SENR9575-04

October 2004 Harness And Wire Symbols

P300
UNIT INJECTOR Connector Reference
HARNESS CONNECTOR Designator

P174 J174 J274 Part Number For

INTAKE MANIFOLD P274 Connector Assembly
1306795 1306795 1117898 3E5179
AIR TEMPERATURE
P103 FUEL
ENGINE COOLANT TEMPERATURE 325 PK-14 1 325 PK-14
TEMPERATURE P105 FUEL Receptacle
SPLICE ATMOSPHERIC P100 PRESSURE Plug 2
G828 PRESSURE J209 Socket
P203 Pin Wire
Wire Gauge Fuse
SPLICE
G829
Color Pin or Socket
Single Wire Ground Number
ENGINE OIL Connector Circuit Connection
PRESSURE ATMOSPHERIC Number 200 BK-14
FUEL J201 PRESSURE Identification
TEMPERATURE J203
SPLICE P105 FUEL
G833 PRESSURE ELECTRONIC 105-9344
CONTROL MODULE INTAKE MANIFOLD
J209 P2 AIR TEMPERATURE
P103 Component
Part Number
ENGINE COOLANT
TURBO OUTLET TEMPERATURE
(INTAKE MANIFOLD AIR) P100
PRESSURE
P200 SECONDARY ENGINE
SPEED/TIMING TIMING CALIBRATION(TC)
(CAMSHAFT) PROBE CONNECTOR
P402 TURBO OUTLET
(INTAKE MANIFOLD AIR) P400
PRESSURE
J200
P300
SECONDARY ENGINE UNIT INJECTOR
SPEED/TIMING HARNESS CONNECTOR
(CAMSHAFT)
P402 SPLICE
993
C-10, C-12, C-15, and C-16
SPLICE SPLICE
Industrial Engine
997
PRIMARY ENGINE ENGINE OIL R993
SPEED/TIMING
(CRANKSHAFT)
P401
PRESSURE
P201 ELECTRONIC
CONTROL MODULE
Electrical System
CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES P2
226-5758 AND 243-6620 (C-10/C-12) PRIMARY ENGINE
SPEED/TIMING
INTEGRAL SENSORS (CRANKSHAFT)
P401 Z2B1-UP
Z2C1-UP
CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES BDL1-UP
191-5204, 238-1773, AND 237-7595 (C-15/C-16)
BEM1-UP
BFM1-UP
BCX1-UP

INTAKE MANIFOLD
AIR TEMPERATURE
P103

SPLICE
997

SPLICE © 2004 Caterpillar Printed in U.S.A.

993 FUEL All Rights Reserved
TEMPERATURE
P105
TIMING CALIBRATION(TC)
PROBE CONNECTOR INJECTOR HARNESS
SPLICE P400 CONNECTOR
TURBO OUTLET R993 FUEL ELECTRONIC
(INTAKE MANIFOLD AIR) ATMOSPHERIC PRESSURE CONTROL MODULE J300
PRESSURE PRESSURE J209 P2
J200 J203

ENGINE COOLANT
TEMPERATURE
P100

174-0502 160-7689

A B
P300
UNIT INJECTOR D788 D786 D788 D787 D788 D786
SECONDARY ENGINE HARNESS CONNECTOR
SPEED/TIMING
(CAMSHAFT) SPLICE
P402 D786 C
ENGINE OIL
PRESSURE INJECTOR
#5 INJECTOR INJECTOR INJECTOR
J201 INJECTOR INJECTOR
#3 #2 #1
#6 #4
155-2269

A701
PRIMARY ENGINE SPLICE

3
5
A702

1
6

4
A704 A703
SPEED/TIMING A706 A705 D790
(CRANKSHAFT) D790 D789 160-7690
P401 D791 D790 D789
D791 2 1

SENR9575-04
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 189-6594 (C-10/C-12)
PIGTAIL SENSORS

3E-3370

SPLICE SPLICE
SPLICE
D791 D789
D788

30 Page, JVD
B A

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 122-1486 (C-15/C-16) 9X-1343

1 5 6 10
155-2267 11 15 16 20

21 25 26 30
31 35 36 40

A B
CATERPILLAR SUPPLIED
ENGINE SERVICE
TOOL CONNECTOR C
J63
8T-8736

CUSTOMER 169-8670
CONNECTOR D
J61 E C
F A B
A B
INJECTOR HARNESS J
CONNECTOR G
J300
C H
SPLICE
120

SPLICE
892 SPLICE
893

SPLICE 155-2252
SPLICE
D788
D786

12 11 10 9 8 7

GROUND
229 1 2 3 4 5 6

D786 D786 SPLICE

SPLICE D787
D789
D791
GROUND
229
SPLICE
D790

SPLICE
A234 D788 D788 D788
K990
K900

TERMINATION
RESISTOR D791 D791 D789 D789 3E-7990
P154
A705
5

A706
1
6

A702 A701
1 2 3 4 5 6

CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES Related Electrical Service Manuals
D790 D790
INJECTOR INJECTOR INJECTOR INJECTOR
189-6596, 191-1531, 238-1774, 242-7248, AND 243-6618 (ALL) #6 #5 #2 #1 Title
Industrial
Form Number
ELECTRONIC Engine
3
4

