Project Nr.

: TA1664

Document Nr. : TA1664-5213-5016

Revision :0

MASS & HEAT BALANCE UTILITIES

Owner : EcoOils Surabaya

Project Name : EcoOils SBE oil extraction and recovery plant Surabaya

Owner's Project No. :

Plant : Surabaya

Unit :

Plant Location : Surabaya

0 29-8-2017 First Issue IZH VV MA

Rev. Date Page Description Prep'd Chk'd Appr'd
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE RO WATER DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1000-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12 13
Note 2 To Administration
Description RO from Estate 30P1A/B Suction Line 30P2A/B Suction Line To WTP System To Domestic User RO Mainline To Hot well To Clean CT To Dirty CT To FFA Plant To Extraction Plant To Softener Tank
Building
OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors
COMPONENT RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water RO Water
PHASE L/G/S L L L L L L L L L L L L L
PRESSURE (barg) ATM ATM 4 4 5 5 5 5 5 5 5 5
TEMPERATURE (°C) AMB AMB AMB AMB AMB AMB AMB AMB AMB AMB AMB AMB
MOLWEIGHT (kg/kmol) 18 18 18 18 18 18 18 18 18 18 18 18
FLOWRATE (m3/h) 25.00 15.00 25.00 15.00 14.60 0.68 0.77 4.50 2.10 2.88 2.88 0.77
MASS FLOW (kg/h) 25,000 15,000 25,000 15,000 14,600 680 770 4,500 2,100 2,880 2,875 770
DENSITY (kg/m3) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
VISCOSITY (cP) 1 1 1 1 1 1 1 1 1 1 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178
LATENT HEAT (kJ/kg) 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257

LINE SIZE (NB) 80 65 80 65 65 25 25 25 25 25 25 25

INSULATED NO NO NO NO NO NO NO NO NO NO NO NO NO
TRACED NO NO NO NO NO NO NO NO NO NO NO NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
2. Estate to determined
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE SOFTENER WATER DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1011-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description SW Mainline To NEF To Boiler

OPERATION Outdoors Outdoors Outdoors

COMPONENT Softener Water Softener Water Softener Water
PHASE L/G/S L L L
PRESSURE (barg) 5 5 5
TEMPERATURE (°C) 30 30 30
MOLWEIGHT (kg/kmol) 18 18 18
FLOWRATE (m3/h) 18 9 9
MASS FLOW (kg/h) 18,000 9,000 9,000
DENSITY (kg/m3) 1000 1000 1000
VISCOSITY (cP) 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.178 4.178 4.178
LATENT HEAT (kJ/kg) 2257 2257 2257

LINE SIZE (NB) 65 50 50

INSULATED NO NO NO
TRACED NO NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE STEAM & CONDENSATE DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1005-R1
Consumption calculation: TA1664-5254-1000

Stream nr. 1 2 3 4 5 6 7 8

Description Steam Mainline To BFT To Extraction Plant To FFA Plant To VAC To Bleaching Oil To Tracing Header To Tank Farm

OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors

COMPONENT Steam Steam Steam Steam Steam Steam Steam Steam
PHASE L/G/S G G G G G G G G
PRESSURE (barg) 10 8 5 5 8 5 4.5 4.5
TEMPERATURE (°C) 184 176 156 156 176 156 156 156
MOLWEIGHT (kg/kmol) 0.403 0.403 0.403 0.403 0.403 0.403 0.403 0.403
MASS FLOW (kg/h) 7,890 173 5,336 1,116 575 173 115 403
DENSITY (kg/m3) 5.641 4.659 2.925 2.925 4.659 2.925 2.925 2.925
VISCOSITY (cP) 0.015 0.015 0.014 0.014 0.015 0.014 0.014 0.014
HEAT CAPACITY (kJ/kg.K) 2.60243 2.51157 2.33944 2.33944 2.51157 2.33944 2.33944 2.33944
LATENT HEAT (kJ/kg) 1999.28 2030.1 2096.16 2096.16 2030.1 2096.16 2096.16 2096.16

