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TA1664-5254-1000-SBE Eco Oils - Mechanical Utilities Load List
TA1664-5254-1000-SBE Eco Oils - Mechanical Utilities Load List
: TA1664
Revision :0
Fluid
RO Water Sources Pressure at Aprox pipe Sectional Fluid Mass Reynold Roughness
Equipment Machine Pipe Dia Pipe ID Velocity Dynamic Friction factor Pressure Drop
No Area consumption Pressure (P1) point (P2) length Area Density Number factor Remarks
No Description Viscocity
m3/hr Bar Bar m mm mm m/s Cp kg/m3 mm Bar
1 Extraction Plant 2.5 5 1 60 65 62.713 0.003087 1.50 1 1,000 94,070 0.0460 0.0215 0.93
2 FFA Plant 2.5 5 1 50 50 52.501 0.002164 1.50 1 1,000 78,752 0.0460 0.0225 0.96
3 Softener Tank 0.7 5 1 100 65 62.713 0.003087 1.50 1 1,000 94,070 0.0460 0.0215 1.54
4 Hot Well 0.7 5 1 50 50 52.501 0.002164 1.50 1 1,000 78,752 0.0460 0.0225 0.96
5 Dirty Cooling Tower 2 5 1 40 65 62.713 0.003087 1.50 1 1,000 94,070 0.0460 0.0215 0.62
6 Clean Cooling Tower 4 5 1 40 80 77.927 0.004767 1.50 1 1,000 116,891 0.0460 0.0204 0.47
7 Office 0.4 5 0.5 30 50 62.713 0.003087 1.50 1 1,000 94,070 0.0460 0.0215 0.46
8 Amenities & Canteen 0.13 5 0.5 30 40 40.894 0.001313 1.50 1 1,000 61,341 0.0460 0.0239 0.79
9 Engineering Workshop 0.04 5 0.5 30 40 40.894 0.001313 1.50 1 1,000 61,341 0.0460 0.0239 0.79
Total 13
Margin 15 % 15
Fluid
RO Water Sources Pressure at Aprox pipe Sectional Fluid Mass Reynold Roughness
Equipment Machine Pipe Dia Pipe ID Velocity Dynamic Friction factor Pressure Drop
No Area consumption Pressure (P1) point (P2) length Area Density Number factor Remarks
No Description Viscocity
m3/hr Bar Bar m mm mm m/s Cp kg/m3 mm Bar
1 Packaged Boiler 8 2 1 20 40 40.894 0.001313 1.50 1 1,000 61,341 0.0460 0.0239 0.53
Total 16
Margin 15 % 18
2 Utility Building Feed Water Tank Boiler Room 150 10 184 1 175 0.015 4.659 25.0 50 40 32 0.05
3 Extraction Plant Level +0.00 - level + 14.00 4640 10 184 4.5 156 0.015 2.925 25.0 150 200 1586 0.03
4 FFA Plant Level +0..00 - level+16.00 970 10 184 4.5 156 0.015 2.925 25.0 200 100 332 0.08
7 Tank Farm Bleaching( 11D2) 150 10 184 4.5 156 0.015 2.925 25.0 300 65 51 0.03
Total 6860
Margin 15 % 7889
Note
Steam consumption as per BEP and ULD & ECO comment
1 Utility Building Chiller Room Absorption Chiller 1000 8.37 0.14 3.45 0.21 70 40 40.894 To BFT
Utility Building Feed Water Tank Boiler Room 300 8.37 0.04 1.04 0.06 70 25 26.645 To BFT
2 Extraction Plant Level +0.00 6D2 200 6.85 0.02 0.68 0.04 70 25 26.645 To ETP 1
3 Extraction Plant Level +0.00 6D2 1400 6.85 0.16 4.78 0.29 70 40 40.894 To ETP 1
4 Extraction Plant Level +0.00 7D2 200 6.85 0.02 0.68 0.04 70 40 40.894 To ETP 1