A704 A703 12 11 10 9 8 7
CONTROL Installation Guide C-10,C-12 REHS0871
MODULE
P1 System Operation
C-10,C-12 SENR9573
INJECTOR INJECTOR Test and Adjust
#4 #3 Troubleshooting C-10,C-12 SENR9576
Installation Guide C-15,C-16 REHS0871
3E-8969
System Operation
C-15,C-16 RENR2347
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 4P-9537 (C-10/C-12) Test and Adjust
Troubleshooting C-15,C-16 SENR9576
7 8 9 10 11 12
System Operation
C-10(Z2B),C-15(Z2C) SENR9953
Test and Adjust
Troubleshooting C-10(Z2B),C-15(Z2C) RENR5061
6 5 4 3 2 1
 NOT
C-10 and C-12 Engine NOT
C-10 and C-12 Engine USED
C-15 and C-16 Engine RETARDER MED/HI

and Injector Harness USED

A702 PU-16
A701 GY-16
and Injector Harness NOT A702 PU-16
A701 GY-16
and Injector Harness
(SPECIFIC ARRANGEMENTS)

NOT A703 BR-16 USED A703 BR-16 A701 GY-16

(Pigtail Sensors) INJECTOR
HARNESS
USED A704 GN-16 (Integral Sensors) INJECTOR
HARNESS
A704 GN-16
ECM
RETARDER MED/HI
(SPECIFIC ARRANGEMENTS)
A702 PU-16
A705 BU-16 A705 BU-16 A703 BR-16
ECM CONNECTOR NOT ECM CONNECTOR NOT GROUND INJECTOR A704 GN-16
GROUND P300 J300 USED GROUND P300 J300 USED STRAP HARNESS A705 BU-16
ECM NO.5 NO.4 NO.3 NO.2 NO.1 ECM NO.5 NO.4 NO.3 NO.2 NO.1 ECM CONNECTOR
STRAP 1552252 3E7990 STRAP 1552252 3E7990 RETARDER LO/HI
MOUNTING CYLINDER MOUNTING CYLINDER MOUNTING
1 CYLINDER CYLINDER CYLINDER CYLINDER 1 CYLINDER CYLINDER CYLINDER CYLINDER P300 J300 (SPECIFIC ARRANGEMENTS)
BOLT A701/GY A701 GY-16 NO.6 BOLT A701/GY A701 GY-16 NO.6 BOLT
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 1552252 NO.5 NO.4 NO.3 NO.2 NO.1
A702/PU 2 A702 PU-16 CYLINDER A702/PU 2 A702 PU-16 CYLINDER 3E8969
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
ELECTRONIC CONTROL A703/BR 3 A703 BR-16 INJECTOR ELECTRONIC CONTROL A703/BR 3 A703 BR-16 INJECTOR ELECTRONIC CONTROL A701/GY 1 A701 GY-16 NO.6 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
MODULE (ECM) P2 A704/GN 4 A704 GN-16 MODULE (ECM) P2 A704/GN 4 A704 GN-16 MODULE (ECM) P2 A702/PU 2 A702 PU-16 CYLINDER
1607690 A705/BU 5 A705 BU-16 1607690 A705/BU 5 A705 BU-16 1607690 A703/BR 3 A703 BR-16 INJECTOR
D790 OR-16 D789 WH-16 D790 OR-16 D789 WH-16
1 A706/GY 6 A706 GY-16 A706 GY-16 1 A706/GY 6 A706 GY-16 A706 GY-16 1 A704/GN 4 A704 GN-16
ANALOG SENSOR POWER (+5V) 2 997/OR 7 D788 BK-16 D791 YL-16 ANALOG SENSOR POWER (+5V) 2 G828/WH J702/BK 7 D788 BK-16 D791 YL-16 ANALOG SENSOR POWER (+5V) 2 997/OR A705/BU 5 A705 BU-16
D790 OR-16 D789 WH-16
ANALOG SENS0R COMMON 3 993/BR L985/YL 8 D791 YL-16 D791 YL-16 ANALOG SENS0R COMMON 3 G829/GN L985/YL 8 D791 YL-16 D791 YL-16 ANALOG SENS0R COMMON 3 993/BR A706/GY 6 A706 GY-16 A706 GY-16
4 9 D787 GN-16 4 J701/GN 9 D787 GN-16 4 J702/BK 7 D788 BK-16 D791 YL-16
5 L984/OR 10 D790 OR-16 D790 OR-16 5 L984/OR 10 D790 OR-16 D790 OR-16 5 L985/YL 8 D791 YL-16 D791 YL-16
6 11 D786 BR-16 6 J700/BR 11 D786 BR-16 6 J701/GN 9 D787 GN-16
7 L983/WH 12 D789 WH-16 D789 WH-16 7 L983/WH 12 D789 WH-16 D789 WH-16 7 L984/OR 10 D790 OR-16 D790 OR-16
8 8 8 J700/BR 11 D786 BR-16
9 NOT USED 9 J702/BK RETARDER COMMON (NOTE Y) 9 J702/BK L983/WH 12 D789 WH-16 D789 WH-16
10 NOT USED 10 J700/BR P401 RETARDER MED/HI (NOTE Y) 10 J700/BR
