H-9B-5L
NEW Design 2- 5L BIN

NEW design 1 Unit


Input data Light Wattage 9W
Input data Driver voltage 54 V
Input data Chip Voltage 9V
Series 6 nos.
Input data No. of LEDs 12 nos.
Parallel 2 nos.
Drive current 75 mA
Simulator
Input Lumen/ LED 93 * Add 5 lumen/ Watt due to 5L BIN
Input data Temp 80
LED-
US$/unit Amt-US$
0.00567 0.06804
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 80.00 9 7.20 108.00 864.00 9.00 96.00

Increase 5%

NEW design 2
Light watt 9
Driver V 45
Chip V 9
Series 5
No. of LEDs 10
Parallel 2
Drive current 80
Simulator
Input- lm/W 108
Temp 80
LED-
US$/unit Amt-US$
0.00567 0.0567
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN-MN-ITL
2835/1W, 9V
9 6500K/ 80CRI 12 75.00 9 8.10
BXKN-65E-
13H-9B-MN
NEW Design 1- MN BIN

* Add 5 lumen/ Watt over 5L BIN


river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-MN-ITL
2835/1W, 9V
98.00 940.80 9.00 104.53 9 6500K/ 80CRI
BXKN-65E-
Increase 11% 13H-9B-MN
NEW Design 2- MN BIN

NEW design 1 Unit * Add 5 lumen/ Watt over 5L BIN


Input data Light Wattage 9W
Input data Driver voltage 54 V
Input data Chip Voltage 9V
Series 6 nos.
Input data No. of LEDs 12 nos.
Parallel 2 nos.
Drive current 75 mA
Simulator
Input Lumen/ LED 98
Input data Temp 80
LED-
US$/unit Amt-US$
0.0075 0.09
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 80.00 9 7.20 113.00 904.00 9.00 100.44

Increase 10%

NEW design 2
Light watt 9
Driver V 45
Chip V 9
Series 5
No. of LEDs 10
Parallel 2
Drive current 80
Simulator
Input- lm/W 113
Temp 80
LED-
US$/unit Amt-US$
0.0075 0.075
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN-5R/5S-
ITL 2835/1W,
18V
9 6500K/ 80CRI 12 37.50 18 8.10
BXKN-65E-
21H-18A-
5R/5S
NEW Design 1- 18V - 165 to 175 Lm/W
river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-5R/5S-
ITL 2835/1W,
18V
96.00 921.60 9.00 102.40 9 6500K/ 80CRI
BXKN-65E-
21H-18A-
Increase 9% 5R/5S
NEW Design 2- 18V - 165 to 175 Lm/W

NEW design 1 Unit


Input data Light Wattage 9W
Input data Driver voltage 72 V
Input data Chip Voltage 18 V
Series 4 nos.
Input data No. of LEDs 12 nos.
Parallel 3 nos.
Drive current 37.5 mA
Simulator
Input Lumen/ LED 96
Input data Temp 80
LED-
US$/unit Amt-US$
0.00542 0.06504
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 40.00 18 7.20 100.00 800.00 9.00 88.89

Increase -3%
5 to 175 Lm/W

NEW design 2
Light watt 9
Driver V 36
Chip V 18
Series 2
No. of LEDs 10
Parallel 5
Drive current 40
Simulator
Input- lm/W 100
Temp 80
LED-
US$/unit Amt-US$
0.00542 0.0542
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN5S-ITL
2835/1W,
18V
9 6500K/ 80CRI 12 37.50 18 8.10

BXKN-65E-
21H-18A-5S

NEW Design 1- 18V - 170 to 175 Lm/W- consider 5 Lumen/watt extra over 5R/S BIN
river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-5S-ITL
2835/1W,
18V
101.00 969.60 9.00 107.73 9 6500K/ 80CRI

BXKN-65E-
21H-18A-5S
Increase 15%
a over 5R/S BIN NEW Design 1- 18V - 170 to 175 Lm/W- conside

NEW design 1 Unit


Input data Light Wattage 9W
Input data Driver voltage 72 V
Input data Chip Voltage 18 V
Series 4 nos.
Input data No. of LEDs 12 nos.
Parallel 3 nos.
Drive current 37.5 mA
Simulator
Input Lumen/ LED 101
Input data Temp 80
LED-
US$/unit Amt-US$
0.00617 0.07404
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 40.00 18 7.20 105.00 840.00 9.00 93.33