5 Extraction Plant Level +0.00 7D2 500 6.85 0.06 1.71 0.10 70 15 15.798 To ETP 1
6 Extraction Plant Level +0.00 7E2 360 6.85 0.04 1.23 0.07 70 40 40.894 To Condensate Tank
7 Extraction Plant Level +0.00 7E3 360 6.85 0.04 1.23 0.07 70 15 15.798 To Condensate Tank
8 Extraction Plant Level +5.00 2D1 20 6.85 0.002 0.07 0.00 70 15 15.798 To Condensate Tank
9 Extraction Plant Level +5.00 2D2 20 6.85 0.002 0.07 0.00 40 15 15.798 To Condensate Tank
10 Extraction Plant Level +5.00 8C2 300 6.85 0.03 1.03 0.06 40 15 15.798 To ETP 1
11 Extraction Plant Level +5.00 Desolventising 3400 6.85 0.39 11.62 0.70 40 50 52.501 To ETP 1
12 Extraction Plant Level +9.50 8E4 240 6.85 0.03 0.82 0.05 40 15 15.798 To Condensate Tank
13 Extraction Plant Level +9.50 5E3 830 6.85 0.09 2.84 0.17 40 40 40.894 To Condensate Tank
14 Extraction Plant Level +9.50 6A2A 270 6.85 0.03 0.92 0.06 40 15 15.798 To Condensate Tank
15 Extraction Plant Level +9.50 6A2B 270 6.85 0.03 0.92 0.06 40 15 15.798 To Condensate Tank
16 Extraction Plant Level +9.50 6A2C 270 6.85 0.03 0.92 0.06 40 15 15.798 To Condensate Tank
17 Extraction Plant Level +14.00 5F1 (X/Y/Z-EJEC) 560 6.85 0.06 1.91 0.11 55 25 To Condensate Tank
20 Extraction Plant Level +14.00 5D5 40 6.85 0.005 0.14 0.01 55 15 15.798 To Condensate Tank
21 Extraction Plant Level +14.00 6F1A 40 6.85 0.005 0.14 0.01 55 15 15.798 To Condensate Tank
22 FFA Plant Level +0..00 12E1A 135 6.85 0.02 0.46 0.03 50 40 40.894 To Condensate Tank
23 FFA Plant Level +0..00 12E1B 135 6.85 0.02 0.46 0.03 50 40 40.894 To Condensate Tank
24 FFA Plant Level +0..00 12D1 100 6.85 0.01 0.34 0.02 50 15 15.798 To Condensate Tank
25 FFA Plant Level +4..00 12D3 100 6.85 0.01 0.34 0.02 50 40 40.894 To Condensate Tank
26 FFA Plant Level +8..00 12C1 180 6.85 0.02 0.62 0.04 50 25 26.645 To Condensate Tank
27 FFA Plant Level +16..00 12F1-X/Y/W/Z 1290 6.85 0.15 2.86 0.17 45 40 40.894 To Condensate Tank
31 Tank Farm Tank 20T1-20T9 700 6.85 0.08 2.39 0.14 30 15 15.798 To Drain
32 Tank Farm Steam Tracing 200 6.85 0.02 0.68 0.04 150 40 40.894 To Drain
33 Tank Farm Bleaching( 11D2) 150 40 40.894 To Drain
(E). HO CALCULATION
Fluid
HO Sources Pressure at Aprox pipe Dia Sectional Fluid Mass Reynold Roughness Friction Pressure
Equipment Machine Pipe ID Temperature Velocity Dynamic
No Area Consumption Pressure (P1) point (P2) length Selected Area Density Number factor factor Drop Remarks
No Description Viscocity
m3/hr Bar Bar m mm Deg C m/s Cp kg/m3 mm Bar
1 FFA Plant 12E3 Final Feed Heater 35 10 5 50 100 102.26 0.008209 300 1.5 0.650 799 184,385 0.0801 0.0204 0.36
Total 35
Margin 15 % 40
Fluid