11 P400 NOT USED 11 J701/GN 1552269 RETARDER LOW/HI (NOTE Y) 11 P400
J701/GN
1552269 3E3364 1552269 3E3364
12 12 E963/BK E963/BK 1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION) 12
13 G811/YL 1 TIMING CALIBRATION 13 E964/WH E964/WH WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR 13 G811/YL 1 TIMING CALIBRATION P401
2
G810/PU 2 (TC) PROBE CONNECTOR P401 188-7511 G810/PU 2 (TC) PROBE CONNECTOR 1552269
ATMOSPHERIC PRESSURE 14 A747/GY ATMOSPHERIC PRESSURE 14 A747/GY E965/BU ATMOSPHERIC PRESSURE 14 A747/GY
15 1552269 15 E966/YL P402 15 P920/BR P920/BR 1 SIGNAL(-) (CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
FUEL PRESSURE 16 413/BR P920/BR P920/BR 1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION) FUEL PRESSURE 16 413/BR 995/BU 1552269 FUEL PRESSURE 16 413/BR F732/PK F732/PK 2 SIGNAL(+) 189-9266
17 F732/PK F732/PK 2 WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR 17 G833/PK E965/BU 1 SIGNAL(-) (CAMSHAFT POSITION) 17 998/BR
188-7511 SECONDARY ENGINE SPEED/TIMING SENSOR P402
PASSIVE SENSOR RETURN 18 R993/BR 998/BR PASSIVE SENSOR RETURN 18 G833/PK G828/WH E966/YL 2 SIGNAL(+) 189-9801 PASSIVE SENSOR RETURN 18 R993/BR 999/WH
19 999/WH P402 19 G829/GN 19 995/LTBU 1552269
20 995/BU 1552269 20 A746/PK P100 20 R993/BR 998/BR 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION)
(CAMSHAFT POSITION) SECONDARY ENGINE SPEED/TIMING SENSOR
21 R993/BR 998/BR 1 SIGNAL(-) 21 A747/GY 1552269 21 997/OR 999/WH 2 WH-18 SIGNAL(+)
TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
G811/YL
G810/PU
997/OR
993/BR
999/WH 2 SIGNAL(+)
SECONDARY ENGINE SPEED/TIMING SENSOR
189-9801 TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
994/GY
A751/YL
995/BU
G833/PK
1
2
SIGNAL
COMMON
ENGINE COOLANT
TEMPERATURE SENSOR
TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
G811/YL
G810/PU
993/BR
A746/PK P100
188-7513
C-10 and C-12 Engines
ENGINE OIL PRESSURE 24 994/GY A746/PK P100 ENGINE OIL PRESSURE 24 994/GY 413/BR 130-9811
ENGINE OIL PRESSURE 24 994/GY A747/GY 1552269 Turbo Outlet
25 A747/GY 1552269 25 C967/BU 25 994/GY 995/LTBU 1 SIGNAL ENGINE COOLANT
26 994/GY 995/BU 1 SIGNAL ENGINE COOLANT 26 P200 26 F421/YL R993/BR 2 COMMON TEMPERATURE SENSOR Intake Manifold Pressure
27 F421/YL TEMPERATURE SENSOR 27 27 130-9811
28 413/BR
R993/BR
J200
2 COMMON
130-9811 28
1552267
1698670
EARLY
LATE 28
413/BR
C967/LTBU
J200
3E3370
Air Temperature Sensor
TURBO OUTLET TURBO OUTLET
29 C967/BU 3E3370
TURBO OUTLET
29 G828/WH A +5V
PRESSURE SENSOR
29 997/OR A OR-18 +5V
PRESSURE SENSOR Sensor (Intake Manifold Air)
30 997/OR A OR-18 +5V 30 G829/GN B RETURN 30 993/BR B YL-18 RETURN
31 993/BR B YL-18 RETURN PRESSURE SENSOR 31 A746/PK C SIGNAL
(INTAKE MANIFOLD AIR)
161-1704
31 A746/PK C GN-18 SIGNAL
(INTAKE MANIFOLD AIR)
194-6724
P103 P200(J200)
(INTAKE MANIFOLD AIR)
ENGINE COOLANT TEMPERATURE 32 995/BU A746/PK C GN-18 SIGNAL ENGINE COOLANT TEMPERATURE 32 995/BU ENGINE COOLANT TEMPERATURE 32 995/LTBU
194-6724
FUEL TEMPERATURE 33 F421/YL FUEL TEMPERATURE 33 A751/YL P203 FUEL TEMPERATURE 33 F421/YL J203
34 J203 34 1698670 34 3E3370
35 C967/BU 35 C967/BU G828/WH A +5V ATMOSPHERIC PRESSURE 35 C967/LTBU 997/OR A OR-18 +5V ATMOSPHERIC PRESSURE