Increase 2%
0 to 175 Lm/W- consider 5 Lumen/watt extra over 5R/S BIN

NEW design 2
Light watt 9
Driver V 36
Chip V 18
Series 2
No. of LEDs 10
Parallel 5
Drive current 40
Simulator
Input- lm/W 105
Temp 80
LED-
US$/unit Amt-US$
0.00617 0.0617
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN5T-ITL
2835/1W,
18V
9 6500K/ 80CRI 12 37.50 18 8.10

BXKN-65E-
21H-18A-5T

NEW Design 1- 18V - 175 to 180 Lm/W- consider 10 Lumen/watt extra over 5R/S BIN
river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-5T-ITL
2835/1W,
18V
106.00 1,017.60 9.00 113.07 9 6500K/ 80CRI

BXKN-65E-
21H-18A-5T
Increase 20%
ra over 5R/S BIN NEW Design 1- 18V - 175 to 180 Lm/W- conside

NEW design 1 Unit


Input data Light Wattage 9W
Input data Driver voltage 72 V
Input data Chip Voltage 18 V
Series 4 nos.
Input data No. of LEDs 12 nos.
Parallel 3 nos.
Drive current 37.5 mA
Simulator
Input Lumen/ LED 106
Input data Temp 80
LED-
US$/unit Amt-US$
0.008 0.096
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 40.00 18 7.20 110.00 880.00 9.00 97.78

Increase 7%
5 to 180 Lm/W- consider 10 Lumen/watt extra over 5R/S BIN

NEW design 2
Light watt 9
Driver V 36
Chip V 18
Series 2
No. of LEDs 10
Parallel 5
Drive current 40
Simulator
Input- lm/W 110
Temp 80
LED-
US$/unit Amt-US$
0.008 0.08
9 W Down Light Case details
Customer is using two configurations. Driver used are as under:
12pcs of BXKN-5L-ITL 2835/1W to achieve 90 lumen/watt
10pcs of BXKN-5L-ITL 2835/1W to achieve 85 lumen/watt
Case temperature- 80 degree celcius
Objective
To improve efficacy by 15-20%

New design 1

Part
LED Power
Power ( W) Description, CCT/CRI No. of LEDs If (mA) Vf (V) (W)
Part#

BXKN-ITL
2835/1W,
9 72V 6500K/ 80CRI 12 9.38 72 8.10
BXKN-65E-
14H-72A-
NEW Design 1- 72V - 155 to 175 Lm/W- datasheet ref instead of simulator

Median
Lm/W 165
Ref Table 4 at 80 cel- eff 90%
at 9.375mA
Ref Table 3 eff 70%

Net eff 103.95


river used are as under:

Optical Eff Driver Eff New design-2


Input data 80% 90%
Part
System System Syst. Effi.
LED Lumens Lumens Power (W) (LPW) Power ( W) Description, CCT/CRI
Part#

BXKN-ITL
2835/1W,
103.95 997.92 9.00 110.88 9 72V 6500K/ 80CRI
BXKN-65E-
Increase 18% 14H-72A-
NEW Design 1- 72V - 155 to 175 Lm/W- datashe

NEW design 1 Unit


Median
Input data Light Wattage 9W Lm/W 165
Input data Driver voltage 72 V Ref Table 4 at 80 cel- eff 90%
at 9.375mA
Input data Chip Voltage 72 V Ref Table 3 eff 75%
Series 1 nos.
Input data No. of LEDs 12 nos. Net eff 111.375
Parallel 12 nos.
Drive current 9.375 mA
Datasheet
input Lumen/ LED 103.95
Input data Temp 80
LED-
US$/unit Amt-US$
0.012 0.144
Optical Eff Driver Eff
Input data 80% 90%
Syst.
LED Power LED System System
No. of LEDs If (mA) Vf (V) (W) Lumens Lumens Power (W) Effi.
(LPW)

10 10.00 72 7.20 111.38 891.00 9.00 99.00

Increase 8%
5 to 175 Lm/W- datasheet ref instead of simulator

NEW design 2

Light watt 9
Driver V 36

Chip V 72
Series 0.5
No. of LEDs 10
Parallel 20
Drive current 10
Datasheet
input 111.375
Temp 80
LED-
US$/unit Amt-US$
0.012 0.12

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