Sources Pressure at Aprox pipe Dia Sectional Fluid Mass Reynold Roughness Max Allowable Pressure
HSD Consumption Pipe ID Temperature Velocity Dynamic Friction factor
No Area Equipment No Machine Description Pressure (P1) point (P2) length Selected Area Density Number factor Pressure drop Drop Remarks
Viscocity
kg/hr ltr/min m3/min Bar Bar m mm Deg C m/s Cp kg/m3 mm 1.5%/50M(bar) Bar
1 Utility Area 36TOH1 TFH 44 1 0.001 3 1 150 40.00 40.894 0.001313 30 6.00 0.2919 0.740 622 0.0460 0.1029 0.05 0.20
2 Utility Area 34B1 Packaged Boiler 462 10 0.010 3 1 30 40.00 40.894 0.001313 30 6.00 0.2919 0.740 622 0.0460 0.1029 0.05 0.04
3 Utility Area 34B2 NEF 923 21 0.021 3 1 30 40.00 40.894 0.001313 30 6.00 0.2919 0.740 622 0.0460 0.1029 0.05 0.04
4 Utility Area Genset 250 KVA 44 1 0.001 3 1 30 25.00 26.645 0.000557 30 6.00 0.2919 0.740 405 0.0460 0.1579 0.05 0.09
5 Utility Area Dispenser 44 1 0.001 3 1 30 25.00 26.645 0.000557 30 6.00 0.2919 0.740 405 0.0460 0.1579 0.05 0.09
Total 0.034
Margin 15 % 0.039
2.36 m3/hr
Fluid
Air Sources Pressure at Aprox pipe Dia Sectional Fluid Mass Reynold Roughness Max Allowable
Pipe ID Temperature Velocity Dynamic Friction factor Pressure Drop
No Area Equipment No Machine Description consumption Pressure (P1) point (P2) length Selected Area Density Number factor Pressure drop Remarks
Viscocity
Nm3/min Bar Bar m mm Deg C m/s Cp kg/m3 mm 1.5%/50M(bar) Bar
1 Extraction Plant Instrument for : 2.75 10 3 60 40.00 40.894 0.001313 30 10.00 0.02 1.165 25,074 0.0460 0.0272 0.15 0.09
PLF Cleaning
RVDF
Hooper 1- vibrator
Hooper 2-vibrator
2 WWTP/Sludge Filter Press 0.5 10 3 100 50.00 52.501 0.002164 30 10.00 0.02 1.165 32,191 0.0460 0.0255 0.15 0.11
3 FFA Plant Instrument for 2.75 10 3 100 50.00 52.501 0.002164 30 10.00 0.02 1.165 32,191 0.0460 0.0255 0.15 0.11
PFAD Flushing
4 Packaged Boiler Instrument 2.75 10 3 50 40.00 40.894 0.001313 30 10.00 0.02 1.165 25,074 0.0460 0.0272 0.15 0.08
5 NEF Boiler Instrument 2.75 10 3 50 32.00 35.052 0.000964 30 10.00 0.02 1.165 21,492 0.0460 0.0284 0.15 0.09
Pneumatic Conveying 5 10 3 50 40.00 40.894 0.001313 30 10.00 0.02 1.165 25,074 0.0460 0.0272 0.15 0.08
Bag Filter 2.5 10 3 50 32.00 35.052 0.000964 30 10.00 0.02 1.165 21,492 0.0460 0.0284 0.15 0.09
6 EFF Silo (DOBE) Instrument 2.75 10 3 70 40.00 40.894 0.001313 30 10.00 0.02 1.165 25,074 0.0460 0.0272 0.15 0.11
Bag Filter 0.5 10 3 70 40.00 40.894 0.001313 30 10.00 0.02 1.165 25,074 0.0460 0.0272 0.15 0.11
7 Oil Polishing / Tank Farm Filter Press/Bleaching 0.5 10 3 150 65.00 62.713 0.003087 30 10.00 0.02 1.165 38,453 0.0460 0.0244 0.15 0.14
8 VAC Instrument 2.75 10 3 40 32.00 35.052 0.000964 30 10.00 0.02 1.165 21,492 0.0460 0.0284 0.15 0.08
