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Fabrication Performance and Applications of Integrated Nanodielectric Properties of Materials A Review
Fabrication Performance and Applications of Integrated Nanodielectric Properties of Materials A Review
To cite this article: J. Anandraj & Girish M. Joshi (2018) Fabrication, performance and
applications of integrated nanodielectric properties of materials – a review, Composite
Interfaces, 25:5-7, 455-489, DOI: 10.1080/09276440.2017.1361717
Introduction
Material properties are highly critical to obtain the desirable performance, durability and
sustainability under external stimuli for worthwhile engineering applications. Researchers
in the area of dielectrics overcome the various challenges related to the properties of nano-
dielectric and its practical feasibility for applications and devices [1]. The new generation of
materials has highly optimized dielectric and electrical insulating properties are integrated
(PI), silicone, epoxy resin (EP) and polyimide (PI). The vast published research papers and
reports in the domain of nanodielectric are shown in Figure 1.
Nano fillers also become a major focus in nanodielectric research. Nano fillers can
improve the different properties of materials in which they are incorporated such as opti-
cal, electrical, thermal and mechanical properties. Nano fillers can be classified into three
types. Zero-dimensional, one-dimensional, two-dimensional and three-dimensional nano-
fillers. Zero-dimensional may be particles of quantum range such as quantum dots. One-
dimensional nano filler may be in the form of plates, laminas and shells. Two-dimensional
nanofillers are in the form of nanotubes and nano fiber having diameter contains different
aspect ratio. Three-dimensional nano filler are in the form of isodimensional particles such
as nanometric silica. Some nano filler such as layered silicate, silicon dioxide and titanium
dioxide are used as resins in the industry.
The major research was done in the domain of polymer nanocomposites since last three
decade. Polymer nanocomposites are found to improve the partial discharge resistance,
space charge formation and effects of charge relaxation. The properties of polymer nano-
composites are changed simultaneously by adding the filler. The survey of polymer host
system based on properties and applications are shown in Table 1.
does not include electrical, mechanical, physical or thermal ageing effects. Nanodielectric
interface emphasizes a lot of interface in chemistry which involved in making nanocompos-
ites. The process needs synthesis steps enable for synergic effect on voltage endurance and
partial discharge resistance properties. Researchers found that measurements in polymer
nanodielectric of glass transition temperature, free volume, and broadband frequency, die-
lectric measurements of the real and imaginary components of permittivity, morphology,
infrared and electron paramagnetic resonance (EPR) measurements demonstrated the sig-
nificant effect and challenge of modeling the interface in composites.
The effect of nanoparticles on melting point and glass transition temperature (Tg) was
reported in the review addressed the theoretical and experimental issues [26]. It was demon-
strated the dynamic, thermodynamic and pseudo thermodynamic measurements reported
for Tg in confined geometries for both small molecules in nonporous in ultrathin films.
The trend of Tg increases, decreases, remains unchanged or even disappears depending
on the experimental conditions. For the same material, different values of Tg had been
observed. Many experiments are carried out and results are evaluated. It was concluded
that existing theories of Tg are able to explain the range of behavior at the nanometric size
scale. A quantitative analysis proved the experimental results on the nanoconfinement of
the glass transition temperature can be explained by a defect diffusion model. This model
gives the defect-defect interaction enthalpy, defect concentrations, defect lattice geometry,
COMPOSITE INTERFACES 459
of the heterogeneous liquid system changes the properties of the material [42]. In cellu-
lose and pectin localization there was continuity between host cell wall and the interfacial
material. The report concluded that in order to verify the interfacial material there are
some techniques allows the identification of cell wall components are used [43]. The glass/
epoxy composite demonstrated the consistency in interfacial materials properties. These
materials constant are proved with the help of experimental results and made finite element
calculations on interface elements [44]. The material interface is important in interfacial
issues because it determines the mechanical, fracture and functional properties. In the
present review, the nano entity reinforced composites are highly crucial to demonstrate
the nanodielectric properties.