INTAKE MANIF. AIR TEMPERATURE 3E3370 INTAKE MANIF. AIR TEMPERATURE INTAKE MANIF. AIR TEMPERATURE
36 A701/GY 997/OR A OR-18 +5V ATMOSPHERIC PRESSURE 36 A701/GY G829/GN B RETURN SENSOR 36 A701/GY 993/BR B YL-18 RETURN SENSOR
INJECTOR 1 INJECTOR 1 INJECTOR 1
INJECTOR 2 37 A702/PU 993/BR B YL-18 RETURN SENSOR INJECTOR 2 37 A702/PU A747/GY C SIGNAL 161-1703 INJECTOR 2 37 A702/PU A747/GY C GN-18 SIGNAL 194-6722
INJECTOR 3 38 A703/BR A747/GY C GN-18 SIGNAL 194-6722 INJECTOR 3 38 A703/BR INJECTOR 3 38 A703/BR
INJECTOR 4 39 A704/GN INJECTOR 4 39 A704/GN P201 INJECTOR 4 39 A704/GN J201
TURBO OUTLET PRESSURE 40 A746/PK J201 TURBO OUTLET PRESSURE 40 A746/PK 1698670 TURBO OUTLET PRESSURE 40 A746/PK 3E3370
41 3E3370 41 G828/WH A +5V ENGINE OIL PRESSURE 41 997/OR A OR-18 +5V ENGINE OIL PRESSURE
42 997/OR A OR-18 +5V ENGINE OIL PRESSURE 42 G829/GN B RETURN SENSOR 42 993/BR B YL-18 RETURN SENSOR
43 993/BR B YL-18 RETURN SENSOR 43 994/GY C SIGNAL 161-1705 43 994/GY C GN-18 SIGNAL 194-6725
INJECTOR COMMON 1 & 2 44 L983/WH 994/GY C GN-18 SIGNAL 194-6725 INJECTOR COMMON 1 & 2 44 L983/WH INJECTOR COMMON 1 & 2 44 L983/WH
INJECTOR COMMON 3 & 4 45 L984/OR INJECTOR COMMON 3 & 4 45 L984/OR INJECTOR COMMON 3 & 4 45 L984/OR P105
INJECTOR COMMON 5 & 6 46 L985/YL INJECTOR COMMON 5 & 6 46 L985/YL P105 INJECTOR COMMON 5 & 6 46 L985/YL 1552269
47 P105 47 1552269 47 F421/YL 1 SIGNAL FUEL TEMPERATURE
1552269 FUEL TEMPERATURE F732/PK SENSOR
PRIMARY SPEED/TIMING + 48 F732/PK PRIMARY SPEED/TIMING + 48 E964/WH A751/YL 1 SIGNAL PRIMARY SPEED/TIMING + 48 R993/BR 2 COMMON
FUEL TEMPERATURE SENSOR 130-9811
PRIMARY SPEED/TIMING - 49 P920/BR F421/YL 1 SIGNAL PRIMARY SPEED/TIMING - 49 E963/BK G833/PK 2 COMMON PRIMARY SPEED/TIMING - 49 P920/BR
SENSOR 130-9811 J209
50 R993/BR 2 COMMON 50 50
130-9811 3E3370
51 51 51
52 52 J209 P209 52 997/OR A OR-18 +5V
J209A FUEL PRESSURE SENSOR
53 J209 P209 53 3E3370 1698670 3E3370 53 993/BR B YL-18 RETURN
J209A 194-6725
54 A705/BU 3E3370 1698670 3E3370 54 A705/BU G828/WH A 997/OR A
OR-18 +5V 54 A705/BU 413/BR C GN-18 SIGNAL
INJECTOR 5 INJECTOR 5 INJECTOR 5
FUEL PRESSURE SENSOR
INJECTOR 6 55 A706/GY 997/OR A 997/OR A
OR-18 +5V INJECTOR 6 55 A706/GY G829/GN B 993/BR B
YL-18 RETURN INJECTOR 6 55 A706/GY P103
FUEL PRESSURE SENSOR 194-6725
56 993/BR B 993/BR B
YL-18 RETURN 56 413/BR C A745/WH C
GN-18 SIGNAL 56 1552269
194-6725 INTAKE MANIFOLD AIR
57 413/BR C A745/WH C
GN-18 SIGNAL 57 Extension harness used for 57 C967/LTBU 1 SIGNAL
SECONDARY SPEED/TIMING + 58 999/WH SECONDARY SPEED/TIMING + 58 E966/YL specific fuel filter arrangements. SECONDARY SPEED/TIMING + 58 999/WH TEMPERATURE SENSOR
Extension harness used for R993/BR 2 COMMON
SECONDARY SPEED/TIMING - 59 998/BR SECONDARY SPEED/TIMING - 59 E965/BU Not present on all engines. SECONDARY SPEED/TIMING - 59 998/BR 130-9811
specific fuel filter arrangements.
60 Not present on all engines. 60 60
61
62
61
62 P103
61
62 TOP VIEW
63 P103 63 1552269 63
64 64 INTAKE MANIFOLD AIR 64
1552269 C967/BU 1 SIGNAL
65 INTAKE MANIFOLD AIR 65 TEMPERATURE SENSOR 65
C967/BU 1 SIGNAL G833/PK 2 COMMON
66 TEMPERATURE SENSOR 66 130-9811 66
R993/BR 2 COMMON
67 130-9811 67 67
68 68 68
69 69 69
70 70 70