Total 26
Margin 15 % 29
Compressed Air 2 x 15 10 90
Air Dryer 2x 20 13 5
Air Receiver Tank 2 x 5000 20
CLIENT : PT.ECO OILS JAYA INDONESIA
PROJECT TITLE : SBE-OIL EXTRACTION AND RECOVERY PLANT
PROJECT NO : TA1664
Fluid
Sources Pressure at Aprox pipe Dia Sectional Fluid Mass Reynold Roughness Max Allowable
Machine Pipe ID Temperature Velocity Dynamic Friction factor Pressure Drop
No Area Equipment No Pressure (P1) point (P2) length Selected Area Density Number factor Pressure drop Remarks
Description Viscocity
m3/hr Nm3/hr Bar Bar m mm Deg C m/s Cp kg/m3 mm 1.5%/50M(bar) Bar
1 Extraction Plant RVDF 5.4 4.62 6 1 80 40.00 40.894 0.001313 20 3.00 0.01 0.668 7,731 0.0460 0.0350 0.09 0.01
Total 5.4
Margin 15 % 6.2
Nitrogen Bottle
1 Bottle : 50 kg
Fluid
Sources Pressure at Aprox pipe Dia Sectional Fluid Mass Reynold Roughness Max Allowable
Natural Gas Consumption Pipe ID Temperature Velocity Dynamic Friction factor Pressure Drop
No Area Pressure (P1) point (P2) length Selected Area Density Number factor Pressure drop Remarks
Viscocity
Nm3/hr m3/hr m3/min Bar Bar m mm Deg C m/s Cp kg/m3 mm 1.5%/50M(bar) Bar
1 TFH Area 541 1193 19.89 4 1 150 40.00 40.894 0.001313 30 30.00 0.0102 2.686 323,063 0.0460 0.0212 0.06 0.0038
2 Packaged Boiler 54 119 1.98 4 1 30 25.00 26.645 0.000557 30 30.00 0.0102 2.686 210,496 0.0460 0.0236 0.06 0.0013
Total 595
Margin 15 % 684
CLIENT : PT.ECO OILS JAYA INDONESIA
PROJECT TITLE : SBE-OIL EXTRACTION AND RECOVERY PLANT
PROJECT NO : TA1664
Pressure
Water Flow Temperature Temperature Aprox pipe Sectional Fluid Dynamic Fluid Mass Reynold Roughness Friction Pressure
Pipe Dia Velocity
No Area Equipment No Machine Description Rate Inlet Inlet Outlet length Area Viscocity Density Number factor factor Drop Remarks
Drop, Allow
m3/hr o
C o
C bar m mm m/s Cp kg/m3 mm Bar
1 DISTILLATION SECTION 5E2 CONDENSOR 94 30 35 0.5 25 200 0.031400 0.83 1 1,000 166,000 0.0460 0.0178 0.03
2 DISTILLATION SECTION 5E5 MAIN CONDENSOR 189 30 35 0.5 25 250 0.049063 1.07 1 1,000 267,500 0.0460 0.0164 0.04
3 DISTILLATION SECTION 5E6 SEC. CONDENSER 14 30 35 0.5 25 80 0.005024 0.77 1 1,000 61,600 0.0460 0.0221 0.08
4 DESOLVENTING, SWS-SWT SECTIONS 6E1 COOKER CONDENSOR 28 32 35.6 0.34 25 100 0.007850 0.99 1 1,000 99,000 0.0460 0.0203 0.10
5 DESOLVENTING, SWS-SWT SECTIONS 7E1 COOKER CONDENSOR 6 32 35.96 0.34 25 65 0.003317 0.51 1 1,000 33,150 0.0460 0.0249 0.05
6 ABSORPTION SECTION 8E6 VENT CONDENSOR 10 30 35 0.34 25 80 0.005024 0.56 1 1,000 44,800 0.0460 0.0233 0.05
7 ABSORPTION SECTION 8E2 PHE COOLER 3.6 30 34 0.5 25 50 0.001963 0.51 1 1,000 25,500 0.0460 0.0267 0.07
DESORPTION COLUMN