Pyroelectric
Pyroelectric is the property of certain crystals such as gallium nitride that are electrically
polarized and results contain large electric fields. In other ways pyroelectric was interpreted
in such a way that ability of certain materials (gallium nitride) generated a temporary
voltage when they are heated or cooled. Martin LW demonstrated that piezoelectric trans-
ducer heterostructure can be controlled to show the low dielectric permittivity due to the
presence of built-in potentials. It diminishes the dielectric permittivity and large values of
the pyroelectric coefficient are obtained. They are used in infrared sensors and pyroelectric
energy conversion of waste heat [56]. Jiang Lu presented a multi-human tracking system
with sensor selection and calibration based on distributed binary pyroelectric infrared
COMPOSITE INTERFACES 463
sensors (PIR). This sensor has been developed to select sensor nodes [57]. The improved
enhanced ionization using a pyroelectric lithium niobate crystal for use in a smaller level
ion mobility gas sensor. It was achieved by increasing the power system by using folded
copper electrodes on the crystal surface to amplify the electric field. The author reported by
reducing the distance between the copper electrodes was possible to achieve the ionization
events at much lower temperature shifts [58].
Piezoelectric
Piezoelectric is the ability (of certain solid materials such as crystals and ceramics) to gen-
erate the electric charge in response to applied mechanical stress. The piezoelectric effect
is well understood by the linear electromechanical interaction between a mechanical and
electrical state in crystalline materials. It is the reversible process and exhibits the direct
piezoelectric effect. The behavior of piezoelectricity used in various applications such as
micro and nanomaterials in sensors, electromechanical actuators and energy conversion.
The piezoelectric polymers such as polyvinylidene fluoride (PVDF) and its copolymers are
being developed for use in flexible electronic components due to intrinsic features of low
weight, charming flexibility and electroactive properties [59]. Piezoelectric materials are
considered to be smart materials and can convert any kind of strain into electricity and vice
versa. Examples of piezoelectric materials are lead zirconium titanate (PZT) and barium
titanate. PZT is common filler for piezoelectric composites. Dielectric and piezoelectric
can be modified by the addition of suitable dopant [60].
displacement decreases slowly at first and reaches the residual value Dr at zero fields. If
the electric field is continued in the opposite direction, the domain leads to reverse their
alignment. So the remaining value of electric displacement is lost at the certain value of
the reverse electric field is called the coercive field (Ec). The process of reversal of domain
continues to give a net electric field in the opposite direction. After the saturation occurs in
this direction, it restores the original field which completes the hysteresis loop. Polarization
and dielectric studies of ceramic show the better dielectric material at 1200 °C. It shows
the dielectric constant at 16.4 and loss at 0.4 [65]. Similarly dielectric and hysteresis study
of bismuth sodium titanate and barium zirconate samples demonstrates the hysteresis
loop at temperature 423 K [66]. The ferroelectric characteristics of nanostructured zinc
oxide and magnesium oxide bilayer metal capacitor have high resistivity and low leakage
current density. Based on ferroelectric characteristics, it shows the polarization and electric
field hysteresis gives the symmetry loop and maintains the hysteresis for external voltage
by adding polyvinylidene fluoride and trifluoroethylene in the capacitor configuration
[67,68]. The numeric solution of nonlinear equation describes the hysteresis behavior of
coupling capacitance among silicon via three-dimensional integrated circuits. It resulted in
developing a behavioral capacitance model matches the coupling capacitance measurement
among three silicon vias [69].
Sol-gel method
Sol-gel is a wet-chemical process used for fabrication of both glass and ceramic materials.
It has a solid and liquid phase in which solution forms the gel-like network. The sol-gel
method has the formation of inorganic networks through colloidal suspension (sol) and
gelation of the sol to form a network in a continuous liquid phase (gel).