Secondary Engine Fuel

Customer Fuel Pressure Atmospheric
Speed/Timing Engine Coolant
Connector Temperature Sensor Pressure
Sensor Temperature Service Tool
J61 Sensor J209 Sensor
(Camshaft) Sensor Connector Electronics
J63 P105 P203(J203)
Engine Control Module P402 P100 Ground
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
(NOTE B)
Stud
1
CID Component
2 INLET AIR SHUTOFF 0001 Injector #1 Primary Engine
SOLENOID RELAY
INLET AIR SHUTOFF (NOTE V) 0002 Injector #2 Speed/Timing
SOLENOID (NOTE V)
0003 Injector #3 Sensor
0004 Injector #4 (Crankshaft)
P142/J142
AUXILIARY 0005 Injector #5 P401
A +8V
TEMPERATURE
B RETURN
SENSOR 0006 Injector #6
C SIGNAL
0022 Timing Sensor
P800/J800
BATTERY COOLANT LEVEL 0041 8 Volt DC Supply
C-10, C-12, C-15, and C-16 Customer Harness BATTERY
A
B
+8V
RETURN SENSOR
OFF ENGINE 0091 Throttle Position
DISCONNECT C SIGNAL
SWITCH
0094 Fuel Pressure
TERMINATION
RESISTOR
120
P220/J220 0100 Engine Oil Pressure
(134-2540) J63 A +5V AUXILIARY
ENGINE SERVICE PRESSURE
0110 Engine Coolant Temperature
(NOTE B&C) OPTIONAL B RETURN
TOOL CONNECTOR
BATTERY WIRING C SIGNAL SENSOR 0168 System Voltage ECM
A B C 8T8736
P154 120/YL A (+)BATTERY 0172 Intake Manifold Air Temp Ground
1297163

1740502 229/BK
A234/BK
B
C
(-)BATTERY
CAT DATA LINK(-) 1297163 1297164 J403/P403
DESIRED 0174 Fuel Temperature Strap
A + BATTERY
893/PK D J1939 SHIELD 1
B - BATTERY SPEED 0247 Data Link Communications
892/WH E CAT DATA LINK(+) NOTE D CONTROL
C SIGNAL
1

K990/GN F J1939(-) (NOTE W) 0253 Personality Module

1297164

K900/YL G J1939(+) BATTERY(-)