8 ABSORPTION SECTION 8E5 32 32 36.34 0.34 25 150 0.017663 0.50 1 1,000 75,000 0.0460 0.0204 0.02
CONDENSOR
9 FFA STRIPPING SECTION 12E4 FFA PUMP AROUND COOLER - 42 30 35 0.5 25 150 0.017663 0.66 1 1,000 99,000 0.0460 0.0196 0.03
10 FFA STRIPPING SECTION 12E5 FINAL E-OIL COOLER - PHE 12 30 35 0.5 25 80 0.005024 0.66 1 1,000 52,800 0.0460 0.0227 0.06
11 ABSORPTION CHILLER 120 30 35 0.5 25 200 0.031400 0.88 1 1,000 176,000 0.0460 0.0176 0.03
12 NEF 6 30 35 0.5 25 65 0.003317 0.51 1 1,000 33,150 0.0460 0.0249 0.05
13 RVDF 20 30 35 0.5 25 100 0.007850 0.71 1 1,000 71,000 0.0460 0.0212 0.05
Total 576.6
15 % Margin 86.49
Clean Water Supply 663.09
Water Flow Temperature Temperature Pressure Drop, Aprox pipe Sectional Fluid Dynamic Fluid Mass Reynold Roughness Friction Pressure
Pipe Dia. Velocity
No Area Equipment No Machine Description Rate Inlet Outlet Allow length Area Viscocity Density Number factor factor Drop Remarks
m3/hr o
C o
C bar m mm m/s Cp kg/m3 mm Bar
1 ETRACTOR CONDENSER 2E1 ETRACTOR CONDENSER 1.9 8 11.48 0.34 25 40 0.001256 0.42 1 1,000 16,800 0.0460 0.0294 0.06
2 ABSORTION SECTION 8E7 VENT CONDENSER 12 7 12.77 0.34 25 80 0.005024 0.66 1 1,000 52,800 0.0460 0.0227 0.06
4 ABSORTION SECTION 8E3 CHILLED WATER PHE 13.75 6 11 0.5 25 80 0.005024 0.76 1 1,000 60,800 0.0460 0.0222 0.08
FLS' s FILTRATE TANK
5 OTHER AREAS 3E1 14.77 6 11 0.5 25 80 0.005024 0.82 1 1,000 65,600 0.0460 0.0219 0.09
CONDENSER
FLS' s COALESCED WATER
6 OTHER AREAS 3E3 16.32 6 11 0.5 25 100 0.007850 0.58 1 1,000 58,000 0.0460 0.0219 0.04
CONDENSER
Total 58.74
20 % Margin 11.748
Chilled Water Supply 70.488
Proposed Equipment Water Flow Rate Temperture Difference Cooling Capacity Pumps Capacity
(m3/hr) (oC) (kcal/hr) (TR) Water Flow Rate
(m 3/hr)
Chiller 70.488 5 352440 116.55
Chiller Plant shall be 120 TR, with 72 m3/hr chilled water pumps 72
* Chiller Choosen shall be 120 TR, with; (oC) Hot and Cold Well Tank Capacity and Dimnesion
Cold and Hot Tank Dia. Tank Height
11.5 Delta T
Inlet Chilled Water Chiller Capacity Water Flow R Retention Well Capacity (m) (m)
Outlet Chilled Water 6.5 (TR) (kcal/hr) (m 3/hr) (oC) Time (hour) (m 3) (m) (m)
Temperature Difference 5
120 363116 72 5 0.33 23.80 3 3.4
Load side (oC)
Average Entering Chilled Water 11.45
Average Leaving Chilled Water 6.6
Temperature Different 4.85
CLIENT : PT.ECO OILS JAYA INDONESIA
PROJECT TITLE : SBE-OIL EXTRACTION AND RECOVERY PLANT
PROJECT NO : TA1664
Total 100
15 % Margin 15
Dirty Cooling Water Supply 115
Proposed Equipment Water Flow Rate Temperture Difference Heat Rejection Retention Hot Well Hot Well Dimension
(m3/hr) (kcal/hr) (TR) Time (hour) Capacity (m3) Length (mm) Width (mm) Height (mm)