The sol-gel method is a process used for producing solid materials from smaller mol-
ecules. The main advantage of a sol-gel method was used in the preparation process for
organic and inorganic nanocomposites. It consists of hydrolysis of molecular precursors of
desired nanoparticles and polycondensation of a particle in a glass-like form [75]. Organic
polymers are introduced at the initial stage authorized by the homogeneous dispersion of
particles on the nanometric scale [76].
In the sol-gel method, the reactions formed the base polymer and nanofiller occurred
simultaneously. The latter one was formed by the hydrolysis and condensation reactions
of alkoxides. This method was unsuitable for industrial manufacture. However, it has been
improved recently and now widely accepted in the industry.
Electro spinning
Electro spinning (ES) is a process to obtain continuous polymeric or inorganic fibres having
dimensions that range from tens of nanometers to few micrometers by electro statistically
charged molten polymer [77]. The jet of polymer solution electro statistically charged by
466 J. ANANDRAJ AND G. M. JOSHI
high voltage (HV) source comes out of the needle tip in the form of hanging drop. The high
electric field between the needle and grounded electrode causes a distortion of the drop
until it takes a conical shape called Taylor cone. When the electrostatic force acting on the
charged drop it exceeds the surface tension and critical value of electric potential resulted
in a thin jet of the fluid polymer was formed and attracted towards the metal collector. The
charged jet was stretched and accelerated by the electric field and undergoes to the process
of instability called whipping instability. The fibres run through the spiral path increases the
stretching process resulting in fibres to be thinner and the solvent evaporates. During this
instability process, the formation of fibres occurs in the order of a few hundred nanometers.
The chaotic movement produces the jet from the random deposition of the fibres on the
collector in the form of nonporous. The electro spinning was simple, cheap and industrially
scalable and used to obtain highly porous nonmaterial’s and nanocomposites with good
dispersion having inorganic nanoparticles. For example, high performance of polymeric
nanocomposites for lithium ion batteries was developed by means of electro spinning [78].
Bian has used an electro spinning to disperse nano silica into silicone rubber to reduce
the particle agglomeration. Silicone fibres are coated with electro spun with nanosilica
incorporates into rubber matrix. It was shown that large volume of nanosilica could be
dispersed into silicone rubber by means of electro spinning is compared with high-shear
melt compounding [79].
Intercalation method
Intercalation method is widely used for the synthesis of polymer nanocomposites. It depends
upon the intercalated and exfoliated hybrid methods. This process involves the combin-
ing polymers within the layers of clay. When intercalate was required, organic materials
immersed within the layers of clay expands within the component mixtures. When it is in
the exfoliated mixture the entire layers of clay materials are separated from each other but
tied within the matrix of the organic component.
Intercalation method is a reversible state included within a group of compounds with
layered structures. Intercalation method is used for preparing nanocomposite clay. Nylon-6
clay hybrid is the first nanocomposite produced by the Toyota group was prepared by
intercalation method and polymerization. Polymerization required a chemical plant to
polymerize the monomer dispersed with organically modified clays.
powerful concept for producing high permittivity polymer films with minimum dielectric
loss can be made part of a standard capacitor manufacturing process.
The other name for high permittivity nanodielectric was high-k refers to a material having
high dielectric permittivity (k) as compared to SiO2 used in semiconductor manufacturing
process. The use of high-k materials has extended beyond electronics and has triggered the
development of other-k materials.
external electrical field was shown in Figure 6. The varying external signal response may
be good control over the desired dielectric properties.