H G S 0254 Electronic Control Module
ETHER START VALVE
J
0261 Engine Timing

1
P1
1607689
MTR BAT.

ETHER START 0262 5 Volt Sensor DC Power Supply FRONT VIEW

STARTING ST B
VALVE RELAY ETHER
ANALOG SENSOR POWER (+5V) 2 125/OR 229/BK(63)
MOTOR
ON S (NOTE V)
0263 Digital Sensor Supply
NOTE D NOTE D 1 START
ANALOG SENSOR RETURN 3 T993/BR 229/BK(61) C
DIGITAL SENSOR POWER (+8V) 4 167/OR 229/BK(65)
OFF 2 VALVE 0268 Check Programmable Parameters
(NOTE V)
DIGITAL SENSOR RETURN 5 A274/BK R 0273 Turbo Outlet Pressure
6 ELECTRONICS START RELAY
GROUND STUD (SMMS)
7 KEYSTART 0274 Atmospheric Pressure
NOTE A
CAT DATA LINK (+) 8 893/PK 1 1
SWITCH
0320 Speed / Timing Sensor Event Codes For ADEM III ECM
CAT DATA LINK (-) 9 892/WH 120/YL 120/YL
RETARDER LAMP 10 T936/GN ALTERNATOR
P515
1552269 Event Code Condition Electronic
BK-18 0342 Loss of Secondary Engine Speed
INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR
BK-18
1
2 E004 Engine Overspeed Shutdown
Control
12 A234/BK A234/BK STARTING AID OVERRIDE SW 0545 Ether Start Relay
13
Timing Calibration Module
14 K990/GN K990/GN 1835 Auxiliary Pressure Sensor E005 Fuel Filter Restriction Derate
AUXILIARY PRESSURE SENSOR 15 G469/BU
(TC) Probe Connector (ECM)
16 K900/YL K900/YL MAINTENANCE DUE RESET SW
1836 Auxiliary Temperature Sensor E006 Fuel Filter Restriction Shutdown
17
18
¹ The CID is a diagnostic code that indicates which component is faulty. E015 High Engine Coolant Temperature Derate P400
19 892/WH 892/WH
14 AWG
² The MID is a diagnostic code that indicates which electronic control module Engine Oil ECM ECM
893/PK J61 +BAT. (UNSWITCHED) E016 High Engine Coolant Temperature Shutdown
20
382/PK
893/PK
9X1343 P61 +BAT. (UNSWITCHED) 14 AWG TORQUE LIMIT SW diagnosed the fault. Pressure Connector Connector
ETHER START VALVE 21
STARTING AID OVERRIDE SWITCH M909/GN 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG E017 High Engine Coolant Temperature Warning Sensor
MAINTENANCE DUE RESET SWITCH
22
23
M910/OR
F426/BU T936/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY P2/J2 P1/J1
24 G971/BR T936/GN 3 RETARDER LAMP(NOTE M) SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K) Failure Mode Identifiers (FMI)¹ E025 High Inlet Air Temperature Derate P201(J201)
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
G969/YL
LEFT SIDE VIEW
SENR9575-04

25
26 167/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR FMI No. Failure Description E027 High Inlet Air Temperature Warning
A274/BK 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
NOT USED 27 J983/YL 0 Data valid but above normal operational range. E039 Low Engine Oil Pressure Derate
DIAGNOSTIC LAMP 28 F404/RD A307/GY 893/PK 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW
WARNING LAMP 29 F420/GN G488/GN 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR 1 Data valid but below normal operational range. E040 Low Engine Oil Pressure Shutdown
30 Page, Color 2, JVD

