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PLC Panel Check List
PLC Panel Check List
System Name:
Check Model, Quanity of the system modules against the record in BOM :
The type test Certificate (as per IDS) including the electromagnetic
Compatibility, tropicalisation etc.
Cabinet type
safety grounding circuit check as per EN 61010‐1 check of the safety ground
insulation test
All Exterior cabinet namepltes are correctly located and squared to front and
rear of cabinet for easy viewing
Electrical Checks
Control Cabinets:
Earth bonding test shall not exceed 0.1 ohms between bonded item and
appropriate eath bus bar, use megger to check earthing
The following test is to ensure proper power feed is connected to the system
prior to power on. Note that main processor batteries should be removed
prior to powering up. This means the system has power but it has no
appication code.
Verify the correctness of the connection with the supply system, correct power
connection to terminal strip, neutral and phase
Check cabinets are connected to a suitable earthing point in the FAT premise
Check all MCB's for the correct rating protection (refer to Electrical Power
Distribution & Grounding Drawing)
Switch 'ON' Circuit breaker 'MCB', check voltage on its output terminals.
Check Voltage on its output terminals; ensure the respective output devices
are 'ON' such as Fan unit, Panel Lamp and Field PS units. Ensure all control
system modules are in 'ACTIVE'.
Check the 230 V AC power on the input terminals of 24V DC power supply unit.
Switch 'ON' power supply and check voltage on their output terminals
respectively. Also check voltage on the input side of the power distribution
terminals (keeping the fused terminals 'OPEN').
Note: Using a test meter measure the power supply module (off load) and
ensure that the measured output voltage is 24V DC + 5%. If the DC voltage is
outside of the specified limit, adjust power supply output in accordance with
the manufacturer's guide.
Ensure the main rack power supply does not show any alarm
Ensure no alarm on the IO modules after power up of the 24V DC field power
supply.
Power Consumption
For each type of power feeds, measure voltage and total system current with
with system "No‐Load" condition and record the results
Randomly the signal wiring shall be inspected prior to loop checks and
application program (Logic Simulation)
PLC Panel Check List
Randomly check the wiring for proper crimping and termination (Tug Test)
Note: Earth bonding test shall not exceed 0.1 ohms between bonded item and
appropriate earth bus bar
Check the module configuration as per 'Rack Assignment & I/O Details'
Loop Checks
This check will be done as per pre‐test before checking the application logic.
Analog Inputs
Check the correct system reference address is activated and the value in the
register varies correctly.
Check configured analog scaling and analog alarm/trip levels are correct
Record results
Digital Inputs
Activate each of the digital inputs by toggling the switches on the simulation
panel
in the FDS
Record results
Digital Outputs
record results
Note: Any discrepancy will be in the punch List and will be cleared before
starting the Application Logic Test
The purpose of this test is to verify the LCP Application Codes against the
sequence of operation as specified in the Control Logic diagram/FDS. The
simulation cabinets have been wired to allow all I/O groups to be operated
without delay.
All the digital inputs into its normal position 'Open' or 'Close' as per normal
process operating conditions
All analog inputs into its normal position 'less than High set point' or 'more
than Low set point' as per normal process operating conditions
Logic Test
The logic sequence will be tested exactly as per the control logic diagram and
normal plant operating conditions, with each steps performed in sequence.
Any corrections required will be done then or at the end of the test based on
the correction required.
Redundancy Checks
PLC Panel Check List
End the runtime program, Turn off power, for all enclosures‐ Observe Status
Conformity Certificate