continues up to the point where the force due to the field was balanced out by attractive
Coulomb force between the electron cloud and the nucleus. This induced dipole gives rise
to a surface charge density on dielectric and volume charge density within the bulk of the
dielectric. The process was known as dielectric polarization. The effective permittivity and
polarization properties of polyethylene nanodielectric reported that permittivity reduction
was closely related to the molecular chain movements, physical and chemical interactions
and polarization effects in interfacial region. It stimulates the effective permittivity and
polarization properties of (LDPE)/aluminium oxide nanoparticles (Al2O3) nanodielec-
trics based on interphase power law model (IPL). It indicates that the IPL model was well
fitted into experimental results of reduced permittivity in LDPE/Al2O3 at low loadings
[95]. Dielectric polarization and conductivity of new metal-containing polymer thin film
structure suggested that measurements of the dielectric properties exhibited by the metal
containing polymer structures based on copper (II) complexes in the frequency range of
102–106 Hz are reported [96]. The charging behaviour of electrode/LDPE and fluorinated
ethylene propylene (FEP)/electrode and LDPE/FEP interfaces are done by using pulsed
electroacostic technique. The time dependence of space charge distribution was recorded
at room temperature under polarization and depolarization. In the experimental results
demonstrated that the space charge accumulations at the dielectric interfaces are studied
at test specimens. The magnitude and dynamics of the charge are not well described by the
Maxwell–Wagner theory for the interfacial polarization. It means that electrode materials
have the largest influence on the polarization at the interface [97]. Dielectric polarizations
of C60 in electric fields are high because of hydrogen atoms directly attached to the carbon
nanoparticles [98]. Dielectric polarization has the temperature and the effects of the capac-
itive across radio frequency played a role of micro-electromechanical switches. Generally,
COMPOSITE INTERFACES 471
dielectric charging formed by charge injection under the voltage stress was observed. These
results are confirmed that dielectric charging was complicated the process known as a
stretched exponential relaxation. This whole mechanism was done by activation energy
which was calculated from the temperature dependence of capacitance transient response
[99]. The dielectric polymerization and molecular association of hydrogen fluoride were
measured as a function of pressure at various temperatures. At ambient temperature and
pressure region, there was no molecular association occurs a dipole moment value has
been obtained [100]. The issues of dielectric polarization in view of nanodielectric shown
in Figure 7.
Figure 9. Variation of dielectric constant and dielectric loss of polycarbonate/calcium copper titanate
(CaCu3T14O12) with respect to loading of CaCu3T14O12.
[105]. It concluded that dielectric constant was proportional to STONP loading. Figure 12
shows the variation of dielectric constant and dielectric loss of virgin graphite flakes as a
function of temperature [106]. It shows the high dielectric constant and dielectric loss used
COMPOSITE INTERFACES 473
Figure 10. Variation of dielectric constant and dielectric loss of polyvinyl alcohol (PVA)/copper bismuth
sulphide (CuBi2S3) composites with respect to loading of CuBi2S3.
Figure 11. Variation of dielectric constant and dielectric loss of Isophthalic polyester (IP) resin/styrene/
strontium titanate nanoparticles (STONP) with respect to loading of STONP.
in industrial areas and automobile industries. Figure 13 shows the discrete plots of dielectric
constant and dielectric loss of polyvinylidene fluoride (PVDF)/trifluoroethylene (TrFE) as
a loading of calcium copper titanate (CCTO) [107]. The dense structure of the composites
and the uniform distribution of CCTO particles in the matrix region played the key role in
the dielectric enhancement. It is feasible for the fuel cells and supercapacitors applications.
474 J. ANANDRAJ AND G. M. JOSHI
Figure 12. Variation of dielectric constant and dielectric loss of virgin graphite flakes as a function of
temperature.
Figure 13. Variation of dielectric constant and dielectric loss of polyvinylidene fluoride (PVDF)/
trifluoroethylene (TrFE) as a loading of calcium copper titanate (CCTO).
The recent trend shows the composition of nano entity enables to obtain the nanostruc-
tures in the form of nanocomposites follows the criteria of percolation threshold. It was
co-related to the conductivity or dielectric percolation may be due to carbon allotropes
such as CNT, graphene [108].
COMPOSITE INTERFACES 475
The basic mechanism observed in the modification of the structure of virgin polymer
system as a function of nano filler loading. It was observed that the phase changes occurs
from amorphous to the crystalline induced thickness of interfacial grain boundary layers
which demonstrated the nature of phase change from amorphous to crystalline for the virgin
polymer systems. It was tested to obtain the desired integrated performance of polymer
composite under external stimuli.