LINE SIZE (NB) 200 40 200 100 65 65 50 65

INSULATED YES YES YES YES YES YES YES YES
TRACED NO NO NO NO NO NO NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE THERMAL HOT OIL DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1006-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 5 6 7 8 9

Description To FFA Plant From FFA Plant

OPERATION Outdoors Outdoors

COMPONENT HO HO
PHASE L/G/S L L
PRESSURE (barg) 6 <6
TEMPERATURE (°C) 300 270
MOLWEIGHT (kg/kmol) 238 238
FLOWRATE (m3/h) 40 40
MASS FLOW (kg/h) 30,000 30,000
DENSITY (kg/m3) 750 750
VISCOSITY (cP) 0.2570 0.2570
HEAT CAPACITY (kJ/kg.K) 2.502 2.502
LATENT HEAT (kJ/kg) 40629 40629

LINE SIZE (NB) 100 100

INSULATED NO NO
TRACED NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE HSD DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1009-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7
Unloading to Diesel
Description Mainline To Dispenser To Genset To Boiler To NEF to TFH
Tank
OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors
COMPONENT HSD HSD HSD HSD HSD HSD HSD
PHASE L/G/S L L L L L L L
PRESSURE (barg) 3 3 3 3 3 3 3
TEMPERATURE (°C) 20 20 20 20 20 20 20
MOLWEIGHT (kg/kmol)
FLOWRATE (L/h) 5000.0 2361.5 69.0 69.0 718.8 1436.1 68.5
MASS FLOW (kg/h) 3,700 1,747 51 51 532 1,063 51
DENSITY (kg/m3) 740 740 740 740 740 740 740
VISCOSITY (cP) 0.2919 0.2919 0.2919 0.2919 0.2919 0.2919 0.2919
HEAT CAPACITY (kJ/kg.K) 2 2 2 2.34 2.34 2.34 2
LATENT HEAT (kJ/kg) 251 251 251 251 251 251 251

LINE SIZE (NB) 65 40 40 80 100 40 65

INSULATED NO NO NO NO NO NO NO
TRACED NO NO NO NO NO NO NO

Remarks Note 2 Note 3

NOTES:
1. Flow based on consumption + 15% margin.
2. Two (2) pumps will be used for unloading operation.
3. One (1) pump will be used.
 sheet 1 of 1

DOC. No.: TA1664-5213-5016

JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE COMPRESSED AIR DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1007-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10
To Maintenance
Description CA Mainline To Boiler To NEF To DOBE To WWTP To Extraction Plant To FFA Plant To VAC To Tank Farm
Workshop
OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Indoors
COMPONENT Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air Compressed Air
PHASE L/G/S G G G G G G G G G G
PRESSURE (barg) 10 10 10 10 10 10 10 10 10 10
TEMPERATURE (°C) 30 30 30 30 30 30 30 30 30 30
MOLWEIGHT (kg/kmol) 29 29 29 29 29 29 29 29 29 29
FLOWRATE (Nm3/h)) 1760.0 189.8 707.3 224.3 34.5 189.8 189.8 189.8 34.5 34.5
DENSITY, 0° C, 1 atm (kg/m3) 1.2920 1.2920 1.2920 1.2920 1.2920 1.2920 1.2920 1.2920 1.2920 1.2920
VISCOSITY (mPa.s) 1.846 1.846 0.797 0.797 0.797 0.797 0.797 0.797 0.797 0.797
HEAT CAPACITY (cP) 1.0049 1.0049 4.178 4.178 4.178 4.178 4.178 4.178 4.178 4.178
LATENT HEAT (kJ/kg) 1007 1007 1007 1007 1007 1007 1007 1007 1007 1007

LINE SIZE (NB) 80 40 40 40 40 65 100 50 40 50

INSULATED NO NO NO NO NO NO NO NO NO NO
TRACED NO NO NO NO NO NO NO NO NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
 sheet 1 of 1

DOC. No.: TA1664-5213-5016

JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE NITROGEN DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1008-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 5 6 7 8 9 10 11 12 13 14 15

