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Combined Effects of Steel Fiber and Coarse Aggregate Size On The Compressive and Flexural Toughness of High-Strength Concrete
Combined Effects of Steel Fiber and Coarse Aggregate Size On The Compressive and Flexural Toughness of High-Strength Concrete
Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
Combined effects of steel fiber and coarse aggregate size on the compressive T
and flexural toughness of high-strength concrete
⁎
Seok-Joon Jang, Hyun-Do Yun
Department of Architectural Engineering, Chungnam National University, Daejeon 305-764, Republic of Korea
A R T I C L E I N F O A B S T R A C T
Keywords: This paper investigates the effects of steel fiber content and coarse aggregate size on the mechanical properties of
Steel fiber high-strength concrete with a specified compressive strength value of 60 MPa. The paper also explores the
Toughness correlation between the compressive and flexural toughness of high-strength steel fiber-reinforced concrete
Flexural testing (SFRC). For this purpose, twelve high-strength SFRC mixtures with four fiber volume fraction of steel fiber
High-strength concrete
(Vf = 0.5%, 1.0%, 1.5%, and 2.0%) and different aggregate sizes were designed and fabricated. Compressive and
flexural tests for each concrete mixture were conducted, and the test results were used to investigate the effects
of steel fiber volume fraction and aggregate size on the compressive and flexural toughness of high-strength
SFRC prims. The results indicate that the mechanical properties of SFRC are related more closely to volume
fraction than to aggregate size. The compressive and flexural toughness ratios of the SFRC significantly improved
with an increase in fiber content. Also, equations that are suggested to determine the compressive toughness
ratio based on the equivalent flexural strength ratio were used to predict the mechanical properties of the SFRC
in this study.
⁎
Corresponding author.
E-mail address: wiseroad@cnu.ac.kr (H.-D. Yun).
https://doi.org/10.1016/j.compstruct.2017.11.009
Received 4 September 2017; Received in revised form 29 October 2017; Accepted 6 November 2017
Available online 07 November 2017
0263-8223/ © 2017 Elsevier Ltd. All rights reserved.
S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
failure. Based on Parra-Montesinos’ (2006) database [19] that contains aggregate ranging from 5 mm to 13 mm NMAS, and large coarse ag-
information about the shear strength of beams fabricated with de- gregate ranging from 13 mm to 19 mm NMAS. The four volume frac-
formed steel fiber, the American Concrete Institute (ACI) building code, tions of the added hooked-end steel fiber were 0.5%, 1.0%, 1.5%, and
ACI 318–08 [30], introduced the use of deformed steel fiber as 2.0%. Also, the specified compressive strength of all the SFRC mixtures
minimum shear reinforcement for normal-strength concrete beams. Yoo was 60 MPa. The SFRC mixtures with a 0.3 water-to-cement ratio were
et al. [22] investigated the feasibility of eliminating the minimum shear used to cast specimens for compressive and flexural testing.
reinforcement in reinforced high-strength concrete beams that have a For the fabrication of the SFRC specimens, the cement used in all the
compressive strength value of 67 MPa by adding 0.75% hooked steel mixtures was ordinary Portland cement (ASTM Type 1) with a specific
fiber. They concluded that the minimum shear reinforcement for re- gravity of 3.14 g/cm3. The fine aggregate was local natural sand with
inforced high-strength concrete beams indeed could be eliminated by specific gravity and water absorption values of 2.62 and 1.91%, re-
the inclusion of 0.75% hooked steel fiber. However, only limited data spectively. The coarse aggregate was crushed limestone. Figs. 1 and 2
are available regarding high-strength concrete in test results for SFRC show the size distribution and size ranges of the coarse aggregate used
beams. in this study, respectively. A superplasticizer was used to improve the
To mitigate damage in RC columns during severe earthquakes, the workability of the SFRC mixtures and distribute the fibers uniformly in
traditional method is to set closely-spaced transverse hoops to improve the fresh concrete. Hooked-end steel fiber with a 30 mm length and an
the confinement of the concrete at plastic hinge regions. However, a aspect ratio of 60 was used for reinforcing the concrete. Table 2 pro-
relatively large number of transverse hoops may result in a congestion vides a summary of the mechanical properties of the hooked-end steel
of the reinforcement as well as an increase in the cost and time for fibers used in this study.