Dielectric capacitor
Nanodielectric has high breakdown field strength with high dielectric constant. It will
develop the performance of storage density of capacitor and miniaturize the capacitor.
The excellent anti-ageing properties can ensure the stable performance of the capacitor.
Increasing the dielectric break down strength and reliable films are one of the challenges
and goals in modern day dielectrics research in dielectric applications [111]. Capacitors are
known as energy storage components in electrical and electronic engineering applications.
Capacitors having different types such as ceramic film, aluminium electrolytic, laminated
ceramic, tantium electrolytic and supercapacitors. Electrolytic and supercapacitors are the
largest capacities. They are manufactured worldwide and some of the largest producers
are panasonic, vishay, kemet and murata [112]. Some energy storage capacitors have great
demand in military applications include vehicles, airplanes and ships. In order to improve
the energy storage capability of the capacitor should increase the energy density of the
dielectric materials [113]. Capacitors are important components in power conditioning
applications. The main purpose of a capacitor was to mediate current fluctuations in the
electrical circuit to provide a load with the constant flow of current. These capacitors are
widely used in electrical power conditioning systems. In power, conditioning was concluded
that capacitors have stable dielectric properties across the temperature range and wide range
of frequencies [114]. Capacitors are considered to be important elements used for DC-link
filters, AC filters and energy storages in power electronic systems. Some capacitors such
as aluminium electrolytic and metallized polypropylene film are widely used in DC-link
applications due to the wide range of capacitances and voltages. The advantages of capac-
itors are energy density, reliability, capacitance stability and voltage capability [115]. The
advantages of the dielectric capacitor are shown in Figure 14.
476 J. ANANDRAJ AND G. M. JOSHI
Dielectric paint
Dielectric paints have a wide range of spectrum coated with thermal reflection was applied
to a specific type of microspheres to block the heat radiation in a much larger or broader
range of thermal energy to disappear heat rapidly. This coating has a thermally reflective
material reduces the heat transfer through the coating with 90% of solar infrared radiations
and 85% of ultraviolet radiations from the coated surface. Dielectric paint works bi-di-
rectionally. For example, the external wall of building dielectric paint has been applied.
A direct sunlight was reflected from the surface as well as heat is migrating through the
wall outward towards the colder outside air. The infrared photograph will clearly show the
reduction of wintertime heat loss from a home through the areas that have been painted
with a dielectric paint.
Dielectric paints will improve the temperature distribution within a room without any
energy inputs and ceramic paint was applied to the interior surface of a room [118]. This
dielectric paint was characterized by the emission of far-infrared radiation and its physio-
logical impact on the human body. This dielectric paint was compared to the conventional
material through the test application similar to spaces in an actual building [119].
Nanodielectric preferred as the best dielectric coating paint due to waterproof, fire resist-
ance and flashover properties. The advantage of dielectric paint is illustrated in Figure 17.
478 J. ANANDRAJ AND G. M. JOSHI
Figure 18. Role of dielectric materials for the rotating machine system.
to withstand severe environmental conditions can be improved through the use of vacu-
um-pressure impregnation.
Consider the low voltage motors are random-wound with round wire and coated with
polyamide-imide provides the suitable abrasion resistance for winding at high operating
temperatures. Multiple layers are applied to four passes with dipping and drying of each
layer to obtain the total thickness of about 50 μm. For improved resistance to partial dis-
charge, the center layers contain the various nanosize oxide fillers such as tin oxide was
considered to be most common filler. Normally there was a trade-off between resistance
to partial discharge increases with filler loading and manufacturing with increased filler
loading reduces with wire flexibility leads to cracks in the enamel. In low filler loading, the
resistance to partial discharges was greatly improved [124–126]. The random wound wire
enamel was shown in Figure 19. Wound coils are preferred for electrical appliances basically
need good dielectric enamels to maintain the power performance.