Description N2 Mainline To Extraction Plant

OPERATION Outdoors Outdoors

COMPONENT Nitrogen Nitrogen
PHASE L/G/S G G
PRESSURE (barg) 6 6
TEMPERATURE (°C) 30 30
MOLWEIGHT (kg/kmol) 28.01 28.01
ACTUAL FLOWRATE (m3/h)) 47.3 298.3
DENSITY, 0° C, 1 atm (kg/m3) 1.2506 1.2506
VISCOSITY (cP) 0.018 0.018
HEAT CAPACITY (kJ/kg.K) 1.040 1.040
LATENT HEAT (kJ/kg) 198.6 198.6

LINE SIZE (NB) 40 40

INSULATED NO NO
TRACED NO NO

Remarks Note 1 Note 1

NOTES:
1. Flowrate calculated based on fluid velocity = 10m/s in the NB40 pipe. The consumption will be 18 nitrogen bottle (50 kg each) per week.
 sheet 1 of 1

DOC. No.: TA1664-5213-5016

JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE NATURAL GAS DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1010-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description NG Mainline To Boiler To TFH

OPERATION Outdoors Outdoors Outdoors

COMPONENT Natural Gas Natural Gas Natural Gas
PHASE L/G/S G G G
PRESSURE (barg) 4 4 4
TEMPERATURE (°C) 30 30 30
MOLWEIGHT (kg/kmol) 16.8 16.8 16.8
FLOWRATE (Nm3/h)) 684 62.1 622.2
DENSITY, 0° C, 1 atm (kg/m3) 0.900 0.900 0.900
VISCOSITY (cP) 1.846 1.846 1.846
HEAT CAPACITY (kJ/kg.K) 2.34 2.34 2.34
LATENT HEAT (kJ/kg) 510 510 510

LINE SIZE (NB) 50 25 40

INSULATED NO NO NO
TRACED NO NO NO

Remarks

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE CHILLED WATER DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1001-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12
Description From Hot Well To Chiller To Cold Well To Extraxtion Plant From Extraction Plant
OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors
COMPONENT Chilled water Chilled water Clean cooling water Clean cooling water Clean cooling water
PHASE L/G/S L L L L L
PRESSURE (barg) 0 5 5 5 5
TEMPERATURE (°C) 11.5 11.5 11.5 11.5 11.5
MOLWEIGHT (kg/kmol) 18 18 18 18 18
ACTUAL FLOW (m3/h) 79 79 79 79 79
MASS FLOW (kg/h) 79,000 79,000 79,000 79,000 79,000
DENSITY (kg/m3) 1000 1000 1000 1000 1000
VISCOSITY (mPa.s) 1 1 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.18 4.18 4.18 4.18 4.18
LATENT HEAT (kJ/kg) 2257 2257 2257 2257 2257

LINE SIZE (NPS) 150 150 150 150 150

INSULATED YES YES YES YES YES
TRACED NO NO NO NO NO

Remarks --- --- --- --- ---

PFD/UFD NO. TA1664-5252-1001 TA1664-5252-1001 TA1664-5252-1001 TA1664-5252-1001 TA1664-5252-1001

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE CLEAN COOLING WATER DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1002-R1
Consumption calculation TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12

Over Pressure To To Extraction Plant + From Extraction Plant +

Description From Cooling Tower Main Line Main Line To Absorption Chiller To FFA Plant From NEF From Absorption Chiller From FFA Plant From NEF
Cooling Tower RVDF, NEF RVDF

OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors
COMPONENT Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water Clean cooling water
PHASE L/G/S L L L L L L L L L L L L
PRESSURE (barg) 0 5 5 5 5 5 5 5 5 5 5 5
TEMPERATURE (°C) 30 30 30 30 30 30 30 30 30 35 35 35
MOLWEIGHT (kg/kmol) 18 18 18 18 18 18 18 18 18 18 18 18
ACTUAL FLOW (m3/h) 665 88 576.6 456.6 120 402.6 54 6 396.6 120 54 6
MASS FLOW (kg/h) 665,000 88,400 576,600 456,600 120,000 402,600 54,000 6,000 396,600 120,000 54,000 6,000
DENSITY (kg/m3) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
VISCOSITY (mPa.s) 1 1 1 1 1 1 1 1 1 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.18 4.18 4.18 4.18 4.18 4.18 4.18 4.18 4.18 4.18 4.18 4.18
LATENT HEAT (kJ/kg) 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257 2257

LINE SIZE (NPS) 400 100 350 350 200 250 150 65 350 200 150 65
INSULATED YES YES YES YES YES YES YES YES YES YES YES YES
TRACED NO NO NO NO NO NO NO NO NO NO NO NO

Remarks --- --- --- --- --- --- --- --- --- --- --- ---

PFD/UFD NO. TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002 TA1664-5252-1002

Stream nr. 13 14 15 16 17 18 19 20 21 22 23 24
From Extraction Plant + From Extraction Plant +
Description Main Return Line
RVDF RVDF, NEF
OPERATION Outdoors Outdoors Outdoors
COMPONENT Clean cooling water Clean cooling water Clean cooling water
PHASE L/G/S L L L
PRESSURE (barg) 5 5 5
TEMPERATURE (°C) 35 35 35
MOLWEIGHT (kg/kmol) 18 18 18
ACTUAL FLOW (m3/h) 396.6 402.6 456.6
MASS FLOW (kg/h) 396,600 402,600 456,600
DENSITY (kg/m3) 1000 1000 1000
VISCOSITY (mPa.s) 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.18 4.18 4.18
LATENT HEAT (kJ/kg) 2257 2257 2257

LINE SIZE (mm) 350 250 350

INSULATED YES YES YES
TRACED NO NO NO

Remarks --- --- ---

PFD/UFD NO. TA1664-5212-3001 TA1664-5212-3001 TA1664-5212-3001

NOTES:
1. Flow based on consumption + 15% margin.
 DOC. No.: TA1664-5213-5016
JOB No.: TA1664
REVISION 0
MASS & HEAT BALANCE DIRTY COOLING WATER DATE 29-8-2017
PREP'D IZH
CHK'D VV
APP'D MA
Ref. PFD/UFD: TA1644-5252-1003-R1
Consumption calculation: TA1664-5254-1000-R1

Stream nr. 1 2 3 4 5 6 7 8 9 10 11 12
Over Pressure To
Description From Cooling Tower To FFA From FFA To Cooling Tower To Cooling Tower
Cooling Tower
OPERATION Outdoors Outdoors Outdoors Outdoors Outdoors Outdoors
COMPONENT Dirty cooling water Dirty cooling water Dirty cooling water Dirty cooling water Dirty cooling water Dirty cooling water
PHASE L/G/S L L L L L L
PRESSURE (barg) 0 5 5 5 5 5
TEMPERATURE (°C) 30 30 30 42 42 42
MOLWEIGHT (kg/kmol) 18 18 18 18 18 18
ACTUAL FLOW (m3/h) 115 15 100 100 100 100
MASS FLOW (kg/h) 115,000 15,000 100,000 100,000 100,000 100,000
DENSITY (kg/m3) 1000 1000 1000 1000 1000 1000
VISCOSITY (mPa.s) 1 1 1 1 1 1
HEAT CAPACITY (kJ/kg.K) 4.18 4.18 4.18 4.18 4.18 4.18
LATENT HEAT (kJ/kg) 2257 2257 2257 2257 2257 2257

LINE SIZE (NPS) 200 100 200 200 200 200

INSULATED NO NO NO NO NO NO
TRACED NO NO NO NO NO NO

Remarks --- --- --- --- --- ---

PFD/UFD NO. TA1664-5252-1003 TA1664-5252-1003 TA1664-5252-1003 TA1664-5252-1003 TA1664-5252-1003 TA1664-5252-1003

NOTES:
1. Flow based on consumption + 15% margin.