construction [26]. Recently, the use of SFRC has been regarded as an
alternative reinforcement solution to the use of transverse hoops. Ger- 2.2. Specimen manufacture and test procedure
mano et al. [27] conducted an experimental study of the structural
performance of SFRC columns subjected to uniaxial and biaxial cyclic Each SFRC mixture was mixed using a double axial mixer. First, the
loads. Their test results indicate that the using steel fiber has a positive cement, fine aggregate, and coarse aggregate were dry-mixed for one
effect on mitigation of columns damage and energy dissipation. Bayasi minute, followed by the addition of water with a superplasticizer. Then,
and Gebman [29] conducted a literature review and reported an ex- mixing was continued for three minutes. After the steel fiber was added,
perimental study of the effects of steel fiber on seismic beam-column mixing was continued for an additional two minutes to dissolve the glue
connections. Their results show that the confining effect of steel fibers in the steel fiber bundles.
results in a reduction of the lateral reinforcement in seismic beam- Cylindrical and prismatic specimens were cast in steel molds and
column joints. then compacted via vibration. The specimens were demolded after 24 h
Thus, major efforts have been made in recent years to eliminate the and then cured in 20 °C water for 28 days. The specimens were air-dried
shear or confinement reinforcement in RC members by adding steel in the laboratory 12 h before testing.
fiber to save costs and time that are needed for cutting and placing The slump and air content of all the study mixtures were measured
rebar. The effects of fiber on the mechanical properties of concrete are using fresh SFRC mixtures according to ASTM C143 [31] and ASTM
governed by the fiber volume fraction, fiber type, and cementitious C231 [32], respectively. To investigate the effects of steel fiber volume
matrix properties. As specified in ACI 318–08 [30] for the use of steel fraction and NMAS on the compressive behavior of high-strength con-
fiber as an alternative to minimum shear reinforcement, the flexural crete, three cylindrical specimens were cast, each with a diameter of
toughness of SFRC can be a significant index to determine the number 100 mm and height of 200 mm. The cylinders were tested to measure
of transverse hoops that can be eliminated when steel fiber is included the compressive strength and elastic modulus according to ASTM C39
in the concrete. The compressive toughness also can be used as index to [33]. Fig. 3(a) shows a specimen in the compressive test setup. The load
determine the confinement ability of SFRC. However, special equip- was applied using a universal testing machine (UTM) with the capacity
ment and loading methods are required to measure the descending of 3000 kN. The tests were carried out with a displacement ratio of
curve of SFRC in compression. Furthermore, obtaining data about the 10 µm/s to obtain the post-peak behavior of the SFRC. During the test,
descending curve for high-strength concrete in compression compared two linear variable differential transformers (LVDTs) were installed to
to in flexure is difficult. Although numerous studies have investigated measure the axial strain.
the effects of hooked-end steel fiber on the mechanical properties of Three prismatic specimens with a 100 × 100 mm cross-section and
normal-strength concrete, test data for high-strength concrete are lim- 300 mm span were fabricated using each SFRC mixture according to
ited. ASTM C1609 [34]. Fig. 3(b) shows the flexural test setup. Third-point
Therefore, this paper first aims to examine the effects of hooked-end bending loading was used for the flexural tests in conjunction with a
steel fiber volume fraction and coarse aggregate size on the compressive 200 kN UTM. The mid-span deflection measurement of the prism was
and flexural behavior of high-strength concrete. Then, this paper ex- obtained using two LVDTs placed on a steel yoke. A yoke can measure
plores the relationship between compressive toughness and flexural the relative deflections of the support and central part of a prismatic
toughness of high-strength concrete with hooked-end steel fiber based specimen, thereby improving the precision of first-crack deflection
on this study’s flexural and compressive test results. measurements.
An experimental program was designed for this study to examine The SFRC slump and air content tests were conducted immediately
the effects of fiber volume fraction and coarse aggregate size, also re- after mixing. As clearly noted from Table 3, the SFRC mixtures with
ferred to as nominal maximum aggregate size (NMAS), on the me- fiber volume fractions of 1.5% and 2.0% have less workability than
chanical properties of high-strength concrete. Table 1 presents the those with 0.5% and 1.0% fiber. In contrast, the size of the coarse ag-
twelve series of SFRC mixtures used in the study. The mixture codes gregate does not significantly affect the workability of SFRC. Due to the
reflect the NMAS ranges and volume fractions, as follows. The crushed blocked pores created by the distributed steel fiber, the air content in
coarse aggregate was divided into three NMAS categories: small coarse fresh mixtures increases with an increase in the steel fiber content. The
aggregate ranging from 5 mm to 8 mm NMAS, medium coarse SFRC8-0.5 mixture, on the other hand, has the highest air content of
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
Table 1
Mix proportions of SFRC.
Mixture code Coarse aggregate (mm) Fiber volume fraction (%) Unit weight (kg/m3)
Table 2
Mechanical properties of hooked-end steel fiber.
1100 30 0.5 60
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
Table 3 the compressive strength. Ezdeldin and Balaguru [36] and Nataraja
Fresh properties of SFRC. et al. [37] employed the same expression to suggest strain-stress curves
for SFRC using crimped steel fiber; they obtained the value of β from the
Mixture code Slump (mm) Air content (%)
fiber volume fraction, aspect ratio, and reinforcing index. Lee et al. [38]
SFRC8-0.5 265 6.4 reported compressive behavior of SFRC that contained hooked-end steel
SFRC8-1.0 210 3.9 fiber and suggested a modified expression, presented here as Eqs. (2.1)
SFRC8-1.5 130 4.5
through (2.4).
SFRC8-2.0 105 2.0
SFRC13-0.5 240 2.7 fc A (εc / ε0)
SFRC13-1.0 243 3.5 =
SFRC13-1.5 185 3.8
fc′ A−1 + (εc / ε0) B (2.1)
SFRC13-2.0 105 5.5
SFRC19-0.5 245 1.9 1
A=B= fc′
, εc / ε0 ⩽ 1.0
SFRC19-1.0 245 2.6
1− ε (2.2)
SFRC19-1.5 175 3.5 0 Ec
SFRC19-2.0 85 2.4
−0.957
lf
A = 1 + 0.723 ⎛⎜Vf ⎞⎟ , εc / ε0 > 1.0
⎝ d f⎠ (2.3)
Table 4 0.064
f ′c
B=⎛ ⎞ ⎡1 + 0.882(V lf )−0.882⎤, ε / ε > 1.0
Compressive properties of SFRC. ⎢ f ⎥ c 0
⎝ 50 ⎠ ⎣ df ⎦ (2.4)
Mixture code f ′c (MPa) ε0 (10−6) Ec (GPa)
where A and B are the material parameters; Vf is the fiber volume
SFRC8-0.5 58.2( ± 1.0) 3300( ± 95) 25.5( ± 0.5) fraction; and lf and df represent the fiber length and diameter, respec-
SFRC8-1.0 68.6( ± 0.7) 3432( ± 297) 28.7( ± 0.8) tively.
SFRC8-1.5 63.6( ± 0.6) 3463( ± 85) 27.9( ± 0.5)
Fig. 5 presents comparisons of typical actual behavior under com-
SFRC8-2.0 68.2( ± 0.5) 3591( ± 158) 29.7( ± 0.7)
SFRC13-0.5 64.5( ± 0.5) 3227( ± 303) 30.6( ± 2.1) pression and behavior obtained from prediction models using Eqs. (2.1)
SFRC13-1.0 63.2( ± 0.8) 3320( ± 78) 28.7( ± 1.6) through (2.4) for SFRC with 13 mm NMAS. As shown in the figures, the
SFRC13-1.5 64.3( ± 0.2) 3424( ± 64) 28.5( ± 0.8) model suggested by Lee et al. [39] can represent the compressive be-
SFRC13-2.0 65.4( ± 1.1) 3394( ± 66) 29.2( ± 0.3) havior of SFRC with fiber volume fractions of 1.0%, 1.5%, and 2.0%.
SFRC19-0.5 66.6( ± 2.0) 3244( ± 234) 30.0( ± 0.3)
The post-peak behavior of the SFRC specimen with 0.5% fiber could not
SFRC19-1.0 67.1( ± 0.6) 3148( ± 84) 30.2( ± 0.9)
SFRC19-1.5 67.6( ± 1.7) 3278( ± 276) 30.9( ± 0.3) be measured due to the rapid decrease in loading after the peak stress
SFRC19-2.0 65.5( ± 1.5) 3322( ± 344) 29.0( ± 0.8) was reached. Thus, the model was used to predict that specimen’s post-
peak behavior.
The compressive toughness ratio can be calculated from the strain-
stress curves of cylindrical specimens. In this study, the compressive
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
(a) Fiber volume fractions of 0.5% and 1.0% (b) Fiber volume fractions of 1.5% and 2.0%
Fig. 5. Test and analytical stress-strain curves of SFRC under compression.
toughness ratio was calculated as the ratio of the area of square made specimens with 8 mm NMAS show greater compressive toughness than
by compressive strength and specified strain to that of the compressive those of other aggregate sizes. However, compared to steel fiber volume
stress-strain curve up to the specified strain, as proposed by Nataraja fraction, aggregate size has an insignificant effect on the post-peak
et al. [37]. As noted from Eqs. (3.1) and (3.2), the specified strain va- compressive behavior and toughness of the SFRC mixtures.
lues are set at 0.009 and 0.015, which are three and five times, re-
spectively, the concrete ultimate strain of 0.003 provided in the ACI
318–14 building code [39]. 3.4. Flexural strength of SFRC
TF3
TR3 = Fig. 8 illustrates the method used to define the first crack and ul-
0.009fc′ (3.1) timate load stage of SFRC under flexural loading. Benthia and Trottir
TF5 [40] distinguished the initial ascending parts of the SFRC curve as three
TR5 = stages: first nonlinearity, significant nonlinearity, and the end of the
0.015fc′ (3.2)
matrix contribution. They also suggested that the end of the matrix
where TR3 and TR5 are the compressive toughness ratios up to the strain contribution is the first crack stage of SFRC. In this study, the initial
values of 0.009 and 0.015, respectively. Also, TF3 and TF5 are the areas point was set based on the initial stiffness of the specimen, as found in
under the stress-strain curve up to those strain levels. Fig. 6 presents the ASTM C1018 [41] and shown in Fig. 8. This method can compensate for
compressive toughness ratios calculated via the measured data and via the error that occurs at the initial state of a prismatic specimen under
the prediction model using Eqs. (2.1) through (2.4). As shown, the small loads. The addition of steel fiber has more of an effect on the
compressive toughness ratios using these two methods are similar to behavior after the first crack than on the initial behavior. The post-
each other. Therefore, the equation can be used to calculate the cracking behavior of SFRC can be divided into deflection-softening and
toughness ratio instead of incomplete post-peak behavior of SFRC based deflection-hardening behavior. Table 5 lists the flexural test results
on the experimental results. Table 4 also shows the required parameters based on these definitions.
based on the compressive test results. Fig. 9 illustrates the effects of fiber volume fraction and aggregate
Fig. 7 shows the effects of both volume fraction and aggregate size size on typical flexural responses for the three SFRC mixture series. As
on the compressive toughness ratios of the SFRC mixtures. As shown, expected, the initial behavior of all the specimens is similar until the
the compressive toughness ratios increase with an increase in fiber cracking stage, because all the mixtures have similar compressive
content of the SFRC mixtures for all the study aggregate sizes. The SFRC strength and modulus of elasticity values. On the other hand, the effects
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
Fig. 7. Effects of fiber volume fraction and aggregate size on compressive toughness ratios of SFRC.
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
Fig. 12. Effects of fiber volume fraction and aggregate size on equivalent flexural strength ratio of SFRC.
Fig. 13. Effects of number of fibers on equivalent flexural strength ratio of SFRC.
(a) Up to strain of 0.009 and deflection of L/300 (b) Up to strain of 0.015 and deflection of L/150
Fig. 14. Correlations between compressive toughness ratio and equivalent flexural strength ratio of SFRC.
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S.-J. Jang, H.-D. Yun Composite Structures 185 (2018) 203–211
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