Future applications
Increased stress applications
All practical applications of solid dielectrics are concerned with electrical treeing that orig-
inates from defects within extrusions, mouldings and castings. For example, it was used in
gas-insulated equipment and moulded bushings. It was the reason that average stress was
kept at relatively low level. However nano-sized fillers will improve the resistance of the
materials to electrical treeing by acting as barriers delayed the growth of trees [127]. This
property improvement leads the way of higher stress and reduction in thickness. This made
be possible to epoxy polymer resin and cross-linked polyethylene cable. For that above rea-
son, an ultra-clean cable was used. Charge injection, trapping, space charge accumulation
and HVDC played an important role in dielectric strength [128]. Nano-sized fillers tend
to increase the electrical conductivity and reducing the tendency of materials to trap the
charge [129].
~50 wt% of micron-sized silica are currently used as packaging material for power electronic
devices like an Insulated-gate bipolar transistor and silica has high electrical resistivity
and low dielectric constant. The low thermal conductivity was a limitation of having high
thermal conductivity packaging whatever the limited it’s in the application in dielectric
materials. Nano-sized fillers improved the thermal conductivity of nanodielectric at low
volume fractions [130]. Most studies are limited to knowing the thermal conductivity of
nanodielectric. But thermal expansion and breakdown strength are other important prop-
erties are critical to microelectronic packaging. High thermal conductivity can be achieved
by forming a thermally conductive pathway in the matrix whereas the thermal conduc-
tivity of the nanodielectric depends on the types of filler, a number of pathways formed
and thermal resistance of the contact points. Some of them used to form conductive paths
such as whiskers and filaments. However, it was often very difficult to the processing of
nanodielectric with filler level above the percolation threshold.
In future, high thermal conductivity nanodielectric applications in power electronic
devices and rotating machine systems would be evolved around the mixtures such as micro
and nano sized fillers. Mixtures can improve the packing fraction of fillers and achieved the
low percolation threshold as the conductivity pathway increases resulted in high thermal
conductivity at a lower cost of processing [131]. The application of a high temperature in
dielectric was shown in Figure 21.
compositions. Silicon carbide has a modest nonlinear coefficient, but in future, it will
be done by using zinc oxide filler has the greater nonlinear coefficient having the prop-
erties of reducing the physical size of the grading device, high voltage applications and
grading of high voltage (HV) bushings consider to be a new application [132]. Silicon
carbide and zinc oxide are based on percolated materials and zinc oxide was nano size
in nature.
In order to increase the thermal conductivity of nanodielectric and electric stress appli-
cations combine with nano size particles and micron-sized zinc oxide fillers to improve
the packing fraction reduces the percolation threshold with increased pathways resulting
in improved processability [133].
Conclusions
We have consolidated the overall issues of nanodielectric properties. In the present trend of
nanodielectric, research demonstrates the scientific excellence was made a great progress in
domestic and industrial applications. In order to execute in the industry, the production cost
and processing may be a drawback. In interfacial concept has grown rapidly to the practical
applications. Interfacial issue related to the materials and electrical field are discussed in
connection with nanodielectric. The correlated terms of nanodielectric process enable to
know the better nanodielectric engineering, electrical properties and electrical hysteresis
characteristics are feasible to improve the performance, properties and development of
relevant applications. Dielectrics have been regarded as the mature science, but there are
real opportunities to provide substantial performance improvement and cost effective. Many
applications are not limited by electrical properties but explained by mechanical and ther-
mal damping too. It was put forward the new and improved nanodielectric properties with
great capabilities and electro-technical potential would be found among the nanostructure
ceramics and leads to wide applications. The new class of materials and the nanodielectric
properties will be the fact of an emerging technology and devices.
484 J. ANANDRAJ AND G. M. JOSHI
Disclosure statement
No potential conflict of interest was reported by the authors.
ORCID
Girish M. Joshi http://orcid.org/0000-0002-0959-0268
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