MAINTENANCE DUE LAMP 30 F424/YL F426/BU A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SNSR
31 F424/YL A307/GY 10 THROTTLE POSITION SNSR ANLG SNSR PWR (+5V) 2 Data erratic, intermittent, or incorrect.
G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
E054 High Fuel Temperature Derate
32 125/OR OVERSPEED VERIFY SW 3 Voltage above normal or shorted high.
T993/BR F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE
33 E055 High Fuel Temperature Shutdown
J1939 DATA (-) 34 K990/GN M904/OR F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW 4 Voltage below normal or shorted low.
35 382/PK 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW E056 High Fuel Temperature Warning
36 F404/RD T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW PTO INTERRUPT SW
5 Current below normal or open circuit. NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST
F420/GN A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW E057 Low Engine Coolant Level Derate
37
K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
6 Current above normal or grounded circuit. HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS
TACHOMETER + 38 450/YL F716/WH CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL
TACHOMETER - 39 451/BR G968/WH K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW 7 Mechanical system not responding properly. E058 Low Engine Coolant Level Shutdown
TORQUE LIMIT SWITCH 40 M909/GN 381/PU M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW PTO ENABLE SW 8 Abnormal frequency, pulse width, or period. NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
PTO INTERRUPT SWITCH 41 M904/OR G955/GN 450/YL 20 PTO ENABLE SW E059 Low Engine Coolant Level Warning
G469/BU 451/BR 21 INSTALLATION DETAILS
J1939 SHIELD 42 A234/BK 9 Abnormal update.
(NOT USED)NOTE Z 43 E798/PK H407/YL 382/PK 22 ETHER START VALVE PTO RAMP UP/SET SW E095 Fuel Filter Restriction Warning
E798/PK(H406/GY)NOTE Z J983/YL 23 PTO RAMP DOWN/RESUME SW 10 Abnormal rate of change. NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
REMOTE SHUTDOWN SWITCH 44 F716/WH
INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH E452/WH F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP E096 High Fuel Pressure TO TERMINATION RESISTOR) IS 40 METERS
COOLANT LEVEL SENSOR 46 E452/WH H405/BU F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP 11 Failure mode not identifiable.
26 E100 Low Engine Oil Pressure Warning NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
RETARDER SOLENOID HI (NOTE M) H405/BU M910/OR 120/YL +BAT. (SWITCHED) WARNING LAMP
47
F716/WH 27 REMOTE SHUTDOWN SW RETARDER LAMP(NOTE M) PTO RAMP
12 Bad device or component.
+BATTERY (UNSWITCHED) 48 150/OR(48) G967/WH NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
28 14 AWG E190 Engine Overspeed Warning
RETARDER SOLENOID MED (NOTE M) 49 H406/GY 387/PK G968/WH INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) UP/DOWN SWITCH 13 Out of calibration. SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
J1939 DATA (+) 50 K900/YL 150/OR(48) 381/PU 29 PTO ENABLE SW CAT DATA LINK -
51 150/OR(52) G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + 14 Parameter failures. E443 High Auxiliary Pressure NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR
150/OR(53) 150/OR(52) 31 +BAT. (UNSWITCHED) MAINTENANCE MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION
+BATTERY (UNSWITCHED) 52 150/OR(52) CB 15 Parameter failures.
+BATTERY (UNSWITCHED) 53 150/OR(53) 450/YL 150/OR(53) 32 +BAT. (UNSWITCHED) DUE LAMP E445 High Auxiliary Temperature
451/BR G469/BU 33 AUXILIARY PRESS. SNSR 1A 16 Parameter not available. NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED MONITORING
75% OVERSPEED VERIFY SWITCH 54 387/PK MAX LENGTH 40 METERS
55 J983/YL H407/YL 34 RETARDER MED/LO/HI SW(NOTE M) J1939 SHIELD STATION. THE TACHOMETER AND/OR QUAD GAUGE UNITS ARE
PTO ENABLE SWITCH 56 381/PU NOTE Z E798/PK(H406/GY) 35 RETARDER MED SW(NOTE M) J1939 DATA + 17 Module not responding. OPTIONAL AND WILL NOT OPERATE WITHOUT CONNECTION TO
57 E452/WH 36 COOLANT LEVEL SNSR J1939 DATA - DIAGNOSTIC LAMP A MAIN EMS MODULE
H405/BU 37 RETARDER HI SW(NOTE M) (153-2707)
CB 18 Sensor supply fault.
PTO RAMP UP/SET SWITCH 58 G955/GN NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.
RETARDER SOLENOID MED/LO/HI (NOTE M) 59 H407/YL M910/OR 38 STARTING AID OVERRIDE SW (NOTES B & E) 1A 19 Condition not met.
G967/WH 39 PTO RAMP DOWN/RESUME SW IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED.
PTO RAMP DOWN / RESUME SWITCH 60 G967/WH
BATTERY (-) 61 229/BK(61) 387/PK 40 75% OVERSPEED VERIFY SW 20 Parameter failures. IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO
62 RETARDER MED/LO/HI SW WARNING LAMP BATTERY (-) IS REQUIRED
CUSTOMER CB
BATTERY (-) 63 229/BK(63) CONNECTOR MED/LO/HI ¹The FMI is a diagnostic code that indicates what type of failure has occurred.

BATTERY (-)
64
65 229/BK(65)
NOTE M
RETARD SWITCH 1A
C-15 and C-16 Engines NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-)
THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS
ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING
THROTTLE POSITION SENSOR
SOLENOID COMMON
66
67
A307/GY
G969/YL RETARDER MED SW C B A CB RETARDER LAMP
Fuel Fuel THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
AUXILIARY TEMPERATURE SENSOR 68 G488/GN NOTE M Service Tool Pressure
69
MED
RETARD SWITCH 1A Temperature NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC/DC CONVERTER
NOTE M
Customer Connector Sensor FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS
+BATTERY (SWITCHED) 70 120/YL
Sensor
ELECTRONIC CONTROL MODULE (ECM)
RETARDER HI SW Connector J63 Electronics J209
SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS
A + BAT. P105 1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR
HI B - BAT. J61 Ground NOTE M: THE RETARDER FEATURE IS ONLY AVAILABLE ON SPECIFIC MODELS
RETARD SWITCH
C B A B A C MAX LENGTH 30 METERS
C Turbo Outlet Stud
D CAT DATA LINK + NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
E CAT DATA LINK - Pressure ON RELAY COILS AND SOLENOID COILS.
F
Sensor
-BAT.
+BAT. (SWITCHED)
CAT DATA LINK +
CAT DATA LINK -

NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.

120 G Intake Manifold FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
TERMINATION
(165-0200) H
J
(Intake Air Temperature INSTALLATION GUIDE.
MAX LENGTH 1 METER
RESISTOR
(174-3016)
(NOTE B) (J66) Manifold Air) Sensor NOTE Y: HARNESSES 237-7595 -00 AND 238-1773 -00 HAVE WIRES J700/BR, J701/GN,
DEVICE AND J702/BK INSTALLED. ALL OTHER C-15/C-16 ENGINE HARNESSES DO NOT INCLUDE
(NOTE B & C) CUSTOMER INSTALLED
SERVICE TOOL CONN
J200 P103 THESE WIRES.
NOTE Z: HARNESS 242-7248 -00 HAS WIRE H406/GY INSTALLED. ALL OTHER CUSTOMER
HARNESSES HAVE WIRE E798/PK INSTALLED. H406/GY TERMINATES AT P1/49 AND J61/35.
E798/PK TERMINATES AT P1/43 AND J61/35.

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES

WITHOUT CATERPILLAR ENGINEERING APPROVAL

UNLESS OTHERWISE SPECIFIED:

ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
Secondary Engine CONSIDERING COMPONENT REMOVAL

MAIN EMS MODULE

OPTIONAL EMS DISPLAY MODULES
Speed/Timing
(NOTE G)
Sensor
TACHOMETER MODULE QUAD GAUGE MODULE (Camshaft) Timing Calibration
CAT DATA LINK +
CAT DATA LINK -

SCROLL BACKWARD
SCROLL FORWARD

(NOTE G) (NOTE G)
P402
AUXILIARY CKT
MODULE CLOCK

WARNING LAMP

(TC) Probe Connector

MODULE LOAD

MODULE DATA
CAT DATA LINK +
CAT DATA LINK -
-BAT.
+BAT. (SWITCHED)

+V MODULE

US/METRIC

ABBREVIATION
15
Engine Coolant P400
WARNING

10 20
OPTIONAL REMOTE (+) BATTERY SUPPLY WIRES
TACHOMETER MODULE OR ALT ALTERNATOR
+24V
-BAT

-BAT

25
5
QUAD GAUGE MODULE Temperature INPUT SIGNAL WIRES TO ECM ATA AMERICAN TRUCKING ASSOCIATION
RPM X100 CB CIRCUIT BREAKER
0 30 (NOTES G & B)
Sensor CONTROL WIRES FROM ECM
CIS CUSTOMER IGNITION SWITCH
14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5

7
4

3
6
8
9

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

P100 SENSOR / ACTUATOR SUPPLY VOLTAGE DIG

ECM
DIGITAL
ELECTRONIC CONTROL MODULE
SIGNAL PLUS
N/C NO CONNECTION
SIGNAL MINUS PWM PULSE WIDTH MODULATION
SM STARTING MOTOR
(NOTE F) (-) BATTERY / SENSOR RETURN SMMS START MOTOR MAG SWITCH
MODULE DATA Electronic
+V MODULE
MODULE CLOCK Control THIS SCHEMATIC IS FOR THE C-10, C-12, C-15, and C-16 INDUSTRIAL ENGINES
MODULE LOAD
-BAT Module
BACKLIGHT LAMP PWR
(ECM) HARNESS TABLE
PART NO. CHG. NAME
ECM
+24V 1 189-6594 05 J2/ENGINE(C-10/C-12 Pigtail Sensors)
- BAT. 2 Ground 226-5758 03 J2/ENGINE(C-10/C-12 Integral Sensors)
US/METRIC 3 243-6620 00 J2/ENGINE(C-10/C-12 Specific Arrangements)
SCROLL FORWARD 4 (NOTE H) Strap
CAT DATA LINK -
CAT DATA LINK +
UNUSED
5
6
7
-V OUT +V OUT FRONT VIEW 191-5204
238-1773
02
00
J2/ENGINE(C-15/C-16)
J2/ENGINE(C-15/C-16 Retarder)
DC/DC CONVERTER 237-7595 00 J2/ENGINE(C-15/C-16 Specific Arrangements)
WARNING LAMP 8
WARNING 9 (127-8853)
BACKLIGHT LAMP PWR 10 (NOTES B & L) 189-6596 05 J1/CUSTOMER(C-10/C-12)
243-6618 00 J1/CUSTOMER(C-10/C-12 Specific Arrangements)
SCROLL BACKWARD 11
12 -V IN +V IN Primary Engine Atmospheric Engine Oil
Pressure ECM ECM 191-1531 04 J1/CUSTOMER(C-15/C-16)
(NOTE B) Speed/Timing Pressure 238-1774 00 J1/CUSTOMER(C-15/C-16 Retarder)
Sensor Connector Connector 242-7248 00 J1/CUSTOMER(C-15/C-16 Specific Arrangements)
Sensor Sensor P2/J2 P1/J1
CAT DATA LINK + (Crankshaft) J203 J201 4P-9537 07 INJECTOR(C-10/C-12)
CAT DATA LINK -
-BAT.
(NOTES B & L) P401 LEFT SIDE VIEW 122-1486 06 INJECTOR(C-15/C-16)

+BAT. (SWITCHED) 132-3144 00 FUEL PRESSURE EXTENSION(C-